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The document contains questions related to thermal power plant engineering. Some of the key topics covered include:
1. Protections and sequences for purging and lighting up PF boilers. The functions of feedwater control stations and drum level control elements.
2. Starting sequences for centrifugal pumps vs reciprocating pumps. Conditions for starting boiler feed pumps. Protections for turbines, generators, and other equipment.
3. Auxiliary systems of generators. Classifications of turbine startups. Protections for motors and different types of plant trips.
The questions cover boiler, turbine, and generator operations and controls as well as water treatment, coal handling, and other thermal power plant systems.
The document contains questions related to thermal power plant engineering. Some of the key topics covered include:
1. Protections and sequences for purging and lighting up PF boilers. The functions of feedwater control stations and drum level control elements.
2. Starting sequences for centrifugal pumps vs reciprocating pumps. Conditions for starting boiler feed pumps. Protections for turbines, generators, and other equipment.
3. Auxiliary systems of generators. Classifications of turbine startups. Protections for motors and different types of plant trips.
The questions cover boiler, turbine, and generator operations and controls as well as water treatment, coal handling, and other thermal power plant systems.
The document contains questions related to thermal power plant engineering. Some of the key topics covered include:
1. Protections and sequences for purging and lighting up PF boilers. The functions of feedwater control stations and drum level control elements.
2. Starting sequences for centrifugal pumps vs reciprocating pumps. Conditions for starting boiler feed pumps. Protections for turbines, generators, and other equipment.
3. Auxiliary systems of generators. Classifications of turbine startups. Protections for motors and different types of plant trips.
The questions cover boiler, turbine, and generator operations and controls as well as water treatment, coal handling, and other thermal power plant systems.
1. What are the important per missives for purging & lighting up a PF fired boiler? List the protections provided.
1. What do you understand by Feed water Control Station, Low range and High range? When are they used?
1. What is the sequence of starting a centrifugal pump? Basically how this sequence is different from that of a reciprocating pump?
1. What are (a) Boiler follow (b) Turbine follow:
1. All other conditions remaining the same (including control valve position) What will happen to the load (output) when you bypass a feed water heater. Why?
1. What is the function of a DPR in a generator seal oil system? What is the DP normally maintained?
1. Purpose of exhaust hood spray? When is it required?
1. What are the protections for turbine?
1. When the boiler is stopped (boxed up) drum level continuously goes down why?
1. What do you understand by capability curve for the generator?
1. What are the generator & generator transformer protections normally provided?
1. When a TG is to be put on turning gear, When can it be stopped?
1. In the case of unit trip with total power failure, running of which critical equipment are to be ensured (a) among boiler auxiliaries (b) among turbine auxiliaries (c) among generator auxiliaries.
1. What are the conditions required for starting a Boiler Feed pump?
1. During the start up of a boiler there is a restriction on maximum flue gas furnace outlet temperature. Why?
1. What are the three elements in drum level control?
1. When the condensate extraction pumps trip, what will happen to the condenser vacuum in the case of air extraction systems with (a) Vacuum pump. (b) Steam ejector.
1. Why the valves in the LP heater extraction/drain system need gland ceiling?
1. When the unit trips due to circulating water pumps tripping, what do you do with the turbine side drains? Why?
1. What are the auxiliary systems of generator?
1. Cold, warm & hot startup for turbines: What is the basis for classifications?
1. How are the turbine glands sealed (a) during startup (b) during normal operation?
1. Why is reheater attemporation not desirable?
1. What are the protections provided for HT motors?
1. What are class A, class B, class C trips? How they are different?
1. If condenser vacuum is falling, what checks will you make?
1. Questions (a) to (e) applicable for Steam Turbine.
1. What is the normal operational temperature for lube oil?
1. What is the Load Limiter ?
1. How much is the typical over speed?
1. When you open the Vacuum Breaker Valve"?
*PAPER-2*
1. Types of Boilers?
1. What are the mountings?
1. What are accessories of boiler?
1. Why fusible plug is provided in boiler?
1. Function of Deaerator?
1. What is DM Water?
1. Why Boiler Purging is required?
1. What is Air Pre-heater and its use?
1. Different Fuel Oil used for Boiler Firing?
1. Why fuel oil heating is necessary?
1. Different parts of Boiler?
1. What is ESP?
1. How much pH should be maintained in Boiler feed water?
1. What do you mean by Draught?
1. What is the function of safety valve?
1. Why boiler blow down is required?
1. What is the function of Economiser?
1. What do you mean by super heated steam?
1. Why soot blowing is needed?
1. Expand BFP, ID and FD fan?
*PAPER 3*
1. During start up the sequence of filling of hydrogen is to be done
1. Air-CO2-H2 2. H2-CO2-Air 3. Air-H2-CO2 4. None
2. The sequence of closing of breaker & Isolator & Opening of earth switch is to
1. Earth switch open- Isolator close- Breaker close
2. Breaker close ES close Isolator close
3. ES Open Breaker close- ISO close 4. None of the above
3. Static excitation when compared to brushless
1. Maintenance free 2. Has high response ratio
3. Difficult to measure rotor temp 4. None
4. Generator is designed for
1. Short term duty 2. Continuous duty 3. Intermittent duty 4. None
5. Lighting arrestor near to the transformer, to protect transformer
1. Direct strokes 2. Traveling surges 3. Both 4. None
6. Active power can be controlled mainly by
1. Varying excitation 2. Varying steam input to turbine 3. Both 4. None
7. Conservator of main tank & OLTC are separated because
1. Main tank oil contaminate tap changer oil
2. OLTC oil contaminate main tank oil 3. Both
8. Bundle conductors
1. Reduce line reactance 2. Reduce corona loss 3. Increase line capacity 4. All
9. In OLTC oil is provided for
1. Selector switch assembly 2. Divertor switch assembly 3. Both
10. Excess MVAR export is limited due to
1. Rotor temp going up 2. Pole slipping 3. Frequency going above 4. All
11. Unit scheme is one in which
1. Breaker is provided between Gen & Trf 2. Breaker is provided after transfomer
3. Breaker is provided after bus bars 4. None
12. Power plant motors are provided with
1. DOL starter 2. Star delta 3. Auto transformer starter 4. None
13. Stator core is laminated to reduce
1. Hysteresis loss 2. Corona loss 3. Eddy current loss 4. All
14. Buchholtz relay is provided for transformer above
1. 100 kva 2. 500 kva 3. 10 Mva 4. None
15. Reverse power protection is given mainly for
1. Generator 2. Boiler 3. Turbine 4. All
16. Retaining ring in a rotor is provided to
1. Prevent rotor end connections coming out 2. Prevent rotor wedges coming out
3. Both 4. None
17. Neutral grounding is done
1. To make earth fault protection easy 2. To eliminate arching grounds
3. To eliminate neutral floating 4. All the above
18. The single auxiliary that consumes max power in TPS is
1. FD fan 2. ID fan 3. BFP 4. CWP
19. Rotor wedges are made of
1. Texolite 2. Aluminum 3. Duralumin 4. None of the above
20. Under frequency operation of generator for long time
1. Removal of accumulated fuel oil from the oil gun with atomizing air
2. Removal of accumulated fuel from furnace by ID fan 3. None
14. Before pulling vacuum which of the following condition should be satisfied?
1. Turbine should on barring gear 2. CEP is running 3. GSC exhaust fan running 4. All
15. To introduce a PF system what condition has to be satisfied
1. Atleast min 3 oil burners should be in service in adjacent elevation
2. Atleast one mill is loaded with 80% in adjacent elevation or 3. Either 1 or 2 4. None
16. In JSWEL, the HPH-5 is charged at ________ load
1. 60MW 2. 25MW 3. 50MW 4. 100MW
17. During cold start up of the unit, the deaerator is pegged from
1. CRH 2. Extraction 3. AST header 4. None
18. The single auxiliary that consumes max power in TPS is
1. FD fan 2. ID fan 3. BFP 4. CWP
19. ID fan inlet and out let gate open on auto under the following condition
1. Both FD trips 2. One FD trips 3. Both ID trips 4. None of the above
20. Select the one which is not the start permissive of ID fan
1. ID fan O/L gate full closed 2. Lub oil pressure adequate 3. APH A/B not available 4. ID fan scoop min. position
21. If any One PA fan trips __________ will trip directly
1. 1 FD fan 2. 2 ID fan 3. Top elevation mill 4. Selected mill
22. M. F. T Relay will get energized if
1. Both FD fans are tripped 2. Both ID fans are tripped 3. All flame scanner sense no flame 4. All
23. If the guide bearing temp of a rotary air pre heater is very high
1. Electric motor will trip , stand by motor will start 2. Air motor will trip , electric motor will start
3. Electric motor will trip & air motor also will not come into service
24. Operating the boiler with very high drum level will lead to
1. Water hammering in steam pipes 2. Pitting on turbine blades 3. Both 4. None
25. The purpose of a condenser recirculation valve is
1. To supply cond to hot well 2. To supply cond to deaerator
3. To maintain a min flow through the pump main ejectors & GSC during low load operation. 4. All
26. The Starting of the BFP is provided with following interlocks
1. Dea level normal 2. Adequate lub oil pr 3. Suction valve open 4. All
27. The following is not the hydraulic protection
1. MOT level low 2. Thrust bearing trip 3. Low vacuum trip 4. Over speed trip
28. Among the following select the one which is a controllable loss
1. Moisture in fuel 2. Air moisture 3. CO in flue gas 4. Sensible heat in ash
29. A 210MW unit is running at 200MW in a day, then PLF of the day will be____
1. 100% 2. 85% 3. 95% 4. 75%
30. If both FD fan trips, the fuel air dampers will
1. maintains status quo 2. Opens fully 3. closes fully 4. None
*Questions*
1. List the starting permissive of mill & stopping permissive of LOTV
2. List the starting permissive of ID , FD fans & RC feeder
3. List any permissive for starting BFP & interlocks for APH
4. Write a note on Boiler protection
5. Interlocks provided for Wind box ( AAD & FAD)
*JSW Energy Limited, Toranagallu*
*Center for Excellence*
Assessment Test 02/08/2008
Note: 1) Answer all the questions
1. If two bodies are in thermal equilibrium, isolated by a third body then third body is also in thermal equilibrium with other two bodies. This law is known as
a. First law of TD b. Charles law c. Boyels law d. None
1. Modern Thermal power plant works on 1. Carnot cycle b. Rankine cycle c. Joules cycle d. Modified Rankine cycle with superheater, Reheater & regenerative feed heating cycle.
1. Define Adiabatic process ?
1. Steam separation in drum is done by 1. By gravity separation b. Centrifugal separation c. Both a & b d. None
1. The purpose of emergency blow down is to 1. To maintain the salt concentration with the limit 2. To maintain the drum level with the limit during emergency c. None
1. Pitting corrosion due to 1. Silica b.Hardness in feed water c. Carry over of silica along with steam
1. The glands used in large modern Turbines are 1. Water sealed glands b. Labyrinth glands c. None
1. At what speed the MOP comes into service 1. 2000 rpm b. 1500rpm c. 3000rpm d. None
1. Bowl mill falls under 1. low speed mill b. High speed mill c. Medium speed mill
1. Bowl mill is supported by ___________ No. of bearings 1. One b. Four c. Three
11. Bull ring segment is made of ______________ material
1. What is the purpose of mill classifier?
1. The last stage of LP turbine blades are coated with 1. SS coating b. Stellite Coating c. None
1. The maximum allowable wetness in last two stages of LP turbine blading is 1. 24% b. 38% c. 12% d. None
15. For every increase in wetness by 12% , the efficiency is decreased by
1. 12% b. 22% c. 10% d. 1%
16. The chemical used for HP & LP dosing are
a. Tri sodium phosphate & water b.Hydrazine & Sodium hydroxide c. Tri sodium phosphate & Hydrazine d.None
1. The process of Deaeration is based on 1. Daltons law of partial pressure & law of solubility b. Law of solubility c. Daltons law of partial pressure
1. Starting ejector is taken out of service when vacuum reaches to 1. 0.5 ksc b. 0.9 ksc c. 0.8 ksc d. None
1. Name the bearings used in turbine.
1. Name the units of condensate system.
1. Name the units of feed water system.
1. Define the purpose of ejectors & name the types used in TTP
1. List two concepts of Instrumentation in TPS?
1. Write any two systems that are controlled through DCS?
1. List two advantages of Bourdon tube type pressure measurement?
1. Write the range of measurement for bellows?
1. Write coding of J & K type thermo couple?
1. Define Resistance temperature detector?
1. List two possible faults of displacer level system?
1. Define basic principle of hydra step?
1. Write & define basic equation of orifice meter?
1. Name the flow meter which suits for dirty fluids& slurries?
1. EOP supplies oil to 1. For Bearings & Governing system b. Only for bearings c. Only for Governing system d. None
1. Type of coupling used in fans 1. Rigid coupling b. Semi- flexible coupling c. Rigi-flex coupling d. None
1. Type of bearing used at front end of turbine i.e. at steam inlet side 1. Journal bearing b. Thrust bearing c. Both a & b d. None
1. Which is not lifting tackles in our plant.
a. Fork lift b. Hand pallet truck c .Jumbo Truck d. Scrubbing machine
42. The frequency of Inspection & testing of lifting tackles by competent person is
a. Daily b Weekly c Monthly d Yearly
43. As per the factory act Hoists & lifts to be tested by Competent person at a intervals of
a. Daily b. Monthly c. Quarterly d. Half yearly
44. What is exact color of Chlorine gas
a. Yellowish green b. Green c. Orange d. Brick red
1. Electric shock can cause 1. Hearing loss b. Death c. Blindness d. Chemical sensitivity
46. Center of gravity of a fork lift changes when raising or lowering a load. a. True b. false
47. Before using electrical tools
A. Check the rating on the label B. Check for broken parts
C. Check that the handle is black D. All of the above
48. If the Ground prong is missing from the equipment plug
A. You may use the equipment if you are careful B. You may use the equipment if you have permission
C. You may not use the equipment D. You must be a supervisor to use the equipment
49. Electrical Current measured in
a) Volts b) Amps c) Ohms
50. The By-Product of Battery (Lead Acid) charging process is
1. Hydrogen b. Nitrogen c. Ammonia
1. *What is meant by FSSS/BMS?*
Furnace Safeguard Supervisory system / Burner Management System
1. *What is meant by furnace purge?*
Before firing any fuel (initially or after trip) furnace to be purged completely for clearing out any unburnt fuel / gases which were left out in the furnace.
1. *What is meant by wind box DP?*
Wind box DP is the differential pressure between Secondary air wind box to furnace.
1. *Why scanner air fan is provided?*
Scanner fan is provided for cooling the flame scanner heads and to avoid overheating of the scanner heads.
1. *How flame scanners are cooled in complete power failure condition?*
DC scanner fan will come into service and suction will be taken from atmosphere
1. *One elevation of HFO firing is equivalent to ____% of Boiler loading? *15%
1. *One elevation of LFO firing is equivalent to _____% of Boiler loading? *7.5%
1. *What is meant by MFT? *Master fuel trip
1. *What is meant by SADC? *Secondary air damper control
1. *What is the purpose of MFT?*
The master fuel trip (MFT) is established when abnormal boiler conditions dictate that all fuel input to the boiler be removed immediately and automatically.
1. *How flame scanner works and the difference between SF -1 and SF-2 scanner?*
The Safe Flame head assembly is designed to detect flame from two different sources using one scanner head. It will discriminate between an individual oil gun flame and a background fireball flame. It discriminates between the two flames by sensing the characteristics (frequencies and intensity levels) of the visible light they emit.
Safe Flame-I and Safe Flame-II. Both have four channels of flame detection; but while each channel of SF-I can detect only one fuel flame, each of channel of SF-II, the extended version of SF-I, can detect individually two different fuel flames in the same combustion area. So *in a fossil fired boiler SF-I is used for detection of only fire-ball flame while SF-II is used for detection of both oil-gun flame and background fire-ball flame.*
1. *What is the function of FSSS?*
FSSS system supervises controls and monitors the preparation, distribution and admission of fuel and air into the furnace and execution and enforcement of pre-established safe firing procedure.
Generally the FSSS system is a combination of safety monitoring systems with a large amount of automatic control.
*PAPER-2*
1. What is the significance of APH outlet temperature, how this is important parameter for boiler design? 2. What is the difference between priming, foaming and carryover? 3. What do you mean by stociometric and excess air in combustion? 4. Define axial shift, absolute expansion and differential expansion a)Re-heater protection, b)Flame Failure protection c)Loss of fuel Protection d) Air flow protection 5. What is boiler purging and what is its importance? 6. What is economiser re-circulation and why it is required? 7. Draw Rakine reheat-regenerative cycle in PV and TS diagram 8. What do you mean by governing and explain different type of governing? 9. How the efficiency of the power cycle is improved by re-heat and regeneration? 10. What are the different class of insulation, what is the criterion for classification? 11. What do you mean by OLTC, where it is connected in a transformer and why? 12. What are the types of excitation systems in use? 13. What is the purpose of tertiary winding in Y-Y transformer? 14. What do you mean by pole slipping in a generator? 15. Explain the basic principle of restricted earth fault protection for transformers 16. What are the parameters to be checked before synchronization of generator? 17. What do you mean by short circuit ratio? 18. What do you mean by PID control 19. Explain drum level control and differentiate between single element and three-element control? 20. What is the difference between absolute and gauge pressure and vacuum? 21. What is the basic principal of generator and motor? 22. In what condition turbo generator motoring takes place? Why it is to be avoided? 23. What are the functions of Deaerator, where it is located & why? 24. Why de-carbonator is provided before Anion exchanger? 25. What are different types of lubrication? Explain
*PAPER-2*
1. What is the difference between natural circulation boiler and forced circulation and what is the criterion for the classification 2. What happens to the Super heater out let temperature when a)Wall blowing is done b) Long Retractable Soot Blowing is done and why? 3. What are the different losses in the boiler? 4. What do you mean by proximate analysis and ultimate analysis and their significance? 5. Name the boiler purge permissive 6. What do you mean by IGV control, scoop control and VFD control, what for these are provided? 7. What are the types of steam turbine and explain compounding 8. How vacuum is created in the condenser and how it is maintained 9. What is the function of balancing piston in steam turbines? 10. What are the different classes of turbo generator protection, also explain the criterion
1. Explain the basic principle of differential protection
1. What is the basic difference between circuit breaker and isolator? Mention the sequence of operation of CB, ISO and earth switch 2. What is the basic difference between CT and PT? 3. What are the various mechanical protections provided in a transformer? 4. Why transformers and generators are rated in KVA or MVA? 5. What do you mean by short circuit test and open circuit test? 6. How power factor can be improved and what are its advantages? 7. What is the difference between RTD and thermocouple? What is the criterion for selection in different application? 8. Write the various flow measurement elements 9. What do you mean triple point and critical point with respect to properties of water? 10. What is the difference between 100% and 90% stator e/f protection? 11. What do you understand by CRGO & CRNGO steel, which is used in transformer & Generator? 12. What do you mean by Cycle of concentration & how it is maintained? 13. What are the types of fits and tolerances? Explain 14. Write the types of bearings
*PAPER 3*
1. Define the basic principle of operation of ESP
2. How many support insulators are there in each field of ESP & mention their purpose
3. How many ash hopper heaters are there in each field of ESP & mention their purpose
4. How the back corona effect is reduced in ESP
5. Write the electrochemical reaction of battery
6. What is the purpose of regulator in UPS SYSTEMS?
7. How an inverter inverts dc to ac
8. How a battery rating is specified
9. In the UPS rectifiers how the dc voltage is filtered.
10. What is float voltage in a battery?
11. How many buses are in jsw switch yard& name them?
12. What is rating of bus-1 bus-2 & transfer bus?
13. What is isolator?
14. Write any two types isolators?
15. What is difference between isolator &breaker?
16. What is SF6? Why it is used in breaker?
17. What is use of lightening arrestor?
18. What is use of non-linear resistor in lightening arrestor?
19. What is use of transfer bus?
20. What are the different types of arc extinguishing methods?
21. An earth switch is closed after the maintenance or before the maintenance activities?
22. What are arc chutes/ splitters?
23. Out of these two i.e. breaker & isolator which should close first & which should open first?
24. Metal vapor condensing shield is a part of which type of breaker?
25. List out some advantages of vacuum circuit breakers?
26. Which type of circuit breaker contains arc chutes? and why?
27. What type of breakers is used in MV switchgear?
28. Mention parts of generator?
29. What is retaining ring?
30. What is difference between synchronous and non synchronous generator?
31. Why excitation required for large generators?
32. What is wedge in generator?
33. What are the cooling systems generally used in generators?
34. Why and when nitrogen is used in generator?
35. What is turn to turn fault in generator?
36. What type of connection is generally used in large generators and why?
37. Why is seal oil pressure higher than hydrogen pressure in generator?
38. What are the types of excitation systems?
39. What is dynamic excitation?
40. What is field flashing?
41. Why field discharge resister used?
42. Why brushless excitation system doesnt require brushes?
43. Why excitation system is called static excitation system?
44. Why AVR is required in excitation systems?
45. What is the difference between protection and limiters?
46. What is load angle limiter?
47. What is pss and why it is used?
Each carry two marks
1. Why OLTC s normally provided at HT side? 2. What are the necessary conditions for synchronization? 3. Why CT secondary is shorted always? 4. How many Electric regions in India at present? 5. Mention the two methods involved in Arc quenchining in C.Bs.? 6. Why the Hydrogen purity decays gradually? 7. Explain the function of breather in transformer? 8. How to minimize eddy current & histerisis loss in generator? 9. What is the function of DPR & Ring relief oil in Seal oil system? 10. What is the difference between CT, PT and CVT?
Each carry one mark
1. Zig-Zag transformer is used as a
1. Power transformer
1. Voltage transformer 2. Grounding transformer 3. Lighting transformer 1. Differential protection will operate for
a) Through faults b) Internal faults c) Over current d) External fault
3. In switchyard for taking transformer maintenance the correct operation sequence is
1. Open earth switch, open breaker, open isolator 2. Open isolator, open breaker, open earth switch 3. Open breaker, close earth switch, open isolator 4. Open breaker, open isolator, close earth switch
1. Buchholz relay operated by
1. air
1. oil 2. trip coil 3. gas
1. Buchholz relay
1. indicates the faults
1. only gives alarm 2. Gives alarm before fault occurs, then it trips 3. Will not trip the transformer.
1. Star connection the voltage relation is
1. Phase voltage & line voltage are same
1. Phase voltage is root 3 times the line voltage 2. Line voltage is root 3 times the phase voltage 3. None of the above