4 x 300 MW Rosa, Shahjahanpur( U.P.) !S"#$ %&S"S R!P'RT ('R em)neral)*at)on Plant '+UM!$T $'. R"!P,-RTPP-+!M-../-R-0004 R'S& P'W!R SUPP,1 +'MP&$1 ,"M"T! 4th Floor, Trade Tower, 94 Mahatma Gandhi Marg, Lucknow 226 001 DEVELOPMENT CONSULTANTS PRIVATE LIMITED DEVELOPMENT CONSULTANTS PRIVATE LIMITED CONSULTING ENGINEERS CONSULTING ENGINEERS 24B PARK STREET, KOLKATA - 700 016, INDIA 24B PARK STREET, KOLKATA - 700 016, INDIA RELIANCE INFRASTRUCTURE ENGINEERS PRIVATE LIMITED 3 rd Floor, Reliance Energy Centre Santa Cruz (East), Mumbai 4000 DOCUMENT CONTROL SHEET !R"#EC$ % R"S& $'ERM&( !")ER !R"#EC$ 4 * 300 M) +,-$S C(-E,$ % R"S& !")ER S+!!(. C"M!&,. (-M-$E/ /"C+ME,$ $-$(E % /ES-0, 1&S-S RE!"R$ F"R DEMINERALISATION PLANT /"C+ME,$ ,". % R-E!(2R$!!2CEM23342R2004 RE5. ,". % 3 3 06.04.0 6 Re7ised as 8er RE(9s comments 7ide mails dated 0:.04.;006 Manabendra Mitra Roy 1<as=ar Sengu8ta ,& !alla7 Mu=<er>ee &mita7a C<anda 1<as=ar Sengu8ta ; ;?.03.0 6 Re7ised as 8er M.".M. dated ;:.03.;006 @ ;6.03.;006 Manabendra Mitra Roy 1<as=ar Sengu8ta ,& !alla7 Mu=<er>ee &mita7a C<anda 1<as=ar Sengu8ta 3 ;6.0;.0 6 Re7ised as 8er RE(9s comments 7ide mails dated ;;.0;.;006 @ 0?.03.;006 Manabendra Mitra Roy 1<as=ar Sengu8ta ,& !alla7 Mu=<er>ee &mita7a C<anda 1<as=ar Sengu8ta 0 ;6.03.06 First issue Manabendra Mitra Roy 1<as=ar Sengu8ta ,& !alla7 Mu=<er>ee &mita7a C<anda 1<as=ar Sengu8ta Re7 ,o. /ate /escri8tion !re8ared by Mec<. Ci7il Elec. C @ - &88ro7ed by Re7ieAed by
C",$E,$S C(&+SE ,". /ESCR-!$-", !&0E ,". 3.00.00 -,$R"/+C$-", 3 ;.00.00 S"+RCE "F FEE/ )&$ER 3 3.00.00 SE(EC$-", "F $RE&$ME,$ SC'EME 3 4.00.00 REB+-REME,$ "F C&!&C-$. ; .00.00 S.S$EM /ESCR-!$-", 3 :.00.00 S&(-E,$ /ES-0, FE&$+RES 4 6.00.00 "!ER&$-", &,/ C",$R"( !'-("S"!'. 33 ?.00.00 E(EC$R-C&( S.S$EM 36 &$$&C'ME,$S &,,E*+RE2- % &,&(.S-S "F C(&R-F-E/ )&$ER ;0 &,,E*+RE2-- % $EC',-C&( !&R$-C+(&RS "F M&#"R EB+-!ME,$ &,/ &CCESS"R-ES F"R /EM-,ER&(-C&$-", !(&,$ ;3 DRAWINGS DESCRIPTION R-E!(2R$!!23342/M!2-2003 !@- /-&0R&M 2 /EM-,ER&(-C&$-", !(&,$ DRE5.;E R-E!(2R$!!23342/M!2E2003 (&."+$ 2 /EM-,ER&(-C&$-", !(&,$ DRE5.;E DESIGN BASIS REPORT FOR DEMINERALIZATION PLANT 1.00.00 INTRODUCTION $<is document delineates t<e design basis, system descri8tion as Aell as t<e o8eration and control 8<iloso8<y oF t<e /emineralization !lant (/M !lant) For 4 G 300 M) +nits oF Rosa $<ermal !oAer !ro>ect at S<a>a<an8ur oF Reliance Energy (imited. 2.00.00 SOURCE OF FEED WATER )ater to be treated in 8ro8osed /M !lant Aill be su88lied From ClariFied )ater $an= located Ait<in t<e !lant 1oundary. $<e design clariFied Aater analysis to be ado8ted at inlet oF /M !lant <as been eG<ibited as &nneGure H -. 3.00.00 SELECTION OF TREATMENT SCHEME $<e sc<eme to be selected For /emineralization de8ends u8on t<e Iuality oF Aater to be treated, reIuired Iuality oF treated Aater and also economic considerations.
-t is an acce8ted 8ractice to ado8t /emineralization by ion2eGc<ange tec<niIue 8receded by clariFication and Filtration For treatment oF surFace Aater Ait< total dissol7ed solids less t<an 00 88m to 8roduce t<e /M Aater oF Iuality as 8er Cl. ,o. :.0;.00. &s t<e total dissol7ed solids in t<e 8re2treated Aater are eG8ected alAays beloA 400 88m, /emineralization by ion2eGc<ange <as been 8ro8osed For t<is 8ro>ect. !ressure Filters Aill be 8ro7ided For Feeding /M !lant as Aell as !otable Aater system to remo7e residual sus8ended solids From t<e clariFied Aater. &cti7ated Carbon Filters Aill be 8ro7ided to remo7e residual Free c<lorine From t<e Filtered Aater beFore it is admitted to -on2EGc<ange +nits as c<lorine is <armFul For cation eGc<ange resins. -n addition to remo7al oF c<lorine, &cti7ated Carbon Filters Aill ta=e care oF traces oF organic matter iF any. & ty8ical demineralization c<ain to 8roduce <ig< Iuality Feed Aater consists oF cation eGc<anger, degassiFier, anion eGc<anger, and miGed bed eGc<anger and t<e same <as been ado8ted in t<is case also.
Strongly &cidic Cation (S&C) +nit Ait< counter2FloA regeneration s<all be 8ro7ided For remo7al oF cations. Counter2FloA regeneration <as clear ad7antage o7er co2current systems and t<ereFore <as been considered. $<e cation eGc<ange resin used in t<e Cation and MiGed 1ed EGc<angers s<all be strongly acidic <ig< ca8acity 8olystyrene resin in t<e bead Form. /ecationised Aater Aill t<en be Fed to t<e to8 oF /egasser $oAer From A<ere Aater Aill be stored in a /egassed )ater Storage $an=. /egassed Aater From /egassed )ater Storage $an= Aill be Fed to Strongly 1asic &nion (S1&) +nit by /egassed )ater $ransFer !um8s. For remo7al oF anions, S1& ($y8e2-, macro8orous) resins Ait< counter current regeneration are c<osen For consideration. $<e $y8e2- resin is more strongly basic t<an $y8e2-- A<ic< means t<at t<e silica lea=age is <ig<er Ait< $y8e2-- resin t<an Ait< $y8e2- resin. $<e $y8e2- resins also <a7e a greater ability to remo7e organics t<an t<eir $y8e2-- counter8arts. MiGed bed Ait< strongly acidic cation and strongly basic anion ($y8e2-) resins s<all be utilised For 8olis<ing t<e Aater From S1& units. MiGed bed unit s<all be 8ro7ided Ait< inert resins For better se8aration. -n !<ase2-, tAo (;) /M C<ains, tAo (;) /M )ater Storage $an=s and regeneration Facilities For all t<e t<ree (3) streams s<all be installed For ;G300 M) +nits A<ile in !<ase2--, one (3) /M C<ain and one (3) /M )ater Storage $an= s<all be added For anot<er ;G300 M) +nits. 4.00.00 REQUIREMENT OF CAPACITY $<e basic Functions oF 8ro8osed /M !lant are to meet t<e in7entory and reIuirements For tAo units oF % Ma=e2+8 to 'eat Cycle J 3;;.0 m 3 K<r (based on 3L ma=e2u8 For 1oiler 1MCR oF 30; $!' For eac< unit) Closed Cycle /MC) Ma=e2+8 J 4 m 3 K<r For Four (4) units C!+ regeneration and Flus<ing J 6 m 3 K<r For Four (4) units For basis oF arri7ing t<e abo7e Figures, 8lease reFer M)ater 1alance /iagram (R-E!(2R$!!2CEM23342R20032R20.dAg). $<us t<e total demand oF /M )ater is 333 m 3 K<r For Full load o8eration oF 4G300 M) +nits.
1ased on t<e 8eriod oF ser7ice cycle as tAenty (;0) <ours and t<at oF regeneration cycle as Four (4) <ours Ait<out t<e regeneration oF MiGed 1ed EGc<anger, t<e reIuired ca8acity oF /M !lant Aor=s out D333 G (;4K;0)E i.e. 34.: m 3 K<r, say 3:0 m 3 K<r. 'oAe7er, /M !lant oF total out8ut ca8acity 3:0 M 3 K<r is selected. 'ence t<ree (3) nos. D$Ao (;) nos. in o8eration and t<e ot<er as regeneration stand2byE 8arallel demineralization streams, eac< ?0 m 3 K<r net rated out8ut ca8acity Ait< tAenty (;0) <ours continuous ser7ice 8eriod betAeen tAo successi7e regenerations, <a7e been 8ro8osed in order to meet t<e demand oF /M )ater. 5.00.00 SYSTEM DESCRIPTION $<e sc<ematic arrangements as Aell as 7arious com8onents oF t<e /M !lant <a7e been detailed in !@- diagram enclosed Ait< t<is document. $<e general descri8tion oF t<e /M !lant is gi7en beloA% $<e /M !lant consists oF t<ree (3) nos. 8arallel demineralization streams along Ait< necessary regeneration and storage arrangement. +nder normal condition tAo (;) nos. streams are en7isaged to be =e8t in o8eration. $<e system <oo= u8 consists oF ma>or items as FolloAs% /M !lant Feed !um8 2 !ressure Filter 2 &cti7ated Carbon Filter H Strongly &cidic Cation EGc<anger H /egasser $oAer, /egasiFied )ater Storage $an= and /egasiFied )ater !um8 H Strongly 1asic &nion EGc<anger 2 MiGed 1ed EGc<anger 2 /M Aater Storage $an=. /M !lant Feed !um8s ta=e suction From ClariFied )ater Reser7oir located in RaA )ater $reatment !lant area and Force Aater t<roug< !ressure Sand Filters to &cti7ated Carbon Filters and t<en Strongly &cidic Cation EGc<anges to t<e to8 oF /egasser $oAers. /egassed )ater is t<en stored in a sum8 called /egassed )ater Storage $an=s From A<ic< Aater Aill be 8um8ed by /egassed )ater $ransFer !um8s eac< oF 4 m 3 K<r rated ca8acity t<roug< Strongly 1asic &nion EGc<angers and Finally t<roug< MiGed 1ed EGc<angers. &Fter MiGed 1ed EGc<anger t<e Aater Aill 8ass to t<ree (3) nos. /M )ater Storage $an=s, eac< oF 3;00 m 3 eFFecti7e ca8acity (More t<an one day total storage). 'oAe7er, s8ace 8ro7ision <as been =e8t For inclusion oF +ltraFiltration +nits aFter MiGed 1ed +nits For remo7al oF colloidal silica, iF necessary. $<e regeneration Facilities as en7isaged are as FolloAs % a) &cid +nloading System t<roug< !um8s, &cid Storage $an=s and Measuring $an=s etc. For regeneration oF Cation Resins. b) &l=ali +nloading System t<roug< !um8s, Caustic Storage $an=s, Measuring $an=s, etc. For regeneration oF &nion Resins. &ll regeneration Aastes and ot<er drainages From -on EGc<ange +nits are led to ,eutralisation !it )<ic< s<all be ca8able to <old regeneration eFFluent generated From one (3) com8lete c<ain 8lus ;0L margin. N &ir Scouring 1loAers &ir scouring 1loAer is used to reduce t<e com8actness oF t<e !ressure Filter material because oF Filter being used in t<e ser7ice @ it is start automatically in t<e seIuential o8eration oF t<e !SF. $<e local 8ressure indication is 8ro7ided at t<e disc<arge oF eac< air scouring bloAer. N 1ac=Aas<ing oF !ressure Sand Filter (!SF) )it< t<e signal oF <ig< diFFerential 8ressure across t<e unit, t<e inlet @ outlet 7al7es s<all close @ bac=Aas< inlet @ outlet drain 7al7es s<all be o8en For 8articular time 8eriod. Cause oF isolation s<all be ascertaining From t<e alarm. $<e bac=Aas< 7al7e Aill t<en close @ inlet @ rinse drain 7al7e s<all be o8en For 8reset time 8eriod @ t<en close automatically. -nlet @ "utlet 7al7es s<all be o8en For normal ser7ice run oF t<e unit. )<en !SF is under bac= Aas<ing, no ser7ice run o8eration s<all be t<ere For S&C, S1& and /0 @ M1. $<e Filter Aater tan= s<all be Filled by !SF For bac=Aas<ing and t<e tan= s<all be located on t<e rooF oF /M !lant building. "n sensing oF t<e <ig< le7el by means oF le7el sAitc< inlet 7al7e to Filter tan= s<all be closed by !(C. (oA le7el sAitc< s<all be 8ro7ided For o8en t<e inlet 7al7e. .00.00 SALIENT DESIGN FEATURES :.3.00 $<e clariFied Aater analysis to be ado8ted For t<e design oF /M !lant <as been Furnis<ed in &nneGure2- enclosed along Ait< t<is document. :.;.00 /esign Iuality oF treated Aater From M1 +nits oF /M !lant is en7isaged as FolloAs% 3. Reacti7e Silica (ess t<an 0.03 88m Si" ; ;. 8' 7alue at ; /eg.C :.? 2 6.; 3. Conducti7ity, micro m<oKcm (ess t<an 0.3 at ; /eg.C :.3.00 Cation resin oF /M !lant s<all be regenerated by <ydroc<loric acid (30233L )K5) and anion resins by sodium <ydroGide a7ailable in lye (4024?L )K5) Form. &ll c<emicals s<all be as 8er t<e reIuirements oF tec<nical grade as 8er rele7ant -S. :.4.00 !eriod oF continuous ser7ice run betAeen tAo (;) successi7e regenerations oF eac< oF !ressure Filter, &cti7ated Carbon Filter, Strongly &cidic Cation EGc<anger and Strongly 1asic &nion EGc<anger +nits s<all be tAenty (;0) <ours. 'oAe7er, eac< MiGed 1ed EGc<anger +nit Aill be regenerated aFter 340 <ours oF continuous ser7ice run. :..00 $<e total time oF regeneration oF a com8lete /M Stream Ait< MiGed 1ed (i.e. !ressure Filter, &cti7ated Carbon Filter, Strongly &cidic Cation EGc<anger, Strongly 1asic &nion EGc<anger and MiGed 1ed EGc<anger +nit) s<all not eGceed siG (:) <ours. :.:.00 Counter2current regeneration For Strongly &cidic Cation EGc<anger +nit and Strongly 1asic &nion EGc<anger s<all be ado8ted. For M1 units, regeneration Aill be eit<er co2current or as 8er design. :.6.00 & minimum oF 300 mm Freeboard s<all be 8ro7ided For all t<e atmos8<eric tan=s. :.0?.00 !i8ing :.0?.03 & standard FolloAed For Material oF Construction oF 8i8es under 7arious ser7ices is re8roduced beloA % Sl.,o. Ser7ice Material 3. ClariFied )ater, Filtered )ater, Ser7ice )ater, 1ac=2Aas< )aste )ater, ,on2corrosi7e Aaste Aater, seAage Aater ER) Carbon Steel !i8e to &S$M 3 0r. 1K-S%3;34, !art2- <ea7y grade For 8i8e size u8to 30 mm ,1 and -S%3?4 For ;00 mm ,1 and abo7e. ;. a) 'ydroc<loric acid (at all concentration) Rubber lined ER) carbon steel 8i8e to &S$M &3 0r. 1K-S23;34, !art2-, 'ea7y grade. b) Sodium <ydroGide (at all con2 centration) Rubber lined ER) carbon steel 8i8e to &S$M &3 0r. 1K-S23;34, !art2-, 'ea7y grade (see ,ote2; beloA). 3. /ecationised Aater, /egassed Aater and demineralised Aater Rubber lined ER) carbon steel 8i8e to &S$M &3 0r. 1K-S23;34, !art2-, 'ea7y grade For sizes u8to 30 mm ,1 and -S23?4 For ;00 mm ,1 and abo7e (see ,ote23 beloA). 4. ,eutralised eFFluent Rubber lined ER) carbon steel 8i8e to &S$M &3 0r. 1K-S23;34, !art2-, 'ea7y grade u8 to disc<arge isolation 7al7e (see ,ote2; beloA). ER) carbon steel 8i8e to -S23;34, <ea7y grade From disc<arge isolation to central monitoring basin (E$ 8lant). . !otable )ater, -nstrument &ir 0al7anised Steel !i8e to &S$M 3 0r. 1K-S%3;34, !art2-, <ea7y grade. :. Sam8ling !i8e Stainless Steel to &S$M Sc<edule230. ,ote% 3. For demineralised Aater ser7ices, stainless steel s<all be used For sizes oF 0mm ,1 and beloA. ;. For small diameter 8i8e, A<ere rubber lining is not eFFecti7e , stainless steel 8i8eKC!5C !, 30 instead oF rubber lined steel 8i8e s<all be used. :.0?.0; !i8e lines carrying Aater, c<emicals, air etc. s<ould be sized on t<e FolloAing 7elocities %
5elocity in mKsec. !i8e Size !i8e Size +8to 0 0 2 ;00 ;00 2 30 30 2 00 :00 mm @ mm mm mm mm abo7e a) !um8 Suction For )ater 0.: 3. 3. 3. 3. b) !um8 /isc<arge For )ater 3. ;.4 ;. ;. ;. c) 'eader For )ater 2 3. 2 ;.4 ;.3 2 ;.4 ;.3 2 ;.4 ;.3 2 ;.4 d) !um8 0.? 2 3.; 0.? 2 3.3 0.? 2 3.3 0.? 2 3.3 0.? 2 3.3 suction For c<emical solution e) !um8 disc<arge For c<emical solution 3.; 2 3.4 3.; 2 3.6 3.; 2 3.6 3.; 2 3.6 3.; 2 3.6 F) Com8ressed air beloA ; =g.KsI.cm(g) 3 2 ;0 ;0 2 30 ; 2 3 ; 2 3 ; 2 3 g) Com8ressed air D; =g.KsI.cm(g) @ abo7eE ;0 2 30 ; 2 40 3 2 4 3 2 4 3 2 4 <) )ater 0ra7ity /rains 0.4 3.0 3.0 3.0 3.0 :.0?.03 &ll 8i8ing system s<all be ca8able oF Ait<standing t<e maGimum 8ressure in t<e corres8onding line. :.0?.04 'angers and su88ort s<all be ca8able oF carrying t<e sum oF all concurrently acting loads. $<ey s<all be designed to 8ro7ide t<e reIuired su88orting eFFects and alloA 8i8e line mo7ements as necessary. &ll guides, anc<ors, braces, dam8ener, eG8ansion >oint and structural steel to be attac<ed to t<e buildingKstructure, trenc<es etc. s<all be 8ro7ided. $y8e oF <angers and com8onents For all 8i8ing s<all be selected and a88ro7al obtained From t<e "Aner. :.0?.0 For rubber lined 8i8e, lining t<ic=ness s<all not be less t<an 3 mm. $<e lining s<all conForm to -S%4:?; !art2-. :.?.: For o7er ground eG8osed steel 8i8e t<e su88ly and a88lication oF 8ainting s<all be as 8er rele7ant Subsection. $<e undeground steel 8i8e s<all be Ara88ed and coated. :.04.00 !i8e Fittings :.04.03 Fittings For 1lac= Carbon Steel !i8e ot<er t<an Steam ser7ices. a) 1endsKElboAs For carbon steel 8i8e, sizes 0 mm ,1 and beloA, soc=et Aelded Fittings s<all be em8loyed. For sizes abo7e 0 mm ,1, bends as 8er &S$M & ;34 0r. )!1 <a7ing 8lain and le7eled ends s<all be used. b) Reducer For sizes 0 mm ,1 and beloA, soc=et Aeld carbon steel reducer oF &S$M & ;34 0r. )!1 <a7ing dimension as 8er &,S- 13:.33, 3000 lb. rating s<all be used. For sizes abo7e 0 mm ,1, it Aill be butt Aeld ty8e, standard Aall t<ic= as 8er &,S- 1 3:.4, Ait< material as 8er &S$M & ;34 0r. )!1. c) "t<er Fittings, suc< as branc<ing, etc. For sizes 0 mm ,1 and beloA, soc=et Aeld Fitting oF &S$M & ;34 0r. )!1 material, 3000 lb. rating as 8er &,S- 13:.33 s<all be used.For <ig<er size, site Fabricated branc<ing made From 8arent 8i8e can be used. d) !i8e #oints For erection >oint soc=et Aeld cou8ling s<all be used For sizes beloA 0 mm ,1 and butt Aeld >oint For <ig<er sizes. For maintenance >oint, t<ree 8iece soc=et Aeld union For loAer size and Flanged >oint For <ig<er size s<all be used. e) Flanges Sli8 on raised Face or Sli8 on Flat Face Flange to &,S- 13:., Class230 oF carbon steel construction (&230) s<all be used. Flanges s<all be eit<er Forged or mac<ined From 8lateKcasting oF abo7e material. :.04.0; For gal7anised 8i8es, s8eciFication For 0.-. bendsKelboAs and all ot<er Fittings s<all be same as stated abo7e. Ends oF all Fittings Aill <oAe7er be screAed ty8e. !i8e >oints s<all be screAed For loAer size and Flanged For <ig<er size. ,o <ot Aor= on 0.-. 8i8es s<all be done. Flanges s<all be screAed ty8e <ot di88ed gal7anised carbon steel, Ait< s8eciFication same as a88licable For Flange oF blac= carbon steel 8i8e. :.04.03 For rubber lined 8i8es, t<e s8eciFication For Fittings s<all be same as stated For blac= carbon steel 8i8e, but t<e Fittings Aill be inside rubber lined Ait< 3 mm t<ic= (minimum), natural rubber as 8er -S% 4:?;. Flanges s<all be sli8 on ty8e, 30 lb. class, Flat Face as 8er &,S- 1 3:. Full2Face rubber lined. !i8e to 8i8e >oint Aill be Flanged only. For small size Fittings (0 mm @ beloA) A<ere rubber lining oF carbon steel Fittings Aill not be 8ractical, SS233: Fittings s<all be used. :.30.00 5al7es :.30.3 $<e 7al7e design and testing standard s<all be as FolloAs% (ess t<an ; inc< size ; inc< size and abo7e /esign $esting /esign $esting 0ate &!- 2 :0; &!- 2 4? &!- 2 :00 &!- 2 4? 0lobe 1S 2 3; 1S 2 :6 1S 2 3?63 1S 2 :6 C<ec= 1S 2 3; 1S 2 :6 1S 2 3?:? 1S 2 :6 1utterFly 1S 2 3 1S 2 :6 1S 2 3 1S 2 :6 :.30.0; 0ate, 0lobe and c<ec= 7al7e on gal7anized iron 8i8e s<all be as 8er 3.03.03 abo7e. :.30.03 "n rubber lined 8i8e (corrosi7e ser7ice) isolation 7al7e eit<er Aill be SaunderOs /ia8<ragm ty8e ()eir ty8e) Ait< dimension as 8er 1S 3:.$<e material oF construction Aill be cast iron body as 8er -S% ;30 F0 ;:0 Ait< inside <ard rubber lining (all Aetted 8arts) 3 mm t<ic= as 8er -S% 4:?; (<ardness ?240 on s<ore &) and neo8rene dia8<ragm. $<e ends Aill be Flanged as 8er &,S- 1 3:.3, 3; class, FF, Full Face rubber lined. $<e testing Aill be as 8er 1S 3: and rubber lining Aill be tested as 8er -S% 4:?;. C<ec= 7al7e in corrosi7e ser7ice s<all be Fla8 ty8e cast iron body Ait< all Aetted 8arts Fully rubber lined Ait< 3 mm t<ic= <ard rubber (<ardness ?240 on s<ore &). Ends Aill be Flanged as 8er &,S- 1 3:.3, 3; Class, FF, Full Face rubber lined. 1utterFly 7al7e in corrosi7e ser7ice s<all be AaFer ty8e cast iron body Ait< all Aetted 8arts Fully rubber lined Ait< 3 mm t<ic= <ard rubber (<ardness ?240 on s<ore &). S<aFt Aill be &-S- 430 as 8er S& 464. Ends Aill be Flanged as 8er &,S- 1 3:.3, 30 Class, FF, Full Face rubber lined. $<e design and testing Aill be as 8er 1S 3 and 1S :6 !art2- res8ecti7ely. $<e rubber lining Aill be tested as 8er -S% 4:?;.
:.30.04 &ll 7al7es, s<all be suitable For ser7ice conditions i.e. FloA, tem8erature and 8ressure under A<ic< t<ey are reIuired. :.30.0 0ate 7al7es s<all be 8ro7ided Ait< t<e FolloAing % a) 'and A<eel b) !osition indicator For critical ser7ice c) /raining andKor Flus<ing arrangement (in case reIuired by ser7ice) :.30.0: 5al7es coming under t<e 8ur7ieA oF -1R s<all meet its reIuirements. :.30.06 &ll 7al7es s<all be 8ro7ided Ait< <and A<eels and c<ain o8erator A<ere7er necessary so t<at t<ey can be o8erated From t<e ground Floor. :.30.0? &ll sam8ling 7al7es and analysing instrument isolation 7al7es s<all be needle ty8e Ait< stainless steel (&-S- 33:) design. For all ot<er instrument, isolation 7al7es s<all be Full bore ball 7al7e oF SS 33: construction as 8er &!- 2 :/. $<e rating For screAed ball 7al7es Aill be ?00 class and t<at For Flanged ball 7al7e 30 class. $<e ins8ection and testing oF ball 7al7es s<all be as 8er &!- 2 :06. :.30.04 &ll 7al7es s<all be 8ro7ided Ait< cast <eat mar=s on casting oF body and 1onnet. :.30.30 )<ene7er screAed 7al7es Aill be installed in a 8i8e line, it Aill alAays be FolloAed by screAed t<ree 8iece union oF same material as t<at oF 8i8e. :.30.33 S<ort 8ieces used For Aelding oF diFFerent 8i8e Fittings and 7al7es s<all not be less t<an ?0 mm in lengt<. .11.00 P!"#$"#% EQUIPMENT& MATERIAL AND SERVICES TO BE FURNISHED BY THE TENDERER :.33.03 &Fter erection at site, t<e outside surFaces oF all eIui8ment <a7ing a s<o8 coat s<all be gi7en Furt<er tAo (;) 8riming coat and Finis<ed Ait< t<ree (3) coats oF 8aint as detailed in FolloAing clauses. 'oAe7er, iF t<e 8ainting system is suc< t<at t<e s<o8 coat and 8rimer coat to be a88lied at site is not com8atible, t<en s<o8 coat <as to be remo7ed From t<e surFace oF eIui8ment beFore a88lication oF 8rimer coat Ait< 8rior grit blasting. &ll Factory Finis<ed 8aints s<all be touc<ed u8 at site as reIuired. &ll uninsulated 8i8ing s<all be Finis<ed Ait< Final 8aintings aFter use oF 8ro8er Aas< 8rimer and 8rimer. &luminium s<eet >ac=eted 8i8ing need not be 8ainted. Colour bands oF !urc<aserOs a88ro7ed s<ade s<all <oAe7er be a88lied on >ac=eted 8i8ing near Aalls or 8artitions, at all >unctions, near 7al7es and all ot<er 8laces as instructed by t<e !urc<aser. &ll structures s<all be 8ainted Ait< a88ro7ed 8aint. :.33.0; S'()!*+ P(+,!(!$"-# &ll rust and mill scale s<all be remo7ed by grit blasting beFore a88lying t<e 8rimer. S8ecial care s<all be ta=en to remo7e grease and oil by means oF suitable sol7ents li=e $ric<loroet<ylene or Carbon $etrac<loride. $<e minimum degree oF surFace 8re8arations For all 7al7es, 8i8ing, eIui8ment, Fittings, structurals etc. s<all be P,ear )<iteP according to Steel Structure, !ainting Council2SS!C2S!230 beFore a88lication oF any 8rimerK8aint. :.33.03 P!"#$"#% &. !lant and eIui8ment in +nderAater &88lication K 1uried !i8elines K !i8ing in !i8e $renc<es% 3. &ll steel 8i8es, Fittings, s8ecialties, etc. <andling raAKclariFiedKFiltered Aater including t<ose For under Aater ser7ice and inside surFaces oF large dia. 8i8es (sizes abo7e ?00 ,1) in t<e abo7e a88lication s<all be gi7en coal tar e8oGy coating to 8rotect t<em From eGternal as Aell as internal (eGce8t For drin=ing Aater system, A<ere t<e 8ainting s<all be so selected to meet rele7ant Iuality standards) corrosion. ;. $<e coating system s<all consist oF a88lication oF tAo (;) coats oF zinc enric<ed (4; L zinc) sol7entless 8rimer Dminimum /F$ For eac< coat 2 300 micronsE FolloAed by t<e a88lication oF t<ree (3) coats (minimum) oF <i2build e8oGy to8 coat oF gray s<ade Dminimum /F$ For eac< coat 2 300 micronsE as 8er 8aint ManuFacturerOs recommendation oF a88ro7ed ty8e and ma=e. 1. !lant and EIui8ment EG8osed to &tmos8<ere % 3. $<e coating system s<all consist oF a88lication oF tAo coats oF e8oGy zinc 8<os8<ate 8rimer D/F$ 8er coat H 30 micronsE.FolloAed by t<e a88lication oF tAo coats oF amine2cured e8oGy <ig< build 8aint D/F$ 8er coat H 3; micronsE as 8er 8aint ManuFacturerOs recommendation oF a88ro7ed ty8e and ma=e. /iFFerent colours s<all be used to identiFy 8articular eIui8ment ser7ice and t<e same s<all be decided by t<e 8urc<aser. ;. &ll motors, local 8us< button stations, cable rac=s, structural materials used For su88orts etc. are to be 8ainted Ait< acid 8rooF 8aint. :.33.04 &ll mac<ined surFaces s<all <a7e tAo (;) coats oF Aater re8ellant grease aFter t<oroug< cleaning. REC"MME,/E/ !&-,$-,0KC"&$-,0 S.S$EMS F"R C",CRE$E S+RF&CES StructureK&rea SurFace !re8aration Coating System Coating Com8osition /F$ (microns) !lastered Concrete or bric= 1loc=2 -nterior )etKC<emical &reas Buartz Sand E8oGy lining oF mm t<ic= on Aalls and 30 mm t<ic= on base. C<emical )aste Sum8s Buartz Sand E8oGy lining oF mm t<ic= on Aalls and 30 mm t<ic= on base. ..00.00 OPERATION AND CONTROL PHILOSOPHY $<e o8eration and control oF /ematerializing !lant s<all be t<roug< a !(C in &utoKsemi2auto mode. 'oAe7er t<ere s<all be 8ro7ision to c<angeo7er to manual o8eration. $<e details oF o8eration 8<iloso8<y li=e semi2autoKremote2manualK manual and also t<e Facility li=e ste8 numbering, ste8 time, ela8sed time, <oldKrelease 8us< button t<roug< CR$, FloA oF control logic (seIuence oF 7arious ste8s) For smoot< o8eration oF t<e A<ole 8lant Aill be 8ro7ided. -n addition to abo7e, "8eration, Control @ monitoring, interloc=s, logics etc. oF RaA )ater 8um8s, RaA )ater !retreatment 8lant and associated clariFied sum8 8um8s, Ser7ice Aater 8um8s, C$ ma=e2u8 8um8s, !otable Aater 8um8s control, /M Feed 8um8s, /M Cycle ma=e28um8s, 1oiler Fill 8um8s Aill be im8lemented in /M 8lant !(C. Sizing oF !(C s<all be done considering -nterFace oF t<ese systems. For EFFluent treatment !lant t<ere Aill be local control 8anel located near CM1 (Central Monitoring 1asin) and FeA im8ortant 8arameters at CM1 outlet Aill be <ardAired Ait< 8lant !(C. C<lorination 8lant Aill <a7e a local control 8anel For o8eration and Aill also <a7e interFace Ait< /M 8lant !(C. & Aireless interFace Ait< t<e /M 8lant !(C s<all be establis<ed as Aell Ait< t<e !(C based system For o8erating raA Aater inta=e 8um8s For monitoring 8ur8ose only. !ro7ision s<all be =e8t in t<e control room For one or tAo eGtra "8erator Aor= station A<ic< Aill be used to control and monitor t<ese 1"! systems. $<ese Aor= stationKstations A<ic< are connected to t<e eGtended !(C bus s<all be in addition to local area control room oF indi7idual 8ac=age A<ere oneKtAo (as 8er reIuirement) "8erator )or= Station Aill be 8laced. For eIui8mentsKsystems under t<ese 1"! 8ac=ages using !(C9s <ig< le7el su8er7isory control Aill alloA t<e unit 8anel o8erators to manage normal o8eration oF t<ese systems. )<ere 8roblems occur, t<e dedicated !(C "8erator )or= Station interFace Aill be reIuired to control and monitor indi7idual com8onents.
$<ese ot<er 8lants Aill <a7e a local Mars<alling K#1 For all Field in8uts and out8uts, A<ic< Aill be located in res8ecti7e 8lants. &ll -K" s From res8ecti7e 8lants Aill be <oo=ed u8 Ait< /M 8lant !(C t<roug< multicore cables. &88roGimate distance (indicati7e only) From /.M 8lant control room to res8ecti7e areas oF interFace Ait< !(C are% 2 RaA Aater 8um8 <ouse% 2.5 /+$+(0. C<lorination system % .00 /+$+(0 !retreatment 8lant % 150 /+$+(0 C$ and ot<er ma=e u8 8um8s% 100 /+$+(0 $<e interFace Ait< all abo7e 8ac=age su88liers For in8utK out8ut list, dri7e list, annunciation list. &larm list, control sc<eme, mimic diagram s<all be done 8ro8erly For t<e im8lementation in /M 8lant !(C. $<e o8erator Aill initiate t<e o8eration oF regenerationKrinsingK bac=Aas<ing oF a 8articular ion2eGc<ange unitKFilter based on t<e criteria described beloA, but t<e c<ange From one ste8 oF t<e seIuence to t<e neGt Aill be automatic. $<e system Aill em8loy a logical system, A<ic< Aill lin= t<e 7arious ste8s suc< as closingKo8ening oF diFFerent 7al7es, startingKsto88ing oF 7arious 8um8s, A<ic< ma=e a seIuence. FiltersK-on eGc<ange units Aill be automatically isolated From t<e system as FolloAs% !ressure Sand Filter % "n 8assing 8redetermined 7olume oF Aater or <ig< diFFerential 8ressure across t<e Filter bed. &cti7ated Carbon Filter% "n 8assing 8redetermined 7olume oF Aater or on reac<ing 8reset residual c<lorine le7el or <ig< diFFerential 8ressure across t<e Filter bed. Cation +nit % "n reac<ing <ig< sodium lea=age or on 8assing oF 8redetermined 7olume oF Filtered Aater A<ic<e7er occurs First. &nion +nit % "n reac<ing <ig<er conducti7ity @ Silica at outlet or on 8assing oF 8redetermined 7olume oF decationised Aater, A<ic<e7er occurs First. MiGed 1ed +nit % "n reac<ing <ig<er conducti7ity, 8' at outlet or on 8assing oF 8redetermined 7olume oF deionised Aater or on reac<ing 8reset silica le7el, A<ic<e7er occurs First. &s stated abo7e, t<e isolation oF t<e eGc<anger unit From t<e system Aill be dis8layed on CR$. $<e o8erator Aill t<en select t<e 8articular 7essel to be regenerated t<roug< o8tion and selected For regeneration. "n selecting t<e o8tion t<e regeneration cycle s<all start automatically. /uring regeneration, t<e 8rogress oF diFFerent seIuenceKsub28rocess s<all be dis8layed to t<e o8erator in t<e Form oF ste8 number as Aell as ste8 descri8tion A<ic< is in 8rogress, t<e set time For t<at. -t s<all be 8ossible For t<e o8erator to eGtend t<e time oF a 8articular ste8 by manual o8eration. $<e timer Aill restart once t<e o8erator 8uts bac= t<e system on auto and t<e ot<er ste8s Aill t<en FolloA as 8rogrammed. $<e 8rogress oF t<e seIuence s<all be dis8layed to t<e o8erator t<roug< suitable means. $<e system Aill incor8orate t<e necessary saFety systems, loc=ing systems and manual emergency system. "n Failure oF logic system, in betAeen, t<e Failure s<all be annunciated to t<e o8erator and all t<e 7al7es corres8onding to t<at unit, being regenerated s<all close automatically. & gra8<ic de8icting t<e com8lete 8lant 8rocess o8erations s<all be designed 8ro8erly and be a7ailable on CR$. $<e gra8<ic s<all indicate t<e diFFerent Filters, eGc<anger units, measuring tan=s, o8eningKclosing oF diFFerent 7al7es, ",K"FF oF diFFerent 8um8s and bloAers etc. Color coding s<all be used to diFFerentiate lines For diFFerent ser7ices suc< as normal Aater lines, bac=Aas< lines, &cidK&l=ali lines etc. &ll control 7al7es s<all be dia8<ragm o8erated 8neumatic ty8e and s<all Aor= on standard 0.; to 3.0 QgKSI.cm signal. $<e 7al7es s<all be 8ro7ided alongAit< t<e accessories li=e air Filter regulator, air loc= relay, 8osition transmitter and s<all <a7e Facility For o8eration From <ousing itselF. !neumatically o8erated 7al7es installed on !SF!, !SF/, &CF, S&C, S1& @ M1 may be /"!"K/"!CK/ouble acting ty8e A<ic< Aill be decided during detailed engineering @ s<all be a88ro7ed by clientKconsultant. Solenoid 7al7es s<all be mounted in t<e rac=s oF t<e local 8anels. $<e 7al7es s<all be 8ro7ided Ait< all accessories suc< as isolating coc=s, Filters, air su88ly <eaders etc. and s<all <a7e Facility For o8eration From rac= itselF. ,ame8lates Ait< tag number s<all be 8ro7ided For eac< and e7ery 7al7e. Se8arate conducti7ity cells s<all be em8loyed For measuring t<e conducti7ity in t<e eFFluent and in t<e rinse line oF cation, anion and miGed bed eGc<anger units For normal and rinsing o8eration. $<e cell in t<e rinsing line s<all be automatically isolated during t<e First <alF oF t<e rinsing cycle and s<all be connected automatically during t<e second <alF oF rinsing cycle A<en t<e conducti7ity is less t<an 300 microm<osKcm eGcess o7er t<e rinse Aater conducti7ity. &ll 8um8s, 8neumatically o8erated 7al7es, dri7e motors oF all ot<er eIui8ment and ot<er accessories, 8neumatic on2oFF 7al7es, etc. s<all be com8letely suitable For remote manual o8eration From o8erating consoleK8anel. &ll dri7e motor s<all also be 8ro7ided Ait< arrangement oF local sto88ing. $ri88ing oF dri7e motors From local 8anel s<all be 8ermissible irres8ecti7e oF t<e 8osition oF local 2remote selection o8tion. (ocal sto8 8us<2 button s<all be loc=ed aFter tri88ing t<e motor From local. <<oug< t<e basic demineralising 8rocess is semi2automatic in nature, FolloAing o8erations s<all be 8erFormed manually. +nloading and $ransFer oF &cid a) 'ydroc<loric acid Aill be unloaded From t<e road tan=2cars by o8erating any one oF t<e acid unloading 8um8s. "8eration s<all be controlled From local 8anel. b) 'ydroc<loric acid, stored in o7erground tan=s, Aill be led remote manually by gra7ity to t<e acid measuring tan=s For cation, miGed bed units and For ,eutralisation !it to Fill u8 to t<e desired le7el. SubseIuent transFer oF acid From t<e measuring tan=s to t<e ion2eGc<anger units as reIuired in regeneration o8eration is <oAe7er automatic. +nloading, !re8aration and $ransFer oF &l=ali a) Caustic solution Aill be unloaded From t<e road tan=2cars by o8erating any one oF t<e Caustic unloading 8um8s. "8eration s<all be controlled manually From local 8anel. b) Caustic solution, stored in o7er ground tan=s, Aill be led remote manually by gra7ity to t<e caustic measuring tan=s For anion, miGed bed units and For ,eutralisation !it to Fill u8 to t<e desired le7el. SubseIuent transFer oF caustic From t<e measuring tan=s to t<e ion2eGc<anger units as reIuired in regeneration o8eration is <oAe7er automatic. c) $ransFer oF al=ali to t<e res8ecti7e measuring tan=s For anion and miGed bed eGc<anger units Aill be done remote manually. 'oAe7er, subseIuent transFer oF al=ali to res8ecti7e ion eGc<anger units Aill be automatic. ,eutralisation oF )aste From /M !lant a) &Fter com8letion oF regeneration oF one cation and one anion eGc<anger, t<e Aaste generated during regenerations Aill be t<oroug<ly recirculated in t<e neutralising 8it and iF necessary, acidKal=ali solution Aill be added to ma=e t<e Aaste slig<tly al=aline. b) )<en reIuired 8' oF Aaste solution <as been reac<ed, t<e Aaste solution Aill be 8um8ed to t<e eFFluent treatment 8lant area and t<e eFFluent s<all conForm to -S2;440. $<e 8um8 Aill automatically be tri88ed A<en t<e le7el in neutralisation 8it reac<es 7ery loA. c) !riming oF 8um8s o8erating under suction liFt and o8erations as in (a) and (b) Aill be done manually. &ll 8um8 o8eration s<all be controlled From t<e local 8anel. 6.03.00 Control @ -nstrumentation System $<e -nstrumentation and Control System en7isaged s<all be com8lete in all res8ect and adeIuate For saFe, reliable, eFFicient and commercial o8eration oF t<e /.M. 8lant under normal and Aorst ser7ice and en7ironmental conditions s8eciFied. $<e design oF C@- system s<all be suc< t<at isolation oF any 8iece oF deFecti7e eIui8ment Aould be 8ossible Ait<out s<utting doAn t<e main eIui8ment or disturbing t<e o8eration oF associated instrument and accessories. &ll instruments i.e. 8rimary elements, transmitters, controllers, FloA indicatorsKrecordersKintegrators, le7el transmittersK indicators s<all be electronic, based on modular construction, A<ile control actuators For regulating duty s<all be 8neumatic. SatisFactory o8eration oF t<e electronic eIui8ment and com8onents For tem8erature range oF /eg. to 60 /eg.C, 4L <umidity under corrosi7e and 8olluted atmos8<ere 8re7ailing in t<e 8lant s<all be guaranteed. For 8rocess 7ariables 7iz. FloA, 8ressure etc. electronic signal transmission From Field to control room s<all be 42;0 m& /C, A<ile signal transmission Ait<in t<e control room may be 325 /C K 42;0 m&. &ll 8neumatically o8erated 7al7es related to seIuential o8eration or remote manual o8eration s<all be solenoid o8erated. &ll 8neumatically o8erated dia8<ragm 7al7es For remote manual o8eration s<all <a7e o8en and close limit sAitc<es For interloc=s and monitoring oF status. &ll regulating duty control 7al7es s<all be eIui88ed Ait< ;2Aire 8osition transmitter gi7ing 42;0 m& /C out8ut linear Ait< associated 8oAer su88ly unit. &ll signal 8rocessing <ardAare li=e signal isolators, limit 7alue monitors, com8uting modules transmitter 8oAer su88ly units s<all be modular and 34R rac= mounted ty8e. /es=2cum28anel s<all be used For im8ortant 8lant annunciation and o8erator interFace. Con7entional !(C dri7en alarm annunciation system s<all be mounted at t<e to8 roAs oF t<e 8anel.
!(C (!rogrammable (ogic Controller) based control system Ait< dual <ot standby controller and CR$ based o8erator9s station conFiguration <as been en7isaged For /M 8lant control and monitoring. $<e !(C system s<all <a7e FolloAing Features%
3 !(C s<all be su88lied Ait< one Control des= <a7ing tAo nos. ")S (o8erator Aor=station). $<e control 8anel cum des= s<all <a7e !(C dri7en annunciation Fascia at t<e u88er section @ CR$ mounted inside t<e loAer section oF t<e 8anel 8art. $<e =eyboard @ t<e mouse Aill be located inside t<e sliding draAer beloA t<e des=. &ll t<e !(C <ardAare (!rocessors, -K" module etc) s<all be mounted on t<e rear end oF t<e 8anel. ; $<e !(C system s<all <a7e redundant 8rocessor, <a7ing t<e 3;2bit Aord lengt< @ c<angeo7er From 8rimary to secondary Aill be bum8less @ Ait<in 0 ms. $<e !(C s<all <a7e redundant communication 8rocessor and 8oAer su88ly. $<e 8rocessor s<all <a7e ,i2cd K (it<ium ty8e battery For R&M Ait< 3:0 <rs bac= u8. 3 $Ao nos. "8erating Aor=station, ;3R color CR$ oF 3;?0 * 30;4 8iGel resolution, =ey board, mouse @ one no &4 size color laser 8rinter s<all be 8ro7ided. 4 $<ere s<all be no redundancy at -K" modules @ all t<e digital in8utK"ut8ut s<all <a7e 3; c<annel /-K/" @ 3: c<annel &-K&" modules. !rocessor s<all <a7e ;0 L Field eG8ansion ca8acity For Future eG8ansion @ 30 L Aired s8are -Ko s<all be consider For Aater treatment !(C. $<e system s<all o8erate satisFactorily From /eg. Cen to 0 /eg. Cen tem8erature u8to 4L <umidity. $<e com8lete system oF C!+s s<all not be loaded o7er :0L oF t<e indi7idual ca8acity e7en under Aorst data loading conditions. : /M 8lant !(C Aill be interFaced Ait< //CM-S t<roug< redundant serial communication gateAay (to be 8ro7ided in !(C end) For monitoring im8ortant 8rocess 8arameters. 6 "8eration, Control @ monitoring, interloc=s, logics etc. oF RaA )ater 8um8s, RaA )ater !retreatment 8lant and associated clariFied sum8 8um8s, Ser7ice Aater 8um8s, C$ ma=e2u8 8um8s, !otable Aater 8um8s control, /M Feed 8um8s, /M Cycle ma=e28um8s, 1oiler Fill 8um8s, Aill be im8lemented in /M 8lant !(C. Sizing oF !(C s<all be done considering -nterFace oF t<ese systems. ? For dri7e control 8<iloso8<y Clause no. 4.00.00 oF Electrical /1R no. R-E!(2 R$!!2CEE2;0;2R2:03 s<all be reFerred. 4 -!R s For all dri7es s<all be located in res8ecti7e MCC Feeder 8anels. 30 Solid state redundant +!S <a7ing ca8acity to su88ly 8oAer at Full load to C!+, Monitor @ 8rinter Ait< 302minute battery bac= u8 s<all be 8ro7ided For !(C. $<e battery s<all be oF ,i2Cd SMF ty8e. 33 !(C based (E/ ty8e 7isual alarm annunciation @ audio alarm system s<all be 8ro7ided at control /es= For alerting t<e o8erator For any abnormalities. ?.00.00 ELECTRICAL SYSTEM ?.03.00 E1+*$("*!1 P-2+( D"0$("3'$"-# ?.03.03 Electrical 8oAer distribution system For t<e /M 8lant is en7isaged at 435, 3 8<ase, 4 Aire, 0 'z. to su88ly t<e dri7es and ot<er electrical eIui8ment. /C 8oAer reIuirement as reIuired For control, monitoring etc. is en7isaged at ;;05 and Aill be t<roug< tAo Aire system. ?.03.0; !oAer su88ly to electrical loads in t<e /M 8lant s<all be arranged From 435 /M 8lant MCC. $<e MCC s<all be 8oAered From 435 1"! !MCCS3 located at ClariFied Aater 8um8 <ouse electrical building. &ll single K t<ree 8<ase loads 8ertaining to /M 8lant (eGcluding illumination loads) s<all be Fed From 435 /M 8lant MCC. $<e system s<all be designed For a 7oltage 7ariation oF T30L and FreIuency 7ariation oF TL. &ll electrical eIui8ment in t<e /M 8lant s<all be designed For maGimum ambient tem8erature oF 0 UC. ?.03.03 For continuity oF su88ly under 7arious conditions oF 8lant o8eration 435 8oAer distribution in /M 8lant s<all be redundant (;G300) system. $Ao (;) incomers and a bus sectionalizer s<all be 8ro7ided at 435 MCC. Eac< incomer s<all be rated For 300 L load oF t<e entire MCC bus and Fed From u8stream 1"! !MCC 3. !ro7ision oF bus sectionalizer at MCC s<all ensure a7ailability oF su88ly to dri7es and ot<er loads in case oF bus Fault in any one section oF t<e bus bar. ?.0;.00 C-4+0 A#4 S$!#4!(40 ?.0;.03 &ll electrical eIui8ment and material s<all be designed, manuFactured and tested in accordance Ait< t<e latest a88licable -ndian Standards (-S), !ublications oF -nternational Electro2$ec<nical Commission (-EC) and Central 1oard oF -rrigation @ !oAer (C1-!) !ublications eGce8t A<ere modiFied andKor su88lemented by t<is s8eciFication. ?.0;.0; $<e electrical installation s<all meet t<e reIuirement oF -ndian Electricity Rules as amended u8 to date and rele7ant -S Code oF !ractice. -n addition, ot<er rules and regulations a88licable to t<e Aor= s<all be FolloAed. ?.03.00 A/3"+#$ C-#4"$"-#0 ?.03.03 $<e eIui8ment s<all be installed in <ot, <umid and tro8ical atmos8<ere <ig<ly 8olluted at 8laces by coal dust K Fly as<. Electrical eIui8ment s<all be ca8able oF continuous Full load o8eration under t<e FolloAing conditions% &7erage 0rade (e7el 30 m abo7e MS( /esign ambient air tem8erature For electrical eIui8ment (V) 0 UC (MaG.) (V) . UC (Min.) 'umidity MaGimum R' oF :0L &7erage Aind s8eed .3 QM 8er <our Seismicity &s 8er -S 3?43 (zone ---) -m8ortance Factor 3. ?.03.0; )<ere t<e eIui8ment are to o8erate in t<e 7icinity oF <ig< tem8erature zone or installed outside and eG8osed to direct sun rays, suitable de rating s<all be ta=en into consideration For <ig<er ambient tem8erature and rigorous Aeat<er conditions, as a88licable. ?.04.00 S50$+/ P!(!/+$+(0 A#4 V!("!$"-#0 ?.04.03 System 8arameters For utility systems are detailed beloA. S50$+/ V-1$. 6 F(+7'+#*5 F!'1$ L+8+1 G(-'#4"#% a ) ::00 5 T 30L, 3!<, 3 Aire, 0 'z T L 40 Q& (3 sec) ,on eFFecti7ely eart<ed c) 435 T 30L, 3!<, 4 Aire, 0 'z T L 0 Q& (3 sec) Solidly eart<ed Combined 7oltage and FreIuency 7ariation 30L (absolute sum) d ) ;;0 5 /C (H) 3L to (V) 30L, ; Aire ; Q& +neart<ed ?.04.0; /uring starting oF large eIui8ment t<e 7oltage may dro8 by a maGimum oF ;0L For a 8eriod oF :0 seconds de8ending u8on t<e dri7en eIui8ment c<aracteristic. &ll electrical eIui8ment, A<ile running, s<all successFully ride o7er suc< 8eriod Ait<out aFFecting system 8erFormance. V-1$!%+ L+8+10 FolloAing 7oltage le7els s<all be ado8ted For 8oAer station auGiliaries% E#+(%5 #+$2-(9 !,,!(!$'0 V-1$!%+ :V; N-. -) ,<!0+0 6 )(+7'+#*5 G(-'#4"#% &C motors (rated u8 to and including 36Q)), 8oAer rece8tacles and t<ree 8<ase &C loads 435 T 30L 3!<, 0 'z. TL Solidly eart<ed /C Motors ;;05 (V) 30L to (2) 3L ; Aire /C +neart<ed Control, indication @ 8rotection circuits oF circuit brea=ers. ;;05 (V) 30L to (2) 3L ; Aire /C +neart<ed Control @ indication For contactor o8erated 43 5 motor Feeders ;405 T 30L 3!<, 0 'z, TL Solidly eart<ed Control and -nstrumentation ReFer res8ecti7e C@- section. S8ace <eaters rated u8 to and including 3;00 Aatt ;405 T 30L 38<ase, 0 'z, TL. Solidly eart<ed S8ace <eaters rated abo7e 3;00 Aatt 435 T 30L 3 8<ase, 0 'z, TL. Solidly eart<ed !anel interior lig<ting, rece8tacles and general 8oAer ;405 T 30L 38<ase, 0 'z, TL. Solidly eart<ed =.0.00 Ma>or Electrical EIui8ment Sizing and selection oF ma>or electrical eIui8ment e.g. motors, cables, grounding and lig<tning 8rotection system, cabling system etc. s<all be as 8er inFormation Furnis<ed in main electrical /1R (/C!( doc. ,o. R-E!(2R$!!2 CEE2;0;2R2:003) and t<e same may be reFerred For Furt<er details. &,,E*+RE 2 - &,&(.S-S "F C(&R-F-E/ )&$ER C",S$-$+E,$S &s C",$E,$ Calcium 'ardness CaC" 3 3? 88m Magnesium 'ardness CaC" 3 4? 88m Sodium CaC" 3 6; 88m !otassium CaC" 3 88m -ron (/issol7ed). CaC" 3 0.3 88m &luminium CaC" 3 0.4 88m Manganese CaC" 3 0.3 88m $"$&( C&$-",S CaC" 3 3:0.? 88m M 2 &l=alinity CaC" 3 ;30.3 88m ! 2 &l=alinity CaC" 3 :4 88m Sul8<ate CaC" 3 4. 88m C<loride CaC" 3 34.; 88m ,itrate CaC" 3 3.4 88m ,itrite CaC" 3 ; 88m Flouride CaC" 3 3. 88m !<os8<ate CaC" 3 0.3 88m $"$&( &,-",S CaC" 3 3:0.? 88m Reacti7e Silica (/issol7ed) Si" ; 3 88m 8' 7alue at 3; 0 C 2 6.0 H 4.0 $urbidity 3 (MaGimum) ,$+ Sus8ended Solids ; (MaGimum) 88m 1"/ W3 88m C"/ W ; 88m "Gygen absorbed ($ide9s $est) 0.; 88m $otal "rganic Carbon C 0.? 88m QM" 4 "Gidisibility " ; 30 88m &,,E*+RE 2 -- M&#"R EB+-!ME,$ &,/ &CCESS"R-ES F"R /EM-,ER&(-C&$-", !(&,$ 3.0 !RESS+RE 5ESSE(S /ESCR-!$-", !RESS+R E F-($ERS (!"$&1(E SER5-CE) !RESS+R E F-($ERS (/M !(&,$) &C$-5&$E/ C&R1", F-($ERS S$R",0(. &C-/-C C&$-", E*C'&,0ER S S$R",0(. 1&S-C &,-", E*C'&,0ER S M-*E/ 1E/ E*C'&,0ERS ,umber oF unit $Ao (;) $<ree(3) $<ree(3) $<ree(3) $<ree(3) $<ree(3) /escri8tion oF eac< unit /esign FloA 40 ? ?0 ?0 ?0 ?0 8er unit (,et), m 3 K<r /esign continuous ser7ice 8eriod betAeen tAo successi7e Regenerations , <rs ;0 ;0 ;0 ;0 ;0 340 $otal Iuantity oF treated ?00 3600 3:00 3:00 3:00 33;00 Aater betAeen tAo successi7e regenerations (,et), m 3 /esign FloA 7elocity, mK<r 30 30 3 3 3 40 $reated Aater Iuality $urbidity less t<an ; ,$+. $urbidity less t<an ; ,$+. $urbidity less t<an 0. ,$+ and C<lorine Sodium (ea=age not to eGceed 3 88m as CaC" 3 . Silica (ea=age not to eGceed 0.3 88m as Si" ; Silica (ea=age not to eGceed 0.03 88m as Si" ; Conducti7ity 2 residual not detectable. 0.3 micro m<oKcm at ; 0 C. /esign !ressure, Qg 8er cm ; g /esign 8ressure is to be t<e maGimum eG8ected 8ressure A<ic< t<e 7essels may be sub>ected 8lus L eGtra margin. MaGimum eG8ected 8ressure For a 7essel 8laced in t<e disc<arge line oF a 8um8 is to be based on t<e s<ut2oFF <ead oF t<e 8um8 8lus static <ead at 8um8 suction, iF any. /esign $em8erature, o C /esign tem8erature For a 7essel is to be 30 " C <ig<er t<an t<e maGimum tem8erature t<at any 8art oF t<e 7essel is li=ely to attain. 3.0 !RESS+RE 5ESSE(S DCont..E /ESCR-!$-", !RESS+R E F-($ERS (!"$&1(E SER5-CE) !RESS+R E F-($ERS &C$-5&$E/ C&R1", F-($ERS S$R",0(. &C-/-C C&$-", E*C'&,0ER S S$R",0(. 1&S-C &,-", E*C'&,0ER S M-*E/ 1E/ E*C'&,0ERS Fill details Sand and 0ra7el Sand and 0ra7el &cti7ated Carbon Strongly &cidic Cation Resin Strongly 1asic &nion Resin Strongly &cidic Cation Resin and Strongly 1asic &nion Resin /e8t< oF Fill Sand 2 60 mm minimum Sand 2 60 mm minimum 3;00 mm minimum 3000 mm minimum 3000 mm minimum 00 mm minimum For eac< ty8e oF resin Regenerant C<emical 2 2 'ydroc<loric &cid Sodium 'ydroGide 'ydroc<loric &cid and Sodium 'ydroGide Regeneration Mode 2 2 Counter FloA Counter FloA Co FloA or as 8er design Material oF construction a) S<ell Carbon Steel b) /is< Carbon Steel !rotection a) -nternal -nternal 8ainting 8ro7ided ,atural Rubber 2 4. mm t<ic= b) EGternal EGternal 8ainting 8ro7ided ;.0 /E0&SSER $")ER ,umber reIuired $<ree (3) nos. (eac< mounted on eac< /egassed )ater $an=) $y8e Forced draFt ty8e /esign FloA rate 8er toAer (net) ?0 m 3 K<r (,et) MaGimum and minimum ca8acity 3;0L and ;0L oF normal ca8acity Fill material !oly8ro8ylene 8ac=ing C"; content in treated Aater ,ot more t<an 88m as C" ; S<ell material Carbon steel as 8er -S ;0:; !rotection ,atural rubber 2 4. mm t<ic= 3.0 /E0&SS-F-E/ )&$ER $&,Q ,umber reIuired $<ree (3) nos. $y8e 'orizontal Cylindrical Ait< dis<ed ends. $y8e oF Fluid to be <andled /egassed Aater EFFecti7e ca8acity eac< :0 m 3 . Material oF Construction a) S<ell Carbon Steel b) /is< Carbon Steel !rotection a) -nternal ,atural Rubber 2 4. mm t<ic= b) EGternal EGternal 8ainting 8ro7ided 4.0 M-SCE((&,E"+S $&,QS F"R &C-/ /escri8tion &cid Storage $an=s &cid Measuring $an= For Strongly &cidic Cation EGc<angers &cid Measuring $an= For MiGed 1ed EGc<angers &cid Measuring $an= For neutralization ,umber reIuired $Ao (;) "ne (3) "ne (3) "ne (3) /escri8tion (a88licable For eac< +nit) $y8e 'orizontal cylindrical Ait< dis<ed ends, o7er2ground 5ertical cylindrical Ait< Flat bottom, o7er2ground 5ertical cylindrical Ait< Flat bottom, o7er2ground 5ertical cylindrical Ait< Flat bottom, o7er2ground $y8e oF Fluid to be <andled 30 L 'ydroc<loric &cid 30 L 'ydroc<loric &cid 30 L 'ydroc<loric &cid 30 L 'ydroc<loric &cid EFFecti7e ca8acity 3: m 3 &deIuate to <old 3;0L oF t<e Iuantity oF regenerant reIuired For single regeneration oF a Cation EGc<anger &deIuate to <old 3;0L oF t<e Iuantity oF regenerant reIuired For single regeneration oF a MiGed 1ed EGc<anger 00 lit (minimum) Material oF Construction Carbon Steel as 8er -S ;0:; $y8e oF !rotection a) -nternal Rubber lined (4. mm t<ic= in t<ree layers) oF s<ore <ardness :0 H 60 0 &. b) EGternal EGternal 8ainting reIuired .0 M-SCE((&,E"+S $&,QS F"R &(Q&(- /escri8tion Caustic Storage $an=s Caustic Measuring $an= For Strongly &cidic Cation EGc<angers
Caustic Measuring $an= For MiGed 1ed EGc<angers Caustic Measuring $an= For neutralization ,umber reIuired $Ao (;) "ne (3) "ne (3) "ne (3) /escri8tion (a88licable For eac< +nit) $y8e 'orizontal cylindrical Ait< dis<ed ends, o7er2ground 5ertical cylindrical Ait< Flat bottom, o7er2ground 5ertical cylindrical Ait< Flat bottom, o7er2ground 5ertical cylindrical Ait< Flat bottom, o7er2ground $y8e oF Fluid to be <andled 4? L Caustic 4? L Caustic 4? L Caustic 4? L Caustic EFFecti7e ca8acity, eac< 3: m 3 &deIuate to <old 3;0L oF t<e &deIuate to <old 3;0L oF t<e 00 lit (minimum) Iuantity oF regenerant reIuired For single regeneration oF a &nion EGc<anger Iuantity oF regenerant reIuired For single regeneration oF a MiGed 1ed EGc<anger Material oF Construction Carbon Steel as 8er -S ;0:; $y8e oF !rotection a) -nternal Rubber lined (4. mm t<ic= in t<ree layers) oF s<ore <ardness :0 H 60 0 &. b) EGternal EGternal 8ainting reIuired /escri8tion /egassiFied )ater !um8s &cid +nloading !um8s Caustic +nloading !um8s Regeneration !um8s ,eutralized )aste /is8osal !um8s ,umber reIuired Four (4) $Ao (;) $Ao (;) $Ao (;) $Ao (;) /escri8tion (a88licable For eac< 8um8) $y8e 'orizontal CentriFugal 'orizontal CentriFugal 'orizontal CentriFugal 'orizontal CentriFugal 'orizontal CentriFugal (ocation -ndoor "utdoor "utdoor "utdoor "utdoor Fluid to be <andled /egassed )ater 30 L 'ydroc<loric &cid 4?L Caustic /M )ater Regeneration EFFluent /uty Continuous -ntermittent -ntermittent -ntermittent Continuous Suction Condition Flooded Flooded Flooded ,egati7e Rated 4 30 30 30 6 ca8acity, m 3 K<r. ($o be 7eriFied to meet t<e system reIuirements) 'ead to be de7elo8ed, M(C Suitable to meet t<e system reIuirements ;0 ;0 3 Suitable to meet t<e system reIuirements Motor S8eed, R!M 300 300 300 300 300 3 Material oF Construction Casing SS 33: !oly8ro8ylen e !oly8ro8ylene SS 33: !oly8ro8ylene -m8eller SS 33: !oly8ro8ylen e !oly8ro8ylene SS 33: !oly8ro8ylene S<aFt SS 33: 'ardened Carbon Steel H E, ;4 &-S- 304 SS 33: 'ardened Carbon Steel H E, ;4
6.0 1(")ERS /escri8tion !ressure Filter &ir 1loAers /egasser 1loAers MiGed 1ed &ir 1loAers ,umbers reIuired $Ao (;) nos. D"ne in o8eration and ot<er as stand2byE 2 Common For /M !lant and !otable "ne (3) no. For eac< /egasser $oAer Ait< one (3) as common stand2byE. $Ao (;) nos. D"ne in o8eration and ot<er as stand2byE. Ser7ice. /escri8tion (a88licable For eac< item) $y8e $Ain lobe oil Free CentriFugal oil Free $Ain lobe oil Free /uty -ntermittent Continuous -ntermittent Suction condition Flooded Flooded Flooded Rated ca8acity, in ,m 3 K<r &s reIuired to meet t<e system reIuirements &s reIuired to meet t<e system reIuirements &s reIuired to meet t<e system reIuirements $entati7e 'ead to be de7elo8ed at rated ca8acity, M(C &s reIuired to meet t<e system reIuirements &s reIuired to meet t<e system reIuirements &s reIuired to meet t<e system reIuirements Motor S8eed 300 300 300 Material oF Construction Casing H Cast -ron Casing H Cast -ron Casing H Cast -ron (obe H Cast -ron -m8eller H Cast -ron (obe H Cast -ron S<aFt H Carbon steel to E, ?. S<aFt H Carbon steel to E, ?. S<aFt H Carbon steel to E, ?. ?.0 /-(+$-", )&$ER 'E&$ER F"R &(Q&(- A; ,umber $Ao (;). B; /escri8tion For eac< unit i. $y8e 5essel 2 7ertical cylindrical Ait< dis<ed ends. 'eater H -mmersion Coil or ,ic<rome ty8e. ii. (ocation -ndoor. iii.$y8e oF Fluid to be <andled $reated Aater From S1& EGc<anger. i7.EFFecti7e Ca8acity in m 3 Suitable to carry out t<e com8lete regeneration oF a S1& EGc<anger at 40 o C. 7./esign !ressure in =gKcm ; (g). /esign 8ressure s<ould be t<e maGimum eG8ected 8ressure to A<ic< t<e 7essel may be sub>ected 8lus L eGtra margin. MaGimum eG8ected 8ressure For a 7essel 8laced in t<e disc<arge line oF a 8um8 s<all be based on t<e s<ut2oFF <ead oF t<e 8um8 8lus static <ead at 8um8 suction, iF any. 7i.Material oF construction a) S<ell SS233:. b) /is<ed ends SS233:. >.0 AL?ALINE BRINE SOLUTION PREPARATION TAN? A; ,umbers $o be 8ro7ided "ne (3). B; /escri8tion For eac< $an= i)$y8e 5ertical cylindrical Ait< Flat bottom. ii)$y8e oF Fluid to be &l=aline 1rine Solution. <andled iii)EFFecti7e ca8acity, in m 3 Suitable to meet t<e reIuirements For Fi7e () bed 7olumes oF resin in a S1& EGc<anger 8lus ;0L margin.. i7)Minimum Free 1oard, in mm 300. 7)Size $enderer to indicate. 7i)/esign !ressure, QgKcm ; .g &s 8er $ender S8eciFication. 7ii)/esign $em8erature, XC :0 7iii) /esign Code &s 8er $ender S8eciFication. iG)Code For $ests and -ns8ections &s 8er $ender S8eciFication. G)Material oF Construction a) S<ell Carbon steel as 8er -S ;0:; or &S$M & 3 0r.60. b) /is<ed Ends Carbon steel as 8er -S ;0:; or &S$M & 3 0r.60. Gi. $<ic=ness, in mm ,ot less t<an :. Gii . !rotection a) -nternal Material ,atural rubber Ds<ore <ardness :0 o H 60 o &E, suitable to Ait<stand t<e design tem8erature. $<ic=ness 4. mm in t<ree (3) layers. b) EGternal !rimer 2 $Ao coats oF e8oGy zinc 8<os8<ate 8rimer. /F$ 8er coat H 30 microns. Finis< 8aint 2 $Ao coats oF amine2cured e8oGy <ig< build 8aint. /F$ 8er coat H 3; microns. 30.0 ,E+$R&(-C&$-", !-$ &) ,umbers $o be 8ro7ided "ne (3) Ait< tAo com8artments. 1) /escri8tion For eac< $an= i. (ocation "utdoor. ii. $y8e +nderground and rectangular in cross2 section. iii. $y8e oF Fluid to be <andled Regeneration )aste )ater. i7. EFFecti7e ca8acity oF eac< com8artment, in m3 Suitable to <old Aaste eFFluent generated From regeneration oF one (3) com8lete c<ain 8lus ;0L o7erall margin. 7. Minimum Free 1oard, in mm 300. 7i. Size $enderer to indicate. 7ii. /esign !ressure, QgKcm;.g &s 8er $ender S8eciFication. 7iii. /esign $em8erature, XC :0 -G. /esign Code &s 8er $ender S8eciFication. G. Code For $ests and -ns8ections &s 8er $ender S8eciFication. Gi. Material oF Construction RCC. Gii. $<ic=ness, in mm &s 8er $ender S8eciFication. Giii. !rotection -nternal Material 6 mm acidKal=ali 8rooF tile lining 11.0 DEMINERALIZED WATER STORAGE TAN? A; ,umbers $o be 8ro7ided $<ree (3). B; /escri8tion For eac< $an= i. $y8e 5ertical cylindrical Ait< Flat bottom. ii. $y8e oF Fluid to be <andled /emineralized )ater. iii. EFFecti7e ca8acity, in m 3 ,ot less t<an 3;00. i7. Minimum Free 1oard, in mm 300. G. Material oF Construction a) S<ell Carbon steel as 8er -S ;0:; or &S$M & 3 0r.60. b) RooF and 1ottom Carbon steel as 8er -S ;0:; or &S$M & 3 0r.60. Gi. $<ic=ness, in mm ? mm t<ic= For bottom 8late and First run at bottom 8art oF t<e s<ell <eig<t. SubseIuent u88er run oF t<e s<ell <eig<t may be : mm t<ic=. Gii. !rotection a)-nternal !rimer $Ao (;) coats oF zinc enric<ed (4; L zinc) sol7entless e8oGy 8rimer Dminimum /F$ For eac< coat 2 300 micronsE Finis< 8aint $<ree (3) coats (minimum) oF <i2build e8oGy to8 coat oF gray s<ade Dminimum /F$ For eac< coat 2 300 micronsE b)EGternal !rimer $Ao coats oF e8oGy zinc 8<os8<ate 8rimer. /F$ 8er coat H 30 microns. Finis< 8aint $Ao coats oF amine2cured e8oGy <ig< build 8aint. /F$ 8er coat H 3; microns.