Specification For Pressure Vessles

Specification for
Pressure Vessels

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Specification for Pressure Vessels
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ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of
all revisions prior to these are held on file by the issuing department.
Version No. Date Author Scope / Remarks
Verison !ep " #.!. $ahadevan%
&#P'12$
!pecification for Pressure Vessels (
)nitial issue.
iii Related Business Processes
ode Business Process !"PB# $.%&
#P.*4 Design% +onstruct% $odify and De(+ommission ,acilities
iv Related orporate #ana'ement (rame )ork !#(&
Documents
The related +$, Documents can be retrieved from the +orporate -usiness +ontrol
Documentation .egister T/0).
.efer to !ection 2 1 /pplicable !tandards% !pecifications and +odes of this !pecification for
.elated +orporate ,rame 2or3 4+$,5 Documents
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*AB+" ,( ,N*"N*S
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*.2 T#!T)6; .#@&).#$#6T!.................................................................................... 24
*.2.1 :ydrostatic Test....................................................................................... 24
*.2.2 !ite !upervision for Testing A +ommissioning.......................................24
8. D7+&$#6T/T)76 .#@&).#$#6T!....................................................................2?
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8.2.1 Drawings and Documents to be submitted after 7rder...........................2?
8.2.2 $aterial +ertificates................................................................................ 2?
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8.2.3 Test +ertificates...................................................................................... 2*
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-ntroduction
Back'round
The +orporate $anagement ,ramewor3 is the highest level document in PD7Es
$anagement !ystem% and it applies to all PD7 activities.)t describes the framewor3 that
integrates all of PD7Es activities.The building bloc3s of the framewor3 areC
-usiness Direction -usiness .esults
-usiness $anagement .eview and /ppraisal
Page *
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. -N*R,D/*-,N
... P/RP,S" AND ,B0"*-V"S
!pecifications 4!P5 contain information'reFuirements on PD7 facilities that are either used
repeatedly% or that are retained for future reference. These documents are intended for use
by the +ompany and its nominated +onsultants and +ontractors.
The !P system is intended toC
Publish guidelines or codes of practice.
!et the +ompany standards.
,orm a basis of technical specifications for the procurement of eFuipment or technical
services.
Disseminate and record engineering information% eGperience and procedures.
This Document is fully restricted for PD7. The accessibility for this document shall be
maintained by PD7 $echanical +orporate ,unctional Discipline :ead 4+,D:5 and his
technical focal point.
!PHs shall be prepared and revised in accordance with #.D((1 HProposal% Production%
)ssue and $aintenance of #ngineering .eference DocumentsH.
This specification together with standard drawings% !Ps% #.Ds% D#Ps as mentioned in
section 2 sets out the minimum reFuirements for the design% engineering% supply of
materials% fabrication% assembly% inspection% testing% transportation% installation%
commissioning supervision% functionality and supply of Pressure Vessel pac3age. )t has
been written in a format that enables the ProIect engineer and the +onsultant to easily and
uniformly prepare a reFuisition and purchase Pressure Vessels% storage 4atmospheric5
vessels% pressure parts of filters% shell A tube heat eGchangers etc. for a variety of
applications in PD7.
&sers shall consult the current list of PD7 approved manufacturers'suppliers.
,or a specific purchase the +onsultant shallC
,ollow this specification in general and do not reFuire to produce additional specification.
-ut in case of any proIect or eFuipment specific reFuirements% which are different from the
ones specified in this specification% shall be prepared and attached as an
amendment'addition to the particular sections of this specification.
#nsure that the Vendor receives the applicable documentation listed in subsections 2.1% 2.2%
2.3 A 2.?.
#nsure that procedures for Vendor Drawings'Documentation are in accordance with
!P(248 HPreparation and +ontent of #ngineering DrawingsH and !ection 8 of this
specification.
This specification shall be used in conIunction with relevant eFuipment data sheets in the
D#P format attached in /ppendiG(2 and #nvironmental A !ite +onditions attached in
/ppendiG(1. The &ser shall complete'follow these data sheets as applicable.
This !P is intended for use by the +ompany and its nominated +onsultants and +ontractors.
)t is the responsibility of the &ser to ensure he is using latest revision of this specification.
..1 HAN2"S *, *H" SP"-(-A*-,N
+ustodian of this document is specified in Document /uthorisation section of this document
in page 3. /ny user of this document% who encounters an inaccuracy or an ambiguity% is
reFuested to notify the +ustodian% using the !P &ser ,eedbac3 Page included in /ppendiG(
Page 8
.
8. .eviews% modifications and adIustments to the document will normally be made by the
+orporate ,unctional Discipline :ead 4+,D:5 for $echanical #ngineering every four years
or earlier when Iustified.
..3 D"(-N-*-,NS
The following Definitions% terms and abbreviations used in this document% are defined
belowC
2"N"RA+ *"R#-N,+,24
!hall ( The word HshallH is to be understood as mandatory.
!hould ( The word HshouldH is to be understood as strongly recommended.
$ay ( The word HmayH is to be understood as indicating a possible course of
action.
)nclude% )ncludes%
)ncluding
(
)f the word JincludeK or JincludesK or JincludingK is used in any document and
this specification% it shall be ta3en as having the meaning Jincluding but not
limited toK and shall not be considered as creating or inferring any limitation
on the description that follows if other components'eFuipments reFuired
+ompany 'Principal ( Petroleum Development 7man =.=.+. $uscat% !ultanate of 7man.
+onsultant ( / contracted party by the +ompany who is responsible for providing
design engineering and other related consultancy service under a
contract.
#P+ +ontractor ( / contracted party by the +ompany who is responsible for providing
design engineering% procurement and construction service under a
contract.
Purchaser ( / party% who places the order on% or reFuests tender from% the Vendor'
!upplier. This can be the +ompany' #P+ contractor.
!cope ( /ll wor3s eGecuted and all services carried out by the Vendor'!upplier in
accordance with this !pecification and its referenced standards and
data sheets.
&ser ( / responsible party who applies this !pecification in the procurement of
specified eFuipment.
Vendor'!upplier ( / party responsible for the supply of eFuipment% materials or product(
related services in accordance with this !pecification and its referenced
standards and data sheets. /ll !ub(Vendors shall be subIect to written
approval by the +ompany. /ll terms and conditions applicable to the
Vendor shall be applicable to the !ub(Vendor as well.
!ub(Vendor ( / party appointed by the Vendor for supply of eFuipment% materials or
product(related services in accordance with this !pecification and its
referenced standards and data sheets.
)nspector ( /ny person'party whom the Purchaser certifies as acting for and on
behalf of the +ompany to inspect items to be purchased and'or the wor3
done by the Vendor'!ub(Vendor.
7thers ( /ny party contracted by the Purchaser to supply eFuipment% services%
material which are not part of the scope mentioned in this specification.
2"N"RA+ ABBR"V-A*-,NS
/P) /merican Petroleum )nstitute
/!$# /merican !ociety of $echanical #ngineers
+!. +onstruction !ite .epresentative
D#P Design and #ngineering Practice 4!hell ;roup standard5
#.D #ngineering .eference Document 47ld +ompany standard5
#(!P). #lectronic !pare Parts )nterchangeability .ecord 4+ompany
standard5
:/D7P :aLardous and 7perability /nalysis
)!7 )nternational !tandards 7rganisation
Page "
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)TP )nspection and Test Plan
=T =iFuid Penetrant Testing
$#!+ $aterials and #Fuipment !tandards and +ode
$T $agnetic Particle Testing
6DT ' 6D# 6on(Destructive Testing ' 6on(Destructive #Gamination
PD7 Petroleum Development 7man ==+
P#,! Process #ngineering ,low !cheme
P. Procedure
P2:T Post 2eld :eat Treatment
.#D .eFuisition for #ngineering Documentation
.T .adiographic Testing
!P !pecification 46ew +ompany standard5
TP) ' TP)/ Third Party )nspector ' Third Party )nspection /gency or /uthority
&T &ltrasonic Testing
N,*"C +ontractors% +onsultants% !uppliers% Vendors and users !:/== ensure the
+ompany is consulted for any deviations from M!:/==M and M!:7&=DM
reFuirements.
..$ /SA2"
This !pecification together with the referenced standards and data sheets shall form the
purchase reFuisition pac3age for Pressure Vessels% storage vessels% filters% etc. as reFuired
by the +ompany.
The +onsultant ' #P+ +ontractor may consider augmenting this !P under eGceptional
circumstances where it may not precisely meet either enFuiry or purchase reFuirements 4eg.
)n case of special eFuipment5. 6ominally it is anticipated that this !P and data reFuisition
sheets should finalise fully meaningful enFuiry and purchase without generating additional
documentation. &nder certain eGceptional cases the additional reFuirements% proIect or
eFuipment specific special reFuirements'changes shall be specified as a separate
amendment to this !P subIected to approval by the +ompany.
ADH"R"N" *, SP"-(-A*-,NS
The Vendor shall provide an itemiLed list of any additional proIects specific comments or
eGceptions to this specification and its appendices. These shall be listed on the Table of
+ompliance provided in /ppendiG(4 for review A approval by Purchaser. &nless referred to
in these listings% it will be assumed that all specifications are adhered to and that they do not
have implications with respect to cost% delivery and integrity of the plant. 7nly those
comments'eGceptions that are accepted by the +ompany% in writing% shall be incorporated
into the Purchase !pecification at time of order. 6ote that Jlead timesK will not be considered
by the +ompany as a Iustifiable reason for using alternate Vendors'deviations.
Page <
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1. APP+-AB+" S*ANDARDS5 SP"-(-A*-,NS AND
,D"S
This !P shall be read in conIunction with the latest revision of the following !tandards%
!pecifications and +odes.
/ll listed documents% #.D% !P% D#Ps shall be the latest issue at the time or Purchase order.
The international standards shall be read in conIuction with the corresponding D#P
amendment.
)t should be noted that references to D#PHs and )nternational standards within this !P are
based on the current revision of those standards at the time of publication of this !P. The
Vendor is deemed to be in possession and familiar with specifications% standards listed
being a regular supplier to +ompany. )f any of the documents listed are not in the VendorEs
possession% same shall be obtained from the +onsultant ' Purchaser. 6ot possessing the
referred standards ' specifications shall not be a cause for deviation or non(compliance.
)ncluding this !P the following engineering specifications shall be followedC
1.. ,#PAN4 S*ANDARDS
;&(2?* !tatic #Fuipment )nspection ;uideline
;&(??* ;uideline for Vendor ProIect Document Deliverables
#.D(*(1
)nstructions for Pac3ing and +orrosion Prevention of Plant
#Fuipment A machinery.
P.(113 !tatic #Fuipment )npsection and $aintenance Procedure
P.(18" =ifting and :oisting 1 )nspection% Testing and +ertification
P.(18< =ifting and :oisting 1 =ift Planning'#Gecution
!P(1181
!pecification for @uality /ssurance of Design% +onstruction and
#ngineering 2or3s
!P(11"8 /pplication'!election of !tandard Pipe !upport.
!P(123< !pecification for =ifting #Fuipment and =ifting 7perations
!P(124* 4Part 1 to ?5
!pecification for Painting and +oating of 7il and ;as Production
,acilities
!P(128? !pecification for +ivil and 2or3s ( Design +riteria $anual
!P(1?" Procedures for =ifting 7perations
!P(241
!pecification for !election of +rac3ing(.esistant $aterials for :2!
+ontaining #nvironments
!P(248 Preparation and +ontents of #ngineering drawings
!P(2?1
!pecification for ,lushing% Pressure Testing% Pic3ling and !ensitive
=ea3 Testing of $echanical #Fuipment and Piping
!TD(2(3<?(1 ,oundation bolts 49 type to be used for horiLontal'vertical Vessels5
!TD(4(34(1
#arthing -oss of !teel !tructures% Tan3s% Vessels% etc.
1.1 SH"++ 2R,/P S*ANDARDS
D#P ..*.*(;en )ndeG of standard drawings
D#P ..2.1(;en The use of !) Fuanitites and units
D#P 1..1.3(;en Definition of temperature% pressure and toGicity levels
Page 1
.
D#P 2...1(;en Preparation and microfilming of technical drawings
D#P 3.1.2.11(;en $etallic $aterials(!elected !tandards
D#P 3.1.2.31(;en $etallic $aterials(Prevention of -rittle ,racture
D#P 3.1.*.1"(;en 2elding of $etals
D#P 3.4*..31(;en Thermal )nsulation
D#P 31.1..1(;en $aterial Traceability and Positive $aterial )dentification 4P$)5
D#P 31.1.3.1(;en !ymbols A )dentification !ystem 1 $echanical
D#P 31.2.2.31(;en )nternals for +olumns
D#P 31.22.?.11(;en ;as'=iFuid !eparators 1 Type selection and design rules
D#P 31.22.?.12(;en
=iFuid'=iFuid and ;as'=iFuid'=iFuid 4three(phase5 !eparators 1
The selection and design rules
D#P 31.22.1.3?(;en. $anufacturing .eports for Pressure Vessels
D#P 31.22.2.31(;en
Pressure Vessels 4/mendments'!upplements to /!$# !ection
V)))% Div 1 and Div 25
D#P 34..1.3(;en !tructural design and engineering
D#P 34.1<.2.11(;en ,ire Proofing of !teel !tructures
D#P 3<.1.1.11(;en !election of $aterials for =ife +ycle Performance
D#P 8.1.<.11(;en. !pare Parts.
1.3 SH"++ S*ANDARD DRA)-N2S
! 1.1 VorteG brea3ers for noLLles
! 1.1* ,langes for 6on(Pressure Piping +onnections )nside Vessels
! 1.3
=ifting lug for Top covers 4materialC carbon steel% low alloy steel
or stainless steel
!1.4? /nchor -olt with sleeve for concrete foundations and structures
!1.?*
Typical details for insulation collar for carbon% low(alloy steel and
stainless steel apparatus
! 1.8
Davit for /6!) or -! flanges% D6 3(*mm 412K 1 24K5%
classes 1?(* incl.
! 1.11 #Fuipment 6oLLles
! 1.13
Typical details of bush(lined% overlay welded and clad steel
noLLles
! 1.114
6ame plate with brac3et for vessels and heat eGchange
eFuipment
! 1.11? Typical details of lifting trunnion for vertical vessels
! 1.11* -olting of 6on(standard ,langes with $etric !crew Threads
! 2.1 !3irts% cylindrical and conical
! 2.2 ,ireproof protection of !3irts
! 2.3 !upport ring for insulation
! 2.4 /nchor bolt rings for lugs and base plate for columns
! 2.1? Typical details of !choepentoeter 4vane feed inlet5 4type ))5
Page 11
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! 2.1* Typical details of !choepentoeter 4vane feed inlet5 4type )))5
! 2.18 Typical details of !choepentoeter 4vane feed inlet5 4type )V5
! 2.1<
Typical details of !choepentoeter 4vane feed inlet5 Vane ladder(
supports and general notes
! 2.2
Typical details of schoepentoeter 4vane feed inlet5 with single section
vane ladder% maG. height " mm 4type 1/5
! 2.21
Typical details of schoepentoeter 4vane feed inlet5 with catcher cap
4type 1-5
! 2.22
Typical details of schoepentoeter 4vane feed inlet5 with multiple
section vane ladder 4type 1+5
! 2.2? Typical details of schoepentoeter 4vane feed inlet5 4type :i ,i5
! 2.2*
Typical details of schoepentoeter 4vane feed inlet5 4type :i ,i5 vane
distribution and general notes
! 2.2" Typical details of Demisters
! 2.2< Typical details of Demister attachments
! 2.3 Typical details of Demister supports
! 22.1
!addles for :oriLontal vessels( !hell dia. 6om 1?mm 7D upto
and )ncluding 1mm 7D.
! 22.2
!addles for :oriLontal vessels( !hell dia. 1?mm 7D upto and
)ncluding 3*mm 7D.
! 22.3 !liding plates for saddles of horiLontal vessels.
! 22.?
!upports for Vertical vessels shell dia. 3?mm 7D upto and
)ncluding 1?mm 7D 4half s3irts5.
!2".1 !tairways% general arrangement
!2".2 !tairways% base of stringers
!2".3 !tairways% hand railing connections
!2".4 !tairways% intermediate platform
!2".? !tairways% top connections of stringers
!2".* :and railing% type /
!2".8 :and railing% type -
!2"." :and railing% type +
!2".< :and railing% connection of railing to concrete type /
!2".1 :and railing% connection of railing to concrete types - A +
! 2".11 =adder ;eneral arrangement to columns% stac3s and structures
!2".12 =adder ( typical details of sliding'fiGed connections
!2".13
Platforms ( cleats and brac3ets to columns 4design load maG 3
3g5
!2".14
Platforms ( cleats and brac3ets to columns 4design load over 3
3g5
!2".1? Davit general arrangement and typical details
!2".1* ;rating typical of steel curb angles and cheFered plate
!2".2 /nchor bolts
!2".22(1 ;rating% type ) 4sheet 1 of 35
Page 12
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!2".22(2 ;rating% type )) 4sheet 2 of 35
!2".22(3 ;rating% type ))) 4sheet 3 of 35
!2".23 ,astening of apparatus to fireproofed beams
1.$ -N*"RNA*-,NA+ S*ANDARDS
/!$# !ection V))) Div.1 /!$# -oiler and Pressure Vessel +ode 1 .ules for +onstruction
of Pressure Vessels
/!$# !ection V))) Div.2 /!$# -oiler and Pressure Vessel +ode 1 /lternative .ules for
+onstruction of Pressure Vessels
/!$# !ection V 6on(Destructive #Gamination
/!$# !ection )0 2elding and -raLing @ualification
/!$# - 1*.? Pipe ,langes and ,langed ,ittings
/!$# - 1*.48 =arge diameter steel flanges 6P! 2* throE 6P! *
6/+# $.18? ' )!7
1?1?*
!ulfide !tress +rac3ing .esistant $etallic $aterials for 7il(field
#Fuipment
)!7 1484 $aterial Testing +ertificates
)!7 <1C 2 )!7 @uality !ystem
1.6 ,#PAN4 AND SH"++ 2R,/P S*ANDARD DA*A / R"7/-S-*-,N
SH""*S
D#P 3.1.1.<2(;en. ( $ass'+entre of $ass of #Fuipment
D#P 31.22..<4(;en. ( Pressure Vessels 4columns% reactors% accumulators etc.5
D#P 31.22.?.<3(;en. ( Demister $at
D#P 31.28.2.<3(;en. ( !trainers',ilters 4use this datasheet instead of Pressure
Vessels datsheet only in case of ,ilters5
1.8 +-S* ,( ,#PAN4 APPR,V"D S/B9V"ND,RS.
The Vendor shall select sub(vendors from the list of relevant +ompany approved VendorEs
list. The Vendor shall in respect of this order% procure third party material from sub(vendors
listed in the +ompanyEs approved list% unless the particular type of material is not covered
by the list% or a special dispensation to deviate from the list has been granted in writing by
the +ompany during the technical evaluation and award stages. /ny item not covered in
the sub(vendorEs list shall be brought to the attention of the +ompany for agreement before
any sub(order is placed. The Vendor shall ensure that the eFuipment proposed to meet this
specification is designed and manufactured for the intended performance'service
reFuirements% for safe operation and to achieve the highest possible level of reliability and
availability of the pac3age.
1.: ,#P+-AN" )-*H S*ANDARDS
The Vendor' !upplier shall complete the Table of +ompliance 4/ppendiG(45 and highlight
deviations if any from standards and specifications. The Purchaser shall obtain the written
approval from the technical authority within the +ompany for any deviations from this
!pecification.
Page 13
.
7nly those deviations that are approved by the +ompany shall be deemed to be part of the
scope. )n all cases the +ompany shall determine the compliance of the design carried out
and wor3s eGecuted by the Vendor'!upplier in accordance with this !pecification.
1.; +AN2/A2" AND /N-*S ,( #"AS/R"#"N*
The #nglish language and the !) system in accordance with D#P...2.1(;en of units
shall be used throughout for all documentation and drawings. 2here necessary for a
specific application% alternative units may be indicated in brac3ets together with the !) units.
1.< ,N(+-*-N2 R"7/-R"#"N*S
/ll conflicts between the reFuirements of this specification% related specifications% standards%
codes% reFuisition data sheets and data sheets shall be referred to the +ompany for
clarification before proceeding with the manufacture of the affected parts.
Vendor shall ma3e a formal reFuest with full supporting information when a deviation from
standard is reFuired.
Vendor is reFuested to notify any inaccuracy or ambiguity encountered in this document.
6othing contained in this specification and related documents shall be construed as relieving
the Vendor of the responsibility for designing and manufacturing the eFuipment to meet the
specified operating conditions.
The general hierarchy of documents shall be followed as belowC
,irst priority C The +ontract ' Purchase order
!econd priority C This specification with attached datasheets
Third priority C +ompany !Ps
,ourth priority C +ompany #.Ds.
,ifth priority C !hell ;roup D#Ps A !hell standard drawings
!iGth priority C )nternational standards A codes
)n case of conflict among documents or sections relating to this specification% the more
stringent reFuirements shall apply% unless otherwise agreed in writing.
2here the +ompany technical specifications refer to or amend international codes and
standards% these international codes and standards shall be deemed to be part of the
specifications.
2here the technical specifications refer to other specifications% standards and codes% these
shall be deemed part of the specifications.
Page 14
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3 S,P" ,( S/PP+4
The scope of supply shall include but not limited to the eFuipment and services defined
below% detailed in this specification% on the attached data or data'reFuisition sheets% standard
drawings and in accordance with the applicable standards% specifications and codes. The
Vendor shall supply complete% assembled and tested eFuipment including% but not limited to%
the scope of supply detailed below unless otherwise specified. )tems which are optional and
reFuired only if specified are mar3ed with an asteris3 4N5 below. The !upplierEs scope of
supply shall include% but not be limited toC(
3.. #"HAN-A+ "7/-P#"N*
a5 The eFuipment complete with all parts including supports% spares etc..
b5 /ll )nternals viL. schoepentoeter% demister mat% internal dip'header pipe% vorteG
brea3er% baffles% column trays% plate pac3s etc. as applicable and specified in the
specification'datasheets including supports for internals.
c5 $anhole with davit arrangement.
d5 =ifting lugs ' trunnions% cleats'clips for pipe support% ladder% platform% insulation% A
fireproofing 4if reFuired5 etc.
e5 The vessels shall be provided with /!$# code stamp.
f5 ,abrication% supply% certification A guarantee of the eFuipment and internals.
g5 !urface preparation and painting as per !P(124* Part 1 to ?.
h5 #arthing bosses for each eFuipment.
i5 6oLLles with blind flanges and wherever counter flanges are in VendorEs scope shall
be provided with gas3ets and fasteners alongwith spares 41O bolts 4min. 2nos.5 and
2O gas3ets5.
I5 6ameplate A brac3et for each individual item.
35 ,oundation template.
l5 !pecial tools% if any% for installation% commissioning% maintenance and start(up.
3.1 S"RV-"S
a5 Transportation A Delivery to 7man Port.
b5 !upervision of installation A commissioning 4N5.
3.3 SPAR" PAR*S
a5 )nstallation A +ommissioning spares 1 1O bolting 4min. 2nos.5 and 2O gas3ets
for all flange Ioints.
b5 )nitial spares 1 1O bolting 4min. 2nos.5 and 3O gas3ets for all flange Ioints.
The Vendor shall advise on the reFuirement of any additional spare parts A special tools
and shall state the lead times and costs in the offer.
The Vendor shall provide a separate itemiLed price list of spare parts for installation and
commissioning along with the bid.
The Vendor shall complete the #(!P). 4#lectronic !pare Parts and )nterchangeability
.ecord% D#P 8.1.<.115 data for 2 years of operation in accordance with the instructions
for use of #(!P). information. The #(!P). information shall be submitted within the period
Page 1?
.
indicated in the .#D form to enable processing and ordering spare parts such that these
can be delivered within the period of the purchase order.
!pare parts shall be individually priced per article to facilitate ease of comparison between
Vendors% A also to allow meaningful decision ma3ing when compiling the final selection to
be reflected in the purchase reFuisition

VendorEs recommendations should then be reconciled with +ompanyEs eGperience '
suggestions in order to formulate an essentially common list spares for all Vendors to Fuote
against including any special tools reFuired.
3.$ "N2-N""R-N2 S"RV-"S
This specification shall in no way relieve the Vendor from final guarantee as to material%
eFuipment% wor3manship and performance of the vessel. The Vendor shall assume overall
responsibility for the design and engineering of all eFuipment supplied% as indicated in this
specification. This shall include% but not necessarily be limited toC
a5 .esolving engineering Fuestions relating to eFuipment within the scope of supply.
b5 Providing ' coordinating the complete detailed mechanical design as specified in this
specification and the referenced specification% standards and ' or the datasheets for
all eFuipment A components within the scope of supply 4including foundation loads A
calculation and design of internals li3e !choepentoeter% demister etc. as per
D#P'other standards5.
c5 )nspection and Testing along with material certification.
d5 +ompany approved 3
rd
party inspection agency to be appointed by the Purchaser for
inspection ' testing A certification of all eFuipment and lifting appliances% in addition
to the authoriLed inspectors for design approval and code 4/!$#(&5 stamping of
vessels.
e5 )nstallation of internals at VendorEs shop and then if feels necessary 4due to criticality
and to avoid damage during transportation and installation5 remove the internals and
deliver as loose supply in separate cratings% alongwith site installation procedure.
f5 #nsuring that all eFuipment supplied meet the reFuirements of the specifications and
standards referenced herein.
g5 Providing design parameters for foundations and overhead lifting facilities.
h5 Providing all documentation as per .#D form attached in /ppendiG(3.
i5 ,urnishing progress reports% third party inspection reports etc.
I5 Providing eGpediting services for all sub(Vendors and ensuring timely and proper
eGecution of the Iob.
35 /ttending Vendor coordination meeting ' 3ic3(off meeting ' pre(inspection meeting at
+ompany ' Purchaser ' +onsultant ' +ontractorEs office.
l5 +oordinating with the PurchaserEs design +onsultant for all design ' technical
matters.
m5 Providing Fuality assurance for all sub(Vendors with respect to )!7 <1C2.
3.6 2/ARAN*"" / )ARRAN*4
The eFuipment shall perform satisfactorily under the operating conditions specified in this
!pecification and datasheets and shall be fit for the purpose intended. The guarantee '
warranty reFuirements are as per the ;eneral Terms and +onditions. The Vendor shall
guarantee the eFuipment minimum as followsC
Page 1*
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i5 Process design 4eg. )nternals design5 ' performance as specified in data'reFuisition
sheet included in /ppendiG(2 of this specification.
ii5 $echanical design% structural integrity% material and wor3manship.
iii5 )f any defect or mal(performance is observed during the guarantee period% the Vendor
shall ma3e all necessary alteration% repair or replacement free of charge.
&nless a specific eGception is given in the VendorEs tender% it shall be understood that he
guarantees and agrees to the above.
3.8 "=+/S-,NS
The following are eGcluded from the VendorEs scope of supply% however% shall be part of
PurchaserEs scopeC
+oncrete foundation design based on Vendor supplied technical data.
#Gternal access ladder ' operation platform ' grating ' handrailing ' pipe supports 4but
Vendor shall provide suitable support clip'cleats for these parts. Vendor shall Fuote
unit price on per 3g. basis for ladder% cleats% supports and per sF. metre basis for
platform5.
/nchor bolts.
=ifting A hoisting 4but Vendor shall provide weight of all eFuipment parts which are to
be removed ' installed during installation A maintenance5.
!ite installation and commissioning 4optional5.
/ny instrumentation.
/ny electrical connection.
)nsulation 4but cleats ' supports for insulation attached to vessel shall be provided5.
,ire proofing 4but fire proofing supports attached to s3irts'legs shall be provided5.
Process piping from vessel noLLle flanges% unless otherwise specified.
Page 18
.
$. D"S-2N
$.. #"HAN-A+ R"7/-R"#"N*S
4.1.1 The 6utshelleFuipment shall be designed% fabricated and tested in(accordance with
D#P 31.22.2.31(;en.% /!$# V))) Div 1 ' Div.2% as indicated on the datasheets
attached in /ppendiG(2. )n addition to the design approval and code stamping by the
authoriLed inspection agency% the Purchaser shall appoint a +ompany approved 3
rd
party inspection agency% who are different from the authoriLed inspection agency for
certification of design and inspection.
4.1.2 Process design 4calculation5 for internals% mechanical design of all parts of the
vessel are responsibility of the Vendor.
4.1.3 /ll eFuipment shall be designed for a service life of 3 years.
4.1.4 /ll the internals shall be assembled at the VendorEs wor3s to chec3 for proper fit and
alignment. To avoid damage during transportation'installation% the internals shall be
removed prior to transportation and delivered loose in separate cratings alongwith
site installation procedure. ;enerally% internals shall be of removable type and
should be bolted to the internal supports and direct welding to eFuipment wall should
be avoided% but whenever internals are reFuired to be welded to eFuipment wall%
Vendor to obtain necessary approval from the +ompany.
4.1.? /ll of the eFuipment internals shall be designed and constructed so that it is possible
to remove them through the manhole.
4.1.* /ll flanges shall be generally of the welding nec3 raised face 426.,5 or long weld
nec3 raised face 4=26.,5 type% 3.2(*.3 microns face finish as per /!$# - 1*.?%
unless otherwise specified on the datasheets.
4.1.8 -olting and threads shall comply with )!7 metric standards% eGcept for /!$# flange
connections% which shall be in(accordance /!$# -1*.?.
4.1." -olt holes on all noLLle flanges shall straddle to natural centre line.
4.1.< =ifting lugs shall be provided and attached to pressure containing parts via doubler
plates. The doubler'reinforcement plates shall be provided with PK 6PT tapped tell(
tale holes and these holes shall be closed by filling with non(corrosive compound
after testing and final painting. =ifting lugs and associated supports and bracing
shall be designed for transportation and installation of the eFuipment considering a
minimum impact factor of 2. Plates to which lifting lugs are attached shall be
ultrasonically eGamined over an area eGtending 1mm beyond the edges of the
attachment welds to ensure that it is free from laminations'defects. /ll lifting lugs
and the lifting lug welds 4where possible5 shall be ultrasonically tested% 1O $T
and visual testing.
4.1.1 /ll noLLle openings shall be flush with the inside of the vessel and sharp edges shall
be rounded off to a radius of 3mm unless otherwise specified. 6oLLles shall be
provided with reinforcing pads reFuired as per design code and for the preliminary
allowable noLLle loads specified in /ppendiG(?. The Purchaser will advise the
Vendor on the actual noLLle loads during detailed design 4after award of Purchase
7rder5. Vendor to design the noLLles'vessel for these loads.
4.1.11 -ody flanges shall be provided for +ompressor !crubbers% as specified in the
datasheet. =ocation of the body flange shall be agreed with the +ompany.
4.1.12 :oriLontal 6utshellvessels shall be saddle supported with one saddle fiGed and the
other sliding alongwith sliding plate as per !hell standard drawing !.22.3.
4.1.13 Vertical vessels shall be either full s3irt supported with inspection ' access openings
and s3irt vents or leg supported or lug'brac3et supported as specified in the
datasheets.
Page 1"
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4.1.14 /ll bottom head piping which penetrate vertical pressure vessels inside the s3irt
shall be eGtended outside the s3irt with pipe flanged in the horiLontal run. 2elding of
noLLles or piping to vessel s3irts shall not be permitted. !3irt penetration point shall
be reinforced with a sleeve three 435 siLes larger than the bottom head piping.
;usset plates shall be provided to the bottom head piping at the s3irt penetration
point% and in no case shall the gusset plates be welded to the sleeve. /deFuate
openings shall be provided for maintenance access to the flange.
4.1.1? ,lange inside diameter shall be same as that of mating noLLle nec3'shell inside
diameter.
4.1.1* 6oLLles shall not be located on longitudinal weld seams and shall avoid girth
seams.
4.1.18 /ll eGternal bolting of eGternal flange Ioints to ;.# shall be /1<3;r.-8'/1<4;r.2:
with non(metallic coating 4eg. fluorocarbon top coating5. The nut shall be of heavy
heGagonal type.
4.1.1" The eFuipment supports shall be designed to withstand all induced stresses by
transportation A installation% wind load% operating conditions and pressure testing.
4.1.1< The material and inspection test certification shall be according to )!7 1484 ( 3.1-
' #6 124 1 3.1.
4.1.2 Vendor shall provide complete calculation to demonstrate the integrity of all
components including but not limited to +ode calculations% noLLle local loading%
lifting lugs% hold down bolting% transportation and wind loading.
4.1.21 /sbestos in any form shall not be used as material for any item% including the
pac3aging. $olybdenum disulphide compounds shall not be used for any screwed
item.
4.1.22 $inimum noLLle siLe on all eFuipment shall be D6?. !maller siLe reFuirement
shall be reduced in piping.
4.1.23 /ll eFuipment shall be fitted with two nos. of earthing boss each in accordance with
the drawing !TD(4(34(1.
4.1.24 6ameplate and nameplate brac3et as per !hell standard drawing !.1.114. The
nameplate shall be clearly die(stamped with the tag number and other data as per
the standard drawing.
4.1.2?
4.1.2*
4.1.28
4.1.2" $anway'/ccess openings shall be provided with blind flange and davit arrangement
as per drawing !.1.8% unless the eFuipment is provided with cold insulation% in
which case hinge with handle shall be provided to facilitate blind flange'cover
opening. )nternal ladder rungs and hand grip shall be provided for easy internal
access to the vessel through manholes.
4.1.2< Proper electrical isolation shall be provided between dissimilar metals 4stainless
steel internals% if any% and mating carbon steel parts ' supports5 to prevent formation
of galvanic corrosion.
4.1.3 Vendor shall indicate the reFuirements of )mpact testing% P2:T% stress relieving and
heat treatment reFuirements for the entire eFuipment ' dished ends% if any% in the
Fuotation A fabrication drawings.
4.1.31 Vendor shall follow the eGact location A orientation of noLLles and
reFuirement'dimensions of cleats'clips for pipe supports% platform% ladder% if any%
provided by Purchaser later during detail engineering.
4.1.32 )f a vessel is subIect to P2:T then on completion of all painting activities the
following statement shall be stencilled onto the vessel adIacent to the manway4s5 in
letters of ?mm high minimum. M!tress .elieved Vessel ( 6o 2elding PermittedM.
Page 1<
.
4.1.33 /ll gas3ets fitted to the eFuipment shall be new and service gas3ets shall be used
for hydrotesting. 7n no account gas3ets shall be reused after hydro(testing.
4.1.34 ,or vessels with internal weld overlay% the undiluted chemical composition
reFuirement of the overlay shall be ensured by using a two(layer techniFue in which
the first layer is applied with a low heat input.
4.1.3? The eFuipment data sheets are included in /ppendiG(2. Vendor shall submit updated
completed data sheet along with the offer.
4.1.3* /ccording to the wind speed defined in the environmental and site condition in
/ppendiG(1% wind pressure shall be defined according to !P(128? and D#P
34..1.3(;en% considering 3(second gust as the wind speed to be used in the
design.
4.1.38 ,or siLing of anchor bolts% Vendor shall consider the maGimum allowable tensile
stress of bolt material as 1 6'mm
2
only.
4.1.3" The Vendor shall provide all details reFuired for the foundation design such as
foundation loads% lay(out and positioning of foundation bolts alongwith template%
reFuirement of leveling plates% etc. the Vendor shall provide clear drawings and
instructions well in advance.
The Vendor shall indicate the location% weight% and space reFuirements for eFuipment
parts% to be removed for normal maintenance. This will enable the design of hoisting
facilities above the eFuipment 4by others5.
$.1 #A*"R-A+S ,( ,NS*R/*-,N
/ll materials shall be as specified in the datasheets attached in /ppendiG(2. :owever%
+onsultant'#P+ +ontractor to confirm the suitability of the specified materials for the process
conditions. /ll materials for sour service environment shall be in accordance with
reFuirements of latest editions of 6/+#($.(1(8?')!7 1?1?* and /ppendiG(4 of D#P
31.22.2.31(;en. $aterials shall be :)+ tested as and when reFuired and mentioned in the
individual eFuipment datasheets% based on service conditions. ;alvaniLed steel components
shall not be used in the proGimity of stainless steel materials.
The noLLle pipes% flanges and fittings shall comply with the $#!+ specifications. .efer to
D#P 31.3".1.1?(;en. for the $#!+ numbers.
/ll carbon steel materials shall be supplied in normaliLed condition.
/ll stainless steel materials shall be pic3led and passivated.
The material for the vessel and internals shall be fully in accordance with the materials
specified in the datasheet.
Vendor shall ta3e all necessary steps to avoid change of materials during manufacturing
and shall do so only with +ompany ' PurchaserEs approval.
$.3 S/R(A" PR"PARA*-,N AND PA-N*-N2
/ll eFuipment surfaces shall be prepared and painted in accordance with the reFuirements
of !P(124* 4Part 1 to ?5 Q!pecification for Painting and +oating of 7il and ;as Production
,acilitiesE. ,or proprietary eFuipment% the Vendor may offer their standard painting system
for approval by the +ompany ' Purchaser% but this shall be at least eFual to the paint system
detailed in !P(124* 4Part 1 to ?5 Q!pecification for Painting and +oating of 7il and ;as
Production ,acilitiesE .
The Tag numbers shall be clearly stenciled on all eFuipment% in a prominent location.
Page 2
.
6. 7/A+-*4 ASS/RAN"
6.. 2"N"RA+
The Vendor shall comply with the reFuirements of +ompanyEs !pecification for @uality
/ssurance of Design% +onstruction and #ngineering 2or3s !P(1181.
The Vendor shall appoint an /uthoriLed )nspection /gency from one of the +ompany
approved agencies. The Vendor shall submit with the bid% the name of the /uthoriLed
)nspection 4/)5 agency that will be contracted to provide inspection services% in accordance
with the reFuirements of the specifications% codes and !P(1181.
The Purchaser shall nominate a Third Party )nspection /uthority 4TP)/5 to carry out the
@uality /ssurance function on the PurchaserEs behalf. The PurchaserEs TP)/ shall have the
same access as the Purchaser to the VendorEs @uality !ystem and the manufacturerEs
premises to carryout inspection activities.
The reFuirements as per !P(1181 are listed below in brief. The full reFuirements are as
stated in !P(1181.
6.1 7/A+-*4 S4S*"#
The Vendor shall maintain and use a @uality !ystem% which is based on )!7 <1C2% to
control the wor3 and assure the Fuality.
The Vendor selected sub(contractors% or suppliers(shall demonstrate that they operate
@uality !ystems based on )!7 <1C2.
The Vendor shall give his sub(contractors or suppliers assistance in attaining the reFuired
standard if necessary. This shall not relieve the Vendor of his responsibility for the Fuality of
the finished wor3.
The Purchaser reserves the right to audit the VendorEs @uality !ystem and this can be
carried out by the Purchaser or its nominee.
The Vendor shall assign sufficient full time personnel to the proIect to ensure the @uality
/ssurance ' @uality +ontrol !ystem% documented in a @uality /ssurance ' +ontrol manual%
is maintained and 3ept up(to(date throughout the duration of any purchase order.
/ 3ic3(off ' co(ordination meeting shall be held between the Vendor and Purchaser% after the
purchaser order placement at design +onsultants'Purchasers office in 7man.
/t the discretion of the Purchaser the 3ic3(off meeting may be waived.
/t the 3ic3(off meeting the Vendor and Purchaser shall review the )nspection and Test Plan
4)TP5 submitted with the Tender and shall agree a date for issuing final )TP with Vendor.
The Vendor shall organiLe a prefabrication meeting to be attended by the Vendor% the
VendorEs TP)% the Purchaser and the PurchaserEs TP)/.
/ provisional notice of 1 wor3ing days is the minimum reFuired by the Purchaser to attend
the inspection meetings.
Vendor shall 3eep a material control boo3% to which the Purchaser shall have access to any
time they wish. The boo3 shall contain !ub(VendorEs contact details% purchase orders%
eFuipment tag no.% ma3e'model nos.% date of order% delivery and documentation reFuired.
Page 21
.
8. -NSP"*-,N > *"S*-N2 R"7/-R"#"N*S
8.. -NSP"*-,N R"7/-R"#"N*S
)nspection and testing reFuirements shall be in accordance with the applicable +ompany%
!hell ;roup and )nternational standards% with the relevant sections of this specification and
the data sheets.
The Vendor shall specify all of the inspection and testing reFuirements in the )TP which shall
identify the activities reFuiring the PurchaserHs approval% review% witnessing etc. / typical
)TP is attached in /ppendiG(".
Purchaser reserves the right to inspect every component or item% which will form part of the
pressure vessel. The responsibility for the inspection% certification% etc. of all materials%
parts% etc. lies with the Vendor.
6ot withstanding the above% the Purchaser or his authoriLed representative shall have free
access to all parts of the VendorHs and his !ub(VendorEs wor3s at all times during the
manufacturing period.
The Vendor shall be responsible for coordinating the inspection and testing of !ub(Vendor
supplied eFuipment% and for ensuring that the PurchaserHs representatives are given the
necessary access for inspection% and adeFuate warning of inspection and witness tests.
The Vendor 4and all !ub(Vendors5 shall give the +ompany% as reFuired% without charge% all
reasonable facilities for the purpose of inspecting the eFuipment to ensure that it is
manufactured in accordance with the reFuisition% drawings and technical specification and
@/'@+ procedures and practices.
The Purchaser shall be given a minimum of 21 days notice prior to carrying out any tests on
the eFuipment covered by this specification.
/ll eFuipment shall be inspected for compliance with C
a. /pproved for +onstruction drawings% latest revision.
b. .eFuirements of the PurchaserHs reFuisition and correspondence thereafter.
c. /pplicable standards% which shall also include the sub(referenced standards therein.
d. Test and inspection plans produced by the Vendor.
#Gcept as approved by the Purchaser% all eFuipment shall be presented for inspection in an
unpainted condition.
/ll measuring instruments reFuired for shop testing shall be furnished by the Vendor % and be
supported by valid calibration certification.
/ll spare parts shall be subIect to the same inspection standards and full material
certification as the purchase order.
)nspectors have the right to reFuest additional inspections or tests to ensure that the
eFuipment complies with this specification and all relevant codes and standards.
/ll welds shall be continuous and wherever sound bac3 welding is not feasible due to
inaccessibility% single side welded Ioints with ;T/2 root pass shall be used.
Page 22
.
/ll welding and welding consumables shall be in accordance with D#P 3.1.*.1"(;en%
unless indicated otherwise in this specification. 7nly =ow :ydrogen welding consumables
shall be used. Diffusible :ydrogen level shall be less that 1ml'1g weld metal% unless
agreed and approved by the Purchaser. /ll welding consumables shall have specified
mechanical properties eFual to or greater than the material being welded% unless agreed and
approved by the Purchaser.
The Vendor shall supply all necessary eFuipment and record welding variables during the
Procedure @ualification .ecord 4P@.5 Test% production welding and weld Fualification tests.
Prior to the start of production welding all 2P! with supporting P@. shall be submitted for
approval to the Purchaser.
2here it is demonstrated that on noLLle ' branch weld neither radiography nor ultrasonic
eGamination can be performed% the root pass after deposition and the weld shall be
eGamined visually and subIect to $T ' =T.
/ll components including plates% forgings% fittings% welding consumables etc. shall be
chec3ed for impact test reFuirements to the specified lower design temperature 4=DT5 as
the minimum design metal temperature 4$D$T5 to meet the applicable codes and
standards. Vendor shall confirm with the material supplier the reFuired impact test value at
specified =DT conform to the specified impact value as per D#P 3.1.2.31(;en and
applicable codes and standards. +ertified $aterial Test .eport shall clearly specify the test
results.
P2:T shall be performed as per the code reFuirements and as specified in the eFuipment
datasheet.
Positive $aterial )dentification 4P$)5 shall be carried out on all wetted parts material.Vendor
shall submit P$) procedure with the bid for +ompany'Purchaser review. Vendor shall refer
and comply to D#P 31.1..1(;en for P$).
Vendor shall furnish )nspection Test Plan 4)TP5 specifying the responsibility% scope of
/uthoriLed )nspection /gency in accordance with !P(1181. The minimum reFuirements of
inspections for Purchaser areC
a5 The verification of materials and certification of the eFuipment for conformity with the
specification reFuirements.
b5 The :ydrostatic test.
c5 The verification of welding procedures% welderEs Fualifications% 6DT personnel
Fualification% 6DT results% heat treatment charts.
d5 Visual eGamination.
e5 6DT witness ' review.
f5 2itness ' review of P2:T.
g5 The dimensional chec3 of the eFuipment as per approved drawing.
h5 The surface preparation and painting application.
i5 The testing of the lifting frame for the transportation of the eFuipment. The lifting
frame shall be certified by TP)/.
I5 The completeness of shipment including chec3ing of supply of spares and
accessories% $anufacturerEs Data -oo3% name plate details.
35 $aterial test certification in accordance with )!7 1484 and any additional
reFuirements of the reFuisition.
$ill and shop inspection shall not relieve the Vendor from his contractual responsibility for
replacing any defective material and for repairing any defective wor3manship that may be
discovered in the field.
Page 23
.
/ny defects found by the TP)/ shall be rectified in his presence. 2here this is not possible
or practical% chec3lists shall be prepared and signed by the TP)/ stating all Hpending itemsH.
+opies of these lists shall be sent to the Purchaser to enable their subseFuent chec3ing.
The eFuipment shall not be tested or leave the factory before all discovered defects have
been rectified.
8.1 *"S*-N2 R"7/-R"#"N*S
This section describes the minimum reFuirements for the testing of the eFuipment. This
testing shall be performed in the VendorEs wor3s.
The Purchaser reserves the right to observe any of the testing% dismantling% inspection and
reassembly of eFuipment as specified.
&nless otherwise specified% all testing eFuipment reFuired shall be provided by the Vendor.
PurchaserEs witnessing of shop test results shall not constitute a waiver of the VendorEs
obligation to provide eFuipment which meets all specified operating conditions.
8.1.. Hydrostatic *est
:ydro testing shall be as per the code% specification% data sheets and )nspection A Testing
Plan. )nspector shall witness all hydrostatic tests. Drainage ' flushing ' drying of the
eFuipment shall strictly follow immediately after the hydrostatic testing as specified in !P(
2?1. The water to be used for the hydrostatic test apart from the reFuirements as to
chloride content shall be free from sediment% i.e. un(dissolved solids of any description and
as specified in !P(2?1.
The eFuipment shall be cleaned prior to final assembly and hydrostatic testing. /fter the
hydrostatic test% the eFuipment shall be drained% dried and cleaned thoroughly of all grease%
loose scale% rust% fluG% etc.
8.1.1 Site Supervision for *estin' > ommissionin'
Purchaser will install and commission the eFuipment at site. The Vendor shall detail in the
bid the eGtent of specialist supervision and commissioning% if any% deemed necessary to
satisfy Vendor that installation and operation of the eFuipment meets the specification and
warranty reFuirements% the Vendor representative shall satisfy himself that the installation is
acceptable for commissioning of the eFuipment. ,or field tesing ' commissioning% if any% the
Vendor shall provide the results of any shop tests eGecuted prior to shipment.
The Vendor as an option shall include for supervision during pre(installation of the
eFuipment to ensure all Fuality reFuirements for the installation is within acceptable limits.
These may include but not be limited to
i5 +hec3ing of foundations%
ii5 /nchor bolt type% installation A positioning in foundations.
The above measures should be reflected in the installation section of the manuals. The
Purchaser will commission the system under the direct supervision of the VendorEs
specialists% if reFuired. Provision of specialist services at site for installation chec3s and
commissioning for an estimated period if reFuired% which will be subIect to service contract
agreement with the Vendor. The Purchaser will give a minimum of 2 wee3s advance notice
for the mobiliLation of the VendorEs specialists in such cases.
Page 24
.
:. D,/#"N*A*-,N R"7/-R"#"N*S
.eFuirements for Vendor documentation are listed in the .eFuisition for #ngineering
Documents 4.#D5 form included in /ppendiG(3 and sections below. The Vendor shall prepare
a Vendor Document .egister 4VD.5 or !uppliers Document !chedule 4!D!5 in the +ompany
standard format using the above information as a guide. The Vendor shall submit the
Document .egister to Purchaser for review and approval together with document delivery
schedule after award and prior to submission of any other documentation. The Document
.egister will thereafter form the basis of submission and control of all documents. The
+ompany title bloc3'drawing number can be included on the front sheet. /ll documentation
shall be submitted for review'approval to the Purchaser within the committed schedule. )t
shall be the responsibility of the Vendor to ensure that the production schedule ta3es into
account documentation submission% including a two wee3s review period by the Purchaser%
which includes document delivery time.
:.. -N(,R#A*-,N *, B" S/B#-**"D A+,N2)-*H *H" B-D
Vendor shall submit all the reFuired documents as specified'identified in the .#D form
attached in /ppendiG(3. )n addition to this Vendor shall submit the followingC
1. Table of +ompliance% /ppendiG(4 duly completed% signed and stamped.
2. &nit rates for noLLles with flange rating as mentioned in datasheets for siLes 6P!2
to 6P! 24 and any higher siLes if specified in the datasheets.
3. &nit rate for cleats A ladders on per 3g basis and platform on per m
2
basis.
:.1 -N(,R#A*-,N *, B" S/B#-**"D A(*"R ,RD"R
:.1.. Dra?in's and Documents to @e su@mitted after ,rder
The documents'drawings shall be provided as outlined on the .#D form% /ppendiG(3. )t is
the VendorHs responsibility to ensure drawings are brought up to Has builtH level. /dditional
drawings not specifically listed but of value% shall also be provided in the final pac3age. /ll
drawings and documents shall be prepared in accordance with D#P 2...1.The
drawing shall be prepared in /uto+/D latest version and final drawings shall be submitted in
electronic form in addition to the hard copies as part of final document submission.
The teGt on all drawings and data shall be in #nglish language. TeGt in the language of the
Vendor may also be shown% provided the #nglish translation is shown in prominent location.
/ll data% calculations and drawings shall utiliLe !) metric units.
The design verification by TP)/ is reFuired and shall be the VendorEs responsibility. The
verification agency shall be subIect to Purchaser approval. The documents reFuired by TP)/
are not covered under this specification. The Vendor shall provide all the drawings and
documents reFuired by the TP)/ for the approval of design and manufacturing in
compliance with the code.
:.1.1 #aterial ertificates
$aterial certificates shall be furnished in accordance with the relevant D#P% /!$#% /!T$
and )!7 1484 standards as amended by this specification and as identified in .#D form%
/ppendiG(3.
Page 2?
.
:.1.3 *est ertificates
+ertificates for each mechanical% performance or calibration test% as applicable shall be
furnished% including hydrostatic test certificates and as identified in .#D form% /ppendiG(3.
:.3 #"*H,D ,( D,/#"N*A*-,N *RANS#-SS-,N
/ll documentation for review'approval shall be transmitted via internet 4soft copy5 or hard
copy by use of courier services and shall be sent to the Purchaser% the details of which shall
be discussed during the bid clarification meeting. ,inal documentation shall be in the form
of hard copy as well as electronic form as specified in .#D form% /ppendiG(3.
:.$ -D"N*-(-A*-,N
#ach drawing and document shall be identified with the following information 4for drawings a
title bloc3 shall be used5C
a5 )dentify and signature of originator% chec3er and approver.
b5 Title
c5 Purchase order number
d5 The item'tag number or eFuipment number
e5 7fficial name of VendorEs company
f5 VendorEs drawing number.
g5 =atest revision by means of a number or letter in triangle with that number or letter
adIacent to the alterations.
h5 +ompany drawing number.
:.6 DA*A
Vendor shall provide full information to enable completion of the data sheets% first for Jas
purchasedK% and then Jas builtK% within the confines of the supply. Preferably this should be
done by correcting and filling out the data sheet and submitting copies% both hard copy as
well as electronic copy 4in +Ds5. /dditional data as reFuired by this specification shall also
be provided.
The Vendor shall maintain a record of shop test data for at least 3* months from date of
shipment.
/ll revised data must be resubmitted in its entirety. .evised data should state control
numbers and indicate% where appropriate% which drawings'data the revised document
supersedes. .evised data ' changes shall be clearly highlighted by clouding and proper
revision mar3 for easy identification. The drawings ' documents submitted without
highlighting the changes with clouding or identification revision mar3% the documents shall
be reIected and returned to Vendor without chec3ing ' review.
:.8 *RANS#-**A+
/ll documentation for review'approval shall be transmitted via internet 4soft copy5 or hard
copy by use of courier services and shall be sent to the Purchaser.
The Vendor shall submit the reFuired documents and +Ds for comment and approval by the
Purchaser under the cover of a transmittal form% .eview Document Transmittal 4.DT5.
The Purchaser will review and may comment on all drawings% calculations and documents
submitted.
Page 2*
.
+orrections will be mar3ed on the drawings. $ar3ed(up copies of the drawings will be
returned to the Vendor under cover of the appropriate transmittal form.
The Vendor shall at all times be responsible for review and correction of !ub(VendorEs
drawings and documents prior to submittal to Purchaser for approval.
The Purchaser will clearly indicate on the documents which parts% if any% are QholdE. The
Purchaser will inform the parties concerned% of the reasons for placing JholdK% and the
date4s5 on which release of these JholdsK can be eGpected. The Vendor shall not delay
manufacturing of released parts because of JholdK placed on other parts.
&pon approval of the VendorEs drawings by the Purchaser% the Vendor shall forward to the
Purchaser the reFuired number of approved documents% prints and dis3ettes as stated on
the .#D form under cover of a transmittal form% ,inal Document Transmittal 4,DT5.
$anuals shall also be submitted to Purchaser under cover of a ,DT.
:.: #AN/A+S
The manual with all the relevant details to install% commission and operate'maintain the
eFuipment shall be provided% with all the applicable drawings and details. The manual shall
include all instructions on specific safety procedures for the installation and start(up of the
eFuipment.
)nstallation% operation and maintenance instructions including !ub(Vendor manuals.
Technical design data and test results 4$anufacturer databoo35.
+ertification data.
The information presented in the manual shall be specific to the eFuipment being supplied.
/ll manuals shall be /4 siLe. Drawings shall be reduced to /3 and folded to /4 siLe so that
the title bloc3 is visible. /ll manuals shall also be provided in software form on +D .7$
compatible with $icrosoft 2ord for 2indows application and all drawings on /uto +/D
latest version 4version 2? or higher5.
:.; R",RD ARDS
The Vendor shall submit duly completed !/P P$ $aster Data forms as per the .eFuisition
for #ngineering Documents 4.#D form% /ppendiG(35. /n electronic copy of these forms shall
be provided to the Vendor for completion and return to the Purchaser% during engineering
stage after order% as indicated in the .#D forms.
Page 28
.
;. PAAA2-N2 > PR"S"RVA*-,N (,R SH-P#"N*
The preparation for shipment of eFuipment and materials shall be in accordance with #.D(
*(1% D#P 8.1.8.11(;en and additional reFuirements as defined in this section. !pecial
care should be ta3en for the pac3aging of delicate eFuipments ' parts.
;.. PAA-N2 R"7/-R"#"N*S
/ll noLLles and open ends of the eFuipment shall be treated with !hell #nsis ,luid !D+ and
closed off by wooden or plastic blan3s and taped. !mall bore connections shall be taped
over.
Preservation of the pac3ages shall be suitable for a storage period of at least * months.
/ll eFuipment under sea shipment and those with +r($o or higher alloy steel material shall
be cleaned% dried and then purged with nitrogen and sealed with nitrogen with a small
positive pressure not less than .8 bar4g5. 6itrogen bottles shall be provided and secured to
the shipping saddles for refilling. /ll associated valves and gauges shall be provided to
monitor the nitrogen pressure inside the vessel.
The eFuipment shall be pac3ed in a seaworthy close boarded case with a waterproof lining.
The case shall be sufficiently strong to withstand handling and storage.
,or transportation of any eFuipment in !ultanate of 7man% the maGimum height including
the trailer 4standard height of low bed trailer 1.3 metres% special low bed trailer height 1
metre5 shall be ?.? metres. The Vendor shall critically review this reFuirement and obtain
necessary approvals from local authorities ' Purchaser prior to transportation. The
eFuipment shall be completely shop fabricated and transported in a single piece to site as
far as possible.
/ll lifts should be single point unless adeFuately demonstrated by the Vendor that single
point lifts are not possible. /deFuate lifting accessories such as lifting beam'frame% slings%
shac3les etc. 4as part of the shipment5 shall be included% if reFuired and agreed during
order.
+ompleteness of shipment shall be witnessed by the 3
rd
party inspection agency and a
certificate of complete shipment issued by the Vendor will be verified against the pac3ing
lists. / detailed% itemiLed pac3ing list shall be sent to the Purchaser prior to dispatch. /
copy of the same signed pac3ing list shall be included with the freight. /ny shortages at site
shall be air freighted by Vendor at his eGpense within the scheduled delivery time.
!pares shall be pac3aged in a separate rigid boG placed in the case containing the main
eFuipment.
/ll special tools are to be supplied in sectionaliLed purpose built cases with hinged lids.
)n general% within 7man% all items shall be transported to site by truc3. The maIority of roads
are rough% corrugated% dusty desert graded roads. The eFuipment and pac3ing must be able
to withstand rougher than normal treatment% with greater use made of shoc3 absorbent
materials.
;.1 RA*-N2 -D"N*-(-A*-,N
The eGterior of all crated eFuipment shall be identified in accordance with the purchase
order and% as a minimum% shall include the followingC
Page 2"
.
+rate dimensions and gross weight
!pecific lifting and'or storage instructions
+rate identification
!upplier and Purchaser details
-rief material specification
Purchase order number
,inal destination
/ complete pac3ing list in a waterproof sleeve shall be firmly attached to the outside of each
crate. /n identical list shall be attached to the inside of the crate.
Page 2<
.
<. P+ANN-N2 > SH"D/+-N2
<.. 2"N"RA+
This section covers the minimum reFuirements of planning% scheduling% control and
reporting for the eFuipment.
The Vendor shall submit a proIect schedule indicating clearly the plan to meet the delivery
schedule reFuired% including the reFuired transportation time to installation site.
/ networ3 type proIect schedule representing all relevant activities and milestones% including
all !ub(VendorEs eFuipment etc. shall be submitted by the Vendor within two 425 wee3s after
receipt of the order.
<.1 #""*-N2S
The following meetings shall be held between the Vendor and PurchaserC
Bic3(off meeting.
Vendor pre(manufacturing meeting.
/ny review meetings deemed necessary.
+ertified minutes of meeting for all the meetings% recording all action items'parties shall be
prepared by the Vendor and faGed to the Purchaser for his approval'signature within two 425
wor3ing days from the date of the meeting.
<.1.. Aick9off #eetin'
Bic3(off meeting shall be held at PurchaserEs office. /n agenda shall be prepared by the
Purchaser and distributed prior to this meeting and% as a minimum% shall include the
following itemsC
!chedules for transmittal of drawings% production and testing.
)nspection% eGpediting and testing% @/'@+.
+ommercial aspects.
!chedule for future meetings.
/ny other clarifications.
+ertified minutes of meeting shall be prepared by the Vendor and faGed to the Purchaser for
his approval'signature within two 425 wor3ing days from the date of the meeting.
<.1.1 Vendor pre9manufacturin' #eetin'
The Vendor shall organiLe a pre(fabrication'inspection meeting with the Purchaser and the
PurchaserEs nominated inspection agency at Vendor facility. The following points represent
the minimum that will be discussed and on which total agreement of all parties will be
minutedC
!tatus and review of schedule for design deliverables.
.eview of design engineering procedures and system.
!tatus and review welding procedures% 6DT personnel Fualification% 6DT schedule.
Page 3
.
#nsure VendorEs .epresentatives 4engineers')6!P#+T7.!5 have free access to all
fabrication areas at any reasonable time% including all times that fabrication wor3 is being
performed.
.eview the production program% including input from sub(contractors.
.eview material substitution4s5% if any.
.eview scope of the overall inspection plan and define responsible parties regarding
interpretation% witnessing and reviewing.
.eview any conflicts in codes'specifications and record which prevails.
.eview any reFuirements to witness any particular inspection by PurchaserEs
.epresentative.
.eview test program and procedures.
.eview purchase order variation procedures and agree that any variation in design or
fabrication not approved by the Purchaser in writing shall be considered by the
)6!P#+T7. as non(acceptable.
+ertified minutes of meeting shall be prepared by the Vendor and issued to the
Purchaser for his approval'signature within two 425 wor3ing days from the date of the
meeting.
<.1.3 Revie? #eetin's
$eeting agenda will be agreed upon and communicated no less than 1 wor3ing days
before the scheduled meeting date. 7ther meetings shall be held% as reFuired% to perform
the wor3 and complete all interface details.
<.3 R"P,R*-N2
Vendor shall report the progress of the Iob to the Purchaser during the entire period of the
contract. This shall be done as specified in the .#D form% /ppediG(3.
<.$ P/RHAS" ,RD"RS
The Vendor shall supply to the Purchaser the un(priced copies of each purchase order for
maIor eFuipment ' items ordered by the Vendor. .efer to .#D forms 4see /ppendiG(35 for
details.
The Vendor shall maintain and issue to the Purchaser as part of his $onthly Progress
.eport an updated register of all purchase orders issued by the Vendor.
Page 31
.
APP"ND-"S B

Page 32
Printed 23'<'"
The controlled version of this +$, Document resides online in =ivelin3R. Printed copies are &6+76T.7==#D.
Petroleum Development ,man ++
.evisionC
#ffectiveC !ep("
APP"ND-=9. "NV-R,N#"N*A+ > S-*" ,ND-*-,NS
The proIect specific environmental and site conditions shall be confirmed'provided by the
Purchaser based on the site location. The facilities shall be suitable for operation in the specified
environmental conditions in addition to the operating conditions.
The local environmental conditions are severe. There are freFuent sandstorms% and the
atmosphere is heavily laden with airborne dust particles% some as small as 2 microns. )t rains
rarely. The rain is often combined with hail and sandstorms.
/verage #nvironmental conditions for the production stations areC
Relevant Am@ient DataB
-arometric pressure $aGimum <".< 3Pa
/verage <8.? 3Pa
$inimum <?.8 3Pa
/mbient temperature !ummer $aGimum * S+ NN
$inimum ? S+
-lac3 bulb temperature $aGimum "2 S+
.elative humidity $aGimum <" O
$inimum 3 O
2ind speed $aG. hourly avg. 2* meters's
3 sec. ;ust 3? meters's
Prevailing wind direction $arch ( /pril 62
$ay ( 9une !2
.emainder !#
.ainfall Design 2? mm' hour
/verage annual 6egligible
!ite elevation% above mean sea level 1"?.? meters
The above maGimum shade temperature 4* deg +5 occurs for short intervals only.
#Fuipment shall be designed to achieve its rated capacity with a shade temperature of ? deg
+. )t shall also be designed to function safely with a shade temperature of * deg +% but not
necessarily at its rated capacity. )n addition% all instrumentation shall be designed to function
correctly at maGimum temp. of *S+ if shaded and "2S+ if unshaded.
)nstrument supplied shall be suitable for the environmental conditions as per location class DG
44B*'4D2'4D4'4D*'4+2'4!4'4$15 of )#+*?4(1 4)#+821(3(4 incl. /mendment 15
4B*C Tropical dry climate maG. /mbient up to * deg+
4D2C 6egligible heat radiation from process sources
4D4C /ir speed up to 3m's
4D*C 6egligible effects of water sources other than rain
4+2C #ffects of salts A other chemicals% including :2! also for coastal areas
4!4C #ffects of sand and dust
4$1C $echanical conditions 4Vibration and shoc35
Page 33
.
.evisionC
#ffectiveC !ep("
APP"ND-=91 "7/-P#"N* DA*ASH""*S > DRA)-N2S
1. Pressure Vessel Datasheet
2. Demister Datasheet
3. $ass'+entre of $ass of #Fuipment Datasheet

Page 34
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.evisionC
#ffectiveC !ep("
APP"ND-=93 R"7/-S-*-,N (,R "N2-N""R-N2 D,/#"N*S
!R"D (,R#S&

Page 42
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.evisionC
#ffectiveC !ep("
APP"ND-=9$ *AB+" ,( ,#P+-AN"
The Vendor shall confirm below that the offer complies with all the clauses contained in this
specification or otherwise highlight deviation ' eGceptions under the clarification column. Vendor
can use separate sheets if space provided in the clarification column is insufficient. 2ords such
as J6otedK shall not be used.
+lient C Petroleum Development 7man 4PD75 Vendor C
+lient .ef. 6o. C P. 6o. Vendor .ef. 6o C
Specification
Reference
onforms Alternative larification
Section 4es / No 4es / No
1
1.1
1.2
1.3
1.4
2
2.1
2.2
2.3
2.4
2.?
2.*
2.8
2."
2.<
3
3.1
3.2
3.3
3.4
3.?
3.*
4
4.1
4.2
Page ?2
Printed 23'<'"
.evisionC
#ffectiveC !ep("
Specification
Reference
4.3
?
?.1
?.2
*
*.1
*.2
*.2.1
*.2.2
8
8.1
8.2
8.2.1
8.2.2
8.2.3
8.3
8.4
8.?
8.*
8.8
8."
"
".1
".2
<
<.1
<.2
<.2.1
<.2.2
Page ?3
Printed 23'<'"
.evisionC
#ffectiveC !ep("
Specification
Reference
<.2.3
<.3
<.4
/ppendiG(1
/ppendiG(2
/ppendiG(3
/ppendiG(4
/ppendiG(?
/ppendiG(*
/ppendiG(8
/ppendiG("
Page ?4
Printed 23'<'"
.evisionC
#ffectiveC !ep("
APP"ND-=96 A++,)AB+" N,CC+" +,ADS
This appendiG defines the allowable piping loads acting on noLLles of process vessels such as
columns% drums and shell and tube heat eGchangers interconnected with piping designed by the
Purchaser.
6otesC(
1. ,or all noLLles and connections% eGcept manways and other openings intended solely for
access or inspection% the !upplier shall determine the stresses in the vessel or eGchanger
resulting from the worst combination of any internal pressure up to the design pressure at
design temperature and the eGternally applied forces and moments specified in the table
above.
2. The !upplier shall assume the forces and moments in the table above act simultaneously in
all 3 planes in the worst combination and direction i.e. T at the noLLle to shell Iunction.
3. The loads in the table above are not intended for use on pumps% compressors% fired heaters
or other such eFuipment that already have noLLle loads defined within their base design code
i.e. /P) standards.
4. The loads in the table above are not intended for use on low pressure or atmospheric tan3s.
?. ,or noLLles with a flange rating eGceeding /!$# -1*.? class 1? or for nominal diameter
eGceeding D6* i.e. /!$# -1*.48% refer to the Principal for loads to be utilised.
*. 6oLLles smaller than D6? do not need to be analysed for noLLle loads unless stated
otherwise on the specific eFuipment data sheet.
8. 6oLLle'!hell fleGibility shall not be ta3en into account unless specifically agreed by the
Principal.
". &nless noted otherwise in the eFuipment specification or data sheets% the loads in the table
above shall also be applied to piping termination points 4TP5 on s3id mounted pac3aged
eFuipment. /ll TPHs shall be anchored at s3id edge unless agreed otherwise by the Principal.
Page ??
Printed 23'<'"
.evisionC
#ffectiveC !ep("
APP"ND-=98 SP-R (,R#A*
Page ?*
Printed 23'<'"

.evisionC
#ffectiveC !ep("
APP"ND-=9: /S"R (""DBAA PA2"
SP9 1%8< D SP"-(-A*-,N (,R PR"SS/R" V"SS"+S
/S"R (""DBAA (,R#
/ny user who identifies an inaccuracy% error or ambiguity is reFuested to
notify the custodian so that appropriate action can be ta3en. The user is
reFuested to return this page fully completed% indicating precisely the
amendment4s5 recommended.
NameB
Ref -D DateB
Pa'e RefB Brief Description of han'e ReEuired and Reasons
/"P/.1#
ustodian of Document DateB

Page *
Printed 23'<'"
.evisionC
#ffectiveC !ep("
APP"ND-=9; -NSP"*-,N AND *"S* P+AN !-*P& (,R#A*
Page *1
Printed 23'<'"
*4P-A+ -NSP"*-N *"S* P+AN
ontractorFs Name .evision 6o Page 1
7uality ontrol Plan
Ref.B
ProGectB ontract / P., No.B
Discipline
"lementB Pressure Vessel
#anufacture
Vessel *a' H B
Sl.
No
Activity
ontrollin'
Document
Acceptance riteria.
(reEuency of *est.
SupplierFs
Verification
Personnel
Verification
Document
#anufacturer
"P
ontractor
/ *P-
Authorised
-nspector
PD,
1. Design +alculations
and Drawings
+ontract
!pecifications
+onformance to
manuf. code and
contract
specification
reFuirements 1
/pproval ( /ll
Design
$anager
/pproved
calculations
and Drawings
: : : or
.eview
as per
contract
2. 2elding Procedures /pplicable +ode
A relevant !hell
D#P
/pproval 1 /ll
2P! related to
pressure retaining
parts
2elding ' @/
#ngineer
/pproved for
construction
procedure
: : :
3. /pproval of 6DT
Procedures
/pplicable +ode
A !P 118*
+onformance to
relevant code A
spec
2elding ' @/
#ngineer
/pproved 6DT
procedures
: : .
4. .eview of 6DT
operatorsE
Fualification and
validity
)!7 <812 '
/!6T !6T T+
1/ ' +!2)P '
P+6
$inimum level ))
valid
Fualifications
4=evel ) could be
used as only
assistant5
@+ )nspector 6DT
Fualification
record
: !
?. .eview of welder
Fualification records
/pplicable +ode /ll welders shall
have valid
Fualifications
2elding ' @/
#ngineer
Valid
@ualification
records
: .
*. /pproval of P2:T
Procedure 4if
applicable5
/pplicable +ode
A relevant !hell
D#P
+onformance to
relevant code A
spec
2elding ' @/
#ngineer
/pproved
P2:T
procedures
: : .
8. $aterial )nspection
1 +hemical%
Physical% :eat
treatment condition
4including simulation
heat treatment if
any5% &T of plates%
/pplicable
material
specification%
relevant D#P
additional
reFuirements%
/pproved
+onformance to
the controlling
documents A
delivery
conditions
@+ )nspector $aterial
inspection
report A
material heat
certificate
2 .
+"2"ND B
H D Hold Point ) D )itness R D Revie? S D Surveillance
7uality ontrol Plan
Ref.B
Discipline
#anufacture
Vessel *a' H B
Sl.
No
Activity
ontrollin'
Document
Acceptance riteria.
(reEuency of *est.
SupplierFs
Verification
Personnel
Verification
Document
#anufacturer
"P
ontractor
/ *P-
Authorised
-nspector
PD,
etc drawings% Data
!heets% etc
". Verification of
transfer of material
mar3ing on cut
segments
$anufacturerEs
procedures
/ll cut material
shall bear the
material details
including heat
numbers
@+ )nspector Traceability
record
: .
<. +utting% edge
preparation A
,orming
$anufacturerEs
procedures%
/pplicable +ode
A relevant !hell
D#P
Dimension as per
approved
drawings and
tolerance limits of
codes A D#P
@+ )nspector Dimension
)nspection
report
: !
1. ,it(up )nspection /pproved 2P!%
code and
relevant !hell
D#P
/s per approved
2P!% code and
relevant !hell
D#P
@+ )nspector ,it(up
)nspection
.eport
2 !
11. 2elding /pproved 2P! 2eld parameters
in accordance
with approved
2P!
2elding
!upervisor A
)nspector
Parameter log 2 !
12. )nspection of -ac3
gouging and 6DT as
reFuired
/pproved 2P!
and relevant
spec
+onformance to
relevant spec
2elding
!upervisor A
)nspector
Visual ' 6DT
.eports
2 ! ' .
13. Visual )nspection of
welds
/pplicable +ode
A relevant !hell
D#P
+onformance to
relevant code A
spec
@+ )nspector 2eld visual
.eport
2 !
14. Positive $aterial
)dentification 4P$)5
/pproved
Drawing and
D#P
31.1..1
$aterial
composition in
accordance with
$T7 spec.
,reFuency in
accordance with
@+ )nspector P$) .eport : 2
+"2"ND B
7uality ontrol Plan
Ref.B
Discipline
#anufacture
Vessel *a' H B
Sl.
No
Activity
ontrollin'
Document
Acceptance riteria.
(reEuency of *est.
SupplierFs
Verification
Personnel
Verification
Document
#anufacturer
"P
ontractor
/ *P-
Authorised
-nspector
PD,
D#P
1?. ,errite chec3 4as
reFuired5
/P) .P ?"2 A
/2! /4.2
/P) .P ?"2 @+ )nspector ,errite +hec3
.eport
2 2
1*. Dimensional
)nspection
/pproved
drawings% code
and relevant
D#P
+onformance
within the
tolerance limits
specified in the
controlling docs
@+ )nspector Dimensional
inspection
report
2 2
18. +learance for
P2:T of the vessel
/pproved
Drawings A
Data sheets
/ll 2elding 4:ot
wor35 wor3s
completed and
visually accepted
@+ )nspector +learance
.eport
: :
1". P2:T /pproved
P2:T
procedure
+onformance to
code A spec
reFuirements
@+ )nspector P2:T chart . .
1<. :ardness
measurement
.elevant D#P !hall not eGceed
24" :V1
@+ )nspector :ardness test
report
2 2
2. Production control
Test plates 4as
applicable5 testing
.elevant +ode
and D#P
+onformance to
+ode and !pec
reFuirements
@+ )nspector Test reports : 2
21. 6DT 4!hall include
reFuirements for
butt welds% noLLle
welds% attachment
welds% etc5
/pplicable
+ode% relevant
!hell D#P A
/pproved 6DT
Procedures
+onformance to
relevant code A
D#P
@+ )nspector 6DT .eports 2 .
22. 6DT and +hemical
analysis of weld
overlay for cladded
vessels 4if
applicable5
+ode and
relevant D#P
+onformance to
relevant code A
D#P
@+ )nspector 6DT and
+hemical
analysis report
23. .epairs +ode and
relevant D#P
+onformance to
relevant code A
@+ )nspector 6DT report : : /pproval
of maIor
+"2"ND B
7uality ontrol Plan
Ref.B
Discipline
#anufacture
Vessel *a' H B
Sl.
No
Activity
ontrollin'
Document
Acceptance riteria.
(reEuency of *est.
SupplierFs
Verification
Personnel
Verification
Document
#anufacturer
"P
ontractor
/ *P-
Authorised
-nspector
PD,
D#P repairs
24. +learance for
,lushing ' cleaning
A Pressure Test
/pproved
drawings 4;/ A
P#,!5 A Data
sheets
/ll fabrication A
6DT in the vessel
completed and
accepted
@+ )nspector +learance
.eport
: :
2?. ,lushing ' +leaning $anufacturerEs
Procedure A
contract !pec
/ll internal
surface shall be
dirt free
,abrication
!upervisor A
@+ inspector
,lushing '
+leaning
.eport
: 2
2*. Pressure Testing $anufacturerEs
Procedure%
+ode% approved
drawings A data
sheets
Test pressure
maintained as per
controlling docs
and no lea3ages
@+ )nspector Pressure Test
.eport
: :
28. )nspection of
internals )nstallation
$anufacturerEs
Procedure%
+ode% approved
drawings A data
sheets and
internals
manufacturerEs
instructions
/ll internal
installation in
accordance with
approved
drawings
,abrication
!upervisor A
@+ inspector
)nstallation
)nspection
.eport
: 2
2". Painting system PD7 !pec !P
124* Part 1% 2 A
?
+onformance to
!P 124* Part 2 A
?
Painting
!upervisor A
@+ inspector
PD7 /pproved
painting system
: 2
2<. !urface preparation
4for painting5
inspection ( /ll
inspections listed in
Table 1 of !P(124*
Part 4 shall be
carried out
PD7 !pec !P
124* Part 4
/ll test results in
accordance with
the respective
painting system
reFuirements A
Table 1 of !P
124* Part(4
Painting
!upervisor A
@+ inspector
Painting
)nspection
.eport%
:oliday Test
.eport A
/dhesion Test
.eport
2 2
3. Painting inspection ( PD7 !pec !P /ll test results in Painting Painting 2 2
+"2"ND B
ontractorFs Name .evision 6o Page ?
7uality ontrol Plan
Ref.B
Discipline
#anufacture
Vessel *a' H B
Sl.
No
Activity
ontrollin'
Document
Acceptance riteria.
(reEuency of *est.
SupplierFs
Verification
Personnel
Verification
Document
#anufacturer
"P
ontractor
/ *P-
Authorised
-nspector
PD,
/ll inspections listed
in Table 1 of !P(
124* Part 4 shall be
carried out
124* Part 4 accordance with
the respective
painting system
reFuirements A
Table 1 of !P
124* Part(4
!upervisor A
@+ inspector
)nspection
.eport%
:oliday Test
.eport A
/dhesion Test
.eport
31. +ode !tamping '
6ame Plate details
$anufacturing
+ode
)n accordance
with
manufacturing
code
reFuirements
@+ )nspector +ode stamp '
6ame plate
: 2
32. .eview of $D- A
final .elease
+ontract A
+ode
reFuirements
+omplete in
accordance with
contract and code
reFuirements
@/@+
$anager
$D- : :
+"2"ND B

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