SAP MATA AJARAN 2014 DAN KAITANNYA DENGAN KRITERIA KOMPETENSI

Kode Mata Ajaran : ENCH600025, ENBP600015, ENCH610025 Tujuan Pembelajaran:

Mahasiswa mampu menggunakan pengetahuan yang didapat dari beberapa mata
ajaran sebelumnya untuk diaplikasikan pada perancangan pabrik kimia secara lengkap
yang meliputi: perancangan proses IBL dan estimasi struktur penunjangnya OBL untuk
perancangan pabrikserta evaluasi tekno-ekonomi.
Mahasiswa mampu menggunakan chemical process simulator
Mahasiswa memiliki kemampuan pemecahan masalah dan bekerja dalam tim.







Nama Mata Ajaran : Perancangan Pabrik
SKS : 4
Prasyarat : Neraca Massa dan Energi, Peristiwa Perpindahan,
Mekanika Fluida, Perpindahan Massa, Perpindahan Kalor, Teknik Reaksi
Kimia, Termodinamika, Perancangan Alat Proses
Semester : 7
Revisi terakhir : Agustus 2014
Dosen :
1. Prof. Dr. Ir. Widodo W. Purwanto, DEA (WD)
2. Dr.rer.nat. Ir. YuswanMuharam, MT (YM)
3. Dr. Ir. Misri Gozan, MTech (MG)
4. Guest Lectures
Asisten :
1. Albert Santoso
2. Priscilla Deni
3. Meyda Astria
4. Kharis Mukhifullah
5. Yoga Wienda Pratama
Buku Ajar :
1. Seider W.D., Seader J.D., Lewin D.R., 2004, Product and Process Design Principles. Synthesis, Analysis and Evaluation, Wiley and Sons Inc. (SSL)
2. Turton, R., R.C. Bailie, W.B. Whiting and J.A.Shaeiwitz, 1998, Anaysis, Synthesis, and Design of Chemical Processes, Prentice-Hall (TBW)
3. Peter, M.S. and K.D. Timmerhaus, 1991, Plant Design and Economic for Chemical Engineering 4
th
edition, McGraw Hill. (P&T)
4. Biegler L.T, I.E. Grossmann and A.W. Westerberg, 1997, Systematic Methods for Chemical Process Design, Prentice Hall.(BGW)
5. Branan, C., 1998, Rule of Thumb for Chemical Engineers : A manual of quick,accurate solutions to everyday process engineering problems 2
nd
edition,
Gulf Publishing, Co. (BC)
6. Douglas, J.M., 1998, Conceptual Design of Chemical Processes, McGraw Hill. (DJM)
7. Kirk-Othmer, 1991, Enyclopedia of Chemical Technology, 3
rd
edition, McGraw Hill. (KO).
8. Walas, Stanley M. 1990, Chemical Process Equipment : Selection and Design, Buther Worths. (WSM).
9. CHEMCAD Manual, HEATEXSET Manual, HYSYS Manual, Super-pro Designer Manual, Uni-sys Manual
10. Ullmanns Chemical Industry Handbook
11. Perrys chemical Handbook
12. Birgit Kamm, Patrick R. Grubber, Michael Kamm, Wiley-VCH, Swiss 2005, Biorefineries Industrial Processes and Products
13. GPSA Engineering Data Book (GPSA)
14. Sinnott RK, 2005, Chemical Engineering Design, Coulson and Richardsons Chemical Engineering Vol 6, 4
th
ed., Elsevier (SRK)

Kegiatan Pembelajaran
Tentative
Sche-dule
Pokok Bahasan &
Sub Pokok Bahasan

(Staf Pengajar)
Tujuan Instruksional Umum
dan/atau Sasaran Pembelajaran
(Nomor dalam kurung menunjukkan
kaitan dengan Kriteria Kompetensi)
Kegiatan
Pembelajaran
Media
Instruksio
nal
Tugas

Evaluasi
2 Sept 1.Set-up Group, Open-ended plant problem
2. The Design Report
3. Introduction to Plant Design
Technology selection
Process design development
General design considerations
(ALL)
Mahasiswa mampu memahami
konsep perancangan pabrik kimia
[2,4,5,11]

Pembentukan
Group
Kuliah
Diskusi
- OHP
- Papan
Tulis
- Project
DesignTopics
- Ch.1-Ch.3
(P&T, CM)
- Part 1 (SSL)
- Ch 1 (SRK)
Assignment I
Technology
selection &
Flowsheeting
4 Sept Essential Flow Diagrams
BFD, PFD
Structure of Process flow Diagram
Equipment description and standard
notation
(WD)
Mahasiswa mampu memahami
berbagai jenis diagram untuk
menganalisis proses kimia dan desain
pabrik [1,2,4,5,7,11,13,14]
Kuliah
Diskusi
- OHP
- Papan
Tulis
- Ch.1 (TBW)
- Ch 3, Ch4
(SSL)
- Ch 4 (SRK)

9 Sept Technical Analysis of Chemical Processes
Understanding process conditions
Heuristic for process design
PFD analysis
Interaction process design and control

(WD & MG)
Mahasiswa mampu menganalisis
struktur aliran proses dan kondisi
operasi setiap unit proses kimia dan
pengendaliannya [1,2,4,5,7]
Problem
Solving
- OHP
- Papan
Tulis
- Ch.6-Ch.8
(TBW)
- Ch 5, Ch6
(SSL)


11 Sept Workshop Process Simulator

(YM & MG)
Mahasiswa mampu mengoperasikan
proses simulator CHEMCAD/
HYSYS/Super-pro/Uni-Sys [3,5,7]
Problem
Solving
- Komputer - CHEMCAD /
HYSYS manual

16 Sept Guest lecture 1 (Yan Silvia): Cencept Design
18 Sept Discussion of Assignment I
(ALL)
23 Sept Oral Presentation of Assignment I (Seluruh Kel Bioproses oleh Pak Misri)
25, 30 Sept Technical Analysis of Chemical Processes
Rule of thumb in equipment design
(Sizing)
Materials construction
(YM & MG)
Mahasiswa mampu menentukan
ukuran peralatan proses secara short
cut dan memilih material yang
digunakan [1,2,4,5,7,11,13,14]
Problem
solving

- OHP
- Papan
Tulis
- Ch.9 (TBW)
- Part 3 (SSL)
- Ch.12(P&T)
-BC
- WSM
- GPSA
- Ch 7, 10, 12,
13 (SRK)
Assignment II
Sizing,
Material
Construction,
P&ID

2 Okt Guest Lecture 2 (Renita): Sizing
7 Okt Guest Lecture 3 (Yona): P&ID
9 Okt Discussion of Assignment II
(ALL)
14 Okt Oral Presentation of Assignment II (Seluruh Kel Bioproses oleh Pak Misri)
16 Okt Discussion of Assesment I and II
(ALL)
21, 23 Okt Mid-Test Assignment I, II: Oral Presentation (Tanpa Pak Misri)
28 Okt

Basic Concept in Process Synthesis
Heat Integration
(DS)
Mahasiwa mampu mengintegrasikan
kebutuhan panas suatu pabrik
sehingga optimal [4,5,7,11,13,14]
Problem
Solving
- LCD
- OHP
- Ch.10 (BGW)
- Ch 10 (SSL)
- Ch.8 (DJM)
- Ch 3 (SRK)
Assignment III
Process
Integration
& Optimization


30 Okt Workshop HEN
(MG, YM, DS)
Mahasiswa mampu mengoperasikan
piranti lunak integrasi panas [3,5,7]
Problem
Solving
- Komputer HEATEXSET/
Hysis
manual

4 Nov Oral Presentation of Assignment III
6 Nov Process Safety and the Environmental
(MG atau guest lecture 4: Israr Saputra))
Mahasiswa peduli aspek keselamatan,
kesehatan dan lingkungan dalam
desain proses kimia [2,9]
Kuliah
Diskusi
- LCD
- Papan
Tulis
- Ch.21(TBW)
- Ch.3 (P&T)
- Vol.19 (KO)
- Cp 9 (SRK)
Assignment IV
HSE dan Plant
layout
11 Nov Process Plant and Equipment Layouts
(Guest lecture 5: Ricko Syarif)
Mahasiswa memahami pertimbangan
tata letak pabrik [2,9]
Kuliah
Diskusi
- LCD
- Papan
Tulis
- Ch.21(TBW)
- Ch.3 (P&T)
- Vol.19 (KO)

13 Nov Ethics, Professionalism, and Carrier
(MG)
Mahasiswa mampu memahami etika
profesi dan karir sarjana teknik kimia
[2,8]
Kuliah
Diskusi

- OHP
- Papan
Tulis
- Ch.20 (TBW)
- AIChE
- Ch 14 (SRK)


18 Nov Oral Presentation of Assignment IV
20 Nov

Economic Analysis
Capital and manufacturing cost
(YM)
Mahasiswa mampu menganalisis
pasar dan mengestimasi biaya kapital
dan biaya operasi [2,7,11,13,14]
Problem
Solving
- LCD
- Papan
Tulis
- Ch5. (BGW)
- Ch.2, Ch.3
(TBW)
- Ch 16 (SSL)
- Ch 6 (SRK)

Assigment V
Economic
Analysis
25 Nov Economic Analysis
Discounted Cash Flow
Profitability Analysis
Sensitivity Analysis
(YM)
Mahasiswa mampu membuat cash
flow, menganalisis kelayakan ekonomi
suatu pabrik, membuat analisis
sensitivitas [2,7]
Problem
Solving
- LCD
- Papan
Tulis
- Ch.4-Ch.5
(TBW)
- Ch 17 (SSL)
- Ch 6 (SRK)

27 Nov Guest lecture 6 (Fajar Sasongko): Economic Analysis
2 Des Oral Presentation of Assignment V
4 Des Discussion of Assignment III, IV, V
(ALL)
9, 11 Des Final Test: Oral Presentation
(ALL)

Guest Lecture:
1. TECHNIP RickoSyarief (confirm)
2. ConocoPhillips Yan Silvia (confirm), Fajar Sasongko (confirm), Yona
3. Renita Anggreini
4. Medco Israr Saputra (confirm)

Grading System 2013
1. Assignment I-V Report : 40%
2. Final Design Project Report : 30%
3. Presentation & Discussion : 30% (Individual & Group)