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MET 425 - FEA Applications II

Prof. Dave Johnson, psuprof!"psu.eu


Penn #tate - Erie, The $ehren %olle&e
Final Pro!ect' A#ME %oe an FEA Anal(sis
%oncepts'
Transient Thermal Analysis
Thermal-Stress Analysis
Nonlinear material behavior
Linearized Stress Results
Exposure to ASME Code
checs
The !i"ures above !rom http#$$%%%&nrc&"ov$reactors$operatin"$ops-experience$vessel-head-de"radation$ima"es&html sho% a typical nuclear
reactor& The control rods are raised and lo%ered throu"h a nozzle-shaped port on the reactor head& Althou"h
there are many o! these nozzles on the reactor head' it is common to analyze one o! them in a t%o-dimensional'
axisymmetric analysis& Stresses need to be evaluated throu"h speci!ic locations in the nozzle %all usin" a
linearized-stress method&
Background: Davis Besse is a reactor in northern Ohio on the southwest shore of Lake Erie. A corrosion problem was
detected in 22 at the no!!le"reactor head fillet. #his fillet location is also a location of high stress and a weakening of
the head in this location might have leaked$flooded the containment building with coolant from the reactor. %epairs
re&uired two 'ears.
A typical nozzle-reactor head (oint is the !ocus o! this analysis pro(ect& )e can develop a *+ model o! the re"ion
o! interest& ,ou may clic here to access the -araSolid .ile /0se a Ri"ht-clic on this lin' then 1Save Tar"et
As&&&1' then 1Save as type# All .iles1' and use a !ile name lie# 1!ea*2p%r23eom*+&x2t1 4
+imensions#
A5 6 5&7
o
Nozzle 8utside
Radius'
9: 6 * in&
Nozzle )all
Thicness'
9; 6 <&=*7 in&
9ead >nside Radius'
R7 6 55&7? in&
9ead 8utside
Radius'
R= 6 ;?&7? in&
Nozzle Len"th'
@A< 6 A* in&
)eld +imensions#
)idth o! )eld Notch'
9A? 6 <&:5 in&
@B 6 A in&
@AA 6 <&:5 in
@A* 6 <&*?7 in
@A: 6 <&B: in&
Edit the 3eometry %ith +esi"nModeler and 1.orm Ne% -art1 !rom the T)8 bodies representin" the nozzle and
the %eld&
The spherical closure head material is SA-7<;' 3rade ? and the nozzle and %eld are SA-;A? Type ?<:
The ASME Code CSection >>' -art +D "ive material properties vs& temperature Cdensity is constant !or both
materialsD&
.or thermal-stress analysis' the Re!erence Temperature is A*< .&
)oa Data' (Note: we are converting the blow-off force to a pressure input)
Time
>nside
Convection
TEM-
>nside
-ressure
Elo%-o!!
.orce
Elo%-o!!
-ressure
CsecD C.D CpsiD Clb!D CpsiD
A A*< ?BA *?** -?7<&7
A<7A* A*< ?BA *?** -?7<&7
*:==< ?A7 ?BA *?** -?7<&7
*5A<; 75* 7** ?A<< -:=5&B
?:?;< 75* *75* A7*55 -*?<7&?
:A5?< 75* *75* A7*55 -*?<7&?
:**?< ?7? A:;; ;;?; -A???&5
=<<<< ?7? A:;; ;;?; -A???&5
5<:<< A*< ?BA *?** -?7<&7
.or the thermal transient analysis' all inside sur!aces Csho%n %ith the *75? pressure load' aboveD are exposed to a
convection load& The !ilm coe!!icient is constant' 9 6 7<< ET0$Chr-!t
*
-
o
.D' and the .luid Temperature is "iven in the
load table&
.or E8T9 the thermal transient analysis and the static structural analysis' the >nitial Temperature is A*< .&
Transient Ther*al )oa #TEP Data for Ti*e Inte&ration an +utput %ontrols'
Since ANS,S 8NL, reads in temperature data !or each L8A+ STE- Cit does N8T interpolate temperature data !rom
the thermal analysis !or intermediate S0ESTE-SD' %e %ill set up ?* load steps to attempt to capture critical time
points durin" the static structural analysis& Each load step %ill reFuire only one substep since %e are usin" linear
material properties !or this simulation&
#tatic #tructural )oa #TEP Data an +utput %ontrols'
,-+TE' .e ti*es/loas are interpolate fro* the &iven loa histor(0 This ata is provie in a a ta1-eli*ite te2t file' fea23p4r-
static3struct3loa3steps.t2t
8nce the load steps have been set up' mae sure the 1>mported Eody Temperature1 table sho%s the correct 1Source
Time1 !or each static structural analysis load step& >t should loo lie this#
The ASME Code "ives desi"n stress intensity in!ormation !or the material used !or this analysis#
The simulation speci!ication !or this analysis reFuires the boundary bet%een the nozzle and head be connected !or
the transient thermal analysis' but !or the thermal stress model' this boundary condition is to be detached& >n ANS,S
Mechanical' %e are not permitted to chan"e contact behavior bet%een lined analyses& So' a command ob(ect can
be placed $EF+.E Solution to 1ill1 a speci!ic pair o! bonded contacts& N8TE# this operation assumes the
contact$tar"et pairs bet%een the nozzle and head are identi!ied as element types : and 7& C8N.>RM that this %ors
!or your model&
ESEL,S,TYPE,,4,5 ! Select the contact-target elem btw. nozzle and head
EKILL,ALL ! Kll tho!e element! "!tr#ct#ral anal$!!, onl$%
ESEL,ALL ! Select all element!
First .un ,one in 56-70' Run a static structural analysis to validate the model& 0se 0ni!orm Temperature
o! A*< .' Re!erence Temperature o! A*<.' and the hi"hest internal pressure load *75* psi and hi"hest blo%-o!! load
o! A7*55 lb!& 0se a small de!lection' linear analysis !or validation to hand calcs&
%onfir* the model %ith hand calcs be!ore you %aste time solvin" the lon" transient simulation on an incorrect model&
A an evaluation o! linearized stress intensity throu"h the nozzle %all at the top o! the %eld#
To evaluate the linearized stress intensity#
At the top o! the GModel Tree'H Add GConstruction 3eometryH and insert a G-athH
+e!ine the start and end o! the path Cseems best to use x' y coordinates to position the path throu"h the %all at the elevation
o! the top o! the %eld&
0nder GSolution'H insert a GLinearized StressH >ntensity ob(ect' chan"e the scope to re!erence the path you created and set the
*+ Eehavior as GAxisymmetric' strai"htH
.or the thermal-tress analysis' %e %ould also set the appropriate value o! GTimeH to represent the condition %hen the hi"hest
value o! stress intensity is observed&
.un the thermal transient I static structural Cthermal stressD analyses&
Start %ith the 9)-= -ro(ect Schematic&
Create a Gthermal transientH ob(ect lined to the 9)-= 3eometry&
Then' create a Gstatic structuralH ob(ect lined to the thermal transient GResultsH&
Save As J& C0se a ne% name !or the !inal pro(ectD&
Create the same mesh !or the ne% models that %as used in 9)-=&
Evaluate the stress intensity throu"h the nozzle %all at the top o! the %eld usin" linearized stress
calculations& Evaluate the results %ith respect to the ASME code&
Turn in an en&ineerin& anal(sis report'
CA<KD Cover pa"e %ith executive summary Canalysis ob(ective and summary o! !indin"sD
CA<KD >ntroduction
.EA model assumptions and decisions
Linear vs& nonlinear Cmaterial behavior' large deflections( changing contactD
modelin" approach# *+ or ?+' element choices' assembly connections
detailed procedure steps
CA<KD Eac"round# Address history o! ASME code %ith respect to#
pro!essional and ethical responsibilities'
en"ineerin" technolo"y solutions in a societal and "lobal context'
re!erence to appropriate technical literature o! our discipline
C:<KD Results presented' includin"
!irst run# model' mesh' loads and constraints' and linearized stress intensity "raph and tableL
thermal transient# constraints and load histories' temperature histories Cmax and min temperatures vs&
timeDL
static structural# constraints and load histories' stress intensity history' linearized stress intensity "raph and
table at the appropriate ti*e durin" the transient
C*<KD Conclusions' evaluation %ith respect to appropriate sections o! ASME code Cincl& re!erencesD
report#
values !or Sm CSm depends on the material and temperatureD'
per ASME Code Section >>>' NE ?**A evaluate -
membrane
/!rom !irst static analysis4'
per ASME Code Section >>>' NE ?**A evaluate -
membrane M bendin"
/!rom !irst static analysis4'
avera"e section CpathD temperature at times o! hi"hest total stress intensity'
per ASME Code Section >>>' NE ?*** $ NE-?**? evaluate C- M ND
total
RAN3E O hi"hest total stress
times& /Assume minimum S>NT 6 <& So' Ran"e o! S>NT 6 maximum Total S>NT4
CA<KD Appendices !or
"iven data summary Cmaterial data' "eometry' loadin"' loat steps' etc&D'
hand calcs o! validation model Cappropriate normal stress plots' mesh error' comparison to hand calcsD'
hand calcs to support inte"ration time step !or thermal transient analysis Ccompare to "iven >TSD'
etc&

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