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Lean Performance Indicator Waste Map

85%

Objective is to achieve an actual Value Add Work content greater than


Round
Period

1
1st May to 31st May 2010

Priority 1
(Highest)

Priority 2

Priority 3

Low Priority

Value Add Work

Up to 70% of
average

Up to 80% of
average

Up to 100% of
average

Greater than
average

Wasted Work

More than 125%


of average

Up to 125% of
average

Up to 110% of
average

Less than
average

Station 1

Station 2

Station 3

Station 4

Station 5

Station 6

Station 7

Station 8

Station 9

Station 10

Average

67.1%

69.0%

59.9%

45.0%

78.0%

85.0%

85.5%

54.2%

64.3%

74.0%

68.2%

71.8%

74.0%

76.0%

57.0%

80.0%

87.0%

89.0%

57.0%

65.0%

77.0%

73.4%

This Period

69.9%

72.3%

75.8%

56.7%

80.3%

86.7%

85.5%

75.0%

72.1%

Zoning (this
period)

Priority 3

Value Add Work

Improvement
Ratio

Accomplishment
Ratio

Average from
Last Period
Goal for this
Period

% Improvement
Ranking

% Accomplished
Ranking

Priority 2

55.1%

64.0%

Priority 2

Priority 3

4.2%

4.8%

26.6%

25.9%

2.9%

2.0%

0.0%

1.6%

-0.5%

1.3%

10

97.4%

97.7%

99.8%

99.4%

100.3%

99.7%

96.1%

96.6%

98.5%

97.4%

10

2.60

6.46

4.92

Breakdown of Waste (Man Hours) - Mine Zoning defined based on average of total within each type of waste, across all Stations
8.00

7.00

Priority 2

Priority 3

5.00

8.00

1.00

3.00

3.00

16.50

14.00

12.00

Priority 1

Priority 3

24.00

22.00

20.00

49.00

47.00

43.00

69.00

Priority 2

Priority 2

Priority 3

Priority 1

28.00

24.00

20.00

6.00

4.00

4.00

10.00

10.00

Priority 1

Priority 1

10.00

8.00

9.00

Priority 1

Priority 1

Priority 1

16.00

14.00

12.00

12.85

Priority 2

Priority 3

42.00

28.00

16.00

22.85

Priority 1

Priority 2
20.00

41.50

29.06

Transport
Priority 2
8.00

2.00

2.30

2.90

12.00

8.00

8.00

Walking
Priority 1
16.00

Changeover

Searching for
Parts

Parts Issues

Priority 2

Priority 3

39.00

16.50

10.00

11.00

30.00

18.00

18.00

Priority 1

68.00

53.00

Priority 1

Priority 1

Waiting on Parts

45.00

26.00

16.00

17.00

45.00

37.00

32.60

Priority 1

Priority 1

Priority 2

Rectification
Priority 1
Searching for
Tools
Tooling &
Equipment
Maintenance
Downtime

Seeking Advice
on Process

17.00

16.00

12.00

18.00

Priority 1

Priority 1

Priority 3

Priority 1

6.00

9.00

7.00

Priority 1

Priority 3

12.00

11.00

8.00

4.00

6.00

1.00

3.50

3.00

4.00

Priority 2
9.00

24.00

8.00

8.00

8.00

Priority 1
4.00

4.00

5.00

7.00

2.00

3.00

5.00

18.00

16.00

12.00

Priority 1

Priority 1

Priority 3

9.00

8.00

6.00

6.65

Priority 1

Priority 2
12.00

13.40

5.55

24.00

18.00

Priority 1

Priority 1

9.50

8.00

8.00

Priority 1

Priority 1

Priority 1

18.00

16.00

20.00

11.70

Meetings
Priority 1
12.00

11.00

10.00

Total Waste this Period Hours

180.50

166.00

145.00

Total Waste as % of Total Hours


Paid

30.1%

27.7%

24.2%

600

Total Hours Paid

Quality
Inspections

18.00

6.00

6.00

6.00

Priority 1

Priority 1

Priority 1

260.00

118.50

79.80

86.90

269.50

216.00

150.20

167.24

43.3%

19.8%

13.3%

14.5%

44.9%

36.0%

25.0%

27.9%

Priority 1

12.30