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Power Transmission Products

& Industry Solutions


Gear Drives.............................................................4-12
Falk V-Class

.............................................................4-5
Parallel & Right Angle Solutions ............................6-7
Concentric Solutions...............................................8
Shaft-Mounted and Mixer Solutions.......................9
Worm Gears............................................................9
Falk Ultramite

Gearmotors...................................10
AirMax

Filters........................................................11
Falk GMax

Lubricants............................................11
Mill & Custom Products...........................................12
Repair Services & Solutions..................................13
Bearings..................................................................14-17
Roller Bearings.........................................................14-15
Ball Bearings............................................................16-17
Sleeve Bearings.......................................................17
Customer-focused Solutions.
Reliable Performance.
Trusted Brands.
Rex


Link-Belt


MCC

RTS

TableTop


MatTop

Berg


Falk

Marbett

Thomas


Couplings..............................................................18-21
Non-Lubricated Couplings......................................18-19
Composite Couplings.............................................19
Lubricated Couplings..............................................20
Accessories.............................................................21
Autogard Torque Management Products............21
Industrial Chain & Conveying Equipment ..........22-23
Chain Solutions........................................................22-23
Conveying Equipment............................................23
FlatTop Chain & Components...............................24-25
Specialty Offerings..................................................26
Berg..........................................................................26
Stearns....................................................................26
Higheld..................................................................26
Rexnord Value in Action.........................................27
Higheld

Stearns

Autogard


Table of Contents
Keeping the Industry Moving
When it comes to providing highly engineered products that improve
productivity and efciency for industrial applications worldwide, Rexnord
is the most reliable in the industry. Our commitment to customer
satisfaction and superior value extends to every area of our business.
Delivering Lowest Total Cost of Ownership The highest quality products
are designed to help prevent equipment downtime, increase productivity
and deliver dependable operation.
Valuable Expertise An extensive product offering is accompanied by
global sales specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business Our commitment to
operational excellence means you benet from our focus on getting the
right products to the right place at the right time.
Delivering on Schedule Worldwide
With dedicated production facilities around the world, Rexnord provides
you with global availability of quality products and services to meet your
schedule. Our distributor locations and Rexnord account executives
provide local availability, and offers cost-effective solutions and reduced
lead times.
3
Couplings..............................................................18-21
Non-Lubricated Couplings......................................18-19
Composite Couplings.............................................19
Lubricated Couplings..............................................20
Accessories.............................................................21
Autogard Torque Management Products............21
Industrial Chain & Conveying Equipment ..........22-23
Chain Solutions........................................................22-23
Conveying Equipment............................................23
FlatTop Chain & Components...............................24-25
Specialty Offerings..................................................26
Berg..........................................................................26
Stearns....................................................................26
Higheld..................................................................26
Rexnord Value in Action.........................................27
Rexnord. Consistently creating superior value for customers, shareholders and associates.

Rexnords high-quality, reliable and rugged gear designs are installed in the worlds most challenging applications.
More than 100 years of experience, a full product line, technical support and local service allow for maximum
performance and the lowest total cost of ownership. To prove our reliability, we offer a heavy-duty, three-year
warranty on the majority of our gear drives.
Falk V-Class
Falk V-Class
Ratios: 1.25 to 160:1
Power: 15 to 10,000 hp (11 to 7,500 kW)
Torque: Up to 3,020,000 in-lbs (up to 240 kNm)
27 sizes
Right angle or parallel shafts
Solid or hollow output shafts
Heavy duty ductile iron housing withstands shock loads
Horizontally split housing allows easy disassembly/
assembly for maintenance
Superior thermal performance
Exclusive Magnum no-leak seal design
Extreme industrial applications demand gear drives that perform every day, no exception. That means a long seal life, solid thermal
performance and increased operating life. It means shorter lead times, convenient serviceability and faster, easy access support. It
means the Falk V-Class, the Rexnord gear drive engineered to deliver power, durability and reliability under the toughest conditions.
The Falk V-Class gear drive is the new standard in gear drives
from Rexnord a drive thats born to lead and built to last.
When asked for the gear drive that delivers reliability, keeps
maintenance costs down, maximizes uptime and utilizes the
latest technology, the answer is the Falk V-Class. With its
cooler operating temperature, optimal power and advanced
technology, the Falk V-Class gear drive outperforms and outlasts
the competition. Trust V-Class, the gear drive offering the
qualities you need:
Tough. More torque capacity to handle the heaviest loads.
Reliable. Steadfast dependability in demanding conditions.
Quiet. Quiet drive train for noise-sensitive areas.
Cool. Runs cooler for a longer operating life.
Easy to Service. Designed to maximize uptime and protability.
Proven. More than 100,000 engineering hours in design make
Falk V-Class the most dependable gear drive ever built.
Gear Drives
Critical Components That Keep You In Motion
4
Mining
Forest Products
Aggregate
Food
Grain
Cement
Primary Metals
Power Generation
Industries
served
Inching Drive Option
This optional package enables the V-Class gear drive to offer
reliable, full-load inching operation. This allows slow-speed
operation of equipment for inspection and maintenance. It
can run continuously to prevent freeze-up of components in
harsh and cold weather environments when facilities may be
temporarily not in production.
DuraPlate

Cooling System
Optional DuraPlate patent-pending cooling system controls
oil tempratures in the most extreme conditions. The self-
contained system requires no water or electricity to circulate
cooled oil throughout the unit.
Falk AirMax Plus

AirMaxPlus breathers help keep Falk V-Class


gear drives clean and free of harmful materials,
prolonging the life of the drive.
5
Parallel & Right Angle Solutions
Falk A-Plus

Parallel & Right Angle Drives


Ratios: 1.80:1 to 437:1
Power: Up to 19,000 hp (14,168 kW)
Torque: 26,000 to 5,500,000 in-lbs (2.9 to 621 kNm)
17 sizes
Horizontal shaft
Solid or hollw output shafts
Heavy-duty fabricated steel housing
Optional ange mount available
Exclusive Magnum no-leak seal
Custom solution for your toughest applications
Falk A-Plus Parallel & Right Angle Vertical Drives
Ratios: 5.60:1 to 437:1
Power: Up to 9,000 hp (6,711 kW)
Torque: 185,000 to 3,400,000 in-lbs (21 to 384 kNm)
Eight sizes
Solid or hollow output shafts
Heavy-duty fabricated steel housing
Available with low-speed shaft up or down
Optional drywell available
Custom solution for your toughest vertical applications
6
Falk Drive One High Torque Drives
Ratios: 160:1 to 700:1 (higher ratios available)
Power: Up to 1,000 hp (746 kW)
Torque: 910,000 to 4,050,000 in-lbs (103 to 458 kNm)
Six sizes
Horizontal output
Solid or hollow output shafts
High torque from a compact package
Cost-effective alternative to hydraulic and
conventional drives
Falk True Hold

Low-Speed Backstop
Bores: 1.5 to 20.0 in (38 to 510 mm)
Torque: 3,000 to 747,000 ft-lbs (4,068 to 1,013,000 Nm)
Overrunning Speeds from 1 to 2,800 rpm
16 Sizes
Suitable for single, tandem or multiple backstop
congurations
Stock bore sizes available in less than one week
Instant response, provides more system holding
power than any other backstop
NRTH for low-speed and semi-high-speed
applications
NRT for heavy-duty high torque applications
Falk Drive One

Universal Drives
Ratios: 1.25:1 to 140:1
Power: 25 to 2,500 hp (20 to 1,900 kW)
Torque: 58,000 to 840,000 in-lbs (5 to 94 kNm)
Nine sizes
Right angle or parallel shaft
Horizontal or vertical output shafts
Solid or hollow output shafts
Exclusive six-sided mounting
Pre-engineered accessories provide complete
application solutions
7
Concentric Solutions
Rexnord Planetgear

7000 Speed Reducer


Ratios: 9.3:1 to 7052:1
Power: Up to 1,000 hp (750 kW)
Torque: Up to 905,000 in-lbs (102 kNm)
14 sizes
Handles high shock loads, 250% overload capacity
Taconite duty seals provide optimal performance and
long seal life
Modular design leads to ease of assembly and availability
Internal backstop is easily eld-installed
Compact, power dense packages is smaller than
traditional reducers
Rexnord Shaft Mounted Planetgear (SMP)
Ratios: 11:1 to 1785:1
Power: Up to 1,000 hp (375 kW)
Torque: 140,000 to 3,000,000 in-lbs (15 to 339 kNm)
Five sizes
Solid or hollow output shaft
Taconite duty seals provide optimal performance and
long seal life
Custom solutions available, right angle input, C-face
input, and hollow output shaft sizes to meet exact
application requirements
Hydro Advantage, an innovative hydraulic removal
system, assures shaft removal
Falk UltraMax

Concentric Drives
Ratios: 1.5:1 to 195:1
Power: Up to 500 hp (375 kW)
Torque: Up to 530,000 in-lbs (60,000 Nm)
12 sizes
Concentric congurations
Optional scoop, ange, or baseplate mounted motors
Helical gearing minimizes noise and vibration
Available in low ratio for high-speed applications
Heavy-duty bearing and seal protection
Optional reliability packages includes Protech seals,
AirMax breather, oil sight glass, anti-foam block, oil
sampling port and quick oil ltration disconnects
8
Shaft-Mounted & Mixer Solutions
Falk RAM

Mixer Drives
Ratios: 5.06:1 to 1,207:1
Power: Up to 4,100 kW (5,500 hp)
Torque: Up to 3,800,000 in-lbs (429,000 Nm)
18 sizes in parallel shaft or right angle shaft
congurations
Solid and hollow shafts
Top, bottom or side entry mixer mountings
Rugged, rigid housing that includes:
No leak drywells
Extended bearing life
Large diameter shafting
Falk Quadrive

Shaft-Mounted Drives
Ratios: 5, 9, 14, 25:1
Power: Up to 224 kW (300 hp)
Torque: Up to 360,000 in-lbs (40,675 Nm)
11 sizes for ange or shaft mounting
Horizontal or vertical mounting
Bushing bores from 1 to 6-1/2 in (25 to 160 mm)
5 to 350 rpm output speeds
Torque Assist (TA) taper bushing
guarantees lifetime removal
High performance seal design handles
severe duty applications with Viton

grease
purgeable seals
Falk Omnibox

Worm Gear Drives


Ratios: 5:1 to 3,600:1
Power: Up to 100 hp (81 kW)
Torque: Up to 90,000 in-lbs (10,168 Nm)
14 sizes for foot, ange or shaft mounting
1.33 to 10 in (34 to 254 mm) centers
Vertical or horizontal inputs and outputs
Compact design with versatile mount options leak tested
and shipped with oil to eliminate setup time and start up
failures
Available in stainless steel, BISSC-certied or sealed
reducers, which are lubricated for life
Worm Gears
9
Falk Ultramite Gearmotors
UC Helical Concentric
Ratios: 1.4:1 up to 16,000:1
Power: 1/4 to 50 hp (19 to 37 kW) capacity
Torque: Up to 40,000 in-lbs (5 kNm)
10 sizes
Base and option ange mounted designs
UJ Shaft-Mounted Offset Helical
Ratios: 5:1 to 20,000:1
Power: 1/4 to 50 hp (19 to 30 kW) capacity
Torque: Up to 48,000 in-lbs (5 kNm)
Six sizes
Shaft-mounted designs utilize TA taper bushing
CEMA screw conveyor design available
UB Right Angle Helical Bevel
Ratios: 8:1 to 10,000:1
Power: 1/4 to 100 hp (19 to 74 kW) capacity
Torque: Up to 120,000 in-lbs (13 kNm)
Nine sizes
Straight bored hollow, tapered hollow shaft with TA
bushing or solid output shafts
UW Right Angle Helical Worm
Ratios: 8:1 to 60,000:1
Power: 1/4 to 50 hp (19 to 37 kW) capacity
Torque: Up to 46,000 in-lbs (5 kNm)
Eight sizes
Straight bored hollow, tapered hollow shaft with TA
bushing or solid output shafts
Falk Ultramite Gearmotors
Accept standard NEMA/IEC C-Face and ange-mounted motors, permitting choice of customer preferred motor
Innovative motor bushing eliminates fretting between motor and gear drive. This patented design offers easy installation and
allows quick trouble-free change-out even after years of hard, continuous use
Multiple mounting positions: base, wall, top, vertical, shaft and ange
Continuous-duty ratings from the American Gear Manufacturers Association (AGMA)
10
Falk GMax 6000 Gear Drive Lubricants
Horsepower, heat, moisture and abrasive contamination are
constantly working to break down your gear drive lubricant.
GMax 6000 is designed to provide superior wear protection in
the most demanding gear drive applications. Our gears leave
the factory lled with GMax 6000 lubricants and are warranted
for 10 years (from the date of shipment) against failure due to
excessive wear or surface distress.
Falk GMax 9000 Open Gearing Lubricant
Now we can offer the perfect lubricant to protect heavy-duty
gearing. GMax 9000 is specially formulated to provide the best
wear prevention for open gearing and pinions in the industry.
It provides this superior wear prevention because of superior
viscosity stability and the low coefcient of friction we have
designed into it.
AirMax
For years the AirMax lter has supplied excellent protection:
the media prevents moisture and particulate contamination
from entering gearboxes, providing 99.7% efciency at three
microns with very low pressure drops.
AirMaxPlus AM-2
The AirMax Plus AM-2 includes a desiccant material that
absorbs water and protects against moisture intrusion, even
more fully than the traditional AirMax. It includes a color
indicator system for easy replacement identication.
AirMaxPlus AM-HG
The AirMax Plus AM-HG takes ltration to a new level. In
addition to the desiccant and particulate ltration, the AM-
HG has an expansion chamber that isolates lubricants from
all levels of ambient humidity and a check valve to ensure no
excess pressure/vacuum builds.
AirMax Filters
Falk GMax Lubricants
11
Mill & Custom Products
Falk Ring Gearsets: Quality Design from the Start
Rexnord, maker of Falk products and the worlds leading
manufacturer of ring gears, designs and produces with quality.
Our commitment to consistently employ state-of-the-art
techniques for design, materials, and manufacturing enables
us to continually enhance performance, reliability, and overall
lifetime value for customers around the world.
Rexnord delivers production expertise from the gear casting,
in-house heat treating and carburizing, to sophisticated gear
cutting and precision grinding. Its the total package all under
one roof. Unrivaled application engineering knowledge
allows Rexnord to engineer complete power transmission
and conveying solutions, which help minimize total cost of
ownership and maximize overall lifetime value.
Proven World Class Performance
A wide selection of gears are available, including
Straight-cut spur gears
Helical congurations
Double helical gears (herringbone gears)
Gears are available in cast steel, ductile iron, or fabricated
metals such as rolled plate and forged ring.
MAAG Gear Cutting Capabilities
MAAG gear cutting capabilities up to 46.25 ft (14 m) assure that
gear teeth are precisely machined to exacting AGMA tolerances.
Surface nishes extend the life of gears and ensure equipment
availability.
Case Carburizing Capabilities
Case carburizing increases surface hardness and signicantly
improves durability ratings while extending component life.
Our in-house case carburizing facility coupled with ladle-
treated, vacuum-degassed forged steels allow you to uprate
power densities, signicantly increasing the life of your new or
replacement components.
Steel Castings
Our alloy cast steels have shown meritorious service for heavily
loaded gears, coupling hubs, and numerous other castings used
in the construction, mining, cement, paper and automotive
industries. Through years of testing and analysis experience as
the leading manufacturer of mechanical power transmission
equipment, we have developed rsthand experience regarding
data for tensile strength, yield strength, fatigue strength and
hardenability of our alloy steels.
No matter the size of your gearbox, Falk RENEW

Prager


services provide unparalleled remanufacturing capabilities to
make the drive you rely on new again. We can:
Repair, replace, or reverse-engineer current or obsolete
gear drives from:
- Falk, Link-Belt, or Rexnord
- Any other manufacturer, foreign or domestic
Restore drives to original tolerances
Renew drives to original design specications
We offer:
80 years of archived, original engineering drawings to
eliminate guesswork
Work thats backed by our standard 18-month or
three-year warranty
Genuine Falk, Link-Belt and Rexnord service parts for all
models and generations of enclosed gear drives
Repair & Remanufacture Solutions, from Start to Finish
Falk RENEW Prager eld service groups provide a breadth
of services, and our regional service strategy ensures we are
onsite within hours instead of days. We provide everything
from installation assistance to complete, in-place scheduled or
emergency repairs and rebuilds:
Start-up services: ensure optimal setup and performance
including laser alignments
Predictive services: vibration, oil sampling and
thermographic analysis so you can stay on top of your
drives health
Performance services: such as custom maintenance
programs to maintain uptime and increase reliability
Custom services: asset management programs to support and
help you manage and predict system-level service requests,
spare parts and drives, as well as scheduled downtime based
on system reliability and maintenance needs
Pickup services: no-cost removal of many types of gear
drives from your site that are broken, not useable or simply
no longer needed
Service contracts: annual agreements to assist with
on- and off-site repair, reducing total cost of ownership,
maintenance and spare part replacement
More Options, More Solutions:
Coupling Repair and Custom Drives
Falk RENEW Prager expertise not only applies to gear drive
repairs, but the repair of xed uid couplings and scoop control
drives, pumps and other associated equipment. Our Saint Rose,
Louisiana, facility near New Orleans can also engineer and build
custom gear drives for virtually any special purpose or application.
13
Repair Services & Solutions
Unparalled Repair and Remanufacture Solutions
Roller Bearings
Rex Roller Bearings
Full range of housing styles
Shaft sizes up to 7 in (180 mm)
Super-nished rollers and races
Five shaft attachment styles
Four standard eld interchangeable seals (seven total)
Auxiliary end caps
Fully self aligning up to 4 (2) total
Field adjustable internal bearing clearance
Rex 6000 Series SHURLOK

Adapter
Mount Roller Bearing
Easy to install and remove
Enables use of commercial grade shafting
4 (2) of dynamic and static misalignment
Superior sealing, speeds and loads
Spyglass Optical Strain Sensor (OSS)
Ensures proper mounting tightness
Proprietary Positive Locking System (PLS) longer life and
ease of removal
Fits entire Rexnord housing product line

Rexnord customers have depended on our premium quality bearing design, performance and technical support for
decades. Our well-known brands, including Rex and Link-Belt, encompass ball bearings, cylindrical roller bearings,
sleeve bearings, and spherical roller bearings, which are used worldwide in the industrial machinery, conveyors, chain
and belt drive, fan and blower, and power transmission industries.
Bearings
Because Uptime is Everything
For 100 years Rex and Link-Belt roller bearings have been built to survive the toughest applications in the harshest environments.
Our roller bearings feature superior sealing and shaft mounting technology, performance surfaces precision-ground and nished in
the USA, as well as high thrust and radial load capacities. We offer dedicated engineering support to help customize units to your
specications. From high speeds to punishing loads, indoors to underwater, Rex and Link-Belt roller bearings take abuse and come
back for more.
14
Aggregates
Air Handling
Construction
Food & Beverage
Forest Products
Heavy-Duty Trucking
Material Handling
Marine
Mining
Oil & Gas
Steel
Industries
served
Link-Belt Roller Bearings
Full range of housing styles
Shaft sizes up to 5 in (125 mm)
Two standard seals
Three shaft attachment styles
Fully self aligning up to 2
Field-adjustable internal bearing clearance
Link-Belt Cylindrical Roller Bearings
Broad offering of standard, narrow, wide and
intermediate width series
Special products designed for unique customer
application requirements
Shaft sizes up to 11 in (280 mm)
High-capacity designs
Case carburized races
Full complement and retainer designs, including
formed steel, segmented steel and bronze
Manufactured to ABMA industry standards
Link-Belt Adapter Mounted Spherical Roller Bearings
Standard LER seal
D5 Pentac contact auxiliary seal option
D8 taconite-duty auxiliary seal option
Industry leading bearing/housing t (H7)
Industry standard SAF interchangeable
Grade 5 cap bolts
Consistent mounting through precision-drilled dowel holes
Extra support for shock loads via center support bar
in base
Pry slots in cap for easy removal
15
Ball Bearings
Link-Belt Ball Bearings are backed by more than 70 years of U.S.-based manufacturing and
technical expertise. Our proven platform is found in every corner of industry across the
globe. Unparalleled product diversity allows us to deliver a ball bearing optimized to t
your application. When youre ready to spec your bearing, our experts will ensure you get
the proper product to maximize system performance.
Heavy Duty Bearings
Ideal solution for demanding applications and high speeds
Fixed and expansion units
Set screw, eccentric cam and new SHURLOK locking collars
Multiple seal options
Shaft sizes up to 4 in (102 mm)
Popular solution for air handling applications
Standard Duty Bearings
Narrow and wide inner rings
Full range of bearing styles
Set screw, concentric and eccentric cam locking collars
Broad line of seal options including inger conguration
Shaft sizes up to 4 in (102 mm)
Found in most industries
Medium Duty Bearings
Rugged, dependable performance
Full range of bearing styles
Set screw and concentric locking collars
Broad line of seal options including inger conguration
Shaft sizes up to 3 in (88.9 mm)
Popular in mining and aggregate applications
16
Ball Bearings
Rexnord Duralon Bearings
Electrically-insulating and chemically-resistant
Corrosion-resistant
Lightweight: 77% lighter than steel and 30% less than aluminum
Operate self-lubricated to 30,000 psi dynamically
Minimize galling and scoring
Resist galvanic and fretting corrosion
Minimize slip stick problems
Available in round, square, hex and custom shapes
Eliminate contaminating lubricants and complex lubrication
systems
Extra long life in the presence of water or other liquid
contaminants
Link-Belt Sleeve Bearings
Available in rigid or Flex-Block
Babbitt, bronze and cast iron bearing surfaces
Finished, machined, carbon graphite housing
ends for ush mounting of sprockets and sheaves
One-piece solid housing
Two-piece split housing include: split, gibbed joint
and angular joint
Two-piece bearings have shims to accommodate
for adjustments and compensate for wear
Centrik-Lok

CL Collar
Industry leading holding strength
Ships ready to install
Ideal for high speed/vibratory applications
Accommodates use of commercial grade shafting
Available in standard duty bearings
SHURLOK Mounting Collar
Features Spyglass visual indication of proper installation
Ships ready to install
Unique design promotes easy removal from the shaft
Accommodates use of commercial grade shafting
Available in heavy-duty bearings
The Latest Rexnord Ball Bearing Solutions
Sleeve Bearings
With a history of satised customers, expertise and quality, Rexnord produces sleeve bearings that can help you take on a variety
of applications. Maintenance-free operation, including extra long life and no lubrication requirements, ensure Link-Belt sleeve
bearings and Duralon

bearings promote uptime and meet your needs.


17
Non-Lubricated Couplings
Rexnord Thomas Disc Couplings
Over 25 sizes
18 engagement, disconnect, brake and shear pin
options
Up to 15.5 in (394 mm) bore capacity
Up to 3,390,000 in-lb (383,019 Nm) torque capacity
Up to 36,000 rpm
Allows for visual inspection and easy replacement of
disc packs and center members
Features zero backlash, low-restoring forces,
electrically-insulated designs
Meets API 71 or API 610 specications
Falk Wrapex

Elastomeric Couplings
12 sizes
Up to 7.25 in (184 mm) bore capacity
Up to 133,000 in-lb (15,027 Nm) torque capacity
Up to 4,500 rpm
Patented hub and ex element design ensure long life
Close-coupled and spacer designs available to
accommodate shaft spacing
Polyurethane element has excellent wear and chemical
resistance and an operating temperature range of
-40F to 200F
ATEX certied
Couplings
Complete Portfolio for any Application
With a history of providing coupling solutions for close to a century, Rexnord customers receive the benets of that
experience in a full selection of disc, grid, gear, elastomeric, uid and composite couplings all manufactured for
quality, reliability and easy maintenance. This is complemented by a team of sales and service specialists, that all
come together to deliver the lowest cost of ownership in the industry through enhanced productivity and dependable
performance. For any coupling application, Rexnord is your critical link.
18
Aggregates
Agriculture
Air Handling
Cement
Forest Products
Mining
Oil & Gas
Petrochemical
Primary Metals
Power Generation
Water Treatment
Industries
served
Rexnord Omega

, Omega HSU and Rexnord Viva


Elastomeric Couplings
15 Omega sizes, 12 Viva sizes
Up to 11 in (279 mm) bore capacity
Up to 340,200 in-lb (38,440 Nm) torque capacity
Up to 7,500 rpm
Split-in-half ex element design for efcient installation
and replacement
Mounting hole patterns allow for a wide range of shaft
gaps: from 0.25 to 11.81 in (6 to 300 mm)
Non-lubricated and low-maintenance
Viva model features patented V notch design which
provides uniform failure area for overload protection
ATEX certied
Composite Couplings
Rexnord Addax

Composite Couplings
13 sizes
Up to 5.06 in (130 mm) bore capacity
Up to 36,200 in-lb (4,090 Nm) torque capacity
Custom spacer lengths, up to 275 in (6,985 mm)
Up to 500 hp
Corrosion-resistant center member, ex element, hub and
hardware lower the cost of ownership and extend service life
Patented unitized ex elements provide 1 of misalignment
per element and eliminate fretting
Ships in less than 24 hours if required
19
Falk True Torque Fixed-Fill Fluid Couplings
Up to 7 in (177 mm) bore capacity
Up to 66,000 in-lbs (7,367 Nm) torque capacity
Up to 1,500 hp (1,119 kW) power rating
Starting power adjustable from 120% to 250%
of full load torque
Overload protection
Falk Lifelign

Gear Couplings
28 sizes
13 models for general purpose, high-speed and
high-torque applications
Up to 43 in (1,067 mm) bore capacity
Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity
Large ex hubs accommodate high-torque
applications in space-limited installations
Three-year, heavy-duty warranty
Lubricated Couplings
Falk Steelex Grid Couplings
25 sizes
11 models including high-speed, spacer, ywheel,
brake and controlled torque
Up to 20 inches (508 mm) bore capacity
Up to 8,250,000 in-lb (932,126 Nm) torque capacity
Up to 10,000 rpm
Five-year heavy-duty warranty when lubricated with
LTG grease
Agitators
Compressors
Conveyors
Cooling Towers
Fans
Pumps
Crushers
Reclaimers & Stackers
Coupling
applications
20
Falk Long Term Grease (LTG)
Signicantly extended relubrication intervals
Superior lubrication
Usable up to 250F (121C)
Falk Orange Peel Rotating Shaft Guards
Polyethylene, steel and aluminum construction
Shaft, spacer, uid couplings and line shaft
coupled designs
Diameters to 33 in (838 mm)
Lengths to 96 in (2,438 mm)
Accessories
Lubricated Couplings
Torque Management Products
Autogard designs and manufactures mechanical overload
protection devices (torque limiters) for use in industrial power
transmissions.
Torque Limiters: Offer adjustable, accurate and
repeatable torque setting with instant and complete
disengagement of the drive
Torque Monitoring: MoniTorq

allows measurement
and transmission of real-time torque data from any
location in the drive train
21
Chain Solutions
Roller Chain
Both Link-Belt and Rex roller chains are automatically
assembled, pre-lubricated, and factory pre-loaded
resulting in:
- Tight tolerances and uniformity
- Consistent quality
- Ease of installation and alignment
- Eliminated need for lubrication during installation
- Longer shelf life
Stocked in a wide variety of common sizes: 35 through
264 in multiple widths up to 8 wide
Two roller chain series available: high-performance Rex
series and mid-range Link-Belt series
High-performance Link-Belt Oileld series also available
Heat-treated and high-case hardness
High interference press ts
Shot-peened components
High pre-loading
Factory pre-lubricated
Industrial Chain & Conveying Equipment
For the Most Demanding Applications
Rexnord is the industry leader and most experienced chain manufacturer in the world. Our chain designs are created
on the latest computer-aided design equipment, and then transmitted via computer network to the manufacturing
oor where the designs are turned into nished products. Using state-of-the-art manufacturing technologies we bring
quality, reliable chain with years of trouble-free performance.
Welded Steel Chain
22 standard sizes in both narrow- and wide-mill chain are
available for quick delivery
Solid bushings on narrow-mill chains and one-piece
formed barrel on wide-mill chains
Advanced design features are furnished as standard on
all chains
Available with customized attachment congurations and
hard-facing
Optimum interference ts between pin and sidebar
Selectively induction-hardened pin
Optional selectively induction-hardened sidebars
Durable hard-facing and attachments
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Conveying Equipment
Industries
served
Engineered Chain
Most standard sizes are available for quick delivery
Wide array of designs to suit specic applications and
customer requirements
Designed and produced from choice raw materials
Superior heat treatment and hardness depth of
all components
Technically superior sidebar hole quality
Shot-peened sidebars
High-press ts
Bucket Elevators
Single source for all your elevator component needs
Equipment includes: premium traction wheels and
sprockets, heavy-duty buckets, premium heat treat,
heavy-duty chain and no-lube bearings
Cement
Fertilizer
Steel
Power Generation
Solid Waste Handling
Mining
Aggregate
Leaf Chain
All standard sizes available in F (machine tool quality), AL
(high quality), and BL (super heavy-duty) series
Superior corrosion protection
Superior wear resistance
Environmentally friendly lubrication characteristics
High-case hardness
High-press ts
Shot-peened components
High pre-loading
Handles punishing, heavy-duty applications
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Idlers
Super-sealed against contaminants
Convenient, patented, one-point greasing system
Available in belt widths from 18 to 96 in (457.2 mm to
2.438 m), CEMA designs, with custom congurations
FlatTop Chains & Components
Rexnord MatTop Conveyor Chains
Feature continuous conveying surface for applications
demanding greater width requirements
Molded-to-width (MTW) and assembled-to-width (ATW)
congurations
Pins extend the full width of the chain for maximum
strength and smoother conveying surfaces
Rexnord TableTop Conveyor Chains
Feature high-performance metal and thermoplastic
materials for high-strength and high-speed
applications
Narrow widths for multiple strand and variable speed
conveyors
FlatTop Chain & Components
Delivering Productivity Solutions
Rexnord FlatTop conveyor chains and components are leading edge solutions designed to continuously improve
productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest
selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced
application engineers and industry experts is committed to helping you select the ideal product for your application.
Our dedication to new product development enables us to provide innovative product solutions for our customers
most demanding application requirements. Every chain, belt and component stamped with a Rexnord brand has
undergone extensive research and quality testing, ensuring our customers conveying needs will be met with the most
economical, efcient and reliable means possible.
Rexnord TableTop and MatTop Conveyor chains are engineered to satisfy a wide range of conveyor applications. Rexnord chains
feature straight-running and side-exing options for ease of installation and reduced oor space requirements. A wide variety of
innovative surface options are also available to accommodate smooth transfers, inclines and declines, accumulation issues and
rinsing requirements.
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Automotive
Beverage
Industrial
Container
Food
Warehouse & Distribution
Industries
served
Rexnord Marbett Components
Engineered to perform in high-speed and high-sanitation
applications, Marbett components help extend chain life and
provide smooth running conveying conditions.
Complete solution sets include:
Chain guide, product handling and frame support
components
Supporting and leveling elements
Self-aligning bearings
Specialty components such as nose-over bars and rollers
Rexnord Roller Upgrade System (RUS)
Our innovative RUS technology delivers substantial long-term
improvements in productivity and worker safety and ts in any
existing system including general conveying, inclines, declines
and powered curve applications.
Increase Your Productivity
Up to a 85% reduction in downtime resulting in less labor
cost and lost production hours
Eliminate unplanned maintenance from belt frays,
punctures, tears and jams
Up to a 90% reduction in inventory such as costly
replacement rollers and drive belts
Engineered Solutions
The Rexnord FlatTop engineering team strives to be the
best in the world at continuously improving our customers
productivity through superior material handling solutions.
Our engineered solutions include:
Chain selection and product handling tests to determine
the best product selection for your specic application
Preventative maintenance programs through proactive
chain and sprocket life assessment and evaluation
Field assistance for on-site training including design,
maintenance and troubleshooting
Boost Your Safety
Dangerous pinch points are virtually eliminated
Signicant reduction in noise levels
Enhance Your Environmental Sustainability
Low-friction material options reduce energy consumption
Consumable parts such as rollers, pulleys and belts are
eliminated
25
Higheld Security Systems
Higheld Manufacturing is an innovator and leading global producer
of high-quality security systems for the electric, gas and water utility
industries. Choosing Higheld products means youll receive:
A complete line of locking devices and hardware to keep
your operations safe, secure and protable
Industry-standard safety valves, accessories and specialty
products for a variety of markets
Custom solutions to provide fast turnaround
Superior knowledge of your industry
Stearns Brakes, Clutches and Switches
Stearns is the leading manufacturer of spring-set electrically set
motor brakes. Choosing Stearns products means youll receive the:
Broadest line of industrial brakes available from any
single manufacturer
Shortest lead times
Best quality products to bring you maximum performance
Most consistent and courteous customer service available
in the power transmission business
Lead screws
Hardware fasteners
Berg Miniature Precision Mechanical Parts
By manufacturing and distributing high-quality precision mechanical
components worldwide, our goal is to shorten lead times while
enhancing performance. The Berg product portfolio includes:
Gears
Sprockets and pulleys
Timing belts
Roller chains
Worm gear boxes
Specialty Offerings
Our customers have consistently relied on Rexnords efciency, knowledge and experience to deliver top quality
products for their toughest applications. Our brands are used by customers worldwide who have already beneted
from Rexnords dedication to providing exceptional service and specialty solutions.
26
A N N U A L R E V I E W / 2 0 1 1
CORPORATE HEADQUARTERS
Rexnord LLC
4701 West Greenfeld Avenue
Milwaukee, WI 53214-5310
(866) REXNORD

www.rexnord.com
Rexnord Value in Action
When it comes to providing highly engineered products that improve productivity and efciency for industrial
applications worldwide, Rexnord is the most reliable in the industry. Our commitment to customer satisfaction
and superior value extends to every area of our business. Here are some of the ways we deliver on our promise of
providing lowest total cost of ownership, valuable expertise solutions to enhance ease of doing business.
Delivering Lowest Total Cost of Ownership
Rexnord strives to be a trusted advisor, providing efcient
product and service solutions that result in a lower total cost of
ownership through acquisition and installation savings, reduced
downtime, less maintenance and longer product life. We assess
your current situation and help you select the best possible
solution for your application, taking into account:
Acquisition costs
Installation costs
Maintenance events
Lost production costs
Other pricing specic to your equipment or application
For a personalized cost analysis of your unique application,
contact your local Rexnord Account Executive. To learn more,
visit www.rexnord.com/TCO.
Valuable Expertise
Our core value is to put the customer rst. We work with a
dedicated team of sales representatives, product specialists,
manufacturing plants and warehouses to deliver the information
and product that you need.
In addition, the Rexnord Innovation Center delivers advanced
technology, innovative thinking and breakthrough research to
improve productivity and efciency for industrial applications
worldwide. Our independent, accredited laboratory through our
Rexnord Technical Services (RTS) offering provides condential
testing.
Solutions to Enhance Ease of Doing Business
Rexnord e-Business solutions provide innovative tools to save
you time, reduce costs and boost productivity.
Whether you want to conduct business via Electronic Data
Interchange (EDI), a direct system-to-system exhange, or
through Vendor Managed Inventory (VMI), the Rexnord
e-Business team can deliver a solution to match your unique
business needs.
If self-service is your preference, visit our web portal at
www.partners.rexnord.com. The portal makes it easy to check
product pricing and availability, place orders, view order status
and track purchase history.
Rexnord. Consistently creating superior value for customers, shareholders and associates.
27
2012 Rexnord Corporation CP040 Printed in USA 06/12
P 866-REXNORD
www.rexnord.com
Rexnord Corporation
Rexnord is a growth-oriented, multi-platform industrial company with leading market
shares and highly trusted brands that serve a diverse array of global end markets.
Process and Motion Control
The Rexnord Process and Motion Control platform designs, manufactures, markets
and services specied, highly engineered mechanical components used within complex
systems where our customers reliability requirements and the cost of failure or
downtime are extremely high.
Water Management
The Rexnord Water Management platform designs, procures, manufactures
and markets products that provide and enhance water quality, safety, ow
control and conservation.
Why Choose Rexnord?
When it comes to providing highly engineered products that
improve productivity and efciency for industrial applications
worldwide, Rexnord is the most reliable in the industry.
Commitment to customer satisfaction and superior value
extend across every business function.
Delivering Lowest Total Cost of Ownership
The highest quality products are designed to help
prevent equipment downtime and increase productivity
and dependable operation.
Valuable Expertise
An extensive product offering is accompanied by global sales
specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business
Commitment to operational excellence ensures the right
products at the right place at the right time.

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