In the farming process, often used conventional seeding operation takes more time and more labor. The seed feed rate is more but the time required for the total operation is more and the total cost is increased due to labor, hiring of equipment. The conventional seed sowing machine is less efficient, time consuming. Todays era is marching towards the rapid growth of all sectors including the agricultural sector. To meet the future food demands, the farmers have to implement the new techniques which will not affect the soil texture but will increase the overall crop production.
Agriculture in India:
Agriculture in India has a significant history. Today, India ranks second worldwide in farm output. Still, agriculture is demographically the broadest economic sector and plays a significant role in the overall socio-economic fabric of India. The comparison between the traditional sowing method and the new proposed machine which can perform a number of Agricultural sector is changing the socio-economic environment of the population due to liberalization and globalization. About 75% people are living in the rural area and are still dependent on agriculture. About 43% of geographical area is used for agricultural activity.
The major occupation of the Indian rural people is agriculture and both men and women are equally involved in the process. Agriculture has been the backbone of the Indian economy and it will continue to remain so for a long time. It has to support almost 17% of world population from 2.3% of world geographical area and 4.2% of worlds water resources. The present cropping intensity of 137% has registered an increase of only 26% since 1950 51. The net sown area is 142 Mha.
For the growth of Indian economy, mechanization is necessary. Agricultural mechanization implies the use of various power sources and improved farm tools and equipment, with a view to reduce the drudgery of the human beings and draught animals, enhance the cropping intensity, precision and timelines of efficiency of utilisation of various crop inputs and reduce the losses at different stages of crop production.The main purpose of mechanization in agriculture is to improve the overall productivity and production.
Different studies also indicated that net human labour displacement in agricultural operations was non-significant and it was more than compensated by increased demand for human labour due to multiple cropping, greater intensity of cultivation and higher yields. Furthermore the demand for non-farm labour for manufacture, servicing, distribution, repair and maintenance as well as other complementary jobs substantially increased due to mechanization.
To sum up, agricultural mechanization studies had shown that farm mechanization led to increase in inputs due to higher average cropping intensity, larger area and increased the productivity of farm labour. Furthermore, farm mechanization increased agricultural productivity and profitability on account of timeliness of operations, better quality of work and more efficient utilization of crop inputs. Planting is conventionally done manually which involves both animate (humans and draught animals), this result in higher cost of cultivation and delay in planting.
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Sowing of Seeds :
Seed sowing is the basic block of crop cultivation,hence the agriculture. The basic function of sowing operation is to sow the seed and fertilizer in rows at required depth and to maintain the distance between the seeds and provide proper compaction over the seed.
Traditional Sowing Methods :
Traditional methods include broadcasting manually, opening furrows by a country plough and dropping seeds by hand, known as 'Kera', and dropping seeds in the furrow through a bamboo/metal funnel attached to a country plough (Pora). For sowing in small areas dibbling i.e., making holes or slits by a stick or tool and dropping seeds by hand, is practised. Multirow traditional seeding devices with manual metering of seeds are quite popular with experienced farmers.
Traditional sowing methods include: 1) Broadcasting manually, opening furrows by a country plough and dropping seeds by hand. 2) Dropping seeds in the furrow through a bamboo/meta flannel attached to a country plough (Pora). 3) For sowing in small areas dibbling i.e., making holes or slits by a stick or tool and dropping seeds by hand.
Limitations Traditional sowing methods:
i) Uniformity in seed distribution cannot be achieved by manual planting. There can be an uneven distribution of seeds in inter-row and intra-row. ii) Poor control over depth of seed placement. iii) It is necessary to sow at high seed rate sand bring the plant population to desired level by thinning. iv) Labour requirement is high because two persons are required for dropping seed and fertilizer thus it increases labour cost. v) During kharif sowing, placement of seeds at uneven depth may result in poor emergence because subsequent rains bring additional soil cover over the seed and affect plant emergence.
Modern sowing methods :
Nowadays, seed sowing is done with the seed sowing machines in most of the agricultural parts. As day by day the labor availability becomes the great concern for the farmers and labor cost is more, this machine reduces the efforts and total cost of sowing the seeds and fertilizer placement. Various types of seed sowing machines are available across the different parts of the world. The major difference in different designs of these is in type of seed and fertilizer metering and furrow openers.
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A SOWING MACHINE:
A sowing machine is a device that plants or sows the crops, it digs a furrow places the seed or seeds into the furrow and covers it. Seed sowing machine ensures uniformity in seed broadcasting and saves time and money. A multiseed sowing machine is a type of sowing machine that is used to sow seeds of different types either at a time or at different times.
A multiseed sowing machine has following advantages over traditional methods by achieving the follwing: Required row to row spacing. Seed rate. Seed to seed spacing. Fertilizers placement varies from crop to crop. Reduced sowing time, human efforts and labour cost.
History review: 1500 B.C. - The idea of dropping seeds through a tube first appeared in Mesopotomia. In 1701 Jethro Tull invented the first seed drill. Later on a TWO ROW SEED DRILL was invented to save time and labour by sowing seeds in two rows at a time. In 1902 12-row seed sowing machine was invented by Monitor Manufacturing Company, Minneapolis, Minnesota ; but the accuracy of seed placement was poor.
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2. LITERATURE SURVEY
In recent years, there has been an acute shortage of agricultural labourers during sowing season due to increased employment opportunities in urban areas for rural youth.Due to non availability of labour and work animals during sowing seasons, in many places the seed is sown even when the soil is at a low moisture content which affects the germination, plan I.stand and yield. Therefore in order to mechanize crop sowing operation under rainfed conditions, a suitable seed sowing machine is vital as it places the seed in the zone of adequate moisture and at desired depth. Also it gives proper seed rate, uniform distribution and correct placement of seed resulting in higher yield and reduces human physical strain.
Comparitive performance of seeding devices with other sowing methods:
1. Crop yield
Studies in different parts of the country have shown that multiseeding devices introduced in rainfed areas have increased crop yields by 10 to 20 percent over conventional methods of seeding due to better plant establishment and proper application of inputs. In most parts of Nortli India, multi seed-cum-fertilizer machines are used for sowing whereas seed drills are found in use mostly in the Southern parts of the country. The review is as follows: By using three furrow bullock-drawn-multiseed sowing machine , wheat yield was boosted up to 10.93 percent (average) higher using the same inputs and cultural practice when compared with the behind the plough sowing (Mehta and Varshney, 1970).Vinod kumar and Rastogi (1975) compared a bullock drawn Multi seed-cum-fertilizer machine with desi ploughing techniques for wheal crop. They have reported that an increase in yield by about 10.5 percent was achieved due to the use of Multi seed-cum-fertilizer machine.
Singh and Chancellor (1977) observed upto 26 percent more yield of wheat by using multi seed machine at the farmer's field.
Sharma et al., (1984) reported that on an average increase in grain yield of wheat and gram was 24.92 per cent and 20 per cent respectively with the use of multiseed machine over traditional method
Senapathi et al, (1988) observed thai manually operated Implement Factory Seed Drill has caused 98 per cent higher yield of paddy when compared with broadcasting.
Shriclar et al., (1992) reported that the groundnut pod yield increase recorded was 23.76 per cent in tractor drawn cultivator cum seed planter sowing as against the country plough sowing.
2. Energy saving:
It was reported that by using three row bullock drawn multi-seed machine for wheat crop, a saving of 76.37 percent man hours and 59.92 per cent bullock-hours was obtained when compared with the behind the plough sowing. (Mehta and Varshney, 1970)
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Singh (1971) revealed that by using a multi-seed drill for wheat crop, a saving of 69.96 per cent in man-hours and 55.17 percent in bullock hours was achieved when compared, with the conventional method.
Rastogi and Vinodkuinar (1974) conducted demonstration by using hand seed drill for bajra sowing which resulted in 75.94 per cent saving in man-hours over the local method. Vinodkumar and Rastogi (1975) reported that 69.76 percent.
By using tractor drawn multi-seed planter, 91 per cent saving in lime of sowing besides saving of more than 42 man hour per ha were achieved (Anon. 1987).
Senapathi et al.(1988) observed that manually Operated Implement Factory Seed Drill obtained an energy saving of 71 per cent when compared with broadcasting.
'I'he animal drawn mechanical sowing has resulted in 49.19 per cent savings in energy in comparison with the traditional method of sowing wheat crop.(Sharma et al., 1989)
3 . Cost saving :
Singh (1971) reported that using a multi-seed drill for wheat crop reduced the cost of sowing by roughly about one-fifth of the conventional method.
Rastogi and Vinod Kumar (1974) observed that an average increase of Rs.445/ ha in net. profit was obtained by using hand seed drill for bajra sowing as against sowing behind the plough.
Sharma et al., (1989) concluded that using the animal drawn mechanical sowing has resulted in 49 per cent savings in the cost of operation in comparison with the traditional method of sowing wheat crop. The overall benefit was Rs.671.75 / ha.
4. Plant population and seed germination:
Rastogi and Vinodkumar (1974) found that by using hand seed drill for bajra sowing an average increase in plant population about 26.47 percent was obtained over the local method.
Sirohi (1980) reported that the germination of seed was uniform and was two days faster with the use of seed drill as compared with the local method of sowing.
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3. PRESENT WORK
3.1 PROBLEM FORMULATION
No provision for Multi seeding in coventional machines ( i.e. sowing of different seeds in different rows ) Seed and fertilizer flow rate cant be controlled. A lot of time is needed for sowing of seeds by conventional methods. No control over the depth of seed placement. Seed and fertilizer sowing is erratic in nature and also accompanied by loss.
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3.2 OBJECTIVES
Required row to row spacing can be achieved. Seed rate can be controlled. Seed to seed spacing and fertilizers placement varies from crop to crop can be achieved. This machine reduces the sowing time and labour. Variety of seed can be sown by this machine. Proper utilization of seeds and fertilizers can be done with less loss.
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3.3 METHODOLOGY
PRINCIPLE:- The multiseed sowing machine employs the use of series of gears on a single shaft which guide the seeds to flow to the pipes extending to the furrows. The extent of insertion of gears inside the seed feeder is adjustable according to the size of seeds to be sown by a simple lever mechanism.The field is ploughed with the help of furrows and seeds are sown into it.
Multiseed sowing machines are provided with seed and fertilizer boxes, metering mechanism, furrow openers, covering devices, frame, ground drive system and controls for variation of seed and fertilizer rates. The major difference in different designs of seed drills/planters is in type of seed and fertilizer metering and furrow openers.
Details of these devices and their roles in achieving the above mentioned objectives are as follows:
1. Seed Metering Devices:
Metering mechanism is the heart of sowing machine and its function is to distribute seeds uniformly at the desired application rates. In planters it also controls seed spacings in a row. A seed drill or planter may be required to drop the seeds at rates varying across wide range. The most commonly used metering devices are fluted rollers. Axial or helical flutes are machined or cast on an aluminium, cast iron or plastic roller. Rotation of fluted roller in a housing, filled with seeds, causes the seeds to flow out from roller housing in a continuous stream. Seed rate is controlled by changing exposed length of fluted roller in contact with seeds and fairly accurate seed rate can be achieved for a variety of medium size seeds like wheat, soybean, sunflower and safflower etc. However, metering of small seeds like mustard and sesamum at 2 to 5 kg/ha seed rate is not accurate with normal size flutes, designed for seed rates of 20 to 120 kg/ha. Therefore, fluted rollers with smaller size flutes were developed. The roller is provided with 10 small flutes of 2x2 mm size approximately. Low seed rates of 3 to 5 kg/ha can be achieved with this metering roller with an accuracy of 10 per cent.
FIG.1 SEED METERING DEVICE
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2. Seed feeder: Seed rate can be controlled through the seed feeder. Also different sized seeds can be sowed by adjusting the inserted length of metering device inside the seed feeder.
Fig : 2 SEED FEEDER Fig : 3 SEED TANK 2. Storage tank A storage tank is there having two or three partitions to store different types of seeds and fertilizers
3. Base Plate A base plate is provided with a nut and bolt or some sliding arrangement for adjusting the spacing between the furrows as per requirement. Thus, required row to row spacing can be obtained, the pipes also pass from the metering device through these base plates.
4. Furrow Assembly Seeds are broadcasted on the soil which results in the loss and damage of the seeds. As the cost of seeds is more and cannot be affordable for the farmers so there is the need for the proper placement of seeds in the soil. The shovel type of furrow opener is used for the furrow opening. The furrow assembly consists of: Shank Tube holder Tubes for seed and fertilizer
Fig. 4 BASE PLATE Fig. 5 FURROW OPENER
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Types of Furrow Openers :
The design of furrow openers of seed drills varies to suit the soil conditions of particular region. Most of the seed cum fertilizer drills are provided with pointed tool to form a narrow slit in the soil for seed deposition. Shovel type furrow opener Pointed bar type furrow opener Shoe type furrow opener
Depth control can be done by adjusting the furrow height either with the help of tractor or by adjusting directly the furrows.
Fig : 6 PROPOSED ASSEMBLY OF MACHINE
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REFERENCES
Dransfield P S, Willatt T and Willis A H (1965), Soil to Implement Reaction Experienced with Simple Tines at Various Angle Attack, Journal of Agriculture Engineering Research, Vol. 9, No. 3, pp. 220-224.
Gupta V K, Vig A C and Ranjodh Singh (1970), Influence of Spacing, Time of Sowing and Nitrogen Fertilization on the Yield of Wheat, Indian Journal of Agronomy, Vol. 15, pp. 251-253.
Iqbal N, Akbar N, Ali M, Sattar M and Ali L(2005), Effect of Seed Rate and Row Spacing on Yield and Yield Components of Wheat, Journal of Agricultural Research, Vol. 48, No. 2.
Mahesh R. Pundkar and A.K.Mahalle A Seed-Sowing Machine: A Review International Journal of Engineering and Social Science, Volume3, Issue3, ISSN: 2249- 9482.
Aditya Kawadaskar, Dr. S. S. Chaudhari Review of Methods of Seed Sowing Concept of Multi-Purpose Seed Sowing Machine, International journal of pure and applied research in engineering and technology, 2013; Volume 1(8): 267-276.
Joginder Singh, Scope, Progress and Constraints of Farm Mechanization in India