07.

3-0010 Function diagram KE injection system

A. Engine 102.961 Standard
P07-0672-59
1 Mixture control unit
2 Air flow sensor
15 Fuel distributor
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
92 Injection valve
a Vent
b Leak line connection
B2 Air flow sensor position indicator
B11/3 Coolant temperature sensor
M3 Fuel pump
N1/1 Transistorized ignition control unit (TSZ)
N3 KE injection system control unit
R21 Auxiliary air valve heating coil
S26 Thermo time switch
S27/2 Decel fuel cutoff microswitch
S29/1 Throttle valve switch, full load recognition
Y1 Electrohydraulic actuator
Y8 Start valve
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B. Engine 102.983 Standard
P07-0673-57
1 Mixture control unit
2 Air flow sensor
15 Fuel distributor
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
92 Injection valve
a Vent
b Leak line connection
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor
M3 Fuel pump
N1/2 Electronic ignition (EZL) control unit
N3 KE injection system control unit
N16/1 Fuel pump relay
S27/2 Decel fuel cutoff microswitch
S29/2 Throttle valve switch, full load/idle speed recognition
Y1 Electrohydraulic actuator
Y6 Idle speed adjuster
Y8 Start valve
C. Engines 102.96/98 KAT/RF 09/88 - 09/89
B KAT, F KAT 1989
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P07-0675-57
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 70 C thermo valve
92 Injection valve
157 Pre-catalytic converter
158 Underfloor catalytic converter
a Cable routing on T model
c Air admission
B2 Air flow sensor position indicator
B6 Hall-effect speed sensor
B11/2 Coolant temperature sensor (EZL/KE)
B17/2 Intake air temperature sensor (KE)
G3/2 Heated oxygen sensor
L5 Crankshaft position indicator
M3 Fuel pump (models 124.081/083 two fuel pumps)
N1/2 Electronic ignition (EZL) control unit
N3 KE control unit
N16/3 Fuel pump relay
R17 KE resistance trimming plug
S27/2 Decel fuel cutoff microswitch
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
Y1 Electrohydraulic actuator
D. Engines 102.91/96/98 KAT as of 09/89
A B KAT H F KAT as of 1990
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P07-0306-57
W3 Ground, front left wheelhouse (ignition coil)
W6 Ground, left wheelhouse in trunk (at taillamp)
Y1 Electrohydraulic actuator
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
1 Mixture control unit
20
Engine 102.910: pre-catalytic converter for z,
resonator for A
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
74
Fuel cooler A H I
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 70 C thermo valve
92 Injection valve
158 Underfloor catalytic converter
c Air admission
* only KAT LHD
B2 Air flow sensor position indicator
B6 Hall-effect speed sensor
B11/2 Coolant temperature sensor (EZL/KE/2 E-E)
(4-pin)
B17/1 Intake air temperature sensor (EZL)
G3/2 Heated oxygen sensor (with KAT)
Engine 102.910 z: in exhaust pipe
K3/1 Intake air preheater (PSV) relay *
K29 Transmission shift point retard relay *
L5 Crankshaft position sensor
M3 Fuel pump
N1/2 EZL ignition control unit
N3 KE injection system control unit
N16/3 Fuel pump relay
R8/2 Intake air preheater (PSV)*
R16 EZL resistance trimming plug
R16/1
EZL reference resistor A
R17 KE injection system resistance trimming plug
R17/1
KE injection system reference resistor A
S25/13 60 C/55 C temperature switch (partial intake
manifold preheater)*
S27/2 Decel fuel cutoff microswitch
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
E. Engines 102.99 KAT as of 09/88
B KAT, F KAT, H as of 1989
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P07-0674-57
Y1 Electrohydraulic actuator
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 70 C thermo valve
92 Injection valve
157 Pre-catalytic converter
158 Underfloor catalytic converter
c Air admission
B2 Air flow sensor position indicator
B6 Hall-effect speed sensor
B11/2 Coolant temperature sensor (EZL/KE)
B17/1 Intake air temperature sensor (EZL)
B17/2 Intake air temperature sensor (KE)
G3/2 Heated oxygen sensor
L5 Crankshaft position sensor
M3/1 Fuel pump 1
M3/2 Fuel pump 2
N1/2 Electronic ignition control unit (EZL)
N3 KE control unit
N16/4 Fuel pump relay and kickdown
R17 KE resistance trimming plug
S27/2 Decel fuel cutoff microswitch
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
F. Engine 102.962 NV KAT/RF 09/83-09/85
H 1985/86 I 1984 Engine 102.961 (2.3), I 1985/86 Engine 102.985
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P07-0406-57A
12 Intake manifold
15 Fuel distributor
33b Underfloor catalytic converter
50 Fuel tank
51 Vent valve
52 Active charcoal filter
53 Regeneration valve
79 50 C thermo valve (red)
156 Exhaust manifold
158 Underfloor catalytic converter
a Air admission line (engine compartment)
b Fuel pump relay, contact 2
m Idle speed adjuster, contact 2
t Fuel pump relay, contact 7, terminal 87
B11/3 Coolant temperature sensor
G3/2 Heated oxygen sensor
G3/2x1 Plug connection, oxygen sensor heating coil
G3/2x2 Plug connection, oxygen sensor signal
N3 KE electronic control unit coupling
S5/2 Breakerless distributor
S27/2 Decel fuel cutoff microswitch
S29/1 Throttle valve switch, full load recognition
W5 Ground, engine
W10 Ground, battery
Y1 Electrohydraulic actuator
1 Mixture control unit
2 60 C thermo valve (white)
3 Non-return valve with integrated restriction
G. A 1984-86 Engine 102.961
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P14-0064-57
Air injection components
25 Air pump
26 Pressure relief valve
28 Damper filter
29 Non-return valve
32 Cylinder head
Fuel evaporation system components
2 Throttle valve body
50 Fuel tank
51 Vent valve
52 Active charcoal filter
53 Regeneration valve
f Air admission
Exhaust gas recirculation (ARF) components
A Connection
B Connection
N37 ARF control unit
S29/2 Throttle valve switch
Y27 ARF switchover valve
1 Intake manifold
2 Throttle valve body
3 Air guide housing
9 Vacuum damper
31 Exhaust manifold
36a 40 C thermo valve
44 Non-return valve
60 ARF valve
73 Vacuum control valve
74 Exhaust gas recirculation line
H. B F 1984/85/86 Engines 102.96
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P14-0053-57
Exhaust gas recirculation (ARF) components
A Connection
B Connection
C/D Distributor
N37 ARF control unit
S29/2 Throttle valve switch
Y27 ARF switchover valve
1 Intake manifold
2 Throttle valve body
Self induction system components
29 Non-return valve
31 Exhaust manifold
38 Air cleaner
Auxiliary air components after starting and in decel mode
(with manual transmission)
11 Decel recirculating air valve
12 Idle air distributor
39 Shaped hose
3 Air guide housing
9 Vacuum damper
31 Exhaust manifold
36a 40 C thermo valve
44 Non-return valve
60 ARF valve
73 Vacuum control valve
74 Exhaust gas recirculation line
I. B F 1985/86 Engine 102.982
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P14-0065-57
Exhaust gas recirculation (ARF) components
A Connection
B Connection
N37 ARF control unit
S29/2 Throttle valve switch
Y27 Switchover valve
1 Intake manifold
2 Throttle valve body
3 Air guide housing
Self induction system components
29 Double non-return valve
31 Exhaust manifold
38 Air cleaner
Auxiliary air components after starting and in decel mode
(with manual transmission)
11 Decel recirculating air valve
12 Idle air distributor
39 Shaped hose
c Vacuum connection
9 Vacuum damper
31 Exhaust manifold
36a 40 C thermo valve
44 Non-return valve
60 ARF valve
73 Vacuum control valve
74 Exhaust gas recirculation line
J. I 1991 Engine 102.985
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P07-0315-57A
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
Y1 Electrohydraulic actuator
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 70 C thermo valve
89 Exhaust gas recirculation valve
92 Injection valve
94 Delay valve (only with manual transmission)
158 Underfloor catalytic converter
c Air admission
A1e26 CHECK ENGINE indicator lamp
B2 Air flow sensor position indicator
B6 Hall-effect speed sensor
B11/2 Coolant temperature sensor (EZL/KE/2 E-E)
(4-pin)
B17/1 Intake air temperature sensor (EZL)
B21 Exhaust gas recirculation (ARF) temperature
sensor (California only)
G3/2 Heated oxygen sensor
K3/1 Intake manifold preheater (PSV) relay
K29 Transmission shift point retard relay
L5 Crankshaft position sensor
M3 Fuel pump
N1/2 EZL ignition control unit
N3 KE injection system control unit
N6 AC compressor cutoff control unit
N16/3 Fuel pump relay
R8/2 Intake manifold preheater (PSV)
R16/1 EZL reference resistor
S25/13 60 C temperature switch (PSV)
S27/2 Decel fuel cutoff microswitch
K. Engine 103 KAT
B L F w v with air injection as of 1991
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P07-0440-57
1) only B L F w v as of 1991
Y1 Electrohydraulic actuator
Y3/2 Shift point retard solenoid valve
Y6 Idle speed adjuster
Y8 Start valve
Y32 Air pump switchover valve 1)
Y33 Air pump electromagnetic clutch 1)
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 70/60 C thermo valve
92 Injection valve
123 Throttle valve body
125 Air pump 1)
126 Air cutoff valve 1)
127 Non-return valve (injection air) 1)
128 Non-return valve (vacuum) 1)
158 Catalytic converter
c Air admission
A1p8 Electronic clock/tachometer
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor (EZL/KE) (4-pin)
B17/2 KE injection system intake air temperature sensor
G3/2 Heated oxygen sensor
K17/3 Air injection/transmission shift point retard relay 1)
K35 Oxygen sensor relay 1)
(heating capacity increased to 18 watts)
L5 Crankshaft position sensor
M3m1 Fuel pump 1
M3m2 Fuel pump 2
N1/2 EZL ignition control unit
N3 KE injection system control unit
N6 AC compressor cutoff control unit
N16/4 Fuel pump and kickdown cutoff relay
R16 EZL resistance trimming plug
R17 KE injection system resistance trimming plug
S16/1 Starter lockout and reversing lamp switch
S27/2 Decel fuel cutoff microswitch
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
L. Engine 104 KAT
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P07-5942-57
Y32 Air pump vacuum valve
Y33 Air pump electromagnetic clutch
Y49 Adjustable camshaft timing electromagnetic actuator
Y58/1 Regeneration switchover valve
Y59/4 was modified to K29, transmission shift point retard
relay
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
92 Injection valve
123 Throttle valve body
125 Air pump
126 Air cutoff valve
127 Non-return valve (injection air)
128 Non-return valve (vacuum)
156 Exhaust manifold
158 Catalytic converter
c Air admission
A1p8 Electronic speedometer
A16g1 Knock sensor 1
A16g2 Knock sensor 2
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor (EZL/KE/2 E-E)
B17/2 KE injection system intake air temperature sensor
G3/2 Heated oxygen sensor
L5 Crankshaft position sensor
L5/1 Camshaft position sensor
M3m1 Fuel pump 1
M3m2 Fuel pump 2
N1/3 EZL/AKR ignition control unit
N3 KE control unit
N16 Engine systems control unit (MAS)
R16/2 EZL/AKR resistance trimming coupling
R17 KE resistance trimming plug
S16/1 Starter lockout and reversing lamp switch
S27/2 Decel fuel cutoff microswitch, n. a. with ASR
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
Y1 Electrohydraulic actuator
Y6 Idle speed adjuster
Y8 Start valve
M. Engine 116.964/965 KAT with exhaust gas recirculation and air injection
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P07-5880-59
Y32 Air pump switchover valve
Y33 Air pump electromagnetic clutch
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 50 C thermo valve
89 Exhaust gas recirculation valve
90 Control valve
92 Injection valve
125 Air pump
126 Air cutoff valve
127 Non-return valve (injection air)
128 Non-return valve (vacuum)
157 Firewall catalytic converter
158 Underfloor catalytic converter
A1p8 Electronic speedometer
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor (EZL/KE)
G3/2 Heated oxygen sensor
L5 Crankshaft position sensor
M3 Fuel pump
N1/2 EZL ignition control unit
N3 KE injection system control unit
N8 ELR control unit
N16/4 Fuel pump and kickdown cutoff relay
R16 EZL resistance trimming plug
R17 KE injection system resistance trimming plug
S16/1 Starter lockout and reversing lamp switch
S29/2 Throttle valve switch, full load/idle speed recognition
T1 Ignition coil
Y1 Electrohydraulic actuator
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
N. Engine 117.964/965/968 KAT with exhaust gas recirculation and air injection
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P07-5881-59
A1p8 Electronic speedometer
A16/1 Knock sensor 1
A16/2 Knock sensor 2
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor (EZL/KE)
B17/2 KE injection system intake air temperature sensor
G3/2 Heated oxygen sensor
L2 Inductive road speed sensor
L5 Crankshaft position sensor
M3/1 Fuel pump 1
M3/2 Fuel pump 2
N1/3 EZL/AKR ignition control unit
N3 KE injection system control unit
N8 ELR control unit
N16/4 Fuel pump and kickdown cutoff relay
R16/2 EZL/AKR resistance trimming coupling
R17 KE injection system resistance trimming plug
S16/1 Starter lockout and reversing lamp switch
S29/2 Throttle valve switch, full load/idle speed recognition
S65 Transmission overload protection switch
T1 Ignition coil
Y1 Electrohydraulic actuator
Y5/1 AC compressor electromagnetic clutch
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
Y32 Air pump switchover valve
Y33 Air pump electromagnetic clutch
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 50/70 C thermo valve
89 Exhaust gas recirculation valve
92 Injection valve
123 Throttle valve body
125 Air pump
126 Air cutoff valve
127 Non-return valve (injection air)
128 Non-return valve (vacuum)
158 Underfloor catalytic converter
O. Engine 116/117 Standard and RF version
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1072-13473
X60/2 Plug connection, oxygen sensor signal
Y1 Electrohydraulic actuator
Y5/1 AC compressor electromagnetic clutch
Y6 Idle speed adjuster
Y8 Start valve
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
79 50 C thermo valve
89 Exhaust gas recirculation valve
90 Control valve
92 Injection valve
159 Front muffler
A1p8 Electronic speedometer
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor (injection
system/ignition system)
B17/2 Intake air temperature sensor
L5 Crankshaft position sensor
M3 Fuel pump
N1/2 EZL ignition control unit
N3 KE control unit
N8 ELR control unit
N16/4 Fuel pump relay with start valve actuation,
kickdown cutoff and engine speed limiting
R16 EZL resistance trimming plug
R17 KE injection system resistance trimming plug
S16/1 Starter lockout and reversing lamp switch
S29/2 Throttle valve switch for idle speed and full load
recognition
S65 Transmission overload protection switch
T1 Ignition coil
Note
Engines 116.964 and 117.964 with double-pipe
exhaust system.
Engine 116.965 with single-pipe exhaust system.
B F Engines 116.964/965 with air injection and
without fuel evaporation system. 40 C thermo valve
for exhaust gas recirculation.
P. Engine 119 KAT
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P07-0058-58
Y27 Exhaust gas recirculation switchover valve
Y32 Air pump vacuum valve
Y33 Air pump electromagnetic clutch
Y49/1 Electromagnetic actuator 1, left adjustable
camshaft timing
Y49/2 Electromagnetic actuator 2, right adjustable
camshaft timing
Y58/1 Regeneration switchover valve
Y59/4 was modified to K29, transmission shift point retard
relay
1 Mixture control unit
40 Diaphragm pressure regulator
55 Fuel filter
57 Fuel accumulator
75 Fuel tank
76 Vent valve
77 Active charcoal filter
78 Regeneration valve
89 Exhaust gas recirculation valve
123 Throttle valve body
125 Air pump
126 Air cutoff valve
127 Non-return valve (injection air)
128 Non-return valve (vacuum)
156 Exhaust manifold
158 Catalytic converter
c Air admission
A1p8 Electronic speedometer
A9 AC compressor
A16g1 Knock sensor 1
A16g2 Knock sensor 2
B2 Air flow sensor position indicator
B11/2 Coolant temperature sensor (EZL/KE/2 E-E)
B17/2 KE injection system intake air temperature sensor
G3/2 Heated oxygen sensor
L5 Crankshaft position sensor
L5/1 Camshaft position sensor
M3m1 Fuel pump 1
M3m2 Fuel pump 2
N1/3 EZL/AKR ignition control unit
N3 KE control unit
N16 Engine systems control unit (MAS)
R16/2 EZL/AKR resistance trimming coupling
R17 KE resistance trimming plug
S16/1 Starter lockout and reversing lamp switch
S29/2 Throttle valve switch, full load/idle speed recognition
T1/1 Ignition coil 1
T1/2 Ignition coil 2
Y1 Electrohydraulic actuator
Y6 Idle speed adjuster
Y8 Start valve
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