This document lays down the technical requirements to be applied to 1.25 Cr-0.5 Mo (Austenitizing + Accelerated Cooled) Plates used for fabrication of equipment. The minimum essential requirements are mentioned below to ensure the quality of 1.25 Cr-0.5 Mo (Austenitizing + Accelerated cooled) plates: Material specification SA387 Gr.11 Cl.2 Steel making practice Steel shall be made by electric furnace melting process, followed by vacuum degassing. When basic oxygen process is used for steel making, heated ladle refining, followed by vacuum degassing is acceptable. Heat treatment All plates shall be subjected to accelerated cooling from the austenitizing temperature by air blasting or liquid quenching, followed by tempering. The minimum tempering temperature shall be 720 deg.C. Chemical compositions The steel plates shall conform to the requirements as to chemical composition (heat analysis) shown below: C = 0.15% max, S = 0.002% max, P = 0.008% max, Ni= 0.25% max, Cu = 0.20% max, O 2= 30 ppm max, P+Sn = 0.012% max, Si= 0.65% max, Al= 0.04% max, V= 0.010% max, Sn= 0.010% max, As= 0.012% max, Sb= 0.004% max, N 2 = 80 ppm max, Nb = 0.010% max, Ti= 0.01% max.
J factor J factor shall be 150 maximum. The empirical formula for J factor is J= (Si+Mn)*(P+Sn)*10 4 . All elements (Si, Mn, P, Sn in weight percentages) shall be checked on ladle and on product.
Mechanical properties Test specimens Simulation heat treatment cycle as per SA 20: Stress relieving at 700 deg.C for 1 hour (min. PWHT) and 4 hours (max. PWHT).
Tensile test Ultimate tensile strength and yield strength shall be carried out at room temperature, after simulating the above stress relieving at 700 deg.C for 1 hour (min. PWHT) and 4 hours (max. PWHT).
Impact test Charpy V-notch impact testing shall be carried out for base metal, weld metals and heat affected zones at -18 deg.C (0 deg.F) after simulating the above stress relieving at 700 deg.C for 1 hour (min. PWHT) and 4 hours (max. PWHT). The average of three impact test values shall be 55J (40 ft.lb) minimum and an individual value 47J (35 ft.lb) minimum.
Hardness requirement The hardness value in the base metals (all plates), weld metals and heat affected zones shall be 220 BHN maximum after PWHT.
Welding consumables and X factor The deposited weld metal shall match with the nominal chemical composition of the base material. The mechanical properties of the deposited weld metal shall meet to those of the base material. X factor of the deposited weld metal shall be 15 ppm maximum. X factor shall be calculated by using the formula, X = (10P+4Sn+5Sb+As)/100. All elements (P, Sn, Sb, As) are in ppm.