Jan Bakker

Duta Jaya
Mei 2014
Wavin DJ
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
Personal
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1. Jan Bakker
2. 1987 now
3. Operator Teamchef Plastic craftsman
Test leader Shiftleader Unit leader Quality
Manager
4. Wavin NL Wavin Rollepaal Wavin T&I
Wavin NL
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
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1. Other topics?
2. We can change the shedule
Weekplan WDJ
MO Introduction JBA and WDJ Extrusion Cibitung
Guided tour Q department Cibitung
Q lab Karawang
PP-R problem
TU Witness tests done by WDJ Impact , MCT, Krimp, etc.
QA department WDJ en WNL
Explaining the way of working from the QA department Wavin
Netherlands.
Task and responsibilties
Relation between QA and production Overweight and rework
Analyses KBC (IKS / EKS / BRT / Q-nr)
WE PVC-O Testing overview and way of working QA WNL
Certification Certification (SNI?) what is the procedure in NL and what will WDJ?
How is Wavin Netherlands handles assessments by f.a. Kiwa, Komo,
BCCA BSI
TH ISO 9001 and Wavinormen Presenting a quality plan
ISO 16422 BRT, PVT, TT
Procedures and work instructions WDJ and WNL
FR Conclusions and resume What have we seen?
How improve?
Who does when what and how?
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
Regional Management Committee
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Production
Quality - HSE
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Occupation
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Tasks QA
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Tasks per person
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Responsible and contact points
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Expectations
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Dit mag u van ons verwachten
Kalibratie volgens procedure en aanwezigheid van juiste meetmiddelen.
Uitvoeren van testen volgens KP2-W74
Bewaken kwaliteitssysteem en ISO9001 gerelateerde zaken.
Ondersteuning bij afwijkingen en problemen.
Afspraken nakomen op Health Safety and Environment gebied.
Klachten bespreken, analyseren, terugkoppelen en afwerken.
Normen- en certificatenbeheer.
Machine-onderhoud en storingen juist en duidelijk noteren in MP5.
Mede zorgdragen voor juiste informatie die nodig is om volgens norm en
eisen te produceren.
Ingangscontroles producten en grondstoffen volgens afspraak.
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
ISO 9001
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ISO:
International Organization for Standardization
The ISO Quality Systeem in Wavin NL.
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Quality book
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IKB = QA
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QA calibration and raw material
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QA - Extrusion
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Procedures
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Work Instructions
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WI - MCT
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WI - Chamfering
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Forms
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Production form
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Quality control card
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ISO audit
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ISO Audit
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
1. We have different meetings with production:
1. Morning meeting (daily)
2. Procesgroup meeting (weekly)
3. Quality meeting (monthly)
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Morning meeting
Production, Maintenance, Mixing plant, Quality
24 hr back and forward
Rework & overweight
Breakdowns
Quality issues
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Procesgroup
Production, Mixing plant, Quality
Problems in production
Testing for purchase (cheaper and second
supplier)
Improve recipe (increase output and quality
issues)
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Quality meeting
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KBC (QAR- Quality Awareness Rating)
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Audit
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Plan
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IKS
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EKS
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BRT
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
First time 400mm, january 2007
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Certificate and standard
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E-spec
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Quality Plan
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BRT
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BRT, PVT, AT
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WI and E-spec
Workinstruction \KP2-
W78 biax.doc
E-spec \e34.doc
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BRT KP2 W15 1 april 14 uitgave 11.xlsx
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
Flow for certification of products
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Overview of audits by inspection institute
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
We have two complaint systems:
1. Internal Complaint System
2. External Complaint System
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ICS
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ECS, Steps to fill in
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Procedure
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Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute
8. Complaints
9. Standards
Standards we use:
EN
NEN
ISO
BRL
Wavinorm
Internal specs
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The info we read in the standards we put in
different documents:
Quality Plan
E-Spec
Work instructions
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Thank you for your attention!
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