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Semester I
UNIT IV COST ACCOUNTING Cost Accounts Classification of Manufacturing Costs Accounting for Manufacturing Costs Cost Accounting Systems: Job Order Costing Process Costing Activity Based Costing Costing and the Value Chain Target Costing Marginal Costing including Decision Making Budgetary Control & Variance Analysis Standard Cost System
COST ACCOUNTS Meaning of Cost: Costs that are usually considered an expense of the current period may not be recorded as such because of special circumstances. Cost is the total spent for goods or services including money, time and labor. Cost is the value of money that has been used up to produce something, and hence is not available for use anymore.
Cost: It is the amount of resources given up in exchange for some goods or services. The resources given up are expressed in monetary terms. Cost is defined as the amount of expenditure (actual or notional) incurred on or attributable to a given thing or to ascertain the cost of a given thing.
According to ICMA London, Cost is the amount of expenditure (actual or notional) incurred on, or attributable to, a specified thing or activity or cost unit.
Expenses: Expenses are costs which have been applied against revenue of particular accounting period in accordance with the principle of matching cost to revenue e.g. cost goods-sold, office salaries of the period in which they are incurred.
Loss: It represents diminution in ownership equity other than from withdrawal of capital for which no compensating value has been received e.g. destruction of property by fire. Loss denotes sacrifice for which there is no corresponding return whereas cost implies sacrifices for the sake of and accompanied by the securing of some other value.
Meaning of Cost Accounting: Cost accounting is concerned with cost and therefore, it is appropriate to understand the meaning of the term cost in a proper perspective. In general cost means the amount of expenditure (actual or nominal) incurred on, or attributable to a given thing. Its interpretation depends upon (a) the nature of the business or industry and (b) the context in which it is used.
Meaning of Costing: Costing is a technique and process of ascertaining costs. This technique consists of principles and rules which govern the procedure of ascertaining the cost of products/services. The process of costing includes routines of ascertaining cost by historical or conventional costing, standard costing or marginal costing.
Accounting for Management
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According to Charles T Horngren, Cost Accounting is a quantitative method that accumulates, classifies, summarizes and interprets information for three major purposes: (i) Operational Planning and Control, (ii) Special Decision and (iii) Product Decision.
Cost Concepts A cost accountant is mainly concerned with the following cost concepts: Concept of Objectivity: It is this concept gives direction to the activities relating to cost finding, cost analysis, recording and cost reporting. Concept of Materiality: This concept that stress accuracy must be tempered by good judgment, if no distortion of product cost is likely to result. Concept of Time Span: All assumptions relating to different cost exercise remain valid only during related time span. Concept of Relevant Range of Activity: Relevant range of activity represents the span of volume over which the cost behavior is expected to remain valid. Concept of Relevant Cost and Benefit: This concept is vital for decision-making purposes.
Objectives of Cost Accounting The main objectives of cost accounting can be summarized as follows: To determining selling price To determining and controlling efficiency To facilitating preparation of financial and other statements To Providing basis for operating policy
Elements of Cost Mere knowledge of total cost cannot satisfy the needs of management. For proper control and managerial decisions, management is to be provided with necessary data to analyze and classify costs. For its purpose, the total cost is analyzed by elements of cost i.e. by the nature of expenses. Strictly speaking and the broad elements of cost are three i.e. Materials, Labour and Other expenses.
These elements of cost are further analyzed into different elements such as Direct material, Indirect material, Direct labour, Indirect labour, Direct Expenses, Indirect Expenses and Overheads.
CLASSIFICATION OF MANUFACTURING COSTS The term manufacturing costs usually refers to material used, direct labour incurred, and overhead incurred in a manufacturing business. Material used, direct labour and manufacturing overhead at the time incurred are not expenses, rather they incurred costs. In the manufacturing process, material labour, and overhead do not expire; rather through manufacturing activity they become transformed from one type of utility to another.
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All costs related to production of goods are called manufacturing costs; they are also referred to as product costs. The following are the classification of costs associated with manufacturing. (1) Direct Materials: Direct materials are those materials which can be identified in the product and can be conveniently measured and directly charged to the product. These materials directly enter the production and form a part of the finished goods. Thus, the substance from which the product is made known as material.
For example, timber in furniture making, cloth in dress making and bricks in building a house. The following are normally classified as direct materials.
(a) All raw materials like jute in the manufacture of gunny bags, pig iron in foundry and fruits in canning industry. (b) Materials specifically purchased for a specific job, process or order like glue for book binding, starch powder for dressing yarn etc. (c) Parts or components purchased or produced like batteries for transistor- radios and tyres for cycles. (d) Primary packing materials like cartons, wrappings, cardboard boxes, etc. used to protect finished product from climatic conditions or for easy handling inside the factory.
Indirect Material: The materials which are not classified as direct materials are called indirect materials. These materials are used for purposes ancillary to the business and which cannot be conveniently assigned to specific physical units is termed as Indirect Material. Indirect material may be used in the factory, office or selling and distribution divisions. Consumable stores, oil and waste, printing and stationery material, etc. are few examples of indirect materials.
(2) Direct Labour: All labour expended in altering the construction, composition, confirmation or condition of the product. In simple words, it is that labour which can be conveniently identified or attributed wholly to a particular job, product or process or expended in converting raw materials into finished goods. Wages of such labour are known as direct wages. Human effort is needed for conversion of materials into finished goods, such human effort is called labour.
Indirect Labour: Labour employed for the purpose of carrying out tasks incidental to goods produced or services provided, is indirect labour. Wages of store-keepers, foremen, time-keepers, directors fees, salaries of salesmen, etc. are the examples of indirect labour costs. Indirect labour may relate to the factory, office or selling and distribution divisions.
(3) Direct Expenses: All expenses which can be identified to a particular cost centre and hence directly charged to the centre are known as direct expenses. In other words, all expenses incurred specifically for a particular product, job are Accounting for Management
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called direct expenses. These are directly charged to the product. For example, royalty, excise duty, hire charges of a specific plant and equipment etc.
Indirect Expenses: These are expenses which cannot be directly, conveniently and wholly allocated to cost centres or cost units. Examples of such expenses are rent, lighting, insurance charges, etc.
(4) Overheads: Overheads may be defined as the aggregate of the cost of indirect materials, indirect labour and such other expenses including services as cannot conveniently be charged direct to specific cost units. Thus overheads are all expenses other than direct expenses. The main groups into which overheads may be sub-divided are (i) Manufacturing Overheads, (ii) Administration Overheads, (iii) Selling and Distribution Overheads and (iv) Research and Development Overheads.
By grouping the elements of cost, the following divisions of cost are obtained: Direct material + Direct labour + Direct expenses = Prime cost Prime cost + Factory overheads = Factory cost Factory cost + Administrative overheads = Production cost Production cost + Selling & Distribution overheads = Total cost (or) Ultimate cost
Elements of Cost
Materials Labour Other Expenses
Direct Indirect Direct Indirect Direct Indirect
Overheads
Production or Administration Selling Distribution Works Overheads Overheads Overheads Overheads
Accounting for Management
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ACCOUNTING FOR MANUFACTURING COSTS A manufacturing firm maintains separate inventory accounts to accumulate product costs associated with inventories at various stages of completion.
Raw Materials Inventory Account The raw materials inventory account includes the cost of raw materials purchased but not yet transferred to the factory floor; the manufacturing firm records purchases of raw materials as debits to the raw materials inventory account. When the manufacturer physically transfers raw materials to the factory floor, it also transfers the cost of the raw materials from raw materials inventory account to the work-in-process inventory account. It records this transfer as a credit to the raw material inventory account for the cost of the raw materials transferred and a debit to the work-in-process inventory account. The balance in raw materials inventory is the cost of raw materials on hand in the storeroom or warehouse.
Work-in-Process Inventory Account The work-in-process inventory account accumulates the cost of raw materials transferred to the factory floor, the cost of direct labour used in production, and manufacturing overhead costs. At the completion of the manufacturing process, the firm physically transfers completed units from the factory floor to the finished goods storeroom. It also transfers the product costs of those completed units to finished goods inventory. The firm credits the work-in-process inventory account for the manufacturing costs assigned to the finished units transferred to the finished goods storeroom and debits the finished goods inventory account.
Finished Goods Inventory Account The finished goods inventory account measures the total manufacturing cost of units completed but not yet sold. The sale of manufactured goods to customer results in a transfer of their cost from the finished goods inventory account to cost of goods sold, an expense reducing net income and ultimately retained earnings. The journal entry is a debit to cost of goods sold and a credit to finished goods inventory.
Presentation of Manufacturing and Non-Manufacturing Costs in Financial Statements Distinguish between manufacturing and non-manufacturing costs in critical because the category determines where a cost will appear in the financial statements. All manufacturing costs (direct material, direct labor and manufacturing overhead) are attached to inventory as an asset on the balance sheet until the goods are sold. Till Accounting for Management
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then the costs are transferred to cost of goods sold on the income statement as an expense.
As noted earlier, non-manufacturing costs are also called period costs; because they are expensed on the income statement in the time period in which they are incurred. Remember that the terms manufacturing cost and product cost are interchangeable, as are the terms non-manufacturing cost and period cost.
Costs and Timing of when the Costs are Expensed Manufacturing Costs (also called product costs) Non-Manufacturing Costs (also called period costs) 1) Direct Materials 1) Selling 2) Direct Labor 2) General and Administrative 3) Manufacturing Overhead Timing of Expense: Costs are expensed when goods are sold.
Timing of Expense: Costs are expensed in the time period incurred.
COST ACCOUNTING SYSTEMS: An accounting system is a formal means of gathering and communicating data to aid and coordinate collective decision in the light of overall goals or objectives of an organization. The accounting system is the major quantitative information system in almost every organization. Cost accounting is a formal means of gathering, measuring, analyzing, and reporting cost data to aid management in coordinating collective decisions in the achievement of the overall goals of an organization.
Need for Cost Accounting System An effective accounting system provides information for two broad purposes: 1) The accumulation of cost data for external reporting. 2) The collection of quantitative data for internal use by management in carrying- out its functions of planning, control, decision-making and the formulation of overall policies.
Components of a Cost Accounting System (a) An input measurement basis. (b) An inventory valuation method. (c) A cost accumulation method. (d) A cost flow assumption. (e) A capability of recording inventory cost flows at certain intervals.
Accounting for Management
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Figure: Five Parts of a Cost Accounting System
Objectives of Cost Accounting System To arrive at the cost of production every unit and develop cost standards To indicate to the management any inefficiencies and the extent of various forms of waste To reveal sources of economies in production To provide actual figures of cost for comparison with estimates To present comparative cost data for different periods To record the relative production results of each unit of plant and machinery
Factors of Consideration of Cost Accounting System 1) Objectives 2) Organizational Structure 3) Technical Aspect 4) Nature of product 5) Cooperation of staff 6) Collection of data 7) Standardization of forms 8) Control system 9) Methods and techniques of costing
Cost Accounting System Input Measurement Basis Inventory Valuation Method Cost Accumulation Method Cost Flow Assumption Recording Interval Capability Pure Historical Full Absorption Throughput Direct (Variable) Normal Historical Standard Activity Based Hybrid Backflush Process Job Order Specific Identification FIFO Weighted Average Perpetual Periodic Accounting for Management
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JOB ORDER COSTING Job costing is the method of costing used to determine the cost of non-standard jobs carried out according to customers specifications. In this method cost units are separately identified and are costed individually. This method is also known by other names, such as Job Order Costing, Specific Order Costing, Terminal Costing and Production Order Costing. Here the idea is that each order placed with the firm for the manufacture of a product, or for doing a job for a customer in accordance with his specifications is different from the other.
For example, if Mr.A goes to the printers and asks him to print invitation cards for his marriage, the card will be prepared according to his specifications, and the Invitation card of Mr.X will not suit him. So the printing of the card Mr.A and Mr.Xs card are two different jobs, which can be termed as two separate cost units and which are to be costed individually. Job costing is applicable to job printers, engineers, furniture makers, builders, contractors, hardware and machine manufacturing industries, repairing shops, etc.
Job costing is employed in the following cases: Where the production is against the order of the customer or jobs are executed for different customers according to their specifications. Where each job needs special treatment and no two orders are necessarily alike. Where there is no uniformity in the flow of production from one department to another. Where the work-in-progress differs from period to period on the basis of the number of jobs in hand.
Job Order Costing is used in: 1. Paper Boxes 2. Wooden Furniture 3. Toys and Novelties 4. Cooking Utensils 5. Caskets 6. Pianos 7. Locomotives 8. Office Machine Equipment 9. Luggage 10. Printing press
Characteristics of Job Costing Custom Made Production Unique Nature of Work Work Flow Structure Predetermined Difference in Work-in-Progress Accumulation of Cost Ascertaining of Cost Short Duration of Work Valid for all Industry
Objectives of Job Costing Cost of each job/order is ascertained separately. This helps in finding out the profit or loss on each individual job. Accounting for Management
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It enables the management to know those jobs which are more profitable and those which are unprofitable. It provides a basis for determining the cost of similar jobs undertaken in future. It thus helps in future production planning. It helps the management in controlling costs by comparing the actual costs with the estimated costs.
Job Costing Procedure The following steps are taken in jobs costing: Figure: J ob Costing Procedure
Job Number: When an order has been accepted, an individual job number must be assigned to each job so that separate jobs are identifiable at all stages of production. Assignment of job numbers also facilitates reference for costing purposes in the ledger and is conveniently short for use on various forms and documents. Production Order: The production control department then makes out a Production Order thereby authorizing to start work on the job. Several copies of the production order are prepared, the copies often being in different colors to distinguish between them more easily. These copies are passed on to the following: All departmental foremen concerned with the job Storekeeper for issuance of materials Tool room for an advance notification of tools required
Production Order Name of the Customer Job No. .. Date of Commencement . Date ... Date of Completion . Bill of Material No Special Instructions ..... Drawing attached Yes/No.. Quantity Description Machines to be used Tools Required
(Signature) . Production authorized by: Head of Production Control Dept. Figure: Production Order for J ob Job Number Production Order Job Cost Sheet Accounting for Management
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Job Cost Sheet: The unique accounting document under job costing is the job cost sheet. Receipt of production order is the signal for the cost accountant to prepare a job cost sheet on which he will record the cost of materials used and the labor and machine time taken. Each concern has to design a job cost sheet to suit its needs. Job cost sheet are not prepared for specified periods but they are made out for each job regardless of the time taken for its completion. However, material labor and overhead costs are posted periodically to the relevant cost sheet.
The materials, labor and overhead to be absorbed into jobs are collected and recorded in the following way: i. Direct Materials ii. Direct Wages iii. Direct Expenses iv. Overheads
A simple proforma of job cost sheet is given below.
Job Cost Sheet Customer .. Job No... Date of Commencement... Date of Completion. . Material Cost Labor Cost Factory Overhead (Absorbed) Date Material Req.No. Amount (Rs.) Date Hours Rate (Rs.) Amount (Rs.) Dept. Hours Rate (Rs.) Amount (Rs.)
Total Total Total Profit/Loss (Rs.) Cost Summary Rs. Price Quoted . Less: Cost . Profit/Loss . Material Labor Prime Cost Factory overhead Works cost Administrative overhead Cost of production Selling and distribution overhead Total cost
Figure: J ob Cost Sheet
Accounting for Management
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Problem: Forge Machine Works collects its cost data by the job order cost accumulation procedure. For Job 642, the following data are available:
Direct Materials Direct Labor 9/14 Issued Rs.1,200 Week of September 20 180 hours @ Rs.6.20/hr 9/20 Issued 662 Week of September 26 140 hours @ Rs.7.30/hr 9/22 Issued 480
Factory overhead applied at the rate of Rs.3.50 per direct labor hour. You are required to prepare (a) the appropriate information on a job cost sheet and (b) the sales price of the job, assuming that it was contracted with a mark-up of 40% of cost.
Solution Forge Machine Works Job Order Cost Sheet Job 642 Direct Materials Direct Labor Applied Factory Overhead Date Issued Amount (Rs.) Date (week of) Hours Rate (Rs.) Cost (Rs.) Date (week of) Hours Rate (Rs.) Cost (Rs.) 9/14 9/20 9/22 1,200 662 480 9/14 9/20
180 140 6.20 7.30 1,116 1,022 9/14 9/20
180 140 3.50 3.50 630 490 Total 2,342 Total 2,138 Total 1,120
Sales Price of Job 642, contracted with a mark-up of 40% of cost Particulars Amount (Rs.) Direct Materials Direct Labor Applied Factory Overhead
Total Factory Cost Mark-up 40% of Cost Sales Price 2,342 2,138 1,120
5,600 2,240 7,840
Completion of Jobs When jobs are completed, the cost is transferred to cost of sales account. The total cost of jobs completed during each period is set against the sales to determine the profit or loss for the period. Accounting for Management
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Problem The following is the budget of ABC Engineering Corporation for the year 2008. Particulars Rs. Factory overheads Direct Labor Cost Direct Labor Hours Machine Hours 62,000 98,000 1,55,000 50,000
(a) From the above figures, prepare the overhead application rates, using the following methods: (i) Direct labor hour; (ii) Direct labor cost and (iii) Machine hour. (b) Prepare a comparative statement of cost, showing the result of application of each of the above rates to Job Order 333 from the under mentioned data: Particulars Rs. Direct Material Cost Direct Labor Wages Direct Labor Hours Machine Hours 45.00 50.00 40.00 30.00
(b) Comparative Statement of Cost Basis of Overhead Absorption Direct Labor Hours Direct Labor Cost Machine Hours Direct Material Cost Direct Labor Cost Overhead Cost Total Cost 45.00 50.00 16.00 111.00 45.00 50.00 31.63 126.63 45.00 50.00 37.20 132.20
Advantages of Job Costing It provides a detailed analysis of cost of materials, wages and overheads classified by functions, departments and nature of expenses which enable management to determine the operating efficiency of the different factors of production, production centers and the functional units. It enables the management to ascertain which of the jobs are more profitable than the others, which are less profitable and which are incurring losses. Accounting for Management
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It provides a basis for estimating the cost of similar jobs taken up in future and thus helps in future production planning. Determination of predetermined overhead rates in job costing necessitates the application of a system of budgetary control of overheads with all its advantages. Identification of spoilage and defectives with the respective production orders and departments may enable the management to take effective steps in reducing these to the minimum. The detailed cost records of the past years are used for statistical purposes in the determination of the trends of cost of the different types of jobs and their relative efficiencies.
Disadvantages of Job Costing It involves a great deal of clerical work in recording daily the cost of materials issued, wages expended and overheads chargeable to each job or work order which adds to the cost of cost accounting and also increases the chances of errors. Determination of overhead rates may involve budgeting of overhead expenses and the bases of overhead apportionment and absorption but unless such budgeting is complete i.e. extended to material, labor and expenses, its advantages are considerably reduced. Job costing is a historical costing which ascertains the cost of a job or product after it has been manufactured. It does not facilitate control of cost unless it is used with standard or estimated costing. The costs compiled under job costing system represent the cost incurred under actual conditions of operation. The system does not have any scientific basis to indicate what the cost should be or should have been, unless standard costing is employed. In case of inflation, comparison of cost of a job for one period with that of another becomes meaningless. Distortion of cost occurs even when the batch quantities are different.
PROCESS COSTING Process costing is a method of costing applied to industries where the material has to pass through two or more processes for being converted into a finished product. This method is used in the manufacture of chemical products, soap, vegetable oil, paints, varnishes etc., where the production is continuous and the products has to pass from one process to the other until completion.
Process costing is an accounting methodology that traces and accumulates direct costs, and allocates indirect costs of a manufacturing process. Costs are assigned to products, usually in a large batch, which might include an entire months production. Eventually, costs have to be allocated to individual units of product. It assigns average costs to each unit, and is the opposite extreme of Job costing which attempts to measure individual costs of production of each unit. Process costing is a type of Accounting for Management
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operation costing which is used to ascertain the cost of product at each process or stage of manufacture.
According to the Terminology of CIMA defines process costing as the costing method applicable where goods or services result from a sequence of continuous or repetitive operations or processes. Costs are arranged over the units produced during the period.
Process costing is mostly used in industries produce the following: (1) Textile Mills (7) Food processing (2) Leather (8) Soap making (3) Chemical works (9) Sugar works (4) Steel Mills (10) Baby foods (5) Paper manufacture (11) Paint (6) Cement manufacture (12) Chemical products
Characteristics of Process Costing Costs Flow from one Process to Another Equivalent Production Computation Average Unit Cost Computation Normal and Abnormal Losses Work in Process at Year End Emergence of More than one Product Homogenous Products Uniformed Output Saleable Output
Application of Process Costing Process costing is used by those firm which manufacture articles of uniform standards. These firms manufacture articles on a continuous flow basis. Manufacturing operations or process is continuous when the arrangement of plant and machinery is such that the production of an item of standard nature continues for a long period of time without any stoppages.
Under the following conditions, process costing can be followed: 1) Production of single product 2) Processing of a single product for a certain period 3) Production of several products of a standard design in the same plant 4) Division of a factory into separate operations or process
Recording of Costs under Process Costing The factory is divided into distinct process or operations and an account is kept for each process, to which are debited all costs of materials, labor and overhead. Material: Raw materials required for each process are drawn from stores by the issue of material requisitions. Where materials are issued in bulk, the department-in-charge of the process should intimate the quantity of such Accounting for Management
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materials consumed during a particular period. With the help of these data, costs of raw materials are debited to the process concerned. Labor: Wages paid to workmen and supervisory staffs engaged in particular process are allocated to the process. Where workers are engaged in more than one process, the gross wages are distributed to different process on the basis of time spent. Direct Expenses: Expenses such as cost of electricity, depreciation and hire charges of equipment are determined easily for each process and allocated to the process concerned. Overhead: Where expenses are incurred for two or more processes the total of such expenditure may be apportioned to different processes on suitable basis. Sometimes overhead is recovered is recovered at predetermined rate based on direct wages, prime costs, etc.
Steps in Process Costing The key document in a typical process costing system is the production cost report, prepared at the end of each period for each production process or department. The production cost report summarizes the number of physical units and equivalent units of a department, the cost incurred during the period and the cost assigned to both units completed and transferred out and ending work-in-process inventories.
The preparation of a production cost report includes the five steps as follows: Step 1: Analyze Flow of Physical Units: Step 2: Calculate Equivalent Units: Step 3: Determine Total Costs to Account: Step 4: Compute Unit Costs: Step 5: Assign Total Manufacturing Costs:
Companies generally divide the five-step production cost report into three parts: 1) Production Quantity I nformation: It includes Step1 Analyze flow of physical units and Step2 Calculate equivalent units. 2) Unit Cost Determination: It includes Step3 Determine total costs to account for and Step4 Compute equivalent unit cost. 3) Cost Assignment: It includes Step5 Assign total manufacturing cost (total cost accounted for)
Problem: A product passes through three distinct processes to completion. These processes are numbered respectively 1, 2 and 3. During the week ended 31 st January, 1000 units are produced. The following information is obtained: Direct Costs Process1 Process2 Process3 Materials Labor Direct Expenses 6,000 5,000 1,000 3,000 4,000 200 2,000 5,000 1,000 The indirect expenses for the period was Rs.2,800 apportioned to the process on the basis of labor cost. Prepare process accounts showing total cost and cost per unit. Accounting for Management
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Solution Process1 Account Output: 1000 Units Particulars Per Unit Total (Rs) Particulars Per Unit Total (Rs) To Materials To Labor To Direct expenses To Indirect expenses 6 5 1 1 6,000 5,000 1,000 1,000 By Output transferred to Process2 13 13,000 13 13,000 13 13,000
Indirect Expenses as a % of Labor = 2,800 100 5,000 + 4,000 + 5,000
= (2,800 / 14,000) 100 = 20%
Process2 Account Output: 1000 Units Particulars Per Unit Total (Rs) Particulars Per Unit Total (Rs) To Process1 (transfer) To Materials To Labor To Direct expenses To Indirect expenses 13.00 3.00 4.00 0.20 0.80 13,000 3,000 4,000 200 800 By Output transferred to Process3 21 21,000 21 21,000 21 21,000
Process3 Account Output: 1000 Units Particulars Per Unit Total (Rs) Particulars Per Unit Total (Rs) To Process2 (transfer) To Materials To Labor To Direct expenses To Indirect expenses 21 2 5 1 1 21,000 2,000 5,000 1,000 1,000 By Output transferred to finished stock 30 30,000 30 30,000 30 30,000
Finished Stock Account Particulars Units Rs. Particulars Units Rs. To Process3 (1,000 Units) 30 30,000 By Closing Stock 30 30,000
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Methods of Process Costing There are mainly two methods of process costing: 1) Weighted Average Method 2) First-in-First-out Method
Weighted Average Costing Method: The weighted average process-costing method assigns the average equivalent unit cost of all work done to date (regardless of when it was done) to equivalent units completed and transferred out, and to equivalent units in ending inventory. The weighted average cost is simply the average of various equivalent unit costs entering the work-in-process account.
Steps involved in Weighted Average Costing Method Step 1: Physical Flow of the Units: Step 2: Equivalent Units of Production: Step 3: Costs to be Accounted for: Step 4: Cost per Equivalent Unit: Step 5: Costs Accounted for:
Problem: The following figures related to single industrial process: Opening stock (10,000 units): Material 2,250 Wages 650 Overhead 400 Units introduced (40,000 units): Material 9,250 Wages 4,600 Overhead 3,100
3,300
16,950 During the period 30,000 units were completed and 20,000 units remained in process. The degree of completion of closing stock or WIP as: Material 100% ; Labor 25% ; Overhead 25%. Make the necessary computations and prepare Process Account by using average method.
Solution
Statement of Equivalent Production Input units Particulars Output units Equivalent Production Material Labour and overhead 10,000
40,000
50,000 Opening work-in-progress Units started and finished (40,000 20,000) Closing work-in-progress
10,000
20,000 20,000 50,000 10,000
20,000 20,000 10,000
20,000 5,000 Equivalent units 50,000 35,000
Accounting for Management
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Statement of Cost Cost Element (A) Opening cost (Rs.) (B) Cost put in (Rs.) (C) Total cost (A+B) (D) Equivalent production units (CD) Cost per unit (Rs.) Materials Wages Overhead 2,250 650 400 9,250 4,600 3,100 11,500 5,250 3,500 50,000 35,000 35,000 0.23 0.15 0.10 Total cost per unit 0.48
Statement of Evaluation Particulars Rs. Cost of finished gods Closing work-in-progress: Materials (100% complete) Labor (25% complete) Overheads (25% complete) Cost of Closing WIP 30,000 @ Rs.0.48
20,000@ Rs.0.23 5,000@ Rs.0.15 5,000@ Rs.0.10
14,400
4,600 750 500 5,850
Process Account Particulars Units Rs. Particulars Units Rs. To Opening WIP To Material To Wages To Overhead 10,000 40,000 3,300 9,250 4,600 3,100 By Completed and transferred By Closing work-in- process 30,000
20,000 14,400
5,850 50,000 20,250 50,000 20,250
FIFO (First-In-First-Out) Costing Method: The First-In-First-Out process-costing method assigns the cost of the earliest equivalent units available (starting with the equivalent units in beginning work-in-process inventory. This method assumes that the earliest equivalent units in work-in-process Assembly accounts are completed first.
The First-In-First-Out method computes an average cost that is separate for the current period from the beginning inventory. FIFO method gives satisfactory results when prices of materials, rates of wages and overheads are relatively stable.
Steps involved in First-in-First-out Costing Method Step 1: Physical Flow of the Units: Step 2: Equivalent Units of Production: Step 3: Costs to be Accounted for: Step 4: Cost per Equivalent Unit: Step 5: Costs Accounted for:
Accounting for Management
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Problem: From the following information, calculate equivalent production. Opening work-in-progress (30% complete) Put into the process during the month Transferred to next process Closing work-in-progress (40% complete) 2,000 units 20,000units 18,000 units 4,000 units
Solution Particulars Equivalent Units Opening work-in-progress (70% unfinished work 2000 units)
No. of units introduced and completed during the month: Units put into process 20,000 Less: Units not completed 4,000
Closing stock-work done (4000 40%) Equivalent production
The above calculation may be made by the following alternative method: Units completed during the month Add: Closing stock-work done (4000 40%)
Less: Opening stock-work already done (200030%)
Equivalent production
1,400
16,000
1,600 19,000
18,000 1,600 19,600 600 19,000
FIFO Method versus Weighted Average Cost Method Point of Reference First-in-First-out (FIFO) Method Weighted Average Cost Method Equivalent Units Equivalent units show the work which has been done in the present period. Equivalent units represent the work performed till date; this is inclusive of the work which has done in the previous period on the opening work in progress of present period. Units Completed There is a difference in the accounting treatment between units which are carried forward from the previous period and units which are completely processed in the present period. No distinction is maintained between units completed from opening work in progress or units started during the present period. Cost of Completed Units The cost of completed units is the aggregate of: Cost of The calculation of the cost of completed units is done by Accounting for Management
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opening work in progress + Present cost which have been apportioned to opening work in progress + Present cost of units completely processed in the present period. multiplying the units completed by cost per unit. Cost per Equivalent Unit Cost per equivalent unit = Cost incurred in the present period Equivalent units Cost per equivalent unit = Cost incurred to date Equivalent units
Advantages of Process Costing o Use for Comparison o Simple and Easy o Use for Control o Accurate Cost Allocation o Standard Process
Disadvantages of Process Costing Historical Cost Error in Average Cost Problem of Apportionment Inaccurate WIP Inaccurate Average Costs
Distinction between Job Order Costing and Process Costing Basis of Distinction Job Order Costing Process Costing Specific Orders Job is performed against specific orders Production is continuous Nature Each job may be different Product is homogeneous and standardized Cost Centre The cost center is a job The cost center is a process Cost Ascertainment Costs are collected and ascertained for each job separately Costs are collected and ascertained for each process separately When costs are calculated? Job costs are calculated only when a job is completed Process costs are calculated at the end of each period WIP There may or may not be work- in-process There is always some work in process because of continuous production Degree of Control Higher degree of control is required because of homogeneous jobs Lower degree of control is required because of homogeneous products and standardized process Transfer There are usually no transfers from one job to another unless there is some surplus work. The output of one process is transferred to another process as input.
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ACTIVITY BASED COSTING Activity Based Costing system is used to determine product costs for special management reports. This system is ordinarily used as a supplement to the companys usual costing system. Activity Based Costing (ABC) is a costing model that identifies activities in an organization and assigns the cost of each activity resource to all products and services according to the actual consumption by each activity.
The CIMA Official Terminology defines ABC as Cost attribution to cost units on the basis of benefit received from indirect activities, for example: ordering, setting up, assuring quality.
According to Horngren, ABC is a system that focuses on activities as fundamental cost objects and utilizes cost of these activities as building blocks or compiling the costs of other cost objects.
Activity Based Costing is only a generic approach and it can be a part of both order costing system and a process costing system. ABC is an accounting methodology that assigns costs to activities rather than products or services. This enables resources and overhead costs to be more accurately assigned to products and services that consume them.
Figure: Activity Based Costing Model
Resource Drivers
Direct Direct Tracing Tracing
Activity Cost Drivers
Characteristics of Activity Based Costing Activity based costing increases the number of cost pools used to accumulate overhead costs. The number of pools depends upon the cost driving activities. Direct Materials Direct Labor Overhead PRODUCTS Activity Cost Pools Accounting for Management
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Instead of accumulating overhead costs in single company-wise pool or departmental pools, the costs are accumulated by activities. It charges overhead costs to different jobs or products in proportion to the cost driving activities in place of a blanket rate based on direct labor cost or direct hours or machine hours. It improves the traceability of the overhead costs, which results in more accurate unit cost data for management. Identification of cost during activities and their causes not only help in computation of more accurate cost of a product but also eliminate non-value added activities. The elimination of non-value added activities would drive down the cost of the product.
In designing an ABC system, there are six essential steps, as listed in the following: 1. Identify, define and classify activities and key attributes. 2. Assign the cost of resources to activities. 3. Assign the cost of secondary activities to primary activities. 4. Identify cost objects and specify the amount of each activity consumed by specific cost objects. 5. Calculate primary activity rates. 6. Assign activity costs to cost objects.
Basic Steps of Activity Based Costing The ABC system can be established in an organization by taking several steps as follows:
Core Areas of Activity Based Costing In order to correctly associate cost with products and services, ABC assign cost to activities based on their use of resources. It then assign cot to cost objects, such as Identifying Major Activities Assigning Cost to Activity Cost Centers Selecting Cost Drivers for Allocating Cost to Cost Drivers Allocating the Cost of an Activity to Cost Objects on the Basis of Cost Driver Rates Identifying Activities and Cost Drivers Accounting for Management
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product or customers, based on their use of activities. ABC can track the flow of activities in organization by creating a link between the activity (resource consumption) and the cost object.
The flow is characterized through four core areas: 1) Cost Object: It is an item for which cost measurement is required for example a product or a customer.
2) Activities: These consist of the aggregate of different tasks and are concerned with functions associated with cost objects. There are two types of activities. i) Support Activities: Support activities are, for example, schedule production, set up machine, purchase materials, inspect items, customer orders, supplier records etc. ii) Production Process Activities: Under the production process activity machine products and assembled products are included within this production process.
Activity cost centers are sometimes, similar to cost centers used under traditional costing system. In case the purchasing department and purchasing activity both the treated as cost centers, the support activity cost center also become identical to cost centers taken under traditional costing system.
3) Cost Pool: It is another name given to a cost center and therefore, an activity cost center may also be termed as an activity cost pool.
4) Cost Drivers: The causes of incurrence of overhead cost are known as cost driver. A cost driver is a factor the change, of which results in a consequential change in the total cost of a related cost. If it changes, it brings a change in the level of total cost of the related cost object.
Following are some of the examples of cost drivers: i) Machine setups ii) Purchase orders iii) Quality inspectors iv) Production orders v) Engineering change orders vi) Shipments vii) Materials receipts viii) Inventory movements ix) Maintenance requests x) Scrap / reword orders xi) Machine time xii) Power consumed xiii) Miles driven xiv) Computer-hours logged xv) Beds occupied xvi) Flight-hours logged
The activity cost drivers can broadly be classified into following three categories: i) Transaction Driver: For example, the purchase order processed, customer order processed, inspections performed and the set-ups undertaken, all count the number of times an activity is performed. Accounting for Management
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ii) Duration Drivers: Mean the amount of time required to perform an activity. Examples of duration drivers are set-up hours and inspection hours. iii) I ntensity Drivers: It refers to drivers which directly charge for the resources used each times as activity is performed. Duration drivers establish an average hourly rate of performing an activity while intensity drivers involve direct charging based on the actual activity resource relevant to a product.
The cost driver for business functions viz. Research and Development and Customer Service are as below: Business Functions Cost Drivers Research and Development Numbers of research products Personnel hours on a project Technical complexities of projects Customer Services Number of service calls Number of products services Hours spent on servicing products
Advantages of Activity Based Costing It helps understanding the behavior of overhead costs and their relationship to products, services, customers and market segments. It helps to allocate the resources to those activities that will increase the shareholders vale. It links profitability analysis to operational decisions. It ensures that the cost of non-value added activities is visible to management. It provides the right information for performance measurement because it focuses on activities rather than resources. The understanding of the cost driver for each activity gives better control over the factors that cause costs. It provides accurate information on profit margin and performance measurement for profit measurement. It gives business an opportunity to improve their competitive position through better informations.
Disadvantages of Activity Based Costing It is essentially not the panacea for all ills. It absorbs a lot of resources. Too much emphasis on customer viability can lead to problems such as cheaper products and therefore, potentially lower sales. It may lead to weaker customs segmentation. It takes no account of opportunity cost. Accounting for Management
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Difference between Activity Based Costing and Traditional Costing Basis ABC Costing Traditional Costing Cost Pools ABC systems accumulate costs into activity cost pools. These are designed to correspond to the major activity or business processes. By design, the costs in each cost pool are largely caused by a single factor the cost driver. Traditional costing systems accumulate costs into facility- wide or departmental cost pools. The costs in each cost pool are heterogeneous they are costs of many major processes and generally are not caused by a single factor. Allocation Bases ABC systems allocate costs to products, services, and other cost objects from the activity cost pools using allocation bases corresponding to cost drivers of activity costs. Traditional systems allocate costs to products using volume-based allocation bases; units, direct labor input, machine hours and revenue dollars. Hierarchy of Costs Allows for non-linearity of costs within the organization by explicitly recognizing that some costs are not caused by the number of units produced. Generally estimates all of the costs of an organization as being driven by the volume of product or service delivered. Cost Objects Focuses on estimating the costs of many costs objects of interest: units, batches, product lines, business process, customers, and suppliers Focuses on estimating the cost of a single cost object unit of product or service. Decision Support Because of the ability to align allocation bases with cost drivers, provides more accurate information to support managerial decisions. Because of the inability to align allocation bases with cost drivers, leads to over- costing and under-costing problems. Cost Control By providing summary costs of organizational activities, ABC allows for prioritization of cost- management efforts. Cost control is viewed as a departmental exercise rather than a cross functional effort. Cost Relatively expensive to implement and maintain. Inexpensive to implement and maintain.
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COSTING AND THE VALUE CHAIN The value chain framework is an approach for breaking down the sequence (chain) of business functions into the strategically relevant activities through which utility is added to products and services. Value chain analysis is undertaken in order to understand the behavior or costs and the sources of differentiation.
According to CIMA Official Terminology, Value analysis is defined as A systematic interdisciplinary examination of factors affecting the cost of a product or service in order to devise means of achieving the specified purpose most economically at the required standard of quality and reliability.
Value chain analysis is relevant for most businesses, but especially those engaging in two key types of activities: 1) Vertically Integrated Activities: Vertically integrated businesses engage in all the activities necessary to convert raw materials into a final product. Value chain analysis helps identify which activities a company performs relatively efficiently. This analysis is especially useful when a company can substantially improve or outsource low-return activities. 2) Activities Susceptible to Technological Change: Technology causes value chains to disintegrate and allows companies to specialize in a narrow set of activities. Vertically integrated companies that rely on a handful of activities for their profitability are at risk from specialized companies that perform that activity better.
Value Chain Approach / Framework The framework of value-chain provides guidance for a systematic internal analysis of the firms existing or potential strengths and weakness. Systematic desegregation of a firm into certain distinct activity categories enables the strategies to identify the key internal factors, for closer examination, as potential sources of competitive advantage.
There are, for most business enterprises, two broad categories of value activities: Primary activities and Support activities. The former includes activities connected with the physical creation of the firms product or service, its marketing and delivery, and provision of after-sale support. The support activities are those, which provide inputs or infrastructure for primary activities to be performed.
O r g a n i z a t i o n a l
A c t i v i t i e s
Firm Infrastructure (e.g. finance, planning) M A R G I N
Human Resource Management Technology Development Procurement Inbound Logistics Operations (management) Outbound Logistics Marketing and Sales After Sales Services Operational Activities Figure: Value Chain Framework Accounting for Management
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Steps in Value Chain Analysis Value chain analysis can be broken down into a three sequential steps: 1. Break down a market/organization into its key activities under each of the major headings in the model. 2. Assess the potential for adding value via cost advantage or differentiation or identify current activities where a business appears to be at a competitive disadvantage. 3. Determine strategies built around focusing on activities where competitive advantage can be sustained.
Operational Activities (Primary Activities) Based on technological and strategic distinctness, the operational activities are generally divisible into five basic categories as follows: 1) I nbound Logistics: 2) Operations: 3) Outbound Logistics: 4) Marketing and Sales: 5) Service:
Organizational Activities (Support Activities) Support activities, which provide the infrastructure of primary activities, are also required to be identified by isolating them on the basis of technological and strategic distinctiveness. Four categories of organizational activities are generally distinguished as follows: 1) Procurement 2) Technology Development 3) Human Resource Management 4) Firm Infrastructure
Cost Advantage and the Value Chain A firm may create a cost advantage either by reducing the cost of individual value chain activities or by reconfiguring the value chain. A cost analysis can be performed by assigning costs to the value chain activities. The costs obtained from the accounting report may need to be modified in order to allocate them properly to the value creating activities.
Porter identified ten cost drivers related to value chain activities. 1) Economies of scale 2) Learning 3) Capacity Utilization 4) Linkages among activities 5) Interrelationship among business units 6) Degree of vertical integration 7) Timing of market entry 8) Firms policy of cost or differentiation 9) Geographic location 10) Institutional factors (regulation, union activity, taxes, etc)
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TARGET COSTING Target costing a pricing method used by firms. It is defined as a cost management tool for reducing the overall cost of a product over its entire life-cycle with the help of production, engineering, research and design.
According to Cooper, Target Costing is a disciplined process for determining and realizing a total cost which a proposed product with specified functionality must be produced to generate the desired profitability at its anticipated selling price in the future.
Concept of Target Costing Target Costing as it has been developed in Japan, was invented by Toyota in 1965. Thus, the use of target costing has a long tradition at Toyota. At Toyota, they talk about cost control, i.e. influencing product costs during the design phase and keeping the running costs as low as possible. Reducing cost through continuous improvement, cost kaizen, is becoming relatively less important, because the efforts made throughout the company will inevitably lead to fewer opportunities to cut costs.
Target Costing is built on a comprehensive set of cost planning, cost management and cost control instruments which are aimed primarily at the early stages of product and process design in order to influence product cost structures resulting from the market- derived requirements. The targets costing process requires the cost orient co- ordination of all product related functions.
Principles of Target Costing Target costing can best be described as a systematic process of cost management and profit planning. The six key principles of target costing are: 1) Price-Led Costing: Market prices are used to determine allowable or target costs. Target costs are calculated using a formula similar to the following: Market Price Required Profit Margin = Target Cost 2) Focus on Customers: Customer requirements for quality, cost, and time are simultaneously incorporated in product and process decisions and guide cost analysis. The value (to the customer) of any features and functionality built into the product must be greater than the cost of providing those features and functionality. 3) Focus on Design: Cost control is emphasized at the product and process design stage. Therefore, engineering changes must occur before production begins, resulting in lower costs and reduced time-to-market for new products. 4) Cross-Functional Involvement: Cross-functional product and process teams are responsible for the entire product from initial concept through final production. 5) Value-Chain Involvement: All members of the value chain e.g. suppliers, distributors, service providers, and customers are included in the target costing process. 6) Life-Cycle Orientation: Total life-cycle costs are minimized for both the producer and the customer. Life-cycle costs include purchase price, operating costs, maintenance, and distribution costs. Accounting for Management
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Objectives of Target Costing 1) The fundamental objective of target costing is to enable management to use proactive cost planning, cost management, and cost reduction practices whereby costs are planned and managed out of a product and business early in the design and development cycle, rather than during the latter stages of product development and product. 2) Identify the cost at which the product must be manufactured as if it is to earn its profit margin at its expected target selling price. 3) Break the target cost down to its component level and have the suppliers find way to deliver the components they sell at the set target prices while still making adequate returns. 4) Target costing is intended to get managers thinking ahead and comprehensively about the cost and other implications of the decisions they made. 5) Target costing is as much a significant business philosophy as it is a process to plan, manage, and reduce costs. 6) It emphasizes understanding the markets and competition; it focuses on customer requirements in terms of quality, functions and delivery, as well as price etc.
Characteristics of Target Costing 1) Target costing is a market-driven strategy and process. 2) Target cost is then calculated by subtracting the desired profit margin from this target price. 3) The target cost is treated as an independent variable that must be satisfied along with other customer requirements rather than the result of design decisions (dependent variable). 4) Target costing is a simple, straightforward process than can have significant impact on the health and profitability of business. 5) Its mostly logical, disciplined common sense that can be imbedded into a companys existing procedures and processes. 6) Target costing is a disciplined process that uses data and information in a logical series of steps to determine and achieve a target cost for the product. 7) Target costing is an integration of economic objectives and technological knowledge.
Basic Process of Target Costing Define the Product This step answers the fundamental questions of What are you selling?, To whom?, What do they want it to do?. Set the Product Second stage addresses the issue of What will they pay for it? What should it cost to produce? Achieve the Product It is concerned with How can we get there? Are we getting there? Maintaining Competitive Cost It deals with How can we stay ahead? Accounting for Management
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Steps of Target Costing The following ten steps are required to install a comprehensive target costing approach within an organization.
Advantages of Target Costing o Proper Delivery o Minimizing Product-Line Complexity o Selecting Appropriate Product and Process Technologies o Lowering Design Churn (Mix) Late in the Innovation Process o Creative Competitive Future o Eliminating Cost Overruns
Disadvantages of Target Costing Misuse of the Technique Stress on the Design Team Take Long Time Too Many Opinions Re-orient Thinking Establish Target Price Determine Target Cost Balance Target Cost Establish Target Costing Process Brainstorm and Analyze Establish Product Cost Use Tools Reduce Indirect Cost Measure Results and Maintain Foucs Accounting for Management
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MARGINAL COSTING INCLUDING DECISION MAKING Marginal cost is the cost of producing an additional unit of output or service. It is not a system of costing like process or job costing, but it has been designed simply as an approach to the presentation of accounting information. It adjudges profitability of an enterprise by carefully studying the impact of the range of costs according to their respective nature.
Marginal costing is the ascertaining of marginal costs, by differentiating between fixed costs and variable costs and of the effect on profit of changes in volume or type of output.
The Institute of Cost and Management Accountants, London, has defined Marginal Costing as the ascertainment of marginal costs and of the effect on profit of changes in volume or type of output by differentiating between fixed costs and variable costs.
To ascertain the marginal cost, we need the following elements of cost: (a) Direct materials (b) Direct labor (c) Direct expenses and (d) Total variable overheads.
That is, Marginal Cost = Prime Cost + Total Variable Overheads (or) Marginal Cost = Total Cost Fixed Cost
Thus, Marginal costing, we can say it as, direct costing, differential costing, incremental costing and comparative costing. Batty defines Marginal Costing as, a technique of cost accounting which pays special attention to the behavior of costs with changes in the volume of output.
For Example: Variable cost 800 @ Rs.50/- = Rs.40,000/- Fixed cost = Rs.10,000/- Total cost = Rs.50,000/-
If the production is increased by 10 units, then accordingly the cost varies: Variable cost 810 @ Rs.50/- = Rs.40,500/- Fixed cost = Rs.10,000/- Total cost = Rs.50,500/- Less: Total cost of 800 units = Rs.50,000/-
** Marginal cost of one unit = Rs.500/10 = Rs.50/- Marginal cost = Increase in total cost / Increase in total units Accounting for Management
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Main Features of Marginal Costing 1. Marginal costing is a technique which is used in conjunction with other methods of costing (process or job). 2. Fixed and variable costs are kept separate at every state. 3. As fixed costs are period costs, they are excluded from product cost and only variable costs are considered as the cost of the product. 4. The difference between the contribution and fixed costs is the net profit or loss. 5. Cost-volume-profit relationship if fully employed to reveal the state of profitability at various levels of activity.
Advantages of Marginal Costing Simple to Operate and Easy to Understand Removes complexities of Under-Absorption of overheads Helps Management in Production Planning No possibility of Fictitious Profit by Over-Valuing Stocks Facilitates Calculation of Important Factors Aid to Management Facilitates the Study of Relative Profitability Complimentary to Standard Costing and Budgetary Control Helps in Cost Control Profit Planning
Advantages of Marginal Costing o Segregation into Fixed and Variable A Difficult Task o Ignores Fixed Overheads o Not Appropriate for Job/Contract Costing o Assumption Regarding Behavior of Costs o Problems in regard to Under or Over-Absorption o Unable to Fix Selling Prices o Useful Only in Short Profit Planning and Decision-Making o Non-Recognition from Government Authorities
Absorption Costing and Marginal Costing Absorption costing is the practice of charging all costs, both fixed and variable to operations, process or products. In marginal costing, only variable costs are charged to production.
The Institute of Cost and Management Accountants (U.K) defines it as, the practice of charging all costs, both variable and fixed to operations, processes or products. This explains why this technique is called full costing. Administrative, selling and distribution overheads as much form part of total cost as prime cost and factory burden.
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Problem: The monthly cost figures for production in a manufacturing company are: Variable Cost Rs.1,20,000 Fixed Cost Rs. 35,000 Total Cost Rs.1,55,000
Normally monthly sales figure is Rs.2,00,000 Actual sales figures for three separate months are: I Month II Month III Month Rs.2,00,000 Rs.1,65,000 Rs.2,35,000
Under a system of marginal costing stock are valued as: I Month II Month III Month Opening Stock Rs.84,000 Rs. 84,000 Rs.1,05,000 Closing Stock Rs.84,000 Rs.1,05,000 Rs. 84,000
I f the marginal costing technique were not used stock would be valued as follows: I Month II Month III Month Opening Stock Rs.1,08,500 Rs.1,08,500 Rs.1,35,625 Closing Stock Rs.1,08,500 Rs.1,35,625 Rs.1,08,500
Prepare two tabulation, side-by-side, to summarize these results for each of the three months, basing one tabulation on marginal cost and the other tabulation alongside on absorption cost theory.
Marginal Costing Absorption Costing I Month I I Month I I I Month I Month I I Month I I I Month Rs. Rs. Rs. Rs. Rs. Rs. Opening Stock Variable Cost Fixed Cost Total Less: Closing Stock Cost of Sales Sales Contribution Less: Fixed Cost Profit Margin % on Sales Profit on Sales 84,000 1,20,000 --- 2,04,000 84,000 1,20,000 2,00,000 80,000 35,000 45,000 40% 22.5% 84,000 1,20,000 ---- 2,04,000 1,05,000 99,000 1,65,000 66,000 35,000 31,000 40% 18.8% 1,05,000 1,20,000 ----- 2,25,000 84,000 1,41,000 2,35,000 94,000 35,000 59,000 40% 25% 108,500 1,20,000 35,000 2,63,500 1,08,500 1,55,000 2,00,000 45,000 ---- 45,000 22.5% 22.5% 1,08,500 1,20,000 35,000 2,63,500 1,35,625 1,27,875 1,65,000 37,125 ---- 37,125 22.5% 22.5% 1,35,625 1,20,000 35,000 2,90,625 1,08,500 1,82,125 2,35,000 52,875 ---- 52,875 22.5% 22.5%
Accounting for Management
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Distinction Between Marginal Costing And Absorption Costing Absorption Costing Marginal Costing 1. All costs fixed and variable are charged to Product. 2. Profit = Sales Cost of Goods Sold 3. It does not reveal the cost volume profit Relationship. 4. Closing inventories are valued at full cost. Absorption costing reveals more profit since the inclusion of fixed costs in inventories. 5. Costs are included in the products, this leads to over or under-absorption. 1. Only variable costs are charged to products; fixed costs are transferred to P& L Account. 2. Contribution margin = S VC and Profit = Contribution FC 3. Cost Volume Profit relationship is an important part of marginal costing. 4. Closing inventories are valued at variable cost. Marginal costing reveals less profit when compared to absorption cost. 5. Fixed costs are not included in the product; it will not lead to the problem of under-absorption.
Marginal Cost Equations Sales = Variable Cost + Fixed Cost Profit or Loss Sales Variable Cost = Fixed Cost Profit or Loss Sales Variable Cost = Contribution Contribution = Fixed Cost + Profit
From the above equations we can understand that in order to earn profit, the contribution must be more than the fixed cost. To avoid any loss, the contribution must be equal to fixed cost.
Decision Making Under Marginal Costing System Marginal Costing is an extremely valuable technique with the management. The cost volume-profit relationship has served as a key to locked storehouse of solutions to many situations. It enables the management to tackle many problems which are faced in the practical business. All the introduction of marginal cost principles does is to give the management a fresh and perhaps a refreshing, insight into the progress of their business.
Marginal Costing helps the management in decision-making in respect of the following vital areas: Cost Control Fixation of Selling Price Closure of a Department or Discontinuing a Product Selection of a Profitable Product Mix Profit Planning Decision to Make or Buy Decision to Accept a Bulk Order Introduction of New Product Choice of Technique Evaluation of Performance And Decision Making Maintaining a Desired Level of Profit Level of Activity Planning Alternative Methods of Production Introduction of Product Line Accounting for Management
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PROFIT VOLUME RATIO (P/V RATIO) Profit volume ratio, which is popularly known as P/V Ratio, expresses the relationship of contribution to sales. Another name for this ratio is contribution-sales ratio or marginal-income ratio or variable-profit ratio. The ratio, expressed as a percentage, indicated the relative profitability of different products.
The formula for computing the P/V Ratio is: P/V Ratio = Contribution [C/S] Sales (or) = Fixed Cost + Profit [F+P/S] Sales (or) = Sales Variable Cost [SV/S] Sales
It can be expressed in percentage. Normally, this ratio is expressed in percentage. When we know the P/V ratio, B.E.P. can be calculated, by using the formula:
The profit of the business can be increased by improving P/V ratio. As such management will make efforts to improve the ratio. A higher ratio means greater profitability and vice versa. So management will increase the P/V Ratio: (a) by increasing sales price per unit. (b) by decreasing variable cost (c) by increasing the production of products.
P/V ratio is very important in decision-making. It can be used for the calculation of B.E.P. and in problems regarding profit sales relationship.
1. B.E.P. = Fixed Cost [F / PV Ratio] P/V Ratio
2. Fixed Cost = B.E.P * P/V ratio 3. Sales required in units to maintain a desired profit = Fixed Cost + Desired Profit [F+P / PV Ratio] P/V Ratio
= Required contribution New contribution per unit
4. Contribution = Sales*P/V ratio 5. Variable Costs = Sales (1P/V ratio) Accounting for Management
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Problem Marginal Cost Rs.2400 Selling Price Rs.3000 Calculate P/V ratio.
Problem The sales turnover and profit during two periods are as under: Period I = Sales Rs.20 lakhs; Profit Rs.2 lakhs Period II = Sales Rs.30 lakhs; Profit Rs.4 lakhs Calculate P/V ratio.
Solution P/V ratio = Change in Profit / Change in Sales *100 = 2,00,000 / 10,00,000 *100 = 20%
Problem The following data are obtained from the records of a company: First Year Second Year Sales Rs.80,000 Rs.90,000 Profit Rs.10,000 Rs.14,000 Calculate the break-even point.
Solution B.E.P. (Sales) = Fixed Cost P/V ratio
P/V ratio = Change in Profit / Change in Sales *100 = 4000 /10,000 *100 = 40%
B.E.P. (Sales) = 22,000 = Rs.55,000 40% Accounting for Management
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Break-Even Point Analysis The break-even point and break-even chart are two by-products of break-even analysis. In a narrow sense, it is concerned with the break-even point and in a broad sense it is concerned with break-even chart. Break-even analysis is also known as cost volume profit analysis. This analysis is a tool of financial analysis whereby the impact on profit of the changes in volume, price, costs and mix can be estimated with reasonable accuracy. Break-even point is equilibrium point or balancing point of no- profit no-loss. This is a point at which loss ceases and profit begins. This is a point where income is exactly equal to expenditure.
Break-even point Break-even point is a point where the total sales are equal to total cost. In this point there is no profit or loss in the volume of sales. The formula to calculate break-even point is:
B.E.P. (in units) = Total Fixed Cost Contribution per unit (or) = Fixed Cost Selling price per unit Variable cost per unit
Problem From the following particulars calculate the break-even point: Variable cost per unit Rs.12 Fixed expenses Rs.60,000 Selling price per unit Rs.18
Solution
B.E.P. (in units) = Total Fixed Cost Contribution per unit
B.E.P. (in units) = Total Fixed Cost Contribution per unit
= Rs.60,000 / Rs.6 = 10,000 units
B.E.P. Sales = 10,000*Rs.18 = Rs.1,80,000 Accounting for Management
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Margin of Safety Margin of Safety is an important concept in Marginal Costing Approach. A total sale minus the sales at break-even point is known as the Margin of Safety (M/S). That is Margin of Safety is the excess of normal or actual sales over sales at break-even point. In other words, sales over and above break-even sales are known as Margin of Safety. The Margin of Safety refers to the amount by which sales revenue can fall before a loss is incurred. That is, it is the difference between the actual sales and sales at the break-even point.
Break-even point can be compared to a Red Signal Point. If the Margin of Safety is large, it is a sign of soundness of the business and vice versa. The Margin of Safety serves as a guide, is a reliable indicator of the business strength and soundness. Margin of Safety can be expressed in absolute sales amount or in percentage. High Margin of Safety indicates the soundness of a business because even with substantial fall in sale or fall in production, some profit shall be made. Small margin of safety on the other hand is an indicator of the weak position of the business and even a small reduction in sale or production will adversely affect the profit position of the business.
Margin of Safety can be increase by: (a) Decreasing the fixed cost; (b) Decreasing the variable cost; (c) Increasing the selling price; (d) Increasing output and sales; (e) Changing to a product mix that improves P/V Ratio.
As a percentage = Margin of Safety *100 Total Sales
Problem: From the following details find out (a) Profit Volume Ratio, (b) B.E.P., (c) Margin of Safety. Rs. Sales 1,00,000 Total Costs 80,000 Fixed Costs 20,000 Net Profit 20,000
Sales Mix Decision Presuming that fixed costs will remain unaffected, decision regarding sales/production mix is taken on the basis of the contribution per unit of each product. The product which gives the highest contribution should be given the highest priority and the product whose contribution is the least, should be given the least priority. A product giving a negative contribution should be discontinued or given up unless there are other reasons to continue its production.
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Problem Following information has been made available from the cost records of United Automobiles Ltd., manufacturing spare parts. Direct Materials Per unit X Rs.8 Y Rs.6 Direct Wages X 24 hours @ 25 paise per hour Y 16 hours @ 25 paise perhour Variable Overheads 150% of direct wages Fixed Overheads (total) Rs.750 Selling Price X Rs.25 Y Rs.20
The directors want to be acquainted with the desirability of adopting any one of the following alternative sales mixes in the budget for the next period. (a) 250 units of X and 250 units of Y (b) 400 units of Y only (c) 400 units of X and 100 units of Y (d) 150 units of X and 350 units of Y
State which of the alternative sales mixes you would recommend to the management.
Solution MARGINAL COST STATEMENT (PER UNIT) Particulars Products X Y Rs. Rs. Direct Materials 8 6 Direct Wages 6 4 Variable Overheads 9 6 Marginal Cost 23 16 Contribution 2 4 Selling Price 25 20
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SELECTION OF SALES ALTERNATIVE
(a) 250 units of X and 250 units of Y Contribution: Product X 250 units*2 Rs. 500 Product Y 250 units*4 Rs.1000 Rs.1500 Less: Fixed Overheads Rs. 750 Profit Rs. 750 (b) 400 units of Y only Contribution: Product Y 400 units*4 Rs.1600 Less: Fixed Overheads Rs. 750 Profit Rs. 850
(c) 400 units of X and 100 units of Y Contribution: Product X 400 units*2 Rs. 800 Product Y 100 units*4 Rs. 400 Rs.1200 Less: Fixed Overheads Rs. 750 Profit Rs. 450
(d) 150 units of X and 350 units of Y Contribution: Product X 150 units*2 Rs. 300 Product Y 350 units*4 Rs.1400 Rs.1700 Less: Fixed Overheads Rs. 750 Profit Rs. 950
The alternative (d) is most profitable since it gives the maximum profit of Rs.950.
BUDGETARY CONTROL & VARIANCE ANALYSIS Budget is a detailed plan of operations for some specific future period. It is an estimated prepared in advance of the period to which it applies. It acts as a business barometer as it is a complete programme of activities of the business for the period covered.
According to George R Terry, A Budget is an estimate of future needs arranged according to an orderly basis, covering some or all of the activities of an enterprise for definite period of time.
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According to Crown and Howard, A budget is a pre-determined statement of management policy during a given period which provides a standard for comparison with the results actually achieved.
Features of Budget One Years Duration Estimation of Business Units Profit Potential Appraisal of Performance Monetary Terms Alteration of Approved Budget under Specified Conditions Review and Approval by a Higher Authority Managerial Commitment
The following are the essentials of a budget: (a) It is prepared in advance and is based on a future plan of activities. (b) It relates to a future period and is based on objectives to be attained. (c) It is a statement expressed in monetary and physical units prepared for the implementation of policy formulated by the management. (d) It expresses largely in financial terms, of managements plans for operating and financing the enterprise during specific periods of time.
Budgeting Budgeting is the most common, useful and widely used standard device of planning and control. Budgeting or Planning has become the primary function of management these days. Most of the planning relates to individual situations and individual proposals. However, this has to be supplemented and reinforced by overall periodic planning followed by continuous comparison of the actual performance with the planned performance.
Estimate, Forecast and Budget An estimate is predetermination of future events either on the basis of simple guess work or following scientific principles. Forecast is an assessment of probable future events. Budget is based on the implications of a forecast and related to plan events.
Budgeting Control The budgetary control has now become an essential tool of the management for controlling costs and maximizing profit. Budgeting control is applied to a system of management and accounting control by which all operations and output are forecasted as far ahead as possible and actual results when known are compared with budget estimates.
According to CIMA, London, defines budgetary control as the establishment of budgets relating to the responsibilities of executives to the requirements of a policy and the continuous comparison of actual with budgeted result either to secure by Accounting for Management
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individual action the objectives of that policy or to provide a firm basis for its revision.
The Essentials of Budgetary Control are: (a) Establishment of budgets for each function and section of the organization. (b) Executive responsibility in order to perform the specific tasks so that objectives of the enterprise may be attained. (c) Continuous comparison of the actual performance with that of the budget so as to know the variations from budget and placing the responsibility of executives for failure to achieve the desired result as given in the budget. (d) Taking suitable remedial action to achieve the desired objective if there is a variation of the actual performance from the budgeted performance. (e) Revision of budgets in the light of changed circumstances.
Objectives of Budgetary Control 1. Planning 2. Co-ordination 3. Control
Types of Budgets There are several types of budgets such as Fixed Budget, Flexible Budget, Long Term Budget, Short Term Budget, Current Budget, Zero Base Budget, etc. Fixed budget remains unchanged irrespective of the level of activity actually attained. Flexible budget is designed to change in accordance with the level of activity. Long term budget is prepared for the period of 5 to 10 years Short term budget is prepared for the period of 1 to 2 years Current budget is prepared for the period of few months and weeks Zero base budget (ZBB) is equalizing the expenditure with budgeted figures and to control the cost. No previous figure is to be taken as a base figure for adjustments and each activity is to be examined afresh.
Classification of Budget
On the Basis of Time On the Basis of Function On the Basis of Flexibility
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Classification According to Time In terms of time, the Budget can broadly be classified into four categories: (a) Long-term Budget: A budget designed for a long period, generally for a period of 5 to 10 years, is termed as a Long-term Budget. These budgets are concerned with planning of the operations of a firm over a considerably long period of time. They are generally prepared in in terms of physical quantities. (b) Short-term Budget: These budgets are designed for a period generally not exceeding 5 years. They are generally prepared in physical as well as in monetary units. (c) Current Budgets: These budgets cover a very short period, say, a month or a quarter. They are essentially short-term budgets adjusted to current conditions or prevailing circumstances.
Classification According to Function These budgets are, therefore, also termed as Functional Budgets. The following are the usual operational budgets. 1) Sales Budget: The budget forecasts total sales in terms of quantity, value, items, periods, areas, etc. 2) Production Budget: The budget is based on Sales Budget. It forecasts quantity of production in terms of items, periods, areas, etc. 3) Cost of Production Budget: The budget forecasts the cost of production. Separate budgets are prepared for different elements of costs. 4) Purchase Budget: The budget forecasts the quantity and value of purchase required for production. It gives quantity-wise, money-wise and period-wise information about the materials to be purchased. 5) Personnel Budget: The budget anticipates the quantity of personnel required during a period for production activity. This may be further split up between direct and indirect personnel budgets. 6) Research Budget: The budgets relates to the research work to be done for improvement in quality of the products or research for new products.
The following are the usual financial budgets. 1) Capital Expenditure Budget: The budget provides a guidance regarding the amount of capital that may be required for procurement of capital assets during the budget period. 2) Cash Budget: The budget is a forecast of the cash position by time period for a specific duration of time. It states the estimated amount of cash receipts and the estimation of cash payments and the likely balance of cash in hand at the end of different periods.
The following is the usual master budget. Master Budget: It is a summary budget incorporating all functional budgets in capsule form. It interprets different functional budgets and covers within its range the preparation of projected income statement and projected balance sheet.
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Classification According to Flexibility On the basis of flexibility, budgets can be divided into two categories: (1) Fixed Budget: A budget prepared on the basis of a standard or a fixed level of activity is called a fixed budget. It does not change with the change in the level of activity. It is rigid budget and is drawn on the assumption that there will be no change in the budgeted level of activity. (2) Flexible Budget: A budget designed in a manner so as to give the budgeted cost of any level of activity is termed as a flexible budget. Flexible budget gives different budgeted costs for different levels of activity. This budget is prepared and applicable to those industries where the level of activity during the year varies from period to period, either due to the seasonal nature or variation in demand.
Distinction between Fixed Budget and Flexible Budget The following are the main differences between these two budgets: Point of Distinction Fixed Budget Flexible Budget Flexibility It is inflexible and does not change with the actual volume of output achieved It is flexible and can be suitably re-casted quickly according to level of activity attained. Condition It assumes that conditions would remain static It is designed to change according to changed conditions Classification of costs Costs are not classified according to their variability. Costs are classified according to the nature of their variability Comparison Comparison of actual and budgeted performance cannot be done. Comparison of actual and budgeted performance can be done Forecasting It is difficult to forecast accurately the results in it. It clearly shows the impact of various expenses of the business. Budget Only one budget at a fixed level of activity is prepared and all conditions will remain unaltered. Series of budgets are prepared at different levels of activity. Ascertainment of costs It is not possible to ascertain cost correctly at different levels. Costs can be easily ascertained at different levels of activity Tool for cost control It has limited application and is ineffective as a tool for cost control. It has more application and can be used as a effective tool for cost control. Fixation of prices and submission of tenders If the budgeted and actual activity levels vary, the correct ascertainment of costs and fixation of prices becomes difficult. It helps in fixation of price and submission of tenders due to correct ascertainment of costs. Accounting for Management
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SALES BUDGET Sales budget is the most important budget and of primary importance. It forms the basis on which all the other budgets are built up. This budget is a forecast of quantities and values of sales to be achieved in a budget period. Every effort should be made to ensure that its figures are as accurate as possible because this is usually the starting budget. The Sales Manager should be made directly responsible for the preparation and execution of the budget.
The sales budget may be prepared according to products, sales territories, types of customers, salesmen etc. In the preparation of the sales budget, the sales manager should take into consideration the following factors: Past sales figures and trends Salesmens estimates Plant capacity Availability of raw material and other supplies General trade prospects Orders in hand Seasonal fluctuations Financial aspect Adequate return on capital employed Competition Miscellaneous considerations (advertising, government policies etc.)
The sales manager after taking into consideration the above factors, should prepare the sales budget in terms of quantities and amount and the sales estimates must be analyzed for products periods and territories. The sales budget should include an estimate of selling and distribution costs in addition to an estimate of the total proceeds.
The specimen of the sales budget is given as under: Division: SALE BUDGET Year: Area Production For the Year Per Month Quantity kgs. Rate Per kg. Value Rs. Quantity kgs. Value Rs. North Marie Good day Bourbon
Total South Marie Coco-cream Orange cream
Total East Horlicks Bourbon Good day
Total Accounting for Management
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West Marie Good day Bourbon
Total Total Marrie Good day Horlicks Bourbon Coco-cream Orange cream
Total
A sales forecast may be just a guess of sales without taking into consideration production capacity and may lack any objective to control the actual performance. On the other hand, estimate of the sales given in the sales budget is not mere guess; it is based on the plant capacity, availability of materials, labour and working capital and many other considerations. It is capable of being achieved; thus, it is amenable to control.
Problem A manufacturing company submits the following figures of product X for the first quarter of 2009. Sales (in units) January 50,000 February 40,000 March 60,000 Selling price per unit Rs.100
Target of 1 st Quarter 2010 Sales quantity increase 20% Sales price increase 10%
Prepare sales budget for the first quarter of 2010.
Solution SALES BUDGET for the first quarter of 2010 Month Units Price per unit (Rs) Value (Rs) January 60,000 110 66,00,000 February 48,000 110 52,80,000 March 72,000 110 79,20,000 Total 1,80,000 1,98,00,000
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PRODUCTION BUDGET Production budget is a forecast of the total output of the whole organization broken down into estimates of output of each type of product with a scheduling of operations (by weeks and months) to be performed and a forecast of the closing finished stock. This budget may be expressed in quantitative (weight, units etc) or financial (rupees) units or both. This budget is prepared after taking into consideration the estimated opening stock, the estimated sales and the desired closing finished stock of each product.
Suppose, if the estimated opening stock of product X is 2,000 units and the estimated sales is 15,000 units and the closing stock of the product is 2500 units the estimated production will be 15,000 + 2500 + 2000 (Sales + Closing stock opening stock) = 15,500 units. The Works Manager is responsible for the total production budget and the departmental managers are responsible for the departmental production budget.
The material, labour and plant requirements should be ascertained to have the desired production to meet the sales programme. The sales and the production budget are inter-dependent because production budget is governed by the sales budget and the sales budget is largely determined by the production capacity and by production costs.
The specimen pro-forma of production budget is given below: PRODUCTION BUDGET Department: Production Year: Months Quanti ty of sales Add Quantity of closing stock Total Quantity Required Less Quantit y of Openin g Stock Producti on Units to be Complet ed Add Equivalent Units in Closing Work-in- progress Less Equivalen t Units in Opening Work-in- progress Total Equiva lent Units to be Compl eted January February March April May June July August September October November December TOTAL
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Problem (Production Budget) A manufacturing company submits the following figures relating to Product X for the first quarter of 2010. Sales Targets: January 60,000 units February 48,000 units March 72,000 units
Stock position: 1 st January 2010 (% of January 2001 sales) 50% 31 st March 2010 40,000 units End January & February 50% (% of subsequent months sales)
You are required to prepare production budget for the first quarter of 2010.
Solution PRODUCTION BUDGET FOR THE 1 ST QUARTER OF 2010 Month Sales (units) closing stock (units) Opening stock (units) Production (units) January 60,000 24,000 30,000 54,000 February 48,000 36,000 24,000 60,000 March 72,000 40,000 36,000 76,000 Total 1,90,000
COST OF PRODUCTION BUDGET After determining the volume of output the cost of procuring the output must be obtained by preparing a cost of production budget. This budget is an estimate of cost of output planned for a budget period and may be classified into (a) Material cost budget, (b) Labour cost budget and (c) Overhead budget (cost of production includes material, labour and overheads).
(a) Material Budget: In drawing up the production budget, one of the first requirements to be considered is material. As we know, materials may be direct or indirect. Thus, material budget deals with the requirement and procurement of direct materials. Indirect materials are dealt with under the works overhead budget.
Materials budget can be classified into material requirement budget and material procurement purchase budget. The material requirement budget gives information about the quantity of material required during the budget period to attain the production target. Material requirement budget takes into consideration the inventory of materials and the materials on order at the beginning of a budget period and the anticipated inventory of materials and the materials to be on order on the closing date of the budget period. Accounting for Management
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Problem (Material Budget) Draw up a Material Requirement Budget from the following information: Estimated sales of a product are 40,000 units. Each unit of the product requires 3 units of material A and 5 units of material B. Estimated opening balances at the commencement of the next year: Finished product - 5000 units Material A - 12,000 units Material B - 20,000 units Material on order Material A - 7,000 units Material B - 11,000 units The desirable closing balances at the end of the next year: Finished product - 7000 units Material A - 15,000 units Material B - 25,000 units Material on order Material A - 8,000 units Material B - 10,000 units
Solution Estimated production during the next year is not given in the question. It is calculated as follows: Estimated production = Expected sales + Desired closing stock of finished goods Estimated opening stock of finished goods = 40,000 units + 7,000 units 5,000 units = 42,000 units
MATERIAL REQUIREMENT BUDGET (Quantitative) Material A Units Material B Units Material required to meet the production target: Material A @ 3 units for 42,000 finished units Material B @ 5 units for 42,000 finished units Desiring closing balances of materials at the end of the budget period Estimated units of materials to be on order at the end of the budget period
1,26,000
15,000
8,000
2,10,000
25,000
10,000
Less: Estimated opening balances of materials at the beginning of the period 1,49,000
12,000 2,45,000
20,000
Less: Estimated units of materials at the beginning of the budget period 1,37,000
7,000 2,25,000
11,000 1,30,000 2,14,000 Accounting for Management
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(b) Direct Labour Budget: This budget gives an estimate of the requirement of direct labour essential to meet the production target. This budget may be classified into labour requirement budget and labour recruitment budget. The labour requirement budget is developed on the basis of requirement of the production budget given and detailed information regarding the different classes of labour.
In preparing the labour cost budget, the question of overtime should not be overlooked because workers are to get higher rates of wages if they work on overtime. Regular overtime should be avoided by engagement of additional workers and extension of plant.
Problem (Direct Labour Budget) P Limited manufactures two products using one grade of labour. Shown below is an extract from the companys working papers for the next periods budget: Product A Product A Budgeted production (units) 3,480 4,000 Standard hour allowed per product 5 4
Budgeted wage rate Rs.8 per hour. Overtime premium is 50% and is payable, if a worker works for more than 40 hours a week. There are 90 direct workers.
The target productivity ratio (or efficiency ratio) for the productive hours worked by the direct workers in actually manufacturing the production is 80%; in addition the non-productive downtime is budgeted at 20% of the productive hours worked. There are twelve 5 days weeks in the budget period. Calculate the wages budget for direct workers showing hours required and wages paid.
Solution DIRECT WORKERS WAGES BUDGET (Showing hours required and wages paid) Product A Product B Total Budget production in units Standard hours for budgeted production 3,480 17,400 4,000 16,000
33,400 Standard hours for budgeted production at target efficiency ratio (A) 33,400 hours (100/80) Add: Normal productive down time (20% 41,750 hours) 41,750
8,350 Total labour hours required Less: Normal labour hours (90 workers 12 weeks 5 days 8 hours) 50,100 43,200 Difference (overtime) 6,900 Wages for normal hours (43,200 Rs.8) Overtime wages (6,900 Rs.12) 3,45,600 82,800 Total wages 4,28,400
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(c) Manufacturing Overheads Budget: This budget gives an estimate of the works overhead expenses to be incurred in a budget period to achieve the production target. The budget includes the cost of indirect materials, indirect labour and indirect works expenses. The budget may be classified into fixed cost, variable cost and semi- variable cost. It can be broken into departmental overhead budget to facilitate control.
Problem (Manufacturing Overheads Budget): Prepare a manufacturing overhead budget and ascertain the manufacturing overhead rates at 50% and 70% capacities. The following particulars are given at 60% capacity: Variable overheads: Rs. Indirect Material 6,000 Indirect Labour 18,000 Semi-variable overheads: Electricity (40% fixed) 30,000 Repairs and Maintenance (20% variable) 3,000 Fixed overheads: Depreciation 16,500 Insurance 4,500 Salaries 15,000 Total overheads 93,000 Estimated direct labour hours 1,86,000 hours.
Solution: MANUFACTURING OVERHEAD BUDGET AND ASCERTAINMENT OF OVERHEAD RATES Items 50% Capacity 60% Capacity 70% Capacity Variable overheads: Indirect Material Indirect Labour Semi-variable overheads: Electricity Repairs and maintenance Fixed overheads: Depreciation Insurance Salaries Total overheads (a) Estimated direct labour hours (b) Overhead rate [(a) (b)] Rs. 5,000 15,000
16,500 4,500 15,000 1,00,100 2,17,000 Re.0.46 Notes: Electricity: At 60% electricity cost is Rs.30,000 of which Rs.12,000 (i.e. 40% of Rs.30,000) is fixed and Rs.18,000 variable. The variable portion of the electricity cost is Rs.15,000 (i.e. [(18000/60)50] at 50% capacity and Rs.21,000 (i.e. [(18000/60)70] at 70% capacity. To this variable portion, the fixed portion of Rs.12,000 should be added to get the electricity cost. Repairs and Maintenance: At 60% capacity repairs and maintenance cost is Rs.3,000 of which Rs.2,400 (i.e. 80% of Rs.3,000) is fixed and Rs.600 is variable. The variable portion at 50% is Rs.500 (i.e. [(600/60)50] and Rs.700 (i.e. [(600/60)70] at 70% capacity. To this variable, the fixed portion of Rs. 2,400 should be added to obtain repairs and maintenance cost. Accounting for Management
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MASTER BUDGET The Master Budget is consolidated summary of the various functional budgets. It has been defined as as summary of the budget schedules in capsule form made for the purpose of presenting in one report the highlights of the budget forecast. The definition of this budget given by Chartered Institute of Management Accountant, England, is as follows: The summary budget incorporating its components functional budgets and which is finally approved adopted and employed.
The master budget is prepared by the budget committee on the basis of co-ordinated functional budgets and becomes the target for the company during the budget period when it is finally approved by the committee. This budget summarizes functional budgets to produce a Budgeted Profit and Loss Account and a Budgeted Balance Sheet as at the end of the budget period.
Advantages of the master budget are as follows: 1. A summary of all functional budgets in capsule form is available in one report. 2. The accuracy of all the functional budgets is checked because the summarized information of all functional budgets should agree with the information given in the master budget. 3. It gives an overall estimated profit position of the organization for the budget period. 4. Information relating to forecast balance sheet is available in the master budget.
This budget is very useful for the top management because it is usually interested in the summarized meaningful information provided by this budget.
Steps in the Preparation of the Master Budget As indicated above, a Master Budget incorporates all functional Budgets and includes the preparation of a projected income statement and a balance sheet. The following steps are, therefore, required for preparing a Master Budget: (1) The preparation of the Sales Budget is the basic starting point for the preparation of the Master Budget. The sales budget is prepared after taking into account a number of factors. Number of units likely to be sold for each month, the prices at which they are likely to be sold and the composition of cash and credit sales in total sales. (2) The preparation of the production budget is the next step. The quantity of production will be estimated on the basis of the following formula. Quantity to be produced = Quantity to be sold + Desired Closing Stock Estimated Opening Stock. In case of a trading concern, the quantity to be purchased can also be estimated on the basis of the formula given above. The value of purchases can be found out by multiplying the quantity to be purchased with the estimated purchasing cost per unit. Accounting for Management
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(3) Cost of production budget is the third step in preparation of the Master Budget. The cost of production will be estimated by estimating the cost of different elements of costs. (4) The preparation of the cash budget is the next important step. The budget will be helpful in estimating the cash inflows from different sources such as issue of shares, debentures, long-term loans, debtors, etc. (5) The above steps from 1 to 4 will be helpful in providing information for preparing the budget or projected income statement. (6) On the basis of the last years balance sheet and the information collected by taking steps 1 to 5, the budgeted or projected balance sheet for the business will be prepared. This will be the final step in preparation of a Master Budget.
The Master Budget may be in the following form: MASTER BUDGET Period: Normal Capacity: Budgeted Capacity: Particulars Product A Product B Product C Total Rs. Rs. Rs. Rs. Sales Less: Factory Cost of sales
Gross Profit Less: Operating Expenses: Administration Selling & Distribution Research & Devlpt. Financial
Operating Profit Add: Other Income
Net Profit before Tax Less: Provision for Taxation
Net Profit Less: Appropriations
Balance of Profit Assets: Fixed assets Current assets
Total Capital Employed Less: Outsiders Liabilities Current liability Long-term liability
Shareholders Fund Ratios: 1. Profit / Turnover 2. Profit / Capital employd 3. Sales/Capital employed 4. Current Assets / Current Liabilities (current ratio) 5. Quick Assets / Current Liabilities (liquid ratio)
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Problem: A Glass Manufacturing company requires you to calculate and prepare the master budget for the next year from the following information. Sales: Toughened glass Rs.3,00,000 Bent toughened glass Rs.5,00,000 Direct material cost 60% of sales Direct wages 20 workers @ Rs.150 per month. Factory Overheads: Indirect labour: Works manager Rs.500 per month Foreman Rs.400 per month Stores and spares 2 on sales
Depreciation on machinery Rs.12,600 Light and power Rs.5000 Repairs and maintenance 10% on sales Sundries 10% on direct wages Administration, Selling and Distribution expenses Rs.14,000 per year.
Solution: MASTER BUDGET for the period ending on . Rs. Rs. Sales (as per sales budget) Toughened glass . Units @ Rs. Bent toughened glass . Units @ Rs.
Less: Cost of Production (as per cost of prodn. budget) Direct Materials . Units @ Rs. Direct Wages . Units @ Rs. Prime Cost Less: Factory Overhead: Variable: Stores and Spares (2 on sales) 20,000 Light and Power 5,000 Repairs and Maintenance 8,000
Less: Factory Overhead: Fixed: Works Managers salary 6,000 Foremans Salary 4,800 Depreciation 12,600 Sundries 3,600 Works Cost Gross Profit Less: Administration, Selling &Distribution Overheads Net Profit
4,80,000 36,000 5,16,000
33,000
27,000
3,00,000 5,00,000 8,00,000
5,76,000 2,24,000 14,000 2,10,000 Accounting for Management
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FLEXIBLE AND FIXED BUDGETS Problem: The expenses budgeted for production of 10,000 units in a factory is furnished below: Per unit (Rs.) Materials 70 Labour 25 Variable Factory Overheads 20 Fixed Factory Overheads (Rs.1,00,000) 10 Variable Expenses (Direct) 5 Selling Expenses (10% fixed) 13 Distribution Expenses (20% fixed) 7 Administrative Expenses (Fixed Rs.50,000) 5 Total cost of sales per unit 155
You are required to prepare a budget for the production of 6000 units and 8,000 units.
Solution FLEXIBLE BUDGET Particulars Output 6000 units Output 8000 units Per unit Rs. Amount Rs. Per unit Rs. Amount Rs. Production Expenses: Material Labour Direct Variable Expense Prime Cost Factory Overheads: Variable overheads Fixed overheads Works Cost Administrative Expenses fixed Cost of Production Selling Expenses: Fixed 10% of Rs.13 Variable 90% of Rs.13 Distribution Expenses: Fixed 20% of Rs.7 Variable 80% of Rs.7 Total Cost of Sales
70.00 25.00 5.00 100.00
20.00 16.67 136.67 8.33 145.00
2.17 11.70
2.33 5.60 166.80
4,20,000 1,50,000 30,000 6,00,000
1,20,000 1,00,000 8,20,000 50,000 8,70,000
13,000 70,200
14,000 33,600 10,00800
70.00 25.00 5.00 100.00
20.00 12.50 132.50 6.25 138.75
1.63 11.70
1.75 5.60 159.43
5,60,000 2,00,000 40,000 8,00,000
1,60,000 1,00,000 10,60,000 50,000 11,10,000
13,000 93,600
14,000 44,800 12,75,400
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Problem Excellent Manufacturers can produce 4000 units of a certain product at 100% capacity. The following information is obtained from the books of accounts. August, 2001 September, 2001 Units produced 2800 3600 Rs. Rs. Repair and maintenance 500 560 Power 1,800 2,000 Shop labour 700 900 Consumable stores 1,400 1,800 Salaries 1,000 1,000 Inspection 200 240 Depreciation 1,400 1,400
The rate of production per hour is 10 units. Direct material cost per unit is Re.1 and direct wages per hour is Rs.4. You are required to a) Compute the cost of production at 100%, 80% and 60% capacity showing the variable, fixed and semi-fixed items under the flexible budget; and b) Find out the overhead absorption rate per unit at 80% capacity.
Solution: (a) COST OF PRODUCTION UNDER FLEXIBLE BUDGET I tem Capacity 100% 80% 60% Units Production hours @ 10 units per hour
Direct Material Direct Wages Prime Cost Production Overhead Variable: Shop Labour Consumable Stores Semi-Variable: Power Repair & Maintenance Inspection Fixed: Depreciation Salaries Total Overheads Cost of Production Cost of Production per unit 4000 400 Rs. 4,000 1,600 5,600
(b) Total Overhead at 80% for 3200 units Rs.7,450 i.e. Rs.2.33 per unit should the overhead absorption rate. Accounting for Management
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Workings: Calculation of semi-variable overheads: Power Difference in capacity Difference in overhead (Rs.) 20% 200 1% 10 At 80% variable cost is 80*Rs.10 = Rs.800 and fixed cost is Rs.1,100.
In the same way it can be calculated for 100% and 60% capacity. Same way may be followed for repair and maintenance and inspection.
CASH BUDGET Cash budget makes a provision for a minimum cash balance which will be available at all times. In general, this balance should be equal to one months operating expenses plus some provision for contingencies. The minimum balance of cash will help in tiding over adverse conditions of a minor nature. Meanwhile, management can make alternative arrangement for additional cash.
Cash (or Financial) Budget: This budget gives an estimate of the anticipated receipts and payments of cash during the budget period. Therefore, this budget is divided into two parts, one showing the estimated cash receipts on account of cash sales, credit collections and miscellaneous receipts and the other showing the estimated disbursement on account of cash purchases, amount payable to creditors, wages payable to workers, indirect expenses payable, income tax payable, budgeted capital expenditure etc. In short, every factory which affects the receipts and payments of cash is taken into account in the preparation of this budget.
Thus, a cash budget is a summary statement of the firms expected cash inflows and outflows over a projected time period. In other words, cash budget involves a projection of future cash receipts and cash disbursements over various time intervals.
Functions of a Cash Budget A cash budget helps the management in: a. Determining the future cash needs of the firm; b. Planning for financing of those needs; and c. Exercising control over cash and liquidity of the firm.
The overall objective of a cash budget is to enable the firm to meet all its commitments in time and at the same time prevent accumulation of unnecessary large balance with it.
Methods of preparing a Cash Budget A cash budget can be prepared by any of the following methods: 1. Receipts and Payments Method 2. Adjusted Profit and Loss Account Method 3. Balance Sheet Method Accounting for Management
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Advantages of Cash Budget The following are the main advantages preparing cash budget: (a) It provides an opportunity to review the cash flow of future period as realistically as possible and make sure that cash is available for revenue and capital expenditure. (b) Where adequate amount of cash is not likely to be available during certain periods e.g. when payment of bonus, dividend, tax, etc. (c) If large surplus of cash is likely to result during certain periods then it will be possible to plan most profitable investment of these funds. (d) Preparation of a cash budget by a company will help to plant its cash position in such a way the maximum seasonal discounts can be availed of. (e) The importance of cash budget may be more in some trades than in others e.g. in trades where there are wide seasonal fluctuations or where long contracts are undertaken.
Problem: On 30 th September 2001, the balance sheet of Mano Ltd., (retailer) was as under: Rs. Rs. Equity shares of Rs.10 each fully paid 20,000 Equipment (at cost) 20,000 Reserves 10,000 Less: Depreciation 5,000 Trade Creditors 40,000 15,000 Proposed Dividend 15,000 Stock 20,000 Trade Debtors 15,000 Balance at Bank 35,000 85,000 85,000 The company is developing a system of forward planning on 1 st October 2001 it supplies the following information: Month Sales(Rs.) Purchases (Rs.) Credit Cash Credit September, 2001 (actual) 15,000 14,000 40,000 October, 2001 (budget) 18,000 5,000 23,000 November, 2001 (budget) 20,000 6,000 27,000 December, 2001 (budget) 25,000 8,000 26,000 i. All trade debtors are allowed one months credit and expected to settle promptly. All trade creditors are paid in the months following delivery. ii. On 1 st October, 2001, all equipment were replaced at a cost of Rs.30,000. Rs.14,000 was allowed in exchange for the old equipment and a net payment of Rs.16,000 was made. iii. The proposed dividend will be paid in December, 2001. iv. The following expenses will be paid: (a) Wages Rs.3,000 per month (b)Administration Rs.1,500 per month (c) Rent Rs.3,600 for the year up to 30 th September, 2002 (to be paid in October, 2001). You are required to prepare a Cash Budget for the month of October, November and December, 2001. Accounting for Management
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Solution CASH BUDGET I tems 2001 October November December
Opening balance of bank (overdraft) Cash Inflows: From cash sales of current month From credit sales of previous month Total Receipts (A) Cash Outflows: Creditors for purchase of the preceding month Equipment Wages Administration Rent Dividend Total Payments (B) Closing Balance (Overdraft) (A B) Rs. 35,000
(i) Cash Budget under Receipts and Payments Method In case of this method the cash receipt from various sources and cash payment to different agencies are estimated. The Receipts and Payments may be divided into two specific categories as follows: 1. Receipts: (a) Capital and (b) Revenue 2. Payments: (a) Capital and (b) Revenue
The Capital receipts would be: The proceeds of issue of shares or debentures or loans to be raised The sale proceeds of long-term investments or fixed assets. The Revenue receipts would be: The amount receivable on cash sale of goods or services The amount receivable from investments Other business receipts like commission, income from investments, etc. The Capital Payments would include: Redemption of redeemable preference shares Payment of long-term loans Purchase of fixed assets The Revenue payments would include: Payments for materials supplied Payment of wages Payments of overheads Other payments like interest on loans and income tax, etc. Payment of dividends Accounting for Management
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In the opening balance of cash of a period, the estimated cash receipts are added and the estimated cash payments are deducted to find out the closing balance. This will become the opening balance of cash for the next period.
Problem: Prepare a Cash Budget for the months of May, June and July, 2008 on the basis of the following information: (1) Income and Expenditure Forecasts: Months Credit Sales (Rs.) Credit Purchases (Rs.) Wages (Rs.) Manufg. Expenses (Rs.) Office Expenses (Rs.) Selling Expenses (Rs.) March April May June July August 60,000 62,000 64,000 58,000 56,000 60,000 36,000 38,000 33,000 35,000 39,000 34,000 9,000 8,000 10,000 8,500 9,500 8,000 4,000 3,000 4,500 3,500 4,000 3,000 2,000 1,500 2,500 2,000 1,000 1,500 4,000 5,000 4,500 3,500 4,500 4,500
(2) Cash balance on 1 st May, 2008 Rs.8,000 (3) Plant costing Rs.16,000 is due for delivery in July, payable 10% on delivery and the balance after 3 months. (4) Advance Tax of Rs.8,000 each is payable in March and June (5) Period of credit allowed by supplier is 2 months and allowed to customers is 1 month. (6) Lag in payment of manufacturing expenses month. (7) Lag in payment of office and selling expenses one month.
Solution CASH BUDGET Particulars May 2008 Rs. J une 2008 Rs. J uly 2008 Rs. Opening Balance Estimated Cash Receipts: Debtors (Credit Sales)
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Notes: a) Opening balance for June has been written after finding closing balance for May, and for July after finding the closing balance for June. b) Since the period of credit allowed to customers is one month, the payments for credit purchases in March shall be made in May and so on. c) Since the period of credit allowed by suppliers is two months, the payment for credit purchases in March shall be made in May and so on. d) One-half of the manufacturing expenses of April and one-half of those of May shall be paid in May , i.e. ( of Rs.3,000) + ( of Rs.4,500) i.e. Rs.3,750 and so on. e) Office and Selling Expenses of April shall be paid in May and so on.
(ii) Cash Budget under Adjusted Profit and Loss Account Method In case of this method the cash budget is prepared on the basis of opening cash and bank balances, projected profit and loss account and the balances of the various assets and liabilities. Cash from operations is taken, as not the profit figure as shown by the P&L account, but the figure of profit as adjusted in the light of non-cash items such as depreciation, loss on sale of capital assets, preliminary expenses written off from P&L a/c etc.
Since these items do not affect cash position though they have been charged to the profit and loss account, they are added back to the profit or deducted from loss, as the case may be. Likely issue of new shares realization from the sale of fixed assets or raising long-term loans, are taken as other sources of cash. Similarly, likely redemption of preference shares, payment of long-term loans, purchase of fixed assets, payment of dividends, etc. are taken as applications of cash.
Moreover, increase in current liabilities such as creditors, bills payable, prepaid expenses, etc. will mean less investment in these assets, therefore, and they will be all taken as sources of cash. Decrease in current liabilities or increase in current assets on the same basis, will mean decrease in cash resources.
Problem The following data are available and you are required to prepare a Cash Budget according to adjusted profit and loss method. BALANCE SHEET as on 31 st December 2006 Liabilities Rs. Assets Rs. Shares Capital General Reserve Profit and Loss Account Creditors Bills Payable Outstanding Rent 1,00,000 20,000 10,000 50,000 10,000 2,000
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PROJECTED TRADING, PROFIT AND LOSS ACCOUNT for the year ending 31 st December 2007 Particulars Rs. Particulars Rs. To Opening Stock To Purchases To Octroi To Gross Profit c/d
To Interest To Salaries To Depreciation (10% on premises and mach) To Rent 6,000 Less: Last years Outstanding 2,000 4,000 Add: Outstanding 1,000
To Commission 3,000 Add: Last years Prepaid 1,000 To Office Expenses To Advertisement Expenses To Net Profit c/d
To Dividends To Additional to Reserve To Balance c/d 20,000 1,50,000 2,000 43,000 2,15,000
3,000 6,000 7,500
5,000
4,000 2,000 1,000 19,500 48,000
8,000 4,000 17,500 29,500 By Sales By Closing Stock
By Gross Profit b/d By Sundry Receipts
By Balance of Profit from last year By Net Profit b/d 2,00,000 15,000
2,15,000
43,000 5,000
48,000
10,000 19,500 29,500
Closing balance of certain items: Share Capital Rs.1,20,000; 10% Debentures Rs.30,000; Creditors Rs.40,000; Debtors Rs.60,000; Bill Payable Rs.12,000; Bills Receivable Rs.4,000; Furniture Rs.15,000; Plant Rs.50,000 (both these assets are to be purchased by the end of the year) Accounting for Management
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Solution: CASH BUDGET Rs. Rs. Opening Balance as on 1 st January, 2007 Add: Net Profit for the year Depreciation Decrease in Bills Receivable Increase in Bills Payable Issue of Share Capital Issue of Debentures Decrease in Prepaid Commission Decrease of Stock
Less: Purchase of Plant Purchase of Furniture Increase of Debtors Decrease of Creditors Decrease in Outstanding Rent Dividend Paid Closing Balance as on 31 st December 2007
(iii) Cash Budget under Balance Sheet Method In case of this method at the end of each period a projected balance sheet is drawn up setting out the various assets and liabilities except cash and bank balances. The balancing figure would be the estimated closing cash/bank balance. Thus, under this method, closing balances other than cash/bank will have to be found out first to be put in the budgeted balance sheet. This can be done by adjusting the anticipated transactions of the year in the opening balance. This method is not recommended.
Problem: From the given data obtained from X Company Ltd. You are required to prepare a Cash Budget according to Balance Sheet Method.
BALANCE SHEET as on 31 st December 2006 Liabilities Rs. Assets Rs. Shares Capital General Reserve Profit and Loss Account Creditors Bills Payable Outstanding Rent 1,00,000 20,000 10,000 50,000 10,000 2,000
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PROJECTED TRADING, PROFIT AND LOSS ACCOUNT for the year ending 31.12.2007 Particulars Rs. Particulars Rs. To Opening Stock To Purchases To Octroi To Gross Profit c/d
To Interest To Salaries To Depreciation (10% on premises and mach) To Rent 6,000 Less: Last years Outstanding 2,000 4,000 Add: Outstanding 1,000
To Commission 3,000 Add: Last years Prepaid 1,000 To Office Expenses To Advertisement Expenses To Net Profit c/d
To Dividends To Additional to Reserve To Balance c/d 20,000 1,50,000 2,000 43,000 2,15,000
3,000 6,000 7,500
5,000
4,000 2,000 1,000 19,500 48,000 8,000 4,000 17,500 29,500 By Sales By Closing Stock
By Gross Profit b/d By Sundry Receipts
By Balance of Profit from last year By Net Profit b/d 2,00,000 15,000
2,15,000
43,000 5,000
48,000
10,000 19,500 29,500 Closing balance of certain items: Share Capital Rs.1,20,000; 10% Debentures Rs.30,000; Creditors Rs.40,000; Debtors Rs.60,000; Bill Payable Rs.12,000; Bills Receivable Rs.4,000; Furniture Rs.15,000; Plant Rs.50,000 (both these assets are to be purchased by the end of the year)
Solution: BUDGETED BALANCE SHEET as on 31 st December 2007 Liabilities Rs. Assets Rs. Shares Capital 10% Debentures General Reserve Profit and Loss Account Creditors Bills Payable Outstanding Rent 1,20,000 30,000 24,000 17,500 40,000 12,000 1,000
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VARIANCE ANALYSIS Variance is the difference between actual costs and standard costs during an accounting period. It refers to variation of actual results with planned results. Variance analysis is a systematic process which analyses and interprets the variances. It refers to the break-down of total variances of different components.
Standard cost is predetermined estimate of cost to manufacture a single unit or a number of units of a product during a future period. Actual costs are compared with these standard costs. The deviation of actual from the standard is called Variance. The difference between the actual cost and the standard cost is known as the cost variance.
According to Terminology of CIMA, Variance is The difference between planned, budgeted or standard cot and actual costs (similarly in respect of revenue).
The term Variance has been derived from the verb to vary meaning to differ. In cost accounting, variance means deviation of the actual cost from the standard cost.
Variance analysis is the process of analyzing variances by sub-dividing the total variance in such a way that management can assign responsibility for off-standard performance. Variance analysis is a tool to measure performances and based on the principle of management by exception. In variance analysis the attention of management is drawn not only to the monetary value of unfavourable and favourable managerial performance but also the responsibility and causes for the same.
The most significant contribution of standard costing to the science and art of management is the presentation of variances. As a matter of fact, without determination and analysis of variances, standard costing is meaningless.
Favorable and Un-favorable Variances The main purpose of Standard Costing is the computation and analysis of variance. A variance is the difference between the actual cost and standard cost. A variance may be favorable or un-favorable and controllable or uncontrollable
When the actual cost is less than the standard cost, it is known as favorable or credit variance. The effect of favorable variance increases the profit. When the actual cost is more than the standard cost, it is known as unfavorable or debit variance. It refers to deviation to the loss of the business.
Controllable and Uncontrollable Variances Variances may be controllable or uncontrollable upon the controllability of the factors casing variances. Calculation of variances indicates to management whether cots are under control or not.
Accounting for Management
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Controllable variance refers to a deviation caused by such factors which could be influenced by the executive action. For example: excess usage of materials, excess time taken by a worker, etc. Uncontrollable variance is due to the factors beyond the control of the department. For example: the wage rate is increased due to strike, Govt. restriction, change in market price, etc.
Computation of Variances The computation and analysis of variance are the objectives of standard costing. The causes of variances are necessary to find remedial measures; and therefore a detailed study of variance analysis is essential. Variances can be found out with respect to all the elements of cost, i.e. direct material, direct labour and overheads.
In other words, the total cost variance is split into its component parts on the basis of elements and each element is further subdivided to locate the responsibility of variance. The following are the common variances which are calculated by the management. Sub-divisions of variances really give detailed information to the management in order to control the cost. 1. Material Cost Variances 2. Labour or Wages Variances 3. Overhead Cost Variances (a) Variable (b) Fixed 4. Sales Variances.
MATERIAL LABOUR OVERHEAD SALES PROFIT VARIANCES
MATERIAL VARIANCES In case of materials, the following may be the variances: (a) Material Cost Variance (b) Material Price Variance (c) Material Usage or Quantity Variance (d) Material Mix Variance (e) Material Yield Variance
(a) Material Cost Variance (MCV): It is the difference between the standard cost of materials allowed (as per the standards laid down) for the output achieved and the actual cost of materials used. Thus it may be expressed as:
Material Cost Variance = Standard Cost of Materials for Actual Output Actual Cost of Materials Used (or) Material Cost Variance = Material Price Variance + Material Usage or Quantity Variance (or) Material Cost Variance = Material Price Variance + Material Mix Variance + Material Yield Variance Accounting for Management
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In order to calculate material cost variance, it is necessary to know: 1. Standard quantity of materials which should have been required to produce actual output. Standard quantity of materials = Actual Output Standard Quantity of Materials per unit. 2. Standard price per unit of materials. 3. Actual quantity of materials used. 4. Actual price per unit of materials.
(b) Material Price Variance (MPV): It is that portion of the material cost variance which is due to the difference between the standard cost of materials used for the output achieved and the actual cost of materials used. In other words, it can be expressed as:
Material Price Variance: Actual! Usage (Standard Unit Price Actual Unit Price) Here, Actual Usage = Actual quantity of materials (in units) used Standard Unit Price = Standard price of material per unit Actual Unit Price = Actual price of material per unit
(c) Material Usage (or Quantity) Variance (MQV): It is that portion of the material cost variance which is due to the difference between the standard quantity of materials specified for the actual output and the actual quantity of materials used. It may be expressed as: Material Usage Variance: Standard Price per unit (Standard Quantity Actual Quantity)
(d) Material Mix Variance (MMV): It is that portion of the material usage variance which is due to the difference between standard and the actual composition of a mixture. In other words, this variance arises because the ratio of materials being changed from the standard ratio set. It is calculated as the difference between the standard price of standard mix and standard price of actual mix.
In case of material mix variance, two situations may arise: i) Actual weight of mix and the standard weight of mix do not differ. In such as case, material mix variance is calculated with the help of the following formula: Standard Unit Cost (Standard Quantity Actual Quantity) (or) Standard Cost of Standard Mix Standard Cost of Actual Mix
ii) Actual weight of mix differs from the standard weight of mix. In such case, material mix variance is calculated as follows: Total Weight of Actual Mix St. Cost of (Revised) St. Mix St. Total Weight of (Revised) St. Mix Cost of Actual Mix Accounting for Management
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The formula is necessitated to adjust the total weight of standard mix to the total weight of actual mix which is more or less than the weight of standard mix.
(e) Material Yield Variance (MYV): it is that portion of the material usage variance which is due to the difference between the standard yield specified and the actual yield obtained. This variance measures the abnormal loss or saving of materials. This variance is particularly important in case of process industries where certain percentage of loss of materials is inevitable. If the actual loss of materials differs from the standard loss of materials, yield variance will arise. Yield variance is also known as scrap variance. This loss may result in the following two situations. (i) When standard and actual mix do not differ. In such a case, yield variance is calculated with the help of the following formula: Yield Variance = Standard Rate (Actual Yield Standard Yield) Where, Standard Rate = Standard Cost of Standard Mix Net St. Output (i.e. Gross output St. Loss)
(ii) When actual mix differs from standard mix. In such a case, formula for the calculation of yield variance is almost the same. But since the weight of actual mix differs from that of the standard mix, a revised standard mix is to be calculated to adjust the standard mix in proportion to the actual mix and the standard rate is to be calculated from the revised standard mix as follows: Formula for yield variance in such a case is: Yield Variance = Standard Rate (Actual Yield Revised Standard Yield) Standard Rate = Standard Cost of Revised Standard Mix Net Standard Output
Problem: The standard material required to manufacture one unit of product X is 10 kg. and the standard price per kg. of material is Rs.2.50. The cost accounts records, however, reveal that 11,500 kg. of material costing Rs.27,600 where used for manufacturing 1,000 units of product X. Calculate Material Variances.
Solution Standard price of material per kg. = Rs.2.50 Standard usage per unit of product X = 10 kg. Therefore, Standard usage of an actual output of 1000 units of product X = 100010kg = 10000 kg. Actual usage of material = 11,500 kg. Actual cost of materials = Rs.27,600 Therefore, Actual price of material per kg. = Rs.27,600 / 11500 = Rs.2.40 Accounting for Management
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(a) Material Cost Variance Standard Cost of Material Actual Cost of Material (or) (Standard Usage Standard Rate) (Actual Usage Actual Rate) = (10,000 kg Rs.2.50) (11,500 Rs.2.40) = Rs.25000 Rs.27600 = Rs.2,600 Adverse.
(b) Material Price Variance Actual Usage (Standard Unit Price Actual Unit Price) = 11,500 kg. (Rs.2.50 Rs.2.40) = Rs.1,150 Favourable
(c) Material Usage Variance Standard Unit Price (Standard Usage Actual Usage) = Rs.2.50(10,000 kg. 11,500 kg.) = Rs.3,750 Adverse.
Verification Material Cost Variance = Material Price Variance + Material Usage Variance Rs.2,600 Adverse = Rs.1,150 Fav. + 3,750 Adverse = Rs.2,600 Adverse.
Problem: From the following particulars calculate (i) Total Material Cost Variance; (ii) Material Price Variance; and (iii) Material Usage Variance. Materials Standard Actual Units Price (Rs.) Units Price (Rs.) A 1010 1.0 1080 1.2 B 410 1.5 380 1.8 C 350 2.0 380 1.9
Solution: Workings: Materials Standard Cost Actual Cost Units Price (Rs.) Total (Rs.) Units Price (Rs.) Total (Rs.) A 1010 1.0 1,010 1080 1.2 1,296 B 410 1.5 615 380 1.8 684 C 350 2.0 700 380 1.9 722 2,325 2,702
(a) Material Cost Variance Standard Cost of Material Actual Cost of Material (or) (Standard Quantity Standard Unit Cost) (Actual Quantity Actual Unit Cost) = Rs.2,325 Rs.2,702 = Rs.377 Adverse.
Accounting for Management
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(b) Material Price Variance Actual Quantity (Standard Unit Price Actual Unit Price) Material A: 1,080 units (Re.1.0 Rs.1.20) = Rs.216 Adverse Material B: 380 units (Re.1.5 Rs.1.80) = Rs.114 Adverse Material C: 380 units (Re.2.0 Rs.1.90) = Rs. 38 Favourable Total Material Price Variance = Rs.292 Adverse
(c) Material Usage Variance Standard Unit Price (Standard Quantity Actual Quantity) Material A: Re.1(1,010 units 1,080 units) = Rs.70 Adverse Material B: Re.1.5(410 units 380 units) = Rs.45 Favourable Material C: Re.2(350 units 380 units) = Rs.60 Adverse
Total Material Usage Variance = Rs.85 Adverse
Verification Material Cost Variance = Material Price Variance + Material Usage Variance Rs.377 Adverse = Rs.292 Rs.85 = Rs.377 Adverse.
Problem From the following information, calculate the materials mix variance. Materials Standard Actual A 200 units @ Rs.12 160 units @ Rs.13 B 100 units @ Rs.10 140 units @ Rs.10
Due to shortage of material A, it was decided to reduce consumption of A by 15% and increase that of material B by 30%.
Solution Revised Standard Mix is: Material A: 200 units 15% of 200 = 170 units Material B: 100 units + 30% of 100 = 130 units
Material Mix Variance: Standard Unit Cost (Revised Standard Quantity Actual Quantity) Material A: Rs.12(170 units 160 units) = Rs.120 Favourable Material B: Rs.10(130 units 140 units) = Rs.100 Adverse Material Mix Variance = Rs. 20 Favourable
Accounting for Management
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LABOUR VARIANCES Labour variances can be analyzed as follows: (a) Labour Cost Variances (LCV) (b) Labour Rate (of Pay) Variance (LRV) (c) Total Labour Efficiency Variance (TLEV) (d) Labour Efficiency Variance (LEV) (e) Labour Idle Time Variance (LITV) (f) Labour Mix Varaince or Gang Composition Variance (LMV or GCV) (g) Labour Yield Variance or Labour Efficiency Sub-variance (LYV or LESV) (h) Substitution Variance.
(a) Labour Cost Variance: It is the difference between the standard cost of labour allowed for the actual output achieved and the actual cost of labour employed. It is also known as wages variance. This variance is expressed as: Labour Cost Variance = Standard Cost of Labour Actual Cost of Labour
(b) Labour Rate (of pay) Variance: It is that portion of the labour cost variance which arises due to the difference between the standard rate specified and the actual rate paid. It is calculated as follows: Rate of Pay Variance = Actual Time Taken (Standard Rate Actual Rate)
(c) Total Labour Efficiency Variance: It is that portion of the labour cost variance which arises due to the difference between the standard labour cost of standard time for actual output and standard cost of actual time paid for. It is calculated as follows: Total Labour Efficiency Variance = Standard Rate(Standard Time for Actual Output Actual Time paid for) Total labour efficiency variance is calculated only when there is abnormal idle time.
(d) Labour Efficiency Variance: It is that portion of the labour cost variance which arises due to the difference between the standard labour hours specified for the output achieved and the actual labour hours spent. It is expressed as: Labour Efficiency Variance = Standard Rate(Standard Time for Actual Output Actual Time worked) Here standard time for actual output means time which should be allowed for the actual output achieved. Actual time worked means actual labour hours spent minus abnormal idle hours.
(e) Labour I dle Time Variance: It is calculated only when there is abnormal idle time. It is that portion of labour cost variance which is due to the abnormal idle time of workers. This variance is shown separately to show the effect of abnormal causes affecting production like power failure, breakdown of machinery, shortage of materials etc. While calculating labour efficiency variance, abnormal idle time is deducted from actual time expended to ascertain the real efficiency of the workers.
Accounting for Management
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Labour Idle Time Variance is expressed as: Idle Time Variance = Abnormal Idle Time Standard Rate Total Labour Cost Variance = Labour Rate of Pay Variance + Total Labour Efficiency Variance Total Labour Efficiency Variance = Labour Efficiency Variance + Labour Idle Time Varinace
(f) Labour Mix Variance (or) Gang Composition Variance: It is like materials mix variance and is a part of labour efficiency variance. This variance shows to the management as to how much of the labour cost variance is due to the change in the composition of labour force. It is calculated as follows: (i) If there is no change in the standard composition labour force and total time expended is equal to the total standard time, the formula is: Labour Mix Variance = Standard Cost of Standard Composition (for actual time taken) Standard Cost of Actual Composition (for actual time worked)
(ii) If the standard composition labour force is revised due to shortage of a particular type of labour and the total time expended is equal to the total standard time, the formula is: Labour Mix Variance = Standard Cost of Revised Standard Composition (for actual time taken) Standard Cost of Actual Composition (for actual time worked)
(iii) If the actual time of labour differs from the total standard time of labour, the formula is: LMV = Total Time of Actual Labour Composition Standard Cost of Total Time of Standard Labour Composition Standard Composition Standard Cost of Actual Composition
(iv) If the standard is revised and the total actual time of labour differs from the total standard time of labour, the formula is: Total Time of Actual Labour Composition Standard Cost of Total Time of Revised Standard Labour Revised Std.Composition Composition Standard Cost of Actual Composition
(g) Labour Yield Variance: It is like materials yield variance and arises due to the difference between yield that should have been obtained by actual time utilized on production and actual yield obtained. It can be calculated as: Standard Labour Cost per unit [Actual Yield in units Standard Yield in units expected from the actual time worked on production]
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(h) Substitution Variance: This is a variance in labour cost which arises due to substitution of labour when one grade of labour is substituted by another. This is denoted by difference between the actual hours at standard rate of standard worker and the actual hours at standard rate of actual worker. This can be denoted as under: Substitution Variance = (Actual Hours Standard Rate for Standard Worker) (Actual Hours Standard Rate for Actual Worker)
Problem Calculate variances from the following data: Standard Actual Number of men employed 100 9 Output in units 5000 4800 Number of working days in a month 20 18 Average wages per month Rs.200 Rs.198
Solution First, we calculate standard rate, actual rate, standard time and actual time which are not directly given in the problem. Standard wages per man per month = Rs.200 Standard working days in a month = 20 days
Therefore, Standard rate per day = Rs.200/20 = Rs.10 Actual wages per man per month = Rs.198 Actual working days in a month = 18 days Actual rate per day = Rs.198/18 = Rs.11
Standard man days for an output of 5000 units = 100 20 = 2000 man days Therefore, Standard man days for the actual output of 4800 units =(2000/5000)4800 = 1920 man days
Actual man days = men working days = 90 18 = 1620 man days
(a) Labour Cost Variance = Standard Cost of Labour Actual Cost of Labour
For 5000 units Standard cost of labour = 100 workers @ Rs.200 = Rs.20000 Therefore, for the actual output of 4800 units, Standard cost of labour = (20000/5000) 4800 = Rs.19200
Actual Cost of Labour = 90 worker @ Rs.198 = Rs.17820
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(b) Rate of Pay Variance Actual Time (Standard Rate Actual Rate) 1620 man days (Rs.10 Rs.11) = Rs.1620 Unfavourable
(c) Labour Efficiency Variance Standard Rate (Standard Time Actual Time) Rs.10(1920 man days 1620 man days) = Rs.3000 Favourable
Problem The original standard rate of pay in a factory was Rs.4 per hour. Due to settlement with trade unions, this rate of pay per hour is increased by 15%. During a particular period, 5000 actual hours were worked whereas work done was equivalent to 4400 hours. The actual labour cost was Rs.24000. Calculate Labour Variances.
Solution Original standard rate per hour Rs.4.00 Current standard rate per hour (Rs.4 + 15% of Rs.4) Rs.4.60
(a) Rate of Pay Variance = Actual time (Current standard rate Actual rate) = 5000 hrs [Rs.4.60 Rs.24000/5000] = Rs.23000 Rs.24000 = Rs.1000 Adverse
(b) Labour Efficiency Variance = Current standard rate (Standard time Actual time) = 4.60(4400 hrs 5000 hrs) = Rs.2760 Adverse
(c) Wages Revision Variance = Standard labour cost of actual output at original standard rate Standard Labour cost of actual output at current standard rate (or) = (Time allowed original standard time) (Time allowed Current standard rate) = (4400 hrs Rs.4) (4400 hrs Rs.4.60) = 2640 Adverse
(d) Total Labour Cost Variance = Standard time Original standard rate Actual cost of labour = 4400 hrs Rs.4 Rs.24000 = 6400 Adverse.
OVERHEAD VARIANCES Overhead cost variance can be defined as the difference between the standard cost of overhead allowed for the actual output achieved and the actual overhead cost incurred. In other words, overhead cost variance is under or over absorption of overheads.
Accounting for Management
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The formula for calculation is: Overhead Cost Variance = Actual output Standard overhead rate per unit Actual overhead cost (or) = Standard hours for actual output Standard overhead rate per hour Actual overhead cost
Overhead cost variance can be classified as follows: Variable Overhead Variance Fixed Overhead Variance
(1) Variable Overhead Variance: It is the difference between the standard variable overhead cost allowed for the actual output achieved and the actual variable overhead cost. This variance is represented by expenditure variance only because variable overhead cost will vary in proportion to production so that only a change in expenditure can cause such variance.
It is expressed as: Actual Output Standard Variable Overhead Rate Actual Variable Overheads (or) Std. Hours for Actual Output Std. Variable Overhead Rate per hour Actual Variable Overheads
Some accountants also find out variable overhead efficiency variance just like labour efficiency variance. Variable overhead efficiency variance can be calculated if information relating to actual time taken and time allowed is given. In such a case variable overhead variance can be divided into two parts as given below. (a) Variable Overhead Expenditure Variance = Actual hours worked Standard variable overhead rate per hour Actual variable overhead (or) = Actual hours (Standard Variable Overhead Rate per hour Actual variable overhead rate per hour)
Variable overhead expenditure variance is calculated in the same way as labour rate variance is calculated.
(b) Variable Overhead Efficiency Variance = (Standard time for actual production Standard variable overhead rate per hour) (Actual hours worked Standard variable overhead rate per hour (or) = Standard variable overhead rate per hour (Standard hours for Actual Production Actual hours) Accounting for Management
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Variable overhead efficiency variance resembles labour efficiency variance and is calculated like labour efficiency variance.
Problem From the following data, calculate variable overhead variances: Budgeted Actual Variable overhead Rs.250,000 Rs.260,000 Output in units 25,000 20,000 Working hours 1,25,000 1,10,000
Solution Standard variable overhead per unit = Rs.250,000/25,000 = Rs.10 Standard variable overhead per hour = Rs.250,000/1,25,000 = Rs.2 Time allowed per unit of output = Rs.1,25,000/25,000 = Rs.5 hours
(a) Variable Overhead Expenditure Variance = Actual hours worked Standard rate per hour Actual overhead = 1,10000 Rs.2 Rs.2,60,000 = Rs.40,000 Adverse
(b) Variable Overhead Efficiency Variance = (Standard time for actual production Standard variable overhead rate per hour) (Actual hours worked Standard variable overhead rate per hour = (1,00,000 Rs.2) (1,10,000 Rs.2) = Rs.20,000 Adverse
Standard time for actual production = Time allowed for 20,000 units of actual output @ 5 hours per unit i.e. 1,00,000 hours.
Total Variable Overhead Variance = Actual output Standard rate per unit Actual overhead = 20,000 Rs.10 Rs.2,60,000 = Rs.60,000 Adverse
(2) Fixed Overhead Variance: It is that portion of total overhead cost variance which is due to the difference between the standard costs of fixed overhead allowed for the actual output achieved and the actual fixed overhead cost incurred. The formula for the calculation of this variance is: Actual Output Standard Fixed Overhead Rate per unit Actual Fixed Overheads. (or) Standard hours produced Standard Fixed Overhead Rate per hour Actual Fixed Overheads.
The variance is further analyzed as under: Accounting for Management
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(a) Expenditure Variance: It is that portion of the fixed overhead variance which is due to the difference between the budgeted fixed overheads and the actual fixed overheads incurred during a particular period. It is expressed as: Expenditure Variance = Budgeted Fixed Overheads Actual Fixed Overheads Expenditure Variance = Budgeted Hours Standard Fixed Overhead Rate per hour Actual Fixed Overheads
(b) Volume Variance: It is that portion of the fixed overhead variance which arises due to the difference between the standard cost of fixed overhead allowed for the actual output and the budgeted fixed overheads for the period during which the actual output has been achieved. This variance shows the over or under absorption of fixed overheads during a particular period. If the actual output is more than the budgeted output, there is over-recovery of fixed overheads and volume variance is favourable and vice versa if the actual output is less than the budgeted output. This is so because fixed overheads are not expected to change with the change in output. This variance is expressed as: Volume Variance = Actual Output Standard Rate Budgeted Fixed Overheads (or) = Standard Rate (Actual output Budgeted output) (or) = Standard Rate per hour (Standard hours produced Actual hours)
Standard hours produced means number of hours which should have been taken for the actual output as per the standard lay down.
SALES VARIANCES The analysis of variances will be complete only when the difference between the actual profit and standard profit is fully analyzed. It is necessary to make an analysis of sales variances to have a complete analysis of profit variance because profit is the difference between sales and cost. Thus, in addition to the analysis of cost variances i.e. materials cost variance, labour cost variance and overheads cost variance, an analysis of sales variances should be made. Sales variances may be calculated in two different ways. These may be computed so as to show the effect on profit or these may be calculated to show the effect on sales value.
The first method of calculating sales variances is profit method of calculating sales variances and the second method is known as value method of calculating sales variances. Sales variances showing the effect on profit are more meaningful, so these would be considered first.
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Profit Method of Calculating Sales Variances The sales variances according to this method can be analyzed as: (1) Total Sales Margin Variances (TSMV) Actual profit Budgeted profit (or) (Actual quantity of sales Actual profit per unit) (Budgeted quantity of sales Budgeted profit per unit)
(2) Sales Margin Variance (SMV) due to Selling Price: It is that portion of total sales margin variance which is due to the difference between the actual price of quantity of sales effected and the standard price of those sales. It is calculated as: Actual quantity of sales (Actual selling price per unit Standard selling price per unit) (3) Sales Margin Variance (SMV) due to Volume: It is that portion of total sales margin variance which arises due to the number of articles sold being more or less than the budgeted quantity of sales. It is calculated as: Standard profit per unit (Actual quantity of sales Budgeted quantity of sales)
Sales margin variance due to volume can be divided into two parts: (1) Sales margin variance due to sales mixture (2) Sales margin variance due to sales quantities
Sales Margin Variance (SMV) due to Sales Mixture (SM): It is that portion of sales margin due to volume which arises because of different proportion of actual sales mix. It is taken as the difference between the actual and budgeted quantities of each product of which the sales mixture is composed, valuing the difference of quantities at standard profit. It is calculated as:
Standard profit per unit (Actual quantity of sales Standard proportion for actual sales) (or) Standard profit Revised Standard Profit
Sales Margin Variance (SMV) due to Sales Quantities (SQ): It is that portion of sales margin due to volume which arises because of difference between the actual and budgeted quantity sold of each product. It is calculated as:
Standard profit per unit (Standard proportion for actual sales Budgeted quantity of sales) (or) Revised Standard profit Budgeted Profit
Accounting for Management
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Value Method of Calculating Sales Variances Sales variances calculated according to the value method show the effect on sales value and enable the sales manager to know the effect of the various sales efforts on his overall sales value figures. Sales variances according to this method may be as follows:
(1) Sales Value Variance (SVV): It is the difference between the standard value and the actual value of sales effected during a period. It is calculated as: Sales Value Variance = Actual Value of Sales Budgeted Value of Sales
Sales value variance arises due to one or more of the following reasons: Actual selling price may be higher or lower than the standard price. This is expressed in sales price variance. Actual quantity of goods sold may be more or less than the budgeted quantity of sales. This is expressed in sales volume variance. Actual mix of various varieties sold may differ from the standard mix. This is expressed in sales mix variance. Revised standard sales quantity may be more or less than the budgeted quantity of sales. This is expressed in sales quantity variance.
(2) Sales Price Variance (SPV): It is that portion of sales value variance which arises due to the difference between actual price and standard price specified. The formula for the calculation of this variance is: Sales Price Variance = Actual Quantity Sold (Actual Price Standard Price)
(3) Sales Volume Variance (S.Vol.V): It is that portion of the sales value variance which arises due to difference between actual quantity of sales and standard quantity of sales. The variance is calculated as: Sales Price Variance = Standard Price (Actual Quantity of Sales Budgeted Quantity of Sales) Sales volume variance can be divided into two parts: (a) Sales mix variance (SMV): It is a part of sales volume variance and arises due to the difference in the proportion in which various articles are sold and the standard proportion in which various articles were to be sold. It is calculated as: Sales Mix Variance = Standard Value of Actual Mix Standard Value of Revised Standard Mix
(b) Sales Quantity Variance (SQV): It is that part of sales volume variance which arises due to the difference between revised standard sales quantity and budgeted sales quantity. It is calculated as: Standard Selling Price (Revised Standard Sales Quantity Budgeted Sales Quantity)
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Problem From the following particulars calculate all sales variances according to (a) Profit Method and (b) Value Method
Product Standard Actual Quantity units Cost per unit Price per unit Quantity units Cost per unit Price per unit X 3000 Rs.10 Rs.12 3200 Rs.10.50 Rs.13 Y 2000 Rs.15 Rs.18 1600 Rs.14.00 Rs.17
Solution (A) Profit Method 1. Total Sales Margin Variance = Actual Profit Budgeted Profit = Rs.12800 Rs.12000 = Rs.800 (F)
2. Sales Margin Variance due to Selling Price = Actual Quantity of Sales (Actual sale price per unit Budgeted sales price unit) X = 3200(Rs.13 Rs.12) = Rs.3200 (F) Y = 1600(Rs.17 Rs.18) = Rs.1600 (A) 1600 (F)
3. Sales Margin Variances due to Volume = Standard Profit per unit (Actual quantity of sales Budgeted quantity of sales) X = Rs.2 (32003000) = Rs.400 (F) Y = Rs.3 (16002000) = Rs.1200 (A) 800 (A)
4. Sales Margin Variances due to Sales Mix = Standard Profit per unit (Actual Qty. of sales Std. proportion for actual sales) X = Rs.2 (32002880) = Rs.640 (F) Y = Rs.3 (16001920) = Rs.960 (A) 320 (A)
5. Sales Margin Variances due to Sales Quantity = Standard Profit per unit (Std. proportion for actual sales Budgeted Qty. of sales) X = Rs.2 (28803000) = Rs.240 (A) Y = Rs.3 (19202000) = Rs.240 (A) 480 (A)
(B) Value Method 1. Sales Value Variance = Actual Value of Sales Budgeted Value of Sales = Rs.68800 Rs.72000 = Rs.3200 (A) Accounting for Management
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2. Sales Price Variance = Actual Quantity of Sales (Actual price Budgeted price) X = 3200(Rs.13 Rs.12) = Rs.3200 (F) Y = 1600(Rs.17 Rs.18) = Rs.1600 (A) 1600 (F)
3. Sales volume Variance = Standard Price (Actual Qty. of sales Budgeted Qty. of sales) X = Rs.12 (32003000) = Rs.2400 (F) Y = Rs.18 (16002000) = Rs.7200 (A) 4800 (A)
4. Sales Mix Variance = Std. Value of Actual Mix Std. Value of Revised Standard Mix = Rs.67200 Rs.69120 = Rs.1920 (A)
5. Sales Quantity Variance = Standard Selling Price (Revised Sales Qty. Budgeted Qty. of sales) X = Rs.12 (28803000) = Rs.1440 (A) Y = Rs.18 (19202000) = Rs.1440 (A) 2880 (A)
Working Table Pro du ct Budgeted Actual Std. Propn. for Actual Sales Std. Value of Actual Mix Std. Value of Revis ed Std. Mix Qty. (Units ) Pri ce Value Co st Pro fit Total Profit Qty. (Unit s) Pri ce Value Cost Profit Total Profit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Profit and Loss Variance Profit or loss variance is defined as the difference between the budgeted profit (or loss) and the actual profit (or loss). This will include the total of variances appropriate to standard cost of sales, the sales margin variances and variances due to any change which have not been included in standard cost of production.
Variance Analysis Analysis of variances is most important step in standard costing. It is very important tool for exercising cost control. Analysis of variances will help us in locating the cause and person responsible for a particular type of variance as is illustrated below: Accounting for Management
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The analysis of variances should be reported to the management, so that corrective action may be taken. Corrective action cannot be taken by the cost accountant it can only be taken by the management. Variance Possible Causes Person Responsible Material Price Variance Changes in market price Inefficient buying Emergency purchases Loss of discount Non-availability of Std. Qty. Uncontrollable Purchase Officer Production Manager Accounts Officer Uncontrollable Material Usage Variance Excessive wastage Careless handling Poor quality of material Wrong specification Wrong mixture of materials Incorrect setting of materials Foreman Storekeeper Purchase Officer Planning Engineer Production Manager Cost Accountant Rate of Pay Variance Wrong grade of labour General rise in wages Overtime for urgent work Foreman Uncontrollable Production/sales Manager Labour Efficiency Variance Ineffective supervision Poor quality of materials Poor working conditions Foreman Purchase Officer Personnel Manager Idle Time Variance Shortage of materials Break-down of machinery Power failure Time lost in getting instruction Purchase Officer Maintenance Engineer Electrical Engineer Production Manager Expenditure Variance Rise in general price level Changes in production methods Ineffective control Uncontrollable Production Manager Departmental Manager Volume Variance Lack of orders Ineffective supervision Poor efficiency of machinery Poor efficiency of workers More or less working days Sales Manager Departmental Manager Maintenance Engineer Foreman Uncontrollable Sales Price Variance Unexpected competition Rise in general price level Poor quality of products Uncontrollable Uncontrollable Production Manager Sales Volume Variance Unexpected competition Ineffective sales promotion Ineffective supervision and control of salesmen Uncontrollable Publicity Manager Sales Manager Accounting for Management
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STANDARD COST SYSTEM Historical costing or actual costing is a system where costs are ascertained after they are incurred. It is a postmortem of the costs. Historical cost does not help in finding mistakes and inefficiencies, which all lead to variation in profit. Due to these disadvantages and limitations of historical costing, the standard costing technique was introduced in U.S.A. and in U.K. In India also standard costing is used widely and recognized greatly.
Standard costing seeks to establish the cost of a product, operations or process under standard operating conditions. The aim of standard cost is to eliminate the influence of abnormal changes in prices. It is used as a guide for future decision and action over a period of time. Standard Costing is an effective management tool for planning, decision-making, coordinating and control of business. The object of standard cost is to ascertain the quotation and determination of price policy. It is a technique of cost control.
Definition Standard: According to Prof.Eric L. Kohler, Standard is a desired attainable objective, a performance, a goal, a model. Standard may be used to a predetermined rate or a predetermined amount or a predetermined cost.
Standard Cost: I.C.M.A. Terminology defines, a predetermined cost, which is calculated from management standards of efficient operations and the relevant necessary expenditure. It may be used as a basis for price-fixing and for cost control through variance analysis.
The other names for standard costs are predetermined costs, budgeted costs, projected costs, model costs, measure costs, specification costs etc.
Standard Costing: I.C.M.A. Terminology defines, The preparation and use of standard costs their comparison with actual costs and the analysis of variances to their caused and points incidence.
Applications of Standard Costing Standard costing is a very important managerial tool for cost control. The applications and advantages of standard costing are summarized as follows. 1. It helps the management in formulating price and production policy. 2. It is a yardstick of performance. Standard costs are compared with actual costs and the differences are analyzed and effective cost control is taken. Thus reduction of cost is possible by increasing profits. 3. It reduces avoidable wastages and losses. 4. It facilitates to reduce clerical and accounting cost and managerial time. 5. It creates cost consciousness among the personnel, because the variance analysis fixed responsibility for favourable or unfavourable performance. 6. Executives become more responsible, as it shows clearly who is responsible for the cost centre. Accounting for Management
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7. By the variance analysis and reporting, the principle of management by exception is facilitated. Management must concentrate their attention on variations only. 8. It aids in budgetary control and in decision-making. 9. Opening stock and closing stock are valued at the standard price. This helps in the preparation of Profit and Loss Account for short period say a week, a month, etc. 10. It facilitates timely cost reports to management and a forward looking mentality is encouraged at all levels of the management. It is a basis for the implementation of an incentive system for the employees.
Applicability of Standard Costing Standard costing is a control device. It is not a separate method of product costing. Any activity of recurring nature is susceptible for setting standards. The standard-cost process is mostly used to control the operating tasks. Manufacturing activities are routine and frequent and therefore easy for establishing standards.
Industries where standardized and uniform work of repetitive nature is done are suitable for introduction of standard costing. Standard costing system is of little use or no use where work varies from job to job or contract to contract.
Setting the Standard While setting standard cost for operations, process or products, the following preliminaries must be gone through: There must be Standard Committee similar to Budget Committee, in which Purchase Manger, Personnel Manager and Production Manger are represented. The Cost Accountant coordinates the functions of Standard Committee. Study the existing costing system, cost records and forms in use. If necessary, review the existing system. A technical survey of the existing methods of production should be undertaken. Determine the type of standard to be used. Fix standard for each element of cost. Determine standard costs for each product. Fix the responsibility for setting standards. Classify the accounts properly so that variances may be accounted for. Comparison of actual costs with pre-determined standards to ascertain the deviations Action to be taken my management to ensure that adverse variances are not repeated
Determination of Standard Costs The following preliminary steps are to be considered before setting standards: (a) Establishment of cost centre (b) Classification and codification of accounts (c) Types of standards (d) Setting the standards Accounting for Management
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Standard Cost Card When all the standard costs have been determined, a Standard Cost Card is prepared for each production or service. The process of setting standards for materials, labour and overheads results in the establishment of the standard cost for the product. Such a cost card shows for a specified unit of production, quantity, quality and price of each type of materials to be used, the time and the rate of pay of each type of labour, the various operations the product would pass through, the recovery of overhead and the total cost. The build-up of the standard cost of each item is recorded in Standard Cost Card. These details serve as a basis to measure the efficiency against which actual quantities and costs are compared. The type of standard cost card varies with the requirements of individual firm; hence no uniform format can be prescribed.
Limitations of Standard Costing Even though there are advantages of standard costing, there exist few disadvantages or limitations of standard costing. It is costly, as the setting of standard need high technical skills. Keeping of up-to-date standard is a problem. Periodic revision of standard is a costly thing. Inefficient staff is incapable of operating this system. Since it is difficult to set correct standards, it is difficult to ascertain correct variance. Industries, which are subject to frequent changes in technological process or the quality of material or the character of labour, need a constant revision of standard. But revision of standard is more expensive. For small concern, standard costing is expensive. It is difficult to apply this method where production takes more than one accounting period. Standard costing may not be effective in industries which deal in non-standardized products or job according to customers requirements.
Part A Questions 1. Define cost 2. What is cost accounting? 3. What are the different methods of costing? 4. What are elements of cost? 5. What is meant by overheads? What are the different types of overheads? 6. What is manufacturing cost? 7. What is job order costing? 8. What is process costing? 9. Define ABC 10. What is target costing? 11. What is marginal costing? 12. What is break-even point? 13. What is Margin of Safety? 14. Define budget 15. What is budgetary control? Accounting for Management
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16. Distinguish budget, budgeting and budgetary control. 17. What are fixed and flexible budgets? 18. What is a cash budget and what are the objectives of a cash budget? 19. What does variance analysis mean? 20. What is standard costing?
Part B Questions 1. Describe various methods of Cost Accounting system. 2. Explain the advantages and limitation of Job Order Costing. 3. Explain process costing. 4. Explain the differences between Job costing and Process costing. 5. Explain the features of Weighted Average Cost method and FIFO method. 6. Explain the pros and cons of ABC system. Explain Advantages disadvantages of Marginal costing. 7. Explain in detail the applications of marginal costing technique in managerial decision making. 8. Explain types of Budget. 9. Advantages & disadvantages of Budgetary control. 10. List out the various functional budgets and explain its objectives. 11. Distinguish between marginal costing and absorption costing. 12. Explain the advantages of standard costing.
Problems Production budget Flexible budget Sales budget Cash budget ************
Text Books & References: 1. M.Y.Khan & P.K.Jain, Management Accounting, Tata McGraw Hill, 2011. 2. R.Narayanaswamy, Financial Accounting A managerial perspective, PHI Learning, New Delhi, 2011. 3. Jan Williams, Financial and Managerial Accounting The basis for business Decisions, 13 th edition, Tata McGraw Hill Publishers, 2010 4. Horngren, Surdem, Stratton, Burgstahler, Schatzberg, Introduction to Management Accounting, PHI Learning, 2011.