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CERTIFICATE No: 0170-DBl

ffiffiffi

TEST TNSPECTION CERTIFICAT,F


DATE:

MANUFACTURER
OFFICE
INSPEGTION DATES
PURCHASER

19th Aug

. 2013

PAGE: 1 of

EKC INTERNATIONAL
: DUBAI, U.A.E

:FROM

18.08.2013

: 1 9.08.201

FINAL
ORDER Status

P.O.No.

:-:--

The certficate is issued to Messrs. EKC INTERNATIONAL, DUBAI, UAE, to certify that the seamless steel containers, partculars of which
are given below, have been manufactured, inspected and tested n compliance with InternationalStandard ISO 9809-l
Q

ua

090 Nos.
125 Nominal
1 630

ntity

Water Capacity (L)


Nominal Length (mm)
Outside Diameter (mm)
Min Wall Thickness (mm)
Gas to be filled
Manufacturer's T.C. No.

356
9.6

CNG
t-04t2013
19.08.2013

Manufacturer's Date

34Cr-Mo4
HARDENED & TEMPERED

Material
Heat Treatment
Drawing No.
Drawing approval and date
Manufacturing Process
U / S Examination
Test Pressure (Bar)
Neck threading

531 D-3001 20

29.09.2011
HOT SPINNING

rso

9809-1

375

w28.8 DIN 477

The containers have been examined during manufactunng process and tested on completion as per an approved Quality Control Plan whch
includes:

.i.
*
t
ol
+

Review of Raw Material Test Certificates.


Witness hardness test in line for five cylinders.

*
*

Witness hydrostatic stretch test & Air Leakage


test for 10% of cylinders
Witness mechanical testing (tensile, impact and
bend tests).
Review and endorsing Manufacturer's
documentation.

*
.;.
.:.

Monitoring heat treatment and review of heat treatment chart.


Witness U/S examination for five cylinders, review of U/S
exam ination record.
Witness dimensional control (dimensions, capacity, weight,
shape) of one cylinder per lot of 200 pcs. Or less
Witness burst test on one cylinder,
Final internal and external examination of containers, control of
threading and marking.

MECHANICAL TESTS CARRIED OUT ON SAMPLE CYLINDERS


Test Cylinder No.

Mech. I

Burst

Material
Code
(Heat)

I
I

Yield

Strength
(min)

745
N/mmz

Tensile Tests
Tensile
E longation
Strength
(min)
(5.6sr/So)
960
N/mm2

Min:14%

Hydra u lic
Burst Test
(> 600) Bar

Mean of
Three

Individual

32 Jlcmz

40Jtcmz

54.76

I
I

J125F762

lmpact Tests
Charov 'V' (-50oC

.lg 125F763

331 638

966.57

046.26

14.61

57.69
65.53

702.0

59.33

Marking and ldentification of cylinders:


ldentification of Cylinder thread
Standard
Country of Origin
Man ufactu re r's dentificatio n

W28.8 DIN 477


: ISO 9809-1
: U.A.E
: EKC UAE

Serial No.

: J3J 125F712 to J3J125F803 (Except


J3J 1 25F762 & J3J 125F763 Used for testing)

Stamp for Non - Destructive Testing :UT


Minimum guaranteed wall thickness : 9,6 mm

Test Pressure
Working Pressure
Authorized Inspector's Mark

' 375 BAR

Date of Original test


(Year & Month)

: 2013/08

Water Capacity (L)


Empty Tare weight of
Cylinders (Kgs)

: 125.0
: 160 0

: 250 BAR

For

5ir:iijriltirrrirrllSGSBuilding,StreetN0.1243,P.0.Box:lS556,JecelAiiFreeZone,Dubai,u.A.E.t-97148832222
I

l+97148832424

e me.gc c@ sgs.com
Mr:rnller

www.sgs.c0rrl

of ths SGS Groun

{SGS SAI

EHf
EKC INTERNATIONAL
P.OBox:61041,Jebel Ali -Dulrai,UnitedArabEmirates,Tel.i+97L48832796/7/8.Faxt+971'48832799
E-mail: ekc@emirates.net.ae . Website: wvrw'ekcuae.conl

REPORT OF MANUFACTURE AND CERTIFICATE OF CONFORMANCE


CERTI FICATE NO. : I-04/2013
EKC I NTERNATIONAL

Manufactured by
Lo cated at
Manufacturers mark and number
Batch No.

DUBAI , UAE
EKC U.A. E
L3

TO
J3J 1 25F7I2
Serial number :
CNG- 1
Cylinder description :
531D-300120
:
Drawing No.
WZB.B DIN 477
Th rea d Spec.
:
WH ITE
:
ColoLr r Of Body
356 mm
Size: Outside diameter

J3J 125FBO3

/oB/L6/oB/G

(TNcLUSIVE)

1630

Length

Marks stamped on shoulder or on labels of the cylinder are

mm

B DI N 477
UAE EKC
J3J 125F7 12 TO J3J 125FBO3
!V 28.

) Th read
b) Manufacturer's mark
c) Serial number
d) Ultrasonic Testing
e) Mininimum Wall Thickness
f) Tare mass of empty cylinder
g) Water capacity in liters(Ltrs)
h) Working pressure in bar
i) Test Pressure in bar
j) ISO Standard
k) Authorised body or Inspector's mark
l) Date of original test (year & month)
a

UT

9.6 mm
160
125
250
375
ISO

KG ( APPRX.)
ltrs
BAR
BAR

9809- r

SGS

2013/Oe

with all requirements of ISO Standard 9809-1


and in accordance with the cylinder description above, Required reports of test
Each cylinder was made in compliance

results are attachec.

I hereby certify that all these test results proved satisfactory in every way and are in
comoliance with the ISO standard requirements for the ISO type listed above.
A

uth o rised body

or inspection

Inspector's sig n atue

agency

SGS GU LF LTD.
Man

ufactu rer's sig nature

, U'A'E

Date: 19.08.
\fa,

K*t'

\ry

P.O. Box: 61041

');

JEBEL ALI
DUBAI "U.A.E.

FORMAT NO.:

tlEV.NO.:01
DATE OF ISSUE

1" Ap ril ,2C 1 I

(o

EHE
EKC INTERNATIONAL
p.OBox:61O4t,Jebel Ali -Dutrai,UnitedArabEmirates.Tel.i+97L48832796/7/8.Faxt+97148832799
E-mail: ekc@)emirates.net,ae . Website: lvww'ekcuae'com

REPORT OF CHEMICAL ANALYSIS


Batch N o.
W. C.

CERTIFICATE NO.

13/oB/ 16/oB/G

I25 Ltrs.

R.M.T,C.NO. :
:
HEAT NC.

: I-04/2013

NOMINAL

13042612
33

1638

DATED:

10.05.2013

MATERIAL SPECIFICATION (34CrM04)


CH EM

S PECI FI ED

ICAL PROPERTI ES

OBSERVED VALUE

o/o

CONSTITU ENTS
Ca rbo n

0.32-0,39

0.32

lico n

0.10-0,40
0.60-0,90
0.010 Max

0,26
0.66
0.003
0,008

Manganese

Sulphur

0.020 Max
0.90-1.20
0,15-0.30

Phosporus
Ch rom iu m
M

olybden

WIT

GU

LF

DU

BAI

VERIFIED
SGS

DATE OF ISSU E

.09

0.20

EKC INTERNATIONAL

LTD

FORMAI NO. : QA/F1


REV.NO.: 01

1-1

/Oz

: 1" April.20 f l.

Ef,E
EKC INTERNATIONAL
p.OBox:61041, lebel Ali -Dubai,UnitedArabEmirates.Tel.: +971 48832796/7/B.Faxi+97t48832799
E-mail: ekc@emirates.net.ae . Website: www.ekcuae'com

REPORT OF MECHANICAL PROPERTIES


Batch

o.

CERTIFICATE

13/oB/16/08/G

O.D. 356 mm

SIZE

X 9.6 mm Thick

Sr.No,of cylnder tested for Mechanical Test


Sr. No.of cylinder tested for Burst Test

Required minimum values


Yield Strength i 745 N/rn2(min)
Tensile Strength: 960 N/m2(min)

Elongation : 14

NO.:
W.C

o/o

Impact Strength (Test TemP-50"C)


(Transverse direction samples)
Individual Specimen-32 J/c 2
Mean of Three Specirnens-40J /cm'
HardnessTest 275 330BHN
Burst Pressure 600 Bar

I-04i20 13
1 25 Ltrs,
NOMINAL

(J 3

)r2sF7 62)

(J 3 Jr2sF7

63 )

Observed values

.57
104 6.26
14 .6 1

Yield Strength

966

Tensile Strength
Elongation 5.65 { So
Impact Strength J/c2
Individual Values

57.69

54.76

N/m

N/m m 2
o/o

65.53

59.33

Mean Values

298-328
7 02,00

Hardness

BH N

BAR

The cylinder walls were measured and the minimum thckness noted was
10.6 mm, The outside diameter determined by a close approximation

to be 356.0 mm

VERIFIED

TERNATIONAL

SGS GULF LTD


DU BAI

FORMAT NO. : QA/FI1 -IlOz


REV. NO. : 01
DATE OF ISSUE : t"Arril.20f

P.O. Box: S1041


J EBEL ALI
DUBAI . U.A.E.

Page

I of 3

EHE
EKC INTERNATIONAL
P.OUox:610a1. jebr:l Ali - Dtba, UniteAfabElrrirtes,Tel.:r 971 4SE:i2796/ 7,8. Fax: 97j'4 8832799
E-mail: ekcir)emrrales.net.ae . Website: u/ww,ekcLle.conl
RECORD OF HYDROSTATIC STRETCH TEST, AIR LEAKAGE TEST & HARDNESS TEST

'. t-04t2013
: 13/08i'16/08/G

NO
BATCH NO.:

CERTTFICATE

DATED

: FROIM 18.08 2013 TO 19 08 2013


: FROM J3J125F712 TO J3J125F803

:
NO.

DATES OF TESTING
CYLINDER SR.

OF

TARE

WT

CYL

Kg

NOM INAL

Ltrs

(Bar)

(cc)

(cc)

(%)

(Bar)

375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 O
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
37s 0
375 0

805
800

31

0 385

250

33
32
34
30
35
30

0 413

250

0 400
a 425

250

25F7 15

J3J125F716

1,54,4

125.0
125.0
125 0
125 0
125.0

J3J 125F7 17

156.2

125.0

J3J125F714
J3J

J3J125F718
J

3J 125F7

25F720
J 3J 1 25F721
J

3J

25F722
J 3J 1 25F /23
J3J

25F724
25F725
J 3J 1 25F726
J3J 1 25F727
J 3J 1 25F728
J 3J 125F729
J

3J

J 3.J 1

J 3J 1 25F

73C

3J

25F731

.J

3J

25F7 32

J3J 125F 733


J
J

3J 125F7 34
3J 1 25F 735

J3J 1 25F736
J

3J 1 25F737

J3J

25F 738

155
155
155
157
154

125.0

125

125 0

125 0

125 0

1q^')

^'

r\-/v.f-

154 8
156 8
1 58.8
156 0
156 0
155.4
154 2
157 0
159 6
154 2
154 6
164
| \-/ \./ . A
\./
154 4
154.6
1tr6 n
| \.,, \./ . \J

3J

25F7 42

159
154
154
155

3J

25F7 43

1F'7

3J

25F7 44

154.4

3J 1 25F739

3J 1 25F7 40

3J

J
J

3J

25F7 41

25F7 45

3J 125F7 46

154
'1

54

0
4

6
8
,..-

)
B
B

25 .()

125 0
125 0
125 0

125

125 0
125.0

125 0
125 0
125 0
125 0

125 0
125.0

i25

125 0
125 4
125 0

125 0
125 0
125
125
125
125
125

0
0

0
0

EXPN
(Te)

800
800
780

800
800
790
800
8'1 0

800
810
790
785
790
800
800

PRMANT
EXPN
(

Pe)

30
29
32
32
30
31

30
31

785

32
30
32
32

775

30

790
790

31

810

800
790

30
32
30

C 3B5

0 438
0 375
0 380
0 363
0 395
0 400
0 370

0 392
0 382
0 392
0 400
0 375
0 395
0 408
0 387

0 392
0 380
0 400
0 380

800
785

31

O 3BB

30

790
775

31
31

0 382
0 392

780

30
33

800
-r'1 r

J.

775

30

800
800
790

33
32

HARDN ESS
BHN

TEST

TOTAL

153,6
157 4
155 0
155 2

J3J 125F7 12
J 3J 1 25F7 13

RATIO
Pe/Te

TEST
PRESS
URE

WATER
CAPACITY

(INCLUSIVE)

AIR LEAKAGE TEST

HYDROSTATIC STRETCH TEST

Sr No

'19 08.2013

0 400
0 385
0 413
0 413
0 387
0 400
0 413
0 405

PRESS
URE

287 -330

317
313

NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-I-EAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

250
250
250
250

250
250
250

250
250
250

250
250

250
250
250
250

250
250

250
250

305

313
321

313
317

30s
317
309
309

3r'i
305
317

309
321
3L7

313
31"7

309
317
324

NO-LEAKAG E

250

250
254
250
250
250

250
250
250
250

25v,
20,;

SPEC
RANGE

ESU LT

/r:

NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

302
313
309
32L
313
321
313

NfutEAkqCr

321

I1g:1;EI(AS

317
317

3L7
?_98

313

NO-LEAKAGE

FCRMAT NO QfuF1 1-1102


REV NC : 01

'

)i

i !;
tt

DATE OF ISSUE :01'' April2011

-.:.'*,""t
. rr N
"'"t'\*-*

1\Otl"t
.v)-

Page 2 of

Ef,E
EKC INTERNATIONAL
P.O

Box:61041.lebel Ali - Dubai,

Unitecl Arab

Emirates.Tel.: l- 97L48832796/ 7 /e. Fax: +971 4 8832799

E-mail: ekc@emirates.net.ae . website:


RECORD OF HYDROSTATIC STRETCH TEST, AIR LEAKAGE TEST & HARDNESS TEST
www.ekcuae'com

NO
NO.:
.
NO.

CERTIFTCATE
BATCH
DATES OF TESTING
CYLINDER SR.

'. l-0412013
: 13i08/16/08/G
: FROM 18.08.2013 TO 19.08.2013
: FROM J3J125F712 TO J3J125F803

OF

TARE

CYL

WT

(Kg)
56 4
153 4

'1

3J 125F7 47

3J

3J 125F7 49

155.4

3J 125F750

3J 125F7 51

25F7 48

J3J 125F7 52
J3J 125F7 53
J3J 1 25F7 54
J 3J 125F7 55
J3J 125F756
J

3J 125F7 57

J3J 125F758
J3J
J3J
J3J
J3J

125F759
125F760
125F761
125F762

3J

25F763

J3J

25F764

3J

25F 765

3J 125F766

3J

25F767

J3J 125F768
J3J 125F769

56.0
155.0
155.2

153 8
155.2
155.2

158 4
155 4
155 8
155 4
1 59.0
155.2

153 2
153 8
153 4
155 0
156.4
157 0

J3J 125F770

154.6

J3J 125F77

157 .B

J3J 125F772

154.4

25F773

154.6
157 0

J3J

J3J

3J

25F77 4
25F77 5

J3J 125F776
J3J 125F777
J3J 125F778
J3J 125F779
J

3J 125F780

3J 125F7 81

156.2

155 2
155 2
155 0
155 4
159 0
155.4

WATER
CAPACITY
NOMINAL
( Ltrs )

TEST

TOTAL

PRESS
URE

EXPN
(Te)

(Bar)

(cc)

PRMANT
EXPN
(

RATIO
Pe/Te

Pe)

(cc)

19 08.2013

(INCLUSIVE)

AIR LEAKAGE TEST

HYDROSTATIC STRETCH TEST

Sr No

DATED

(%)

HARDNESS
BHN

TEST
PRESS
URE

SPEC
RANGE

RESULT

(Bar)

?87 43A

328
313

NO-LEAKAGE
250
0 397
31
780
NO-LEAKAGE
250
0 415
33
795
NO-LEAKAGE
250
0 385
3.0
780
NO-LEAKAGE
250
0 410
32
780
NO-LEAKAGE
250
0 392
31
790
NO-LEAKAGE
250
0 400
3.2
800
375.0
NO-LEAKAGE
250
0 425
3.4
800
375 0
NO-LEAKAGE
250
0 364
2.8
770
375 0
NO.LEAKAGE
250
0 375
3.0
800
375.0
NO-LEAKAGE
250
0 377
29
770
375 0
NO-LEAKAGE
O 3BB
250
31
800
375 0
NO-LEAKAGE
250
O 3BB
3.1
800
375 0
NO.LEAKAGE
250
0 387
30
775
375 0
NO-LEAKAGE
250
0 364
2.8
770
375 0
NO-LEAKAGE
250
0 374
29
775
375 0
THIS CYLINDER IS USE D FOR MECHANICA L TEST
THIS CYLINDER IS L SED FOR BURST T EST
NO-LEAKAGE
250
0 413
30
775
375 0
125 0
NO-LEAKAGE
0.41 3
250
3.3
800
125 0
375 0
NO-LEAKAGE
250
0 382
785
30
125 0
375 0
250
NO.LEAKAGE
0 390
3.1
79s
375 0
125.0
NO-LEAKAGE
250
0 410
3.2
780
375 0
125.0
NO,LEAKAGE
250
2.9
0.382
760
375.0
125.0
NO-LEAKAGE
0 375
250
30
800
375 0
125 0
NO-LEAKAGE
250
0,405
3,2
790
375.0
125,0
NO-LEAKAGE
250
0 423
33
780
125 0
375 0
NO-LEAKAGE
0 385
250
30
780
375 0
125 0
NO-LEAKAGE
250
0 390
30
770
375 0
125 0
NO-LEAKAGE
0 405
250
3.2
790
375 0
125 0
NO-LEAKAGE
250
29
0
377
770
375 0
125 0
NO-LEAKAGE
250
0
385
30
780
125 0
375 0
NO-LEAKAGE
250
0 382
3.0
785
375 0
125 0
,NGELff;KAQE
250
0 397
31
780
125 0
375 0
250/ o{-FAK\Gr
0 392
31
790
375.0
125 0
25,{;. NO-LEAKA}G:E
0 382
785
30
125.0
375 0
125 0
125 0
125 0
125.0
125 4
125,0
125 0
125 0
125,0
125.0
125 0
125 0
125 0
125.0
125 0

FORMAT NO QfuF11-4102
REV NO 01
DATE OF ISS U E 01 't Apr tl 201 1

375 0
375 0
375 0
375 0
375 0

'?

324
317

298

32r
305
309
321
309
377

327
305
313
305

317

324
324
327
309
313

321
317

32r
313
317

32r
305
309
309

324
317
313

P.O. Rox: 61041 \

JBEI.

ALr i *

'I'i ,A.,

',

l#,1
\Ib,).-__ --l*i.r"
'i'(*i:r"S:''

\q\.tun.l

Page 3 of

EKE
EKC INTERNATIONAL
p.OBox:61041,Jebel Ali -Duirar,UritedArabEmirates.Tel.:+971488327961 7/B'Fax:+q7148832799
E-mail: ekc@emirates.net.ae . Website: www.ekcuae.com
RECORD OF HYDROSTATIC STRETCH TEST, AIR LEAKAGE TEST & HARDNESS TEST

NO.
BATCH NO.:
DATES OF TESTING
CYLINDER SR. NO.
CERTIFICATE

. l-04t2013
: 13/08/16/08/G
: FROM 18 08.2013 TO 19 08 2013
: FROM J3J125F712 TO J3J125F803

No

OF

CYL

TARE
WT

WATER
CAPACITY

\
I Kg I

NOM INAL
( Ltrs. )

25F7 B6

3i 125F7

87

J3J 125F7BB

J3J

25F792

J3J 125F793
J

3J 125F7 94

J3J 125F795
J 3J 125F796
J3J 125F797
J 3J 125F798

3.1

155.6
154 9
157 0

375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0

3.2
3.3

0.400

125
125
125
125
125
125
125
125
125
125

800
790
770

34

800

2B

790
780
780
770
790
770
780

30

0 442
0 350
0 380
0 372
0 397
0 403
0 380
0 364
0 385

156.2

J3J125FBOO
3J 125FBO

157 8

3J 125FBO2

156.2

3J 125FBO3

155 8

250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

805

155.4

0 387
0 392

375.0

156 2

(Bar)

125.0

153 8

3J 125F799

(%)

154.4
155 4

155.2

(cc)
32
34

J3J 125F791

3J

785

3J 125F790

3J 125F785

(Bar)

30

3J 125F789

EXPN
(Te)
cc

RATIO
Pe/Te

775
790

3J 125F7 84

PRESS
URE

FORMAT NO : QtuF11-4t02
REV NO : 01
DATE OF ISSUE :01't April2011

0
0
0
0
0
0
0
0
0

775
780
780
800
800
780

795

TEST

PRMANT
EXPN
(Pe)

375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0
375 0

TOTAL

125 0
125 0
125 0
125.0
125 0
125 0
125 0
125 0
125 0
125 0
125.0

156.4
152 8
155 4
155 2
156 2
153 4
154 6
154 0
155 6

J3J 125F782
J 3J 125F783

TEST

31

31
31

35
30
3.2
3.5

2.9

31
3.1

3.0

2.8

30

0 408
0 439
0 397
0 397
0 438
0 375
0.41 0

0.440
0 385
0.41

PRESS
URE

19'08'2013

(INCLUSIVE)

AIR LEAKAGE TEST

HYDROSTATIC STRETCH TEST


Sr

DATED

ESU LT

HARDNESS
BHN
SPEC
RANGE
287 -330

NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

317

305

302
309
317

313
313
3L7

327

324
324
324
3L7
317

313

NO-LEAKAGE

321,

NO-LEAKAGE
NO-LEAKAGE

3L7

NO-LEAKAGE

NO.LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

321
313
317

32r
313