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Behavioral Modeling Using Creo


Parametric 2.0

T3922-390-02

Authored and published using

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Copyright 2012 Parametric Technology Corporation. All Rights Reserved.

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Copyright for PTC software products is with Parametric Technology Corporation, its subsidiary companies (collectively PTC),
and their respective licensors. This software is provided under written license agreement, contains valuable trade secrets and
proprietary information, and is protected by the copyright laws of the United States and other countries. It may not be copied
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UNAUTHORIZED USE OF SOFTWARE OR ITS DOCUMENTATION CAN RESULT IN CIVIL DAMAGES AND CRIMINAL
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User and training guides and related documentation from PTC is subject to the copyright laws of the United States and other
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Training materials may not be copied without the express written consent of PTC. This documentation may not be disclosed,
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The course you are about to take will expose you to a number of learning offerings that PTC
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Please refer to http://www.ptc.com/services/training/contact.htm for contact information.

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Please note that Web-based training may not be available in all languages. The Web-based training
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Precision Learning Recommendations

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PTC uses a role-based training approach. The roles and the associated training
are graphically displayed in a curriculum map. Curriculum maps are available for
numerous PTC products and versions in the training section of our Web site at
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Please note that a localized map may not be available in every language and that the map above is
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Before the end of the class, your instructor will review the map corresponding to the course you
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Training Agenda
Day 1
Introduction to the Behavioral Modeling Process

Module 02

Creating Measurement Features on Creo Parametric Models

Module 03

Creating Model Property Features on Creo Parametric Models

Module 04

Creating Analysis Features on Creo Parametric Models

Module 05

Creating User-Defined Analysis Features on Creo Parametric Models

Module 06

Conducting Design Studies and Optimizing Models

Module 07

Project

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Module 01

Table of Contents
Behavioral Modeling Using Creo Parametric 2.0

Creating Measurement Features on Creo Parametric Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


Analyzing the Projected Surface Area of a Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Analyzing One-Sided Volume in a Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

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Creating Model Property Features on Creo Parametric Models . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


Analyzing the Mass Properties of a Turbine Blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Analyzing Clearance in the Hand Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4-1
4-2
4-4
4-5
4-7

Creating User-Defined Analysis Features on Creo Parametric Models . . . . . . . . . . . . . . . . . . .


Creating a Field Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating a Construction Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating a User-Defined Analysis Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1
5-2
5-3
5-5

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Creating Analysis Features on Creo Parametric Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Analyzing Hand Pump Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determining Hand Pump Water Volume Using Relation Analysis . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Relation Analysis to Calculate Fuel Tank Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculate a Carbrake Rotor Temperature Using an MS Excel Analysis . . . . . . . . . . . . . . . . . . . . .

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Conducting Design Studies and Optimizing Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


Applying Sensitivity Analysis to Increase Pump Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Applying Sensitivity Analysis to Increase Fuel Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Calculating the Lift Effect of Angling the Wing Using the Sensitivity Study . . . . . . . . . . . . . . . . . . 6-7
Perform Feasibility Studies to Meet Design Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Optimizing the Hand Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

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Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

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Module 2

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Creating Measurement Features on Creo Parametric


Models

2012 PTC

Module 2 | Page 1

Exercise 1: Analyzing the Projected Surface Area of


a Wing
Objectives
After successfully completing this exercise, you will be able to:
Create an area measurement analysis feature.

Scenario

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You are tasked with finding the lift of a prototype wing. In the past, this calculation was completed
manually using several pages in Microsoft Excel. However, this time you will complete this task using
several BMX features in Creo Parametric. In this exercise, you create an area analysis feature that
measures the projected area of the entire wing. As part of this analysis feature, you need to create a
parameter that reports the projected area of the wing along its leading edge. The projected area of
this parameter will change depending upon the wing's angle of attack, which alters the wing's lift.

Analysis\Wing_Area

WING.PRT

Create an area analysis feature that reports the projected area as a parameter.

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1. Enable only the following Datum Display types:

Task 1:

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2. Create an area measurement feature that


measures the projected area of the entire wing
along the RIGHT datum plane.
In the ribbon, select the Analysis tab.

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from the Measure Type


Select Area
drop-down menu in the Measure group.
Select WING.PRT from the model tree to
select the entire model.
In the Measure: Area dialog box, expand the
dialog and setup layout.
Within the setup layout, click in the Projection
field. In the model tree, select datum plane
RIGHT.

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3. In the Measure dialog box, click Measure


Options .
4. The Options dialog box appears. Select the
Show Feature Tab check box and click OK.
5. In the Measure: Area dialog box, select the
Feature tab. De-select the AREA check box
so the PROJ_AREA parameter is the only
selection, as shown.

6. Click Save Analysis .


Select Make Feature.
In the name field, type AREA_PAS.
Click OK.
This completes the exercise.
Module 2 | Page 2

2012 PTC

Exercise 2: Analyzing One-Sided Volume in a Fuel Tank


Objectives

After successfully completing this exercise, you will be able to:


Create a one-sided volume analysis feature.
Create a parameter to track the volume of the unshelled model.
Create a parameter to track the volume of the shelled model.

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Scenario

Analysis\Fuel-Tank_One-Sided-Volume

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Task 1:

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The design specification of a fuel tank requires that it holds at least 0.35 liters of fuel. The design
specification also requires that the fuel tank is able to identify when it is half full. You are assigned to
ensure that the fuel tank meets these design specifications. In this exercise, you determine the
volume of the fuel tank. To properly estimate the volume, you create two BMX analysis features.
The first feature calculates the volume of the solid model prior to the creation of the shell feature.
The second feature calculates the volume of the shelled model. The difference of these two
volumes determines the volume of fuel that the tank can hold.

FUEL_TANK.PRT

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1. Disable all Datum Display types.

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Determine the solid volume of the fuel tank.

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2. In the model tree, drag the Insert Indicator


before Shell id 2387.

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The features after Shell id 2387 are finishing


features and they are a small part of the
overall volume of the fuel tank. These
features are removed from the fuel tank
volume calculation using Insert mode.

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3. Create a datum plane that simulates the level


of fuel in the fuel tank.
Select datum plane TOP.
from the Datum group.
Click Plane
Type 20 as the Translation value and click
OK.
4. Rename the datum plane to FLUID_LEVEL.
5. In the ribbon, select the Analysis tab.
6. Select Volume
from the Measure Type
drop-down menu in the Measure group.
In the Measure: Volume dialog box, expand
the dialog and Setup layout.
Within the Setup layout, click in the Plane
field. In the model tree, select datum plane
FLUID_LEVEL.
The arrow should point as shown.

2012 PTC

Module 2 | Page 3

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7. Determine the solid volume of the fuel tank.


In the Measure: Volume dialog box, click
Measure Options .
The Options dialog box appears. Select the
Show Feature Tab check box and click OK.
Select the Feature tab in the Volume dialog
box.
Type VOLUME as the parameter name.

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8. Click Save Analysis .


Select Make Feature.
In the Name field, type VOL_SOLID.
Click OK.

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Click Settings
> Tree Columns in the
model tree.
Select Feat Params from the Type drop-down
list.
Type VOLUME as the Name and press
ENTER.
Click OK.
Note that the volume of fuel is approximately
0.336 liters.

9. Display the parameter volume in the model tree.

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The units in the model tree volume column


are in millimeters. To convert millimeters
to liters, you divide the original number by
1,000,000.

Determine the shell volume of the fuel tank.

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Task 2:

from the Quick Access toolbar and click OK to save the model.

10. Click Save

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1. In the model tree, drag the Insert Indicator


after Shell id 2387.

2. Select Volume
from the Measure Type
drop-down menu in the Measure group.
In the Measure: Volume dialog box, expand
the dialog and Setup layout.
Within the Setup layout, click in the Plane
field. In the model tree, select datum plane
FLUID_LEVEL.
Click the arrow, if necessary.
The arrow should point as shown.

Module 2 | Page 4

2012 PTC

3. Select the Feature tab.


Type VOLUME as the parameter name.
4. Click Save Analysis .
Select Make Feature.
In the Name field, type VOL_SHELL.
Click OK.

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from the Quick Access toolbar and click OK to save the model.

5. Click Save

The difference between VOL_SOLID and


VOL_SHELL provides the overall volume of
fuel. You can easily make this calculation
using a relation analysis feature.

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This completes the exercise.

2012 PTC

Module 2 | Page 5

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Module 2 | Page 6

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Module 3

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Creating Model Property Features on Creo Parametric


Models

2012 PTC

Module 3 | Page 1

Exercise 1: Analyzing the Mass Properties of a Turbine


Blade
Objectives

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After successfully completing this exercise, you will be able to:


Create a mass property analysis feature.
Create a parameter to track the mass of a part.
Create a datum point at the center of gravity.

Scenario

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Analysis\Turbine_Mass-Properties

BLADE.PRT

Create an analysis feature that creates a datum point at the center of gravity.

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Task 1:

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You are tasked with determining the suitability of reusing a turbine blade for a new turbine design. In
the new design, the turbine blade will need to be lengthened. Prior to lengthening the blade, you
need to determine the distance from the center of gravity (COG) to the inner surface of the blade. If
the COG distance is less than half the total blade height, then the blade is less likely to exert shear
stress on the final assembly. Therefore, in this exercise you need to create a datum point at the
location of the center of gravity. You also need to track the mass of the part for future calculations
and you need to create a parameter to track this value.

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1. Enable only the following Datum Display type:


.
2. Determine the system of units of BLADE.PRT
so that you can use the proper density for
aluminum.
Select BLADE.PRT in the model tree.
Right-click and select Info > Model.
Note that the part uses MKS (meters,
kilograms, and seconds).
3. Minimize the browser.
4. In the ribbon, select the Analysis tab.

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5. Click Mass Properties


from the Model
Report group.
Select Feature from the drop-down list.
Type COG as the name.
6. Type 2700 in the Density field, and click Preview
.
Analysis

Module 3 | Page 2

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7. Select the Feature tab in the Mass Properties


dialog box.
Clear the VOLUME and SURF_AREA
parameter check boxes.
Select the PNT_COG datum feature check
box.
.
Click Complete Feature

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This completes the exercise.

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8. Click Save
from the main toolbar and click
OK to save the model.

2012 PTC

Module 3 | Page 3

Exercise 2: Analyzing Clearance in the Hand Pump


Objectives
After successfully completing this exercise, you will be able to:
Create a pairs clearance analysis feature.
Create a parameter to measure clearance.

Scenario

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You are part of a design team tasked with optimizing a hand pump to increase the volume of water
pumped per stroke. To complete this task, you need to create several BMX features. One of the
features has already been completed: a distance analysis feature that measures the height of the
valve from the bottom surface of the cylinder.

HAND_PUMP.ASM

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Analysis\Hand-Pump_Clearance

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Task 1:

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In this exercise, you create a pairs clearance analysis feature that measures the distance between
the rod top and cylinder parts. This measurement is important because the design specification
requires a clearance distance of at least 1/8 inch. Therefore, this measurement must be captured
as a parameter so it can be tracked.

Create an analysis feature to measure clearance between the rod top and cylinder.

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1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.
3. In the Inspect Geometry group, select the Global
Interference
drop-down list and select Pairs
.
Clearance
Select Feature from the drop-down list.
Type CLEARANCE as the name.
4. In the model tree, expand ROD_ASM.ASM and
select ROD_TOP.PRT.

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5. Select CYLINDER.PRT.

6. Select the Feature tab.


Ensure that the CLEARANCE parameter is selected.
.
Click Complete Feature
7. Click Save

from the Quick Access toolbar and click OK to save the model.

This completes the exercise.

Module 3 | Page 4

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Module 4

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Creating Analysis Features on Creo Parametric Models

2012 PTC

Module 4 | Page 1

Exercise 1: Analyzing Hand Pump Motion


Scenario

You are part of a design team tasked with optimizing a hand pump to increase the volume of water
pumped per stroke. To complete this task, you need to create several BMX features. Two of the
features have already been completed: a distance analysis feature that measures the height of the
valve from the bottom surface of the cylinder, and a pairs clearance analysis feature that measures
the clearance distance between ROD_TOP.PRT and CYLINDER.PRT.

HAND_PUMP.ASM

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Task 1:

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In this exercise, you create a motion analysis feature that reports the maximum and minimum points
of selected parameters. In the hand pump, you are interested in finding the minimum y-distance,
maximum y-distance, and minimum clearance.

Create an analysis feature to find minimum y-distance, maximum y-distance, and minimum clearance as the mechanism runs through its range of motion.

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1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.

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from the Manage group.


3. Click Analysis
4. Type RANGE_OF_MOTION as the name and
press ENTER.

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5. Select Motion Analysis as the type and click


Next.

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6. Select DISTANCE_Y:VALVE_HEIGHT
and CLEARANCE:CLEARANCE from the
parameter list and click Run.

Module 4 | Page 2

2012 PTC

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7. Review and close the graphs.

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8. Click Close in the Motion Analysis dialog box.


9. Select NO to ensure that the MOTION_
RUNTIME parameter is not created.
10. Select MIN_DISTANCE_Y from the parameter
list and select YES to create it.
11. Select MAX_DISTANCE_Y from the parameter
list and select YES to create it.

12. Select MIN_CLEARANCE from the parameter


list and select YES to create it.

13. Click Complete Feature

This completes the exercise.


2012 PTC

Module 4 | Page 3

Exercise 2: Determining Hand Pump Water Volume


Using Relation Analysis
Scenario

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You are part of a design team tasked with optimizing a hand pump to increase the volume of water
pumped per stroke. To complete this task, you need to create several BMX features. Three of the
features have already been completed: a distance analysis feature that measures the height of the
valve from the bottom surface of the cylinder, a pairs clearance analysis feature that measures the
clearance distance between ROD_TOP.PRT and CYLINDER.PRT, and a motion analysis feature
that measures minimum y-distance, maximum y-distance, and minimum clearance.

Analysis\Hand-Pump_Volume

HAND_PUMP.ASM

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Create an analysis feature that calculates total volume.

Task 1:

In this exercise, you create a relation analysis feature that calculates the water volume based on the
maximum y-distance and minimum y-distance.

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1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.

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3. Click Analysis
from the Manage group.
4. Type VOLUME_CALC as the name and press
ENTER.

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5. Select Relation as the type and click Next.

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6. Type volume = (MAX_DISTANCE_Y:FID_


RANGE_OF_MOTION - MIN_DISTANCE_
Y:FID_RANGE_OF_MOTION) * pi.
.
7. Click Verify Relations
8. Click OK > OK > Complete Feature

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The radius of the cylinder is 1. Since r


= 1, volume = * length.

This completes the exercise.

Module 4 | Page 4

2012 PTC

Exercise 3: Using Relation Analysis to Calculate Fuel


Tank Volume
Scenario

Analysis\Fuel-Tank_Relation-Volume

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FUEL_TANK.PRT

Create an analysis feature that calculates total volume.

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.
2. Click Analysis
3. Type VOL_FLUID as the name and press
ENTER.

1. Enable only the following Datum Display type:


.

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Task 1:

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The design specification of a fuel tank requires it to hold at least 0.35 liters of fuel. The design
specification also requires that the fuel tank is able to identify when it is half full. You are assigned to
ensure that the fuel tank meets these design specifications. In this exercise, you determine the
volume of the fuel tank. Two analysis features have been created: the first feature calculates the
volume of the solid model prior to the shell feature; the second feature calculates the volume of
the shelled model. To calculate the volume of fuel that the tank can hold, you need to determine
the difference of these two volumes.

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4. Select Relation as the type and click Next.

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5. Type volume = (volume:FID_VOL_SOLID volume:FID_VOL_SHELL)/1000000.

.
6. Click Verify Relations
7. Click OK > OK > Complete Feature

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By dividing the right side of the equation


by one million, you effectively convert
mm3 to liters. Also note that the
remaining features in the model tree do
not significantly affect the volume of the
fuel tank, so it is acceptable to include
them after the volume calculation.

8. Click Save

Task 2:

from the main toolbar and click OK to save the model.

Display the parameter volume in the model tree.

1. Drag feature VOL_FLUID in the model tree and


place it after feature VOL_SHELL.
> Tree Columns... in the
2. Click Settings
model tree.
3. Select Feat Params from the Type list.
4. Type VOLUME as the name and press ENTER.
5. Click OK.
2012 PTC

Module 4 | Page 5

Task 3:

Experiment with the fluid level of the fuel tank by simulating a full fuel tank.

1. Select datum plane FLUID_LEVEL.


2. Right-click and select Edit.
3. Double-click the value 20, type 0 as the new
level, and press ENTER.

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4. Click Regenerate Model


in the Quick
Access toolbar.
5. Note that the total fuel capacity is 0.33 liters.

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6. Click Save

The fuel tank does not currently satisfy


its design specification of holding 0.35
liters of fuel. While we can randomly edit
dimensions to modify the fuel tank, a better
method is to use a BMX design study to find
a dimension(s) that effectively increases
the volume. This calculation can easily be
accomplished using sensitivity analysis.

from the main toolbar and click OK to save the model.

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This completes the exercise.

Module 4 | Page 6

2012 PTC

Exercise 4: Calculate a Carbrake Rotor Temperature


Using an MS Excel Analysis (CHALLENGE)
Scenario

Analysis\Car-Brake_Excel

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Calculate the rotor temperature using an MS Excel analysis feature.

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Disable all Datum Display types.


Add parameter NUMBER_OF_FLUTES:4904000_BMX and set it to cell B7.
Add parameter BRAKE_FORCE:FORCE_ANALYSIS and set it to cell B5.
Add parameter FLUTE_SURF_AREA:FLUTE_SURF_ANALYSIS and set it to cellB8 .
Add parameter AIR_INTAKE_AREA:AIR_INTAKE_ANALYSIS and set it to cell B9.
Add parameter AIR_EXIT_AREA:AIR_EXIT_ANALYSIS and set it to cell B10.

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1.
2.
3.
4.
5.
6.

4904000_BMX.ASM

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Task 1:

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You are assigned to review the braking system on the new 490x prototype car. In this review,
you are to determine whether the current airflow across the rotor is sufficient to keep the rotor
temperature around 600. The process to determine rotor temperature involves determining the
area of a brake flute, number of brake flutes, area of air exit, and the area of the air intake. These
values have been determined using Behavioral Modeling features. In this exercise, you input these
numbers into a spreadsheet which calculates temperature.

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7. Configure cell A164 as the output cell and compute the temperature.
8. Type ROTOR_TEMP as the output parameter.

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This completes the exercise.

2012 PTC

Module 4 | Page 7

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Module 4 | Page 8

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Module 5

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Creating User-Defined Analysis Features on Creo


Parametric Models

2012 PTC

Module 5 | Page 1

Exercise 1: Creating a Field Point


Scenario
You are assigned to determine the angle at which a beam of light strikes a simulated wall. To
accomplish this task, you need to investigate which areas of the reflector reflect perpendicular light
and which zones spread the light in other directions.

REFLECTOR.PRT

Analysis\Reflector_Field-Point

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Task 1:

Use a user-defined analysis feature to measure the angle between the light beam and a virtual wall.
For the bulb and reflector, assume the angle of incidence equals the angle of reflection.

Create a field point for the user-defined analysis.

flyout

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.
3. Click Field
4. Click the concave surface of REFLECTOR.PRT
to locate the point.

2. From the Datum group, click the Point


menu.

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1. Enable only the following Datum Display type:

from the main toolbar and click OK to save the model.

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6. Click Save

5. Click OK to complete the feature.

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This completes the exercise.

Module 5 | Page 2

2012 PTC

Exercise 2: Creating a Construction Group


Scenario
You are assigned to determine the angle at which a beam of light strikes a simulated wall. To
accomplish this task, you need to investigate which areas of the reflector reflect perpendicular light
and which zones spread the light in other directions.

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Create a construction group for the user-defined analysis.

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1. Enable only the following Datum Display types:


.
2. Create a datum axis through FPNT2 and normal
to the concave surface of the REFLECTOR.PRT.
3. Create a datum plane named LIGHT_PLANE
through PNT0 and the axis created in the
previous step.

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Task 1:

REFLECTOR.PRT

Analysis\Reflector_Construction-Group

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Use a user-defined analysis feature to measure the angle between the light beam and a virtual wall.
For the bulb and reflector, assume the angle of incidence equals the angle of reflection.

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4. Create a sketched curve to simulate a beam of light leaving the bulb (PNT0), reflecting off the
concave surface, and striking the simulated wall (DTM1).

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from the Datum group.


Click Sketch
View datum plane SIDE as the Sketch Orientation Reference and select Right as the
Orientation.
Click Flip > Sketch from the Sketch dialog box.
from the In Graphics

5. Click Sketch View


toolbar.

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from the setup group.


6. Click References
7. Select PNT0, FPNT2, the datum axis, and
datum plane DTM1 as Sketcher references and
click Close.
8. Sketch the light beam so that the angle of
incidence equals the angle of reflection, as
shown.
Note the use of the two centerlines,
Sketcher points, and constraints.

2012 PTC

Module 5 | Page 3

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9. Click OK
from the Sketcher toolbar.
10. Rename the sketched curve to LIGHT_BEAM.

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12. Click Save Analysis .


Select Make Feature.
In the name field, type LIGHT_ANGLE.
Click OK.

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11. Create an analysis feature to measure the angle


at which the light beam strikes the simulated
wall. That is, where the sketch, LIGHT_BEAM
hits the datum plane DTM1
Switch to the Analysis tab, from the Measure
group drop-down click Angle .

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13. Create a local group for the construction group.


Press CTRL and select FPNT2 , A_2, LIGHT_PLANE, LIGHT_BEAM, and LIGHT_ANGLE
in the model tree.
Right-click in the model tree and select Group.
Rename the group to LIGHT_GROUP.
14. Click Save

from the main toolbar and click OK to save the model.

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This completes the exercise.

Module 5 | Page 4

2012 PTC

Exercise 3: Creating a User-Defined Analysis Feature


Scenario
You are assigned to determine the angle at which a beam of light strikes a simulated wall. To
accomplish this task, you must determine which areas of the reflector reflect perpendicular light and
which zones spread the light in other directions.

REFLECTOR.PRT

Analysis\Reflector_User-Defined

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Create a user-defined analysis feature.

1. Disable all Datum Display types.


2. Select the Analysis tab. Select the
User-Defined Analysis
from the Custom
group.
Note that the construction group,
LIGHT_GROUP, is automatically selected.
Note that the parameter, ANGLE, is
automatically selected.
3. Click Compute.

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Task 1:

Use a user-defined analysis feature to measure the angle between the light beam and a virtual wall.
For the bulb and reflector, assume that the angle of incidence equals the angle of reflection.

4. Click Add Feature from the User-Defined Analysis dialog box.


5. Type UDA_LIGHT as the name in the message window and press ENTER.
6. Click Close to close the User-Defined Analysis dialog box.
7. Click Save

from the main toolbar and click OK to save the model.

This completes the exercise.

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Module 6

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Conducting Design Studies and Optimizing Models

2012 PTC

Module 6 | Page 1

Exercise 1: Applying Sensitivity Analysis to Increase


Pump Volume
Scenario

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Perform a sensitivity analysis to determine if pump volume is sensitive to changes in link


length.

Task 1:

HAND_PUMP.ASM

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Analysis\Hand-Pump_Sensitivity

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You are part of a design team tasked with optimizing a hand pump to increase the volume of water
pumped per stroke. To complete this task, you create several BMX features. Four of the features
have already been completed: a distance analysis feature that measures the height of the valve
from the bottom surface of the cylinder, a pairs clearance analysis feature that measures the
clearance distance between ROD_TOP.PRT and CYLINDER.PRT, a motion analysis feature that
measures minimum y-distance, maximum y-distance, and minimum clearance, and a relation
analysis feature that calculates the pumping volume.

1. Disable all Datum Display types.

from the Design

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5. Click Sensitivity Analysis


Study group.

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> Tree
2. In the model tree, click Settings
Filters... .
3. Enable Features in the Model Tree Items dialog
box and click OK.
4. In the ribbon, select the Analysis tab.

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Dimension.
6. Click
Select LINK.PRT from the graphics window
and select 8.

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7. Run the sensitivity analysis.


Type 6 as the minimum variable range and
type 10 as the maximum variable range.

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8. Click
Parameters to Plot.
Select VOLUME:VOLUME_CALC and click
OK.

Module 6 | Page 2

2012 PTC

9. Click Compute.

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The volume ranges approximately +/7%, which indicates that the volume is
somewhat sensitive to change in link
length.

1. Click Sensitivity Analysis


Study group.

from the Design

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Dimension.
2. Click
Select HANDLE.PRT from the graphics
window and select 20.

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Perform a sensitivity analysis to determine if pump volume is sensitive to changes in


handle length.

Task 2:

10. Click Close from the Sensitivity dialog box.

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3. Ensure that the minimum variable range is 18


and ensure that the maximum variable range is
22.

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4. Ensure that VOLUME:VOLUME_CALC is


configured as the parameter to plot.
5. Click Compute.

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The volume ranges approximately +/10% from the original value, which
indicates that the volume is somewhat
sensitive to change in handle length.

6. Click Close from the Sensitivity dialog box.

2012 PTC

Module 6 | Page 3

Task 3:

Perform a sensitivity analysis to determine if pump volume is sensitive to changes in


handle pin location.

1. Click Sensitivity Analysis


from the Design
Study group.
2. Expand the HANDLE.PRT node in the model
tree.

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Dimension.
3. Click
Select Hole id 153 in the model tree and
select 7.

5. Ensure that VOLUME:VOLUME_CALC is


configured as the parameter to plot.
6. Click Compute.

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The volume increased approximately


150% from the minimal range value,
which indicates that the volume is
very sensitive to change in handle pin
location.

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4. Type 5 as the minimum variable range and type


10 as the maximum variable range.

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7. Click Close from the Sensitivity dialog box.

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This completes the exercise.

Module 6 | Page 4

2012 PTC

Exercise 2: Applying Sensitivity Analysis to Increase


Fuel Capacity
Scenario

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Analysis\Fuel-Tank_Sensitivity

Perform a sensitivity analysis to determine if fuel capacity can be increased.

1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.

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from the Design

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3. Click Sensitivity Analysis


Study group.
4. Run the sensitivity analysis.

Task 1:

FUEL_TANK.PRT

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Close Window

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The design specification of a fuel tank requires it to hold at least 0.35 liters of fuel. The design
specification also requires that the fuel tank be able to identify when it is half full. You are assigned
to ensure that the fuel tank meets these design specifications. In this exercise, you determine how
to increase the volume of the fuel tank. Three analysis features have been created: the first feature
calculates the volume of the solid model prior to the shell feature, the second feature calculates
the volume of the shelled model, and the third feature calculates the difference between the initial
two features to provide the volume of fuel that the tank can hold.

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Click
Dimension.
Select BASE_PROTRUSION from the model
tree, and select 59.

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5. Type 59 as the minimum variable range and type


65 as the maximum variable range.

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6. Click
Parameters to Plot.
Select VOLUME:VOL_FLUID and click OK.

2012 PTC

Module 6 | Page 5

7. Click Compute.

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When dimension d5 = 61, the volume is


approximately 0.350 liters.

8. Click Close from the Sensitivity dialog box.

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This completes the exercise.

Module 6 | Page 6

2012 PTC

Exercise 3: Calculating the Lift Effect of Angling the


Wing Using the Sensitivity Study
Scenario

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Analysis\Wing_Sensitivity

WING.PRT

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Perform a sensitivity analysis to determine lift as a function of angle of attack.

1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.

from the Design

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3. Click Sensitivity Analysis


Study group.

Task 1:

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You are tasked with finding the lift of a prototype wing. In the past, this calculation was completed
manually using several pages in Microsoft Excel. However, now you will complete this task using
several BMX features in Creo Parametric. Two of the features have already been created: the first
feature determines the projected area of the wing that affects lift. The second feature uses the
projected area parameter to determine the lift of the wing at a specified angle of attack. In this
exercise, you perform a sensitivity analysis to determine how changing the angle of attack affects
the wing's lift characteristics.

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Click
Dimension.
Select Protrusion id 39 and select 10.

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4. Type 0.0 as the minimum variable range and


type 20.0 as the maximum variable range.

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5. Click
Parameters to Plot.
Press CTRL and select PROJ_AREA:AREA_
PAS and LIFT:LIFT_CALC.
Click OK.

2012 PTC

Module 6 | Page 7

7. Click Close from the Sensitivity dialog box.

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This completes the exercise.

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6. Type 21 as the number of steps and click


Compute.

Module 6 | Page 8

2012 PTC

Exercise 4: Perform Feasibility Studies to Meet Design


Specifications
Scenario

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Analysis\Fuel-Tank_Feasibility

Perform a feasibility design study to increase fuel capacity to 0.350 liters.

1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.

Task 1:

FUEL_TANK.PRT

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Close Window

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The design specification of a fuel tank requires it to hold at least 0.35 liters of fuel. The design
specification also requires that the fuel tank be able to identify when it is half full. You are assigned
to ensure that the fuel tank meets these design specifications. In this exercise, you increase the
volume of the fuel tank. Three analysis features have been created: the first feature calculates the
volume of the solid model prior to the shell feature; the second feature calculates the volume of
the shelled model; and the third feature calculates the difference between the initial two features to
provide the volume of fuel that the tank can hold.

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3. Click Feasibility/Optimization
from the
Design Study group.
4. Select Feasibility and click Add... within design
constraints.
Select VOLUME:VOL_FLUID from the
Parameter drop-down list.
Select the Set option.
Type 0.350 as the Value.
Click OK to add the design constraint.

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5. Click Cancel to stop adding design constraints.

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6. Click Add Dimension... within design variables,


select BASE_PROTRUSION, and select 59.

7. Type 59 as the minimum and type 65 as the


maximum.

2012 PTC

Module 6 | Page 9

8. Click Compute and click Close > Confirm to


accept the results.
A feasible solution was found.

9. Click Save

Perform a feasibility design study to place a half full indicator line.

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1. Click Feasibility/Optimization
from the
Design Study group.
2. Edit the design constraint to VOLUME:VOL_
FLUID=0.175 and press ENTER.

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Note that 0.175 = 0.350/2.


3. Configure the design study preferences.
Click Options > Preferences... and select
Graph Variables.

Task 2:

from the Quick Access toolbar and click OK to save the model.

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4. Select the Run tab.


Type 0.001 as the Convergence %.
Click OK.

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5. Delete the design variable.


Select d5:FUEL_TANK and click Delete.
6. Click Add Dimension... within design variables.
Select FLUID_LEVEL from the model tree.
Select 0.
7. Type 0 as the minimum and type 60 as the
maximum.

Module 6 | Page 10

2012 PTC

8. Click Compute and click Close > Confirm to


accept the results.

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The tank is half full when datum plane


FLUID_LEVEL is 34.34mm offset from
datum plane TOP.

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This completes the exercise.

2012 PTC

Module 6 | Page 11

Exercise 5: Optimizing the Hand Pump


Scenario

Analysis\Hand-Pump_Optimization

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Optimize the water volume for the hand pump using the handle pin location as a design
variable.

1. Disable all Datum Display types.


2. In the ribbon, select the Analysis tab.
3. Perform the optimization design study.

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from the
Click Feasibility/Optimization
Design Study group.
4. Type MAX_VOLUME as the name.
5. Select Maximize as the goal and select
VOLUME:VOLUME_CALC as the parameter.

Task 1:

HAND_PUMP.ASM

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nl

You are part of a design team tasked with optimizing a hand pump to increase the volume of water
pumped per stroke. To complete this task, you create several BMX features. Four of the features
have already been completed: a distance analysis feature that measures the height of the valve
from the bottom surface of the cylinder, a pairs clearance analysis feature that measures the
clearance distance between ROD_TOP.PRT and CYLINDER.PRT, a motion analysis feature that
measures minimum y-distance, maximum y-distance, and minimum clearance, and a relation
analysis feature that calculates the pumping volume.

In

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6. Click Add... within design constraints.


Select CLEARANCE:CLEARANCE and
select >= .
Select Set and type 0.25 .
Click OK to add the design constraint.
7. Click Cancel to stop adding design constraints.

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8. Click Add Dimension... within design variables.


Select LINK.PRT from the graphics window
and select 8.

9. Select HANDLE.PRT from the graphics window


and select 20.

Module 6 | Page 12

2012 PTC

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Your results may not exactly match


the results shown in the figures, but
the optimization study should be
successful.

14. For length:LINK, type 6 as the minimum and


type 10 as the maximum.
15. For length:HANDLE, type 18 as the minimum
and type 22 as the maximum.
16. For pin:HANDLE, type 5 as the minimum and
type 10 as the maximum.
17. Click Compute and click Close > Confirm to
accept the results.

10. In the model tree, click Settings


> Tree
Filters.
11. Enable Features in the Model Tree Items dialog
box and click OK.
12. Expand the node of HANDLE.PRT in the model
tree.
13. Select Hole id 153 in the model tree and select
7.

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This completes the exercise.

2012 PTC

Module 6 | Page 13

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Module 6 | Page 14

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Module 7

2012 PTC

Module 7 | Page 1

Objective 1: Project
Scenario
Crankshafts must be balanced to operate reliably. You are assigned to balance a crankshaft so that
its center of gravity lies along the axis of rotation. You then minimize the overall mass of the part.

Projects\Behavioral_Modeling

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1. Disable all Datum Display types.


2. Create an analysis feature that displays a datum
point at the center of gravity.
Name the analysis feature MASS_PROPS.
Create the MASS parameter.
Create a datum point at the center of gravity
and name it COG.
Do not create any other parameters or datum
features in this analysis feature.
3. Orient the model to the RIGHT view.

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Analyze the crankshaft to display a datum point at the center of gravity.

Task 1:

CRANKSHAFT.PRT

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Create an analysis feature to determine the distance from the center of gravity to the
axis of rotation and display the distance in the model tree.

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Task 2:

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Click Named Views


from the In
Graphics toolbar and select RIGHT to orient
to the right view.

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1. Create an analysis feature that calculates the distance from COG to the CRANK axis.
Name the analysis feature COG_DISTANCE.
Create a parameter named DISTANCE that reports the distance between the center of
gravity and the crank axis.
Do not create any other parameters or datum features in this analysis feature.

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2. Display the parameter DISTANCE as a column


in the model tree.
Task 3:

Perform a sensitivity analysis to determine how editing dimensions affects the location
of the center of gravity.

1. Orient to the standard orientation.


2. Perform a sensitivity analysis on the dimension
shown on the LOBE sketched curve against the
DISTANCE:COG_DISTANCE parameter.

Module 7 | Page 2

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7. Note that editing this dimension impacted the


COG location.

5. Perform a sensitivity analysis on the dimension


shown on the LOBE sketched curve against the
DISTANCE:COG_DISTANCE parameter.
6. Compute with a variable range where the
minimum is set to 20.0 and the maximum is set
to 27.5.

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3. Compute with a variable range where the


minimum is set to 1.0 and the maximum is set
to 3.0.
4. Note that editing this dimension had very little
impact on the COG location.

PT

8. Perform a sensitivity analysis on the dimension


shown on the LOBE sketched curve against the
DISTANCE:COG_DISTANCE parameter.
9. Compute with a variable range where the
minimum is set to 23.0 and the maximum is set
to 32.0.

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10. Note that editing this dimension impacted the


COG location.

2012 PTC

Module 7 | Page 3

11. Perform a sensitivity analysis on the


datum plane LOBE_FRONT against the
DISTANCE:COG_DISTANCE parameter.
12. Compute with a variable range where the
minimum is set to 10.0 and the maximum is set
to 20.0.

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13. Note that editing this dimension had a slight


impact on the COG location, but the crankshaft
lobes became too thin at the lower range values.

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Which dimension(s) would you select when performing feasibility and optimization design
studies?

Perform a feasibility design study to determine whether the center of gravity can be
moved along the crank axis.

Task 4:

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Answer: Either of the 25 dimensions would be good choices for feasibility and
optimization design studies from a sensitivity analysis standpoint. However, you should
select the lower 25 dimension (d119) because you simply decrease this dimension to
move the COG. This is advantageous because the part should still fit in its assembly.
The other 25 dimension (d20) requires significant increasing in order to move the COG,
and that would cause fit issues when the part is assembled.

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1. Perform a feasibility design study to determine


if Creo Parametric can make COG_DISTANCE
= 0.
2. Ensure that d119's variable range minimum is
set to 21.0 and the maximum is set to 24.0.

3. Ensure that you graph the variables and constraints.


Click Options > Preferences in the Optimization/Feasibility dialog box.

Module 7 | Page 4

2012 PTC

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4. Note that the distance was driven to


approximately 0 and that dimension d119
decreased approximately to 22 mm.

Task 5:

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5. Click Undo and proceed to the optimization design study.


Optimize the crankshaft to move the center of gravity to the crank axis.

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1. Perform an optimization design study to determine if Creo Parametric can make


DISTANCE:COG_DISTANCE = 0 and minimize mass.

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Do not use the feasibility study as the starting point for this design study. Start a
new design study.

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2. Ensure that d3's variable range minimum is set


to 12.0 and the maximum is set to 16.0.

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3. Ensure that d119's variable range minimum is


set to 21.0 and the maximum is set to 24.0.

2012 PTC

Module 7 | Page 5

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4. Ensure that you graph the goal, variables, and


constraints.

5. Note that d3 = 12.6 and d119 = 22.15.


6. Note that the distance was driven to approximately 0 and mass was decreased ~20%.
7. Confirm the changes to the model.

Module 7 | Page 6

2012 PTC

8. Orient the model to the RIGHT view.

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This completes the objective.

2012 PTC

Module 7 | Page 7

Copyright
Behavioral Modeling Using Creo Parametric 2.0
Copyright 2012 Parametric Technology Corporation and/or Its Subsidiary Companies. All Rights Reserved.

User and training guides and related documentation from Parametric Technology Corporation and its subsidiary companies (collectively "PTC") are subject to the copyright laws of the United States and
other countries and are provided under a license agreement that restricts copying, disclosure, and use of such documentation. PTC hereby grants to the licensed software user the right to make copies
in printed form of this documentation if provided on software media, but only for internal/personal use and in accordance with the license agreement under which the applicable software is licensed. Any
copy made shall include the PTC copyright notice and any other proprietary notice provided by PTC. Training materials may not be copied without the express written consent of PTC. This documentation
may not be disclosed, transferred, modified, or reduced to any form, including electronic media, or transmitted or made publicly available by any means without the prior written consent of PTC and no
authorization is granted to make copies for such purposes.

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Information described herein is furnished for general information only, is subject to change without notice, and should not be construed as a warranty or commitment by PTC. PTC assumes no responsibility
or liability for any errors or inaccuracies that may appear in this document.

The software described in this document is provided under written license agreement, contains valuable trade secrets and proprietary information, and is protected by the copyright laws of the United
States and other countries. It may not be copied or distributed in any form or medium, disclosed to third parties, or used in any manner not provided for in the software licenses agreement except with
written prior approval from PTC.

UNAUTHORIZED USE OF SOFTWARE OR ITS DOCUMENTATION CAN RESULT IN CIVIL DAMAGES AND CRIMINAL PROSECUTION. PTC regards software piracy as the crime it is, and we view
offenders accordingly. We do not tolerate the piracy of PTC software products, and we pursue (both civilly and criminally) those who do so using all legal means available, including public and private
surveillance resources. As part of these efforts, PTC uses data monitoring and scouring technologies to obtain and transmit data on users of illegal copies of our software. This data collection is not
performed on users of legally licensed software from PTC and its authorized distributors. If you are using an illegal copy of our software and do not consent to the collection and transmission of such
data (including to the United States), cease using the illegal version, and contact PTC to obtain a legally licensed copy.

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Important Copyright, Trademark, Patent, and Licensing Information: See the About Box, or copyright notice, of your PTC software.
UNITED STATES GOVERNMENT RESTRICTED RIGHTS LEGEND

This document and the software described herein are Commercial Computer Documentation and Software, pursuant to FAR 12.212(a)-(b) (OCT95) or DFARS 227.7202-1(a) and 227.7202-3(a) (JUN95),
and are provided to the US Government under a limited commercial license only. For procurements predating the above clauses, use, duplication, or disclosure by the Government is subject to the
restrictions set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software Clause at DFARS 252.227-7013 (OCT88) or Commercial Computer Software-Restricted Rights at
FAR 52.227-19(c)(1)-(2) (JUN87), as applicable. 01012012
Parametric Technology Corporation, 140 Kendrick Street, Needham, MA 02494 USA

PRINTING HISTORY
Date

Description

T3922-390-02

05/25/2012

Initial Printing of:


Behavioral Modeling Using Creo Parametric 2.0

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Document No.

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Order Number DT-T3922-390-02


Printed in the U.S.A

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