An inverter is an electronic circuit for converting direct current (DC) to
alternating current (AC). Inverters are used in a wide range of applications fro! s!all switc"ed power supplies for a co!puter to large electric utilit# applications to transport $ul% power. T"is report contains details of t"e design and construction of a !odern &'''( dc to ac inverter. T"e s#ste! consists of t"e !ain inverter stage t"e c"arging unit and t"e overload protector. T"ese units are furt"er su$divided into different stages. T"e !ain inverter perfor!s t"e $asic operation of converting t"e input DC signal fro! t"e $atter# into an AC signal. It t"en a!plifiers t"e AC signal $# t"e use of transistor )*S+,T drivers and t"en step-up t"e signal to t"e re.uire power (&'''() $# t"e use of step-up transfor!er. T"e c"arging unit contains an auto!atic switc" t"at transfers t"e $atter# fro! suppl# to c"arge w"en it senses suppl# fro! !ains. /astl# t"e overload protector is a t"er!al detector t"at deter!ines t"e "eat generated $# t"e step-up transfor!er. T"is "eat is directl# proportional to t"e current drown fro! t"e transfor!er and t"us to t"e load. . C"apter one contains an introduction to inverters c"apter two contains a review of related literature c"apter t"ree contains t"e circuit design anal#sis c"apter four contains t"e contraction details and five contains t"e su!!er#. C0A1T,R *2, I2TR*D3CTI*2 4.4 1R,A)BI, Due to toad#5s total dependence on electricit# and $ecause of fre.uent 1ower outage $ac% up power is $eco!ing a necessit#. ,!ergenc# $ac% up power s#ste! can provide electrical power to critical loads or t"e w"ole "ouse during power outages. ,!ergenc# power s#ste!s are t#pes of s#ste!s w"ic" !a# include lig"ting generator and ot"er apparatus to provide $ac% up resources in a crisis or w"en regular s#ste!s fail. T"e# find uses in a wide variet# of setting fro! residential "o!es to "ospitals scientific la$oratories and co!puteri6ed s#ste!s. ,!ergenc# power s#ste! can rel# on generators or uninterrupti$le power supplies. All t#pe of electronic devices re.uires power suppl# fro! electric power for t"eir operation. T"is source can $e eit"er generator or a $atter#. In our societ# toda# t"e need for power suppl# can not $e over e!p"asi6e $ecause t"e provision of good and services could $e co!pletel# cut off wit"out power suppl#. +or one to full# en7o# t"e $etter!ent of living in t"is new dispensation t"ere s"ould $e an ade.uate sta$le source of power suppl#. *ver t"e #ears electricit# "as $een generated t"roug" energ# conversion fro! one place to anot"er. So!e of t"ese energ# sources are . Solar . T"er!al .(ind . ,lectric generators. T"e# "ave proved to $e .uite relia$le and efficient $ut over t"e #ears due to inade.uate sources of energ# to run t"e engines or a fault in t"e s#ste! its self poor !aintenance t"e# fail t"e users at one ti!e or t"e ot"er. As suc" t"e need for stand$# power suppl# is essential w"ic" $roug"t into e8istence an alternative !eans called. I29,RT,R. An inverter is si!pl# an electronic source of power suppl# t"at wor% on t"e principle or save and spend t"us it "as a storage unit and a processor wit" t"e Dc $atter# serving as t"e::$ac%up::for storage w"ile t"e electronic circuit could $asicall# $e seen as t"e inverter. An inverter is an electronic circuit for converting direct current (DC) to alternating current (AC). Inverters are used in a wide range of application fro! s!all-switc"ed power suppl# for a co!puter to large electric utilit# applications to transport $ul% power. It allows t"e 4; or ;<volt ($atter#) Dc power availa$le in an auto!o$ile or fro! solar panels to suppl# (AC) power to operate e.uip!ent t"at is nor!all# supplied fro! a power source. 4.; STAT,),2T *+ T0, 1R*B/,) Inverters generall# are !ade to give an AC output. 0owever !ost inverters in t"e !ar%et toda# use oscillators t"at produce s.uare pulse or roug" sine wave. T"is result in noise in t"e output w"ic" calls for an inverter wit" an output t"at is an appro8i!ate sine wave t"ere$# reducing t"e noise. 4.& AI)S A2D *B=,CTI9, T"e ai! of t"is pro7ect is to design and construct a &>( inverter wit" little or no noise. T"is is to $e reali6ed $# ac"ieving t"e following specification o$7ectives? -Design and construction of a CD<'<@ $ased oscillator circuit. -I!ple!entation of a fine slow c"arging unit to rec"arge t"e $atter# -I!ple!entation of an auto!atic switc" unit fro! c"arge to suppl# 4.< ),T0*D*/*AB To ac"ieve t"e ai! of t"is wor% researc" was underta%ing on t"e net and ot"er source to ascertain t"e $asic operating principle of inverters in general. T"e $loc% was t"en developed w"ic" reflects t"e $asic units of t"e desire s#ste!. T"e units are? !ain inverter is an oscillator w"ic" converts dc to ac a signal a!plifier w"ose function is to a!plif# t"e oscillator output t"e driver stage w"ic" furt"er a!plifies t"e signal to drive t"e pri!ar# winding of t"e step-up transfor!er. T"e transfor!er step t"e output AC power to t"e re.uire &'''watt output. T"e c"arging and switc"ing units are also included.
CHAPTER TWO LITERATURE REVIEW 2.1 INTRODUCTION Technological advancement brought us into new era where by the whole world is now a global village, electronic component and appliance are not left behind. So as the need for generating electricity through inverter increase, there are various designs, which have been carried out in the past to achieve this aim. But one thing that needs to be stressed here is that the previous designs have some shortcoming that led to design of this proect whose aim is to eliminate these shortcomings. The past !previous" designs will be review and their shortcoming will be clearly e#plained in this chapter. 2.2 INVERTER USING 555 TIMER $% to &% inverter using ''' (% timer is one of the previous designs. (n this proect it product a s)uare wave, but its shortcoming here is, it does not have battery charging system incorporated in the design. The s)uare wave produced by this system set the system to be unsuitable for inductive loads. &s seen in the figure below transistors are used for the switching aspect. *hile the ''' (% timer produces the oscillation pulse
+ig. 2.1, %urrent diagram of an inverter with ''' timer (n the output of the visible multivibrator, it-s added to be stable at './01 signal is uttered by transistor T2 and T2 3 which are arranged as emitter followers to provide current gain at most unity voltage gain. $ and $ 2 protect the circuit against induced high voltage stri4es. The butters output drives high gain power darlington devices T2 ' and T2 5 with this transistor, they are concerned with heat sin4. *ith this also the system is found to be functioning as desired e#cept, the shortcoming there are some little variation in the output signal due to temperature rise, which could change the operation point of the transistors. &lso the darlington transistor used for switching %6a not withstand high output current. The design of the diagram is as show in +ig. 2.2. +ig. 2.2, %ircuit diagram of an inverter7using transistor. 2.3 INVERTER USING CD 4047 AND CD 4049 (n the proect is it the %$ 3.38 with provide the oscillation stage. (t produces an oscillating voltage that has rectangular waveforms. The desired output fre)uency of inverter in './0,but the oscillator is generating a fre)uency of 9.28 to 5:/0 therefore %$ 3.3;, which is a fre)uency division stages is employed to obtain './0 at the output. (t shortcoming have is, the comple#ity of the circuit and the wave produce by the circuit ma4es it unstable, below the circuit diagram.
+ig ;.& circuit diagra! of an inverter using CD<'<@ IC and CD<'<C (<=>2T>2 ?S(<@ S@ 9'23 *ith an improve diagram, which involve the used of S@ 9'23 and %ABS %$ 3.3; which are also special integrated circuit. (% S@ 9'23, which is design for the purpose of fre)uency generation while buffer (% %$ 3.3;, stabiliCes the fre)uency. The design is incorporated with battery charger7section and also over load protection section. Aore also the oscillation produce by this system is a )uasi wave. *ith this, the system is said to be stable, but when the load is introduced that is inductive load, the voltage reduces which nature changes the )uasi wave to a s)uare wave ma4ing the system to be unstable and unreliable. &lso with the in corporation of the battery charger section it ma4es the system to be comple#. Below is the diagram.
+ig. 2.3, %ircuit diagram of an inverter using S@ 9'23. &part from the DD%, the ABS+>T is also involved in this proect. The metal o#ide semiconductor field effect transistor !ABS+>T" is a switching device. The ABS+>T circuit consumes negligible power, its gate terminal is insulated from the chidunel by a layer of silicon dio#ide. The layer of silicon dio#ide increase the input impedance of the +%T to an e#tremely high value is maintained from all valves and polarities of gate. Source voltage, since the impedance does not depend up on a reverse biased p7n unction. ABS+>TS have facts switching and can switch very high currents in a few billionth of a second, and also the drain current of a ABS+>T decreases with increase in temperature and the ris4 of terminal instability is reduced. ABS+>TS can function as voltage controlled variable resistor1 the gate voltage controls channel resistance. The pic based inverter produced pure sine wave however it has the limitation of circuit. %omple#ity and overall cost. (t also poses one general problem associated was been programmed in the pic, which controls the overload protection section !battery under voltage protection" battery charger section !over voltage protection" and also controls the drive section of the inverter1 as shown in fig 2.' below. Din 2BB of the D(% 15+:3& the under voltage protection, when the battery is at ion, it signal the pilot short, it B/. Din 2BB also controls the over voltages protection at 13v it signal the D6% and at 2BT the signal is pass to a relay through !via" a resistor and transistor, which short off the system. 2. &. 2 and 2&9 leds to the ABS+>Ts. The pic along does all the wor4, which ma4es it easier, more reliable and reduces the comple#ity. The pic provides a )uasi wave at a fre)uency at './9. The introduction of inductive leads the wave does not change at all, the still maintain the same wave. Bther design with poor storage system charging and supplying timing. T/> (<=>2T>2 *(T/ &?TBA&T(% S*(T%/(<@ B+ B&TT>2E This is an inverter with two battery and automatic switching between them. The bloc4 diagram of the system is presented below.
+ig ;.D Inverter wit" auto!atic $atter# switc"ing
The system consists of three basic stages. The main inverter stage, the switching unit and the timer. These units are further subdivided into different stages. The Batter# 4 Batter# ; main inverter performs the basic operation of converting the input $% signal from the battery into an &% signal. (t then amplifiers the &% signal by the use of transistor F ABS+>T drivers and then step7up the signal to the re)uire power !1...*" by the use of step7up transformer. The timer unit generates electrical pulse to produce an up counting se)uence which is displayed by a 8 G segment H>$ display. This timer se)uence determines the supply and charging time of the batteries. The switching unit performs automatic switching between the batteries at ensures that each battery supply the inverter for batteries. The switching unit performs automatic switching between the batteries it ensures that each battery supply the inverter for appro#imately ;. minutes and switch over for ;. min charge to replace it lost energy. The switching operation is been controlled by the signal from the timer unit via the logic unit. This, every ;. minutes switching over operation from charging to supply and vise vase in performed. 2.' INVERTER USING PIC 16f84a This proect produce a pure sine wave output signal unli4e all the others e#plained above. The inverter use the D(% 15+:3& as its basic component. D(% which is peripheral. (nterface controller, it is different from integrated circuit !(%" which are used in the previous design. D(% 15I:3& which belongs to micro controller devices. D(% 15:3& is an 1: pin 13 bit embedded micro featuring electronically erasable programmable read only memory !>>D2BA". This program can be erased using ultraviolet light.
+ig 2.5 Simple inverter circuit with an electromechanical switch and with a transistor switch. 2.5 B&S(% (<=>2T>2 $>S(@<S, (n one simple inverter circuit, $% powers connected to a transformer through the centre tap of the primary winding. & switch is rapidly switched bac4 and forth to allow current to flow bac4 to the $% source following two alternate paths through one end of the primary winding and then the other. The alternation of the direction of current in the primary winding of the transformer produces alternate current !&%" in the secondary circuit. 2.8 The electromechanical version of the switching device includes two stationary contacts and a spring supported moving contact. The spring holds the movable contact against one of the stationary contacts and an electromagnet pulls the movable contact to the opposite stationary contact. The current in the electromagnet is interrupted by the action of the switch so that the switch continually switching rapidly bac4 and forth. This type of electromechanical inverter switch called a vibrator or a buCCer was once used in vacuum tube automobile radios !refine". & similar mechanism has been used in door bells, buCCers and tattoo guns. &s they have become available, transistors and various other types of semiconductor switches have been incorporated into inverter circuit designs. 2.8 (<=>2T>2 B?TD?T *&=>+B2A The switch in the simplest inverter described above produces a s)uare voltage waveforms as opposed to the sinusoidal waveform that is the usual waveform of an &% power supply that is the usual waveform of an &% power supply. ?sing +ourier analysis, periodic waveforms are represented as the sum of an infinite series of sine waves. The sine wave that has the same fre)uency as the original waveform is called the fundamental component. The other sine waves called harmonies, that are included in the series have fre)uencies that are integral multiples of the fundamental fre)uency. The )uality of the inverter output waveform can be e#pressed by using the +ourier analysis data to calculate the total harmonic distortion !T/$". The total harmonic distortion is the s)uare root of the sum of the s)uares of the harmonic voltages divided by the fundamental voltage. T/$ J = 2 2 I v 9 2 I = 3 2 I I = n 2 KKK.. !1" The )uality of the output waveform that is needed from asn inverter depends on the characteristic of the connected load !2ef" some loads media nearly perfect sine wave voltage supply in order to wor4 properly. Bther loads may wor4 )uite well with a s)uare wave voltage. 2.: MORE ADVANCE INVERTER DESIGNS (ntroduce what you want to discuss
+ig. 2.:, /7bridge inverter circuit with transformer switches and anti parallel diodes. There are many different power circuit topologies and control strategies used in inverter designs. $ifferent design approaches are used to address various issues that may be more or less important depending on the way that the inverter is intended to be used. The issue of waveform )uality can be addressed on many ways. %apacitors and inductors can be used to filter the waveform. (f the design include the transformer, filtering can be applied to the primary or secondary side of the transformer or to both sides. How pass filters are applied to allow the fundamental component of the waveform to pass to the output while limiting the passage of the harmonic components. (f the inverter is designed to provide power at a fi#ed fre)uency, a resonant filter can be used. +or an adustable fre)uency inverter, the filter must be turned to a fre)uency that is above the ma#imum fundamental fre)uency. Since most loads contain inductance, feedbac4 rectifier a parallel diodes are often connected across each semiconductor switch to provide a path to the pea4 inductive load current when the semiconductor is turned off. The antiparallel diodes are somewhat similar to the free wheeling diodes used in &%F$% converter circuits. +ourier analysis reveals that a waveform, li4e a s)uare wave that is antisymetrical about the 1:. degree point contain only odd harmonics, the 9 rd , ' th , 8 th etc. *aveforms that have steps of certain widths and heights eliminate or cancel additional harmonics. +or e#ample, by inserting a Cero voltage step between the positive and negative sections of the s)uare wave, all of the harmonics that are divisible by three can be eliminated. That leaves only the ' th , 8 th , 11 th , 19 th etc. the re)uired width of the steps is one third of the period for each of the positive and negative voltage steps and one switch of the period for each of the Cero voltage steps. %hanging the s)uare wave as described above is an e#ample of pulse width modulation !D*A". Aodulating or regulating the width of a s)uare wave pulse is often used as a method of regulating or adusting inverters output voltage. *hen voltage control is not re)uired, a fi#ed pulse width can be selected to reduce or eliminate selected harmonics. /armonic elimination techni)ues are generally applied to the lowest harmonics filtering is more effective at high fre)uencies than at how fre)uencies. Aultiple pulse width or carrier based !D*A" control scheme-s produce waveforms that are composed of many narrow pulses. The fre)uency represented by the number of narrow pulses per second is called the switching fre)uency or carrier fre)uency. These control scheme-s are often used in variable fre)uency motor control inverters because they allow a wide range of output voltage and fre)uency adustment while also improving the )uality of the waveform. Aultilevel inverters provide another approach to harmonic cancellation. Aultilevel inverters provide an output waveform that e#hibits multiple steps at several voltage levels. +or e#ample it is possible to produce a more sinusoidal wave by having split rail direct current inputs at two voltages, or positive and negative inputs with a central ground. By connecting the inverter output terminals in se)uence between the positive rail and ground, the positive rail and negative rail, the ground rail and the negative, then both to the ground rail, a stepped waveform is generated at the inverter output. This is an e#ample of three level inverter1 the two voltages are ground.
+ig. 2.;, 9 D/&S> (=<>2T>2 *(T/ *E> %B<<>%T>$ HB&$ Three phase inverter are used for variable fre)uency drive applications and for high power applications such as /=$% power transmission. & basic three phase inverter as show in +ig 2.3 consists of three single phase inverter switches each connected to one of the three load terminals. +or the most basic control scheme, the operation of the three witches is coordinated so that one switch operates at each 5. degree point f the fundamental output waveform. This creates a line to line output wave form that has siCe steps. The si# step waveform has a Cero voltage step between the positive and negative sections of the s)uare wave such that the harmonics that are multiples of three are eliminated as described above. *hen carrier based D*A techni)ues are applied to si# step waveforms, the basic overall shape, or envelope, of the waveform is retained so that the third harmonic and its multiples are cancelled. &.& CIRC3IT D,SIA2 A2A/BSIS &.&.4 DESIGN SPECIFICATION *utput power E &'''( +re.uenc# E D'06 Input voltage E 4;9 dc *utput voltage E ;;'9 ac &.&.; 1*(,R S311/B F C0ARA,R T"e switc"ing unit ti!er t"er!al sensorFindicator and t"e c"arging unit re.uire a well- filtered and regulated DC power to drive t"eir individual co!ponents. T"e power suppl# is !ade up of step down transfor!er w"ic" steps t"e input ;;'9ac down to 4D9ac. T"e $ridge rectifier converts t"e AC signal to DC of t"e sa!e voltage level. T"e rectifier consists of diodes D4-D<. T"e circuit arrange!ent is suc" t"at at an# point in ti!e two diodes are conducting w"ile t"e ot"er two are at cut-off. T"e filter capacit# re!oves t"e AC ripples fro! t"e DC voltage. T"e IC regulator regulates t"e DC signal to give a stead# well-regulated dc output voltage.
E&''(4D) ;;' E;' turns. Transfor!er output current E ;9 *utput power E 4D9 8 ;A E &'( Rectifier
+ig.&.& Rectifier circuit As e8plained earlier T"e Bridge rectifier is a circuit w"ic" converts an ac voltage to dc voltage using $ot" "alf c#cles of t"e input ac voltage. T"e Bridge rectifier circuit is s"own in t"e figure. T"e circuit "as four diodes connected to for! a $ridge. T"e ac input voltage is applied to t"e diagonall# opposite ends of t"e $ridge. T"e load resistance is connected $etween t"e ot"er two ends of t"e $ridge. +or t"e positive "alf c#cle of t"e input ac voltage diodes D4 and D& conduct w"ereas diodes D; and D< re!ain in t"e *++ state. T"e conducting diodes will $e in series wit" t"e load resistance R / and "ence t"e load current flows t"roug" R /.
+or t"e negative "alf c#cle of t"e input ac voltage diodes D; and D< conduct w"ereas D4 and D& re!ain *++. T"e conducting diodes D; and D< will $e in series wit" t"e load resistance R / and "ence t"e current flows t"roug" R / in t"e sa!e direction as in t"e previous "alf c#cle. T"us a $i-directional wave is converted into a unidirectional wave. Peak Inverse Voltage 1ea% inverse voltage represents t"e !a8i!u! voltage t"at t"e non- conducting diode !ust wit"stand. At t"e instance t"e secondar# voltage reac"es its positive pea% value 9! t"e diodes D4 and D& are conducting w"ere as D; and D< are reverse $iased and are non-conducting. T"e conducting diodes D4 and D& "ave al!ost 6ero resistance. T"us t"e entire voltage V m appears across t"e load resistor R L . T"e reverse voltage across t"e non- conducting diodes D; (D<) is also V m . T"us for a Bridge rectifier t"e pea% inverse voltage is given $# Since transfor!er output voltage E 4D9 V M E 4D9 Diode current rating E ; 8 transfor!er current E ; 8 ;A E <A Rectifier diode to !atc" t"is rating E I2<''@ (*$tained fro! diode transistor specification $oo%). T"e output fro! t"e rectifier is given as G (it"out capacitor. (it" capacitor. 9AC E 4.48 (9DC E ;) 9AC E '.H (9DC I;) E 4.4 J (4;J;) E '.H (4<) 4.4 J 4< E 44.;v E 4D.<v T"is s"ows t"e need of t"e capacitor. 0ence output current IDC E 4.H J ID9 E 4.HJ*.DA '.CA 1ower output after fliter stage E '.C 8 44.; E 4'.'w E 4'w Calculating for t"e capacitor C E (Il 8 t )F9rip) 84' K
("en Il E '.C T E 4F;8K' E '.''H&&& (for K'0 L S311/B) 9rip E 9r!s 8 Ripple 9p-p E '.&;DvI ;.H;Hv E '.C; C (uf) ('.C 8 '.''H&&F'.C;) 8 4'K E'.''H4<HC4 8 4'K E 4''' uf (standard value) Capacitor voltage rating s"ould $e at least 4.D 8 9DA E 4.DJ44.; E 4K.H9 E4K9 (standard value) C E 4'''uf 4K9. Ripple Factor T"e ripple factor for t"e +ull (ave Rectifier is given $#
T"e average voltage or t"e dc voltage availa$le across t"e load resistance is
R)S value of t"e voltage at t"e load resistance is
Efficiency ,fficienc# is t"e ratio of t"e dc output power to ac input power
T"e !a8i!u! efficienc# of a +ull (ave Rectifier is H4.;M. T0,R)A/ S,2SI2A A2D I2DICATI*2 32IT T"is unit converts t"e electrical signal fro! t"e "eat sensor (t"er!istor) into an electrical signal. T"e $asic co!ponent of t"e circuit is /) @<4 operational a!plifier configured in t"e co!parator !ode.
Figure 3.2 Operational Amplifier ("ere 9I is non-inverting input pin & 9- is inverting input pin ; 9out is output pin K 9st is positive power suppl# pin @ 9s- is negative power suppl# pin < T"e general operational a!plifier "as two inputs and one output t"e output voltage is a !ultiple of t"e difference $etween t"e two inputs (one can $e !ade floating).
+igure &.&. unit of co!parator circuit. R4 sets t"e reference (non-inverting) voltage 9out E t (9in G 9ref) ("ere (t is t"e open-loop gain of t"e operational a!plifier. In t"is co!parator !ode 9out is 0IIA0 if t"e inco!ing voltage is e.ual to or a$ove 9ref. *t"erwise t"e output is /*(. Since R4 is varia$le in ot"er to set different reference voltage levels its value is not critical. T"us pic%ing a D'> o"!s resistor R4 could $e seen as consisting of two fi8ed resistors and at DoM variation RaE;D> and R$E;D>. 9 E suppl# voltage 8 R a FR a IR $ 9E Cv 8 ;D'''F ;D'''I;D''' v E Cv 8 (;D'''FD'''' o"!s) 9 E Cv 8 '.D o"!s 9 E <.Dv
9in is deter!ine $# t"e resistance of t"e t"er!istor. It varies wit" t"e !agnitude of "eat fro! t"e transfor!er. T"e resistance can var# fro! appro8i!atel# ;''>o"!s to a$out 4' *"!s. In $etween different voltages are produce as a result of t"e variation in resistance. T"e output fro! t"e op- a!p is t"en fed to t"e transistor w"ic" drives t"e $u66er. THE STEP-UP TRANSFORMER DESIGN Deter!ination of nu!$er of turns is calculated using &'''( In order to ac"ieve a good nu!$er of turns flu8 densit# of 4.D&4tesla was assu!e and t"e following calculation was !ade A E (N1FD.DH ("ere A E Area in s.uare !eter () ; ) 1 E power in watts (() E &'''( and D.DH is a constant A E N&'''FD.DH E C.H4DHC) ; E C.H4DH 8 4' -< ) ; , E <.<< + O ! 2 and O ! E B ! 8A ("ere , E e!f of transfor!er in volt (9) + E fre.uenc# in 0ert6 (0 L ) E D'06 O ! E flu8 in (e$er (w) B ! E flu8 densit# in tesla E 4.D&4tesla A E Area in s.uare !eter () ; ) E C.H4DH 8 4' -< ) ; and 2 E nu!$er of turns O ! E 4.D&4 8 C.H4DH 8 4' -< E 4.D';H 8 4' -& w E 4.D';H!w Deter!ination of nu!$er of turns on pri!ar# side e!f per turn , 4 . , 4 E <.<< 8 + 8 O ! E <.<< 8 D' 8 4.D';H 8 4' -& E '.&&&K 9Fturn 1ri!ar# turn 2 4 2 4 E 9 4 F, 4 E 4;F'.&&&K E &D.CKHCturns P &Kturns Secondar# turns 2 ; (2 4 F2 ; ) E (9 4 F9 ; ) 2 ; E (2 4 8 9 ; )F9 4 E ( &K 8 ;;') F 4; E KK'turns Determination of ire !iameter A E IFD and d E N((A 8 <)FQ) ("ere A E cross-sectional area in s.uare !illi!eters (!! ; ) D E current densit# E constant E &.'HAF!! ; I E current in A!peres (A) d E dia!eter in !illi!eters (!!) and Q E &.4<; 1ri!ar# current I 4 I 4 E &'''F4; E ;D'A A 4 E I 4 FD E ;D'F&.'H E H4.4KHH!! ; d 4 E N((H4.4KHH 8 <) F &.4<;) E 4'.4KD& !! Secondar# current I ;
I ; E &'''F;;' E 4&.K&K<A A ; E I ; FD E 4&.K&K<F&.'H E <.<;@<!! ; d ; E N((<.<;@< 8 <) F &.4<;) E ;.&@<4!! &.& CIRC3IT DIAARA) *+ T0, SBST,) CIRC3IT A CIRC3IT DIAARA) *+ A )*RD,2 &'''( DC-AC I29,RT,R CIRC3IT DIAARA) *+ A &>( I29,RT,R &.< C*)1*2,2T R,9I,( T"is unit reviews so!e of t"e co!ponents used in t"is circuit design. &.<.4 INTEGRATED CIRCUIT A !onolit"ic integrate! circ"it (also %nown as IC microcirc"it microc#i$ si%icon c#i$ or c#i$) is a !iniaturi6ed electronic circuit (consisting !ainl# of se!iconductor devices as well as passive co!ponents) t"at "as $een !anufactured in t"e surface of a t"in su$strate of se!iconductor !aterial. A "#$rid integrated circuit is a !iniaturi6ed electronic circuit constructed of individual se!iconductor devices as well as passive co!ponents $onded to a su$strate or circuit $oard. Integrated circuits were !ade possi$le $# e8peri!ental discoveries w"ic" s"owed t"at se!iconductor devices could perfor! t"e functions of vacuu! tu$es and $# !id-;'t"-centur# tec"nolog# advance!ents in se!iconductor device fa$rication. T"e integration of large nu!$ers of tin# transistors into a s!all c"ip was an enor!ous i!prove!ent over t"e !anual asse!$l# of circuits using discrete electronic co!ponents. T"e integrated circuitRs !ass production capa$ilit# relia$ilit# and $uilding- $loc% approac" to circuit design ensured t"e rapid adoption of standardi6ed ICs in place of designs using discrete transistors. T"ere are two !ain advantages of ICs over discrete circuitsS cost and perfor!ance. Cost is low $ecause t"e c"ips wit" all t"eir co!ponents are printed as a unit $# p"otolit"ograp"# and not constructed a transistor at a ti!e. 1erfor!ance is "ig" since t"e co!ponents switc" .uic%l# and consu!e little power $ecause t"e co!ponents are s!all and close toget"er. As of ;''K c"ip areas range fro! a few s.uare !! to around &D' !! ; wit" up to 4 !illion transistors per !! ; . Advances in integrated circuits A!ong t"e !ost advanced integrated circuits are t"e !icroprocessors or TcoresT w"ic" control ever#t"ing fro! co!puters to cellular p"ones to digital !icrowave ovens. Digital !e!or# c"ips and ASICs are e8a!ples of ot"er fa!ilies of integrated circuits t"at are i!portant to t"e !odern infor!ation societ#. ("ile cost of designing and developing a co!ple8 integrated circuit is .uite "ig" w"en spread across t#picall# !illions of production units t"e individual IC cost is !ini!i6ed. T"e perfor!ance of ICs is "ig" $ecause t"e s!all si6e allows s"ort traces w"ic" in turn allows low power logic (suc" as C)*S) to $e used at fast switc"ing speeds. ICs "ave consistentl# !igrated to s!aller feature si6es over t"e #ears allowing !ore circuitr# to $e pac%ed on eac" c"ip. T"is increased capacit# per unit area can $e used to decrease cost andFor increase functionalit#Usee )ooreRs law w"ic" in its !odern interpretation states t"at t"e nu!$er of transistors in an integrated circuit dou$les ever# two #ears. In general as t"e feature si6e s"rin%s al!ost ever#t"ing i!provesUt"e cost per unit and t"e switc"ing power consu!ption go down and t"e speed goes up. 0owever ICs wit" nano!eter-scale devices are not wit"out t"eir pro$le!s principal a!ong w"ic" is lea%age current (see su$t"res"old lea%age and )*S+,T for a discussion of t"is) alt"oug" t"ese pro$le!s are not insur!ounta$le and will li%el# $e solved or at least a!eliorated $# t"e introduction of "ig"-% dielectrics. Since t"ese speed and power consu!ption gains are apparent to t"e end user t"ere is fierce co!petition a!ong t"e !anufacturers to use finer geo!etries. T"is process and t"e e8pected progress over t"e ne8t few #ears is well descri$ed $# t"e International Tec"nolog# Road!ap for Se!iconductors (ITRS). C%assification Integrated circuits can $e classified into analog digital and !i8ed signal ($ot" analog and digital on t"e sa!e c"ip). Digital integrated circuits can contain an#t"ing fro! a few t"ousand to !illions of logic gates flip-flops !ultiple8ers and ot"er circuits in a few s.uare !illi!eters. T"e s!all si6e of t"ese circuits allows "ig" speed low power dissipation and reduced !anufacturing cost co!pared wit" $oard-level integration. T"ese digital ICs t#picall# !icroprocessors DS1s and !icro controllers wor% using $inar# !at"e!atics to process ToneT and T6eroT signals. Analog ICs suc" as sensors power !anage!ent circuits and operational a!plifiers wor% $# processing continuous signals. T"e# perfor! functions li%e a!plification active filtering de!odulation !i8ing etc. Analog ICs ease t"e $urden on circuit designers $# "aving e8pertl# designed analog circuits availa$le instead of designing a difficult analog circuit fro! scratc". ICs can also co!$ine analog and digital circuits on a single c"ip to create functions suc" as AFD converters and DFA converters. Suc" circuits offer s!aller si6e and lower cost $ut !ust carefull# account for signal interference (see signal integrit#). Pac&aging T"e earliest integrated circuits were pac%aged in cera!ic flat pac%s w"ic" continued to $e used $# t"e !ilitar# for t"eir relia$ilit# and s!all si6e for !an# #ears. Co!!ercial circuit pac%aging .uic%l# !oved to t"e dual in- line pac%age (DI1) first in cera!ic and later in plastic. In t"e 4CH's pin counts of 9/SI circuits e8ceeded t"e practical li!it for DI1 pac%aging leading to pin grid arra# (1AA) and leadless c"ip carrier (/CC) pac%ages. Surface !ount pac%aging appeared in t"e earl# 4CH's and $eca!e popular in t"e late 4CH's using finer lead pitc" wit" leads for!ed as eit"er gull-wing or =-lead as e8e!plified $# S!all-*utline Integrated Circuit. A carrier w"ic" occupies an area a$out &' G D'M less t"an an e.uivalent DI1 wit" a t#pical t"ic%ness t"at is @'M less. T"is pac%age "as Tgull wingT leads protruding fro! t"e two long sides and a lead spacing of '.'D' inc"es. S!all-*utline Integrated Circuit (S*IC) and 1/CC pac%ages. In t"e late 4CC's 1V+1 and TS*1 pac%ages $eca!e t"e !ost co!!on for "ig" pin count devices t"oug" 1AA pac%ages are still often used for "ig"- end !icroprocessors. Intel and A)D are currentl# transitioning fro! 1AA pac%ages on "ig"-end !icroprocessors to land grid arra# (/AA) pac%ages. Ball grid arra# (BAA) pac%ages "ave e8isted since t"e 4C@'s. +lip-c"ip Ball Arid Arra# pac%ages w"ic" allow for !uc" "ig"er pin count t"an ot"er pac%age t#pes were developed in t"e 4CC's. In an +CBAA pac%age t"e die is !ounted upside-down (flipped) and connects to t"e pac%age $alls via a pac%age su$strate t"at is si!ilar to a printed-circuit $oard rat"er t"an $# wires. +CBAA pac%ages allow an arra# of input-output signals (called Area-IF*) to $e distri$uted over t"e entire die rat"er t"an $eing confined to t"e die perip"er#. Traces out of t"e die t"roug" t"e pac%age and into t"e printed circuit $oard "ave ver# different electrical properties co!pared to on-c"ip signals. T"e# re.uire special design tec"ni.ues and need !uc" !ore electric power t"an signals confined to t"e c"ip itself. ("en !ultiple dies are put in one pac%age it is called Si1 for S#ste! In 1ac%age. ("en !ultiple dies are co!$ined on a s!all su$strate often cera!ic itRs called a )C) or )ulti-C"ip )odule. T"e $oundar# $etween a $ig )C) and a s!all printed circuit $oard is so!eti!es fu66#. &.<.; DI*D, In electronics a !io!e is a co!ponent t"at restricts t"e direction of flow of c"arge carriers. ,ssentiall# it allows an electric current to flow in one direction $ut $loc%s it in t"e opposite direction. T"us t"e diode can $e t"oug"t of as an electronic version of a c"ec% valve. Circuits t"at re.uire current flow in onl# one direction t#picall# include one or !ore diodes in t"e circuit design. ,arl# diodes included TcatRs w"is%erT cr#stals and vacuu! tu$e devices (called t"er!ionic valves in Britis" ,nglis" Dialect). Toda# t"e !ost co!!on diodes are !ade fro! se!iconductor !aterials suc" as silicon or ger!aniu!. Semicon!"ctor !io!es
Diode sc"e!atic s#!$ol. Conventional current can flow fro! t"e anode to t"e cat"ode $ut not t"e ot"er wa# around. )ost !odern diodes are $ased on se!iconductor p-n 7unctions. In a p- n diode conventional current can flow fro! t"e p-t#pe side (t"e anode) to t"e n-t#pe side (t"e cat"ode) $ut cannot flow in t"e opposite direction. Anot"er t#pe of se!iconductor diode t"e Sc"ott%# diode is for!ed fro! t"e contact $etween a !etal and a se!iconductor rat"er t"an $# a p-n 7unction. A se!iconductor diodeRs current-voltage or I-9 c"aracteristic curve is ascri$ed to t"e $e"avior of t"e so-called depletion la#er or depletion 6one w"ic" e8ists at t"e p-n 7unction $etween t"e differing se!iconductors. ("en a p-n 7unction is first created conduction $and (!o$ile) electrons fro! t"e 2-doped region diffuse into t"e 1-doped region w"ere t"ere is a large population of "oles (places for electrons in w"ic" no electron is present) wit" w"ic" t"e electrons Treco!$ineT. ("en a !o$ile electron reco!$ines wit" a "ole t"e "ole vanis"es and t"e electron is no longer !o$ile. T"us two c"arge carriers "ave vanis"ed. T"e region around t"e p-n 7unction $eco!es depleted of c"arge carriers and t"us $e"aves as an insulator. 0owever t"e depletion widt" cannot grow wit"out li!it. +or eac" electron-"ole pair t"at reco!$ines a positivel#-c"arged dopant ion is left $e"ind in t"e 2-doped region and a negativel# c"arged dopant ion is left $e"ind in t"e 1-doped region. As reco!$ination proceeds and !ore ions are created an increasing electric field develops t"roug" t"e depletion 6one w"ic" acts to slow and t"en finall# stop reco!$ination. At t"is point t"ere is a R$uilt-inR potential across t"e depletion 6one. If an e8ternal voltage is placed across t"e diode wit" t"e sa!e polarit# as t"e $uilt-in potential t"e depletion 6one continues to act as an insulator preventing a significant electric current. T"is is t"e reverse $ias p"eno!enon. 0owever if t"e polarit# of t"e e8ternal voltage opposes t"e $uilt-in potential reco!$ination can once again proceed resulting in su$stantial electric current t"roug" t"e p-n 7unction. +or silicon diodes t"e $uilt-in potential is appro8i!atel# '.K 9. T"us if an e8ternal current is passed t"roug" t"e diode a$out '.K 9 will $e developed across t"e diode suc" t"at t"e 1-doped region is positive wit" respect to t"e 2-doped region and t"e diode is said to $e Rturned onR as it "as a forward $ias.
I-9 c"aracteristics of a 1-2 7unction diode (not to scale). A diodeRs I-9 c"aracteristic can $e appro8i!ated $# two regions of operation. Below a certain difference in potential $etween t"e two leads t"e depletion la#er "as significant widt" and t"e diode can $e t"oug"t of as an open (non-conductive) circuit. As t"e potential difference is increased at so!e stage t"e diode will $eco!e conductive and allow c"arges to flow at w"ic" point it can $e t"oug"t of as a connection wit" 6ero (or at least ver# low) resistance. )ore precisel# t"e transfer function is logarit"!ic $ut so s"arp t"at it loo%s li%e a corner on a 6oo!ed-out grap" (see also signal processing). In a nor!al silicon diode at rated currents t"e voltage drop across a conducting diode is appro8i!atel# '.K to '.@ volts. T"e value is different for ot"er diode t#pes - Sc"ott%# diodes can $e as low as '.; 9 and lig"t- e!itting diodes (/,Ds) can $e 4.< 9 or !ore (Blue /,Ds can $e up to <.' 9). Referring to t"e I-9 c"aracteristics i!age in t"e reverse $ias region for a nor!al 1-2 rectifier diode t"e current t"roug" t"e device is ver# low (in t"e A range) for all reverse voltages up to a point called t"e pea%-inverse- voltage (1I9). Be#ond t"is point a process called reverse $rea%down occurs w"ic" causes t"e device to $e da!aged along wit" a large increase in current. +or special purpose diodes li%e t"e avalanc"e or 6ener diodes t"e concept of 1I9 is not applica$le since t"e# "ave a deli$erate $rea%down $e#ond a %nown reverse current suc" t"at t"e reverse voltage is Tcla!pedT to a %nown value (called t"e 6ener voltage or $rea%down voltage). T"ese devices "owever "ave a !a8i!u! li!it to t"e current and power in t"e 6ener or avalanc"e region. T'$es of semicon!"ctor !io!e DiodeLener DiodeSc"ott%# DiodeTunnel Diode /ig"t-e!itting diode1"otodiode9aricapSCRSo!e diode s#!$ols &.<.& R,SIST*R A resistor is a two-ter!inal electrical or electronic co!ponent t"at resists an electric current $# producing a voltage drop $etween its ter!inals in accordance wit" *"!Rs lawS T"e electrical resistance is e.ual to t"e voltage drop across t"e resistor divided $# t"e current t"roug" t"e resistor. Resistors are used as part of electrical networ%s and electronic circuits. Ca%c"%ations O#m(s %a T"e relations"ip $etween voltage current and resistance t"roug" a !etal wire and so!e ot"er !aterials is given $# a si!ple e.uation called *"!Rs /awS
w"ere 9 (or 3 in so!e languages) is t"e voltage (or potential difference) across t"e wire in volts I is t"e current t"roug" t"e wire in a!peres and R in o"!s is a constant called t"e resistanceUin fact t"is is onl# a si!plification of t"e original *"!Rs law (see t"e article on t"at law for furt"er details). )aterials t"at o$e# t"is law over a certain voltage or current range are said to $e o#mic over t"at range. An ideal resistor o$e#s t"e law across all fre.uencies and a!plitudes of voltage or current. Superconducting !aterials at ver# low te!peratures "ave 6ero resistance. Insulators (suc" as air dia!ond or ot"er non-conducting !aterials) !a# "ave e8tre!el# "ig" ($ut not infinite) resistance $ut $rea% down and ad!it a larger flow of current under sufficientl# "ig" voltage. 1ower dissipation T"e power dissipated $# a resistor is t"e voltage across t"e resistor !ultiplied $# t"e current t"roug" t"e resistorS
All t"ree e.uations are e.uivalent. T"e first is derived fro! =ouleRs law and ot"er two are derived fro! t"at $# *"!Rs /aw. T"e total a!ount of "eat energ# released is t"e integral of t"e power over ti!eS
If t"e average power dissipated e8ceeds t"e power rating of t"e resistor t"en t"e resistor will first depart fro! its no!inal resistance and will t"en $e destro#ed $# over"eating. Series an! $ara%%e% circ"its Resistors in a parallel configuration eac" "ave t"e sa!e potential difference (voltage). To find t"eir total e.uivalent resistance (R e. )S
T"e parallel propert# can $e represented in e.uations $# two vertical lines TWWT (as in geo!etr#) to si!plif# e.uations. +or two resistors
T"e current t"roug" resistors in series sta#s t"e sa!e $ut t"e voltage across eac" resistor can $e different. T"e su! of t"e potential differences (voltage) is e.ual to t"e total voltage. To find t"eir total resistanceS
A resistor networ% t"at is a co!$ination of parallel and series can so!eti!es $e $ro%en up into s!aller parts t"at are eit"er one or t"e ot"er. +or instance
&.<.< TRA2SIST*R A transistor is a se!iconductor device co!!onl# used as an a!plifier or an electricall# controlled switc". T"e transistor is t"e funda!ental $uilding $loc% of t"e circuitr# t"at governs t"e operation of co!puters cellular p"ones and all ot"er !odern electronics. Because of its fast response and accurac# t"e transistor !a# $e used in a wide variet# of digital and analog functions including a!plification switc"ing voltage regulation signal !odulation and oscillators. Transistors !a# $e pac%aged individuall# or as part of an integrated circuit c"ip w"ic" !a# "old !illions of transistors in a ver# s!all area. )odern transistors are divided into two !ain categoriesS $ipolar 7unction transistors (B=Ts) and field effect transistors (+,Ts). Application of current in B=Ts and voltage in +,Ts $etween t"e input and co!!on ter!inals increases t"e conductivit# $etween t"e co!!on and output ter!inals t"ere$# controlling current flow $etween t"e!. T"e transistor c"aracteristics depend on t"eir t#pe. See Transistor !odels. T"e ter! TtransistorT originall# referred to t"e point contact t#pe $ut t"ese onl# saw ver# li!ited co!!ercial application $eing replaced $# t"e !uc" !ore practical $ipolar 7unction t#pes in t"e earl# 4CD's. Ironicall# $ot" t"e ter! TtransistorT itself and t"e sc"e!atic s#!$ol !ost widel# used for it toda# are t"e ones t"at specificall# referred to t"ese long-o$solete devices. X4Y +or a s"ort ti!e in t"e earl# 4CK's so!e !anufacturers and pu$lis"ers of electronics !aga6ines started to replace t"ese wit" s#!$ols t"at !ore accuratel# depicted t"e different construction of t"e $ipolar transistor $ut t"is idea was soon a$andoned. In analog circuits transistors are used in a!plifiers (direct current a!plifiers audio a!plifiers radio fre.uenc# a!plifiers) and linear regulated power supplies. Transistors are also used in digital circuits w"ere t"e# function as electronic switc"es $ut rarel# as discrete devices al!ost alwa#s $eing incorporated in !onolit"ic Integrated Circuits. Digital circuits include logic gates rando! access !e!or# (RA)) !icroprocessors and digital signal processors (DS1s). Advantages of transistors over vacuu! tu$es Before t"e develop!ent of transistors vacuu! tu$es (or in t"e 3> t"er!ionic valves or 7ust valves) were t"e !ain active co!ponents in electronic e.uip!ent. T"e %e# advantages t"at "ave allowed transistors to replace t"eir vacuu! tu$e predecessors in !ost applications areS S!aller si6e and lig"ter (despite continuing !iniaturi6ation of vacuu! tu$es) 0ig"l# auto!ated !anufacture /ower cost (in volu!e production) /ower possi$le operating voltages ($ut vacuu! tu$es can operate at "ig"er voltages) 2o war!-up period (!ost vacuu! tu$es need 4' to K' seconds to function correctl#) /ower power dissipation (no "eater power ver# low saturation voltage) 0ig"er relia$ilit# and greater p"#sical ruggedness (alt"oug" vacuu! tu$es are electricall# !ore rugged and are !uc" !ore resistant to nuclear electro!agnetic pulses and electrostatic disc"arge) )uc" longer life (vacuu! tu$e cat"odes are eventuall# e8"austed and t"e vacuu! can $eco!e conta!inated) Co!ple!entar# devices availa$le (allowing circuits wit" co!ple!entar#-s#!!etr#S vacuu! tu$es wit" a polarit# e.uivalent to 121 B=Ts or 1 t#pe +,Ts are not availa$le) A$ilit# to control large currents (power transistors are availa$le to control "undreds of a!peres vacuu! tu$es to control even one a!pere are large and costl#) )uc" less !icrop"onic (vi$ration can !odulate vacuu! tu$e c"aracteristics t"oug" t"is !a# contri$ute to t"e sound of guitar a!plifiers) T#pes 121 1-c"annel 212 2-c"annelB=T=+,TB=T and =+,T s#!$ols Transistors are categori6ed $#S Se!iconductor !aterialS ger!aniu! silicon galliu! arsenide silicon car$ide StructureS B=T =+,T IA+,T ()*S+,T) IABT Tot"er t#pesT 1olarit#S 212 121 (B=Ts)? 2-c"annel 1-c"annel (+,Ts) )a8i!u! power ratingS low !ediu! "ig" )a8i!u! operating fre.uenc#S low !ediu! "ig" radio fre.uenc# (R+) !icrowave (T"e !a8i!u! effective fre.uenc# of a transistor is denoted $# t"e ter! f T an a$$reviation for Tfre.uenc# of transitionT. T"e fre.uenc# of transition is t"e fre.uenc# at w"ic" t"e transistor #ields unit# gain). ApplicationS switc" general purpose audio "ig" voltage super-$eta !atc"ed pair 1"#sical pac%agingS t"roug" "ole !etal t"roug" "ole plastic surface !ount $all grid arra# power !odules T"us a particular transistor !a# $e descri$ed asS silicon surface !ount B=T 212 low power "ig" fre.uenc# switc". 3sage In t"e earl# da#s of transistor circuit design t"e $ipolar 7unction transistor or B=T was t"e !ost co!!onl# used transistor. ,ven after )*S+,Ts $eca!e availa$le t"e B=T re!ained t"e transistor of c"oice for digital and analog circuits $ecause of t"eir ease of !anufacture and speed. 0owever desira$le properties of )*S+,Ts suc" as t"eir utilit# in low- power devices "ave !ade t"e! t"e u$i.uitous c"oice for use in digital circuits and a ver# co!!on c"oice for use in analog circuits. C0A1T,R +*3R <.' C*2STR3CTI*2 T"is c"apter contains t"e construction wor% details. It also contains t"e list of tools used in t"e construction wor% and t"e testing and result anal#sis. <.4 CIRC3IT C*2STR3TI*2 T"e circuit $oard consists of t"e vero $oard and all ot"er co!ponents !ounted on it. In its construction t"e vero $oard was cleaned wit" an iron $rus" to re!ove dirt fro! its surface w"ic" !ig"t affect soldering .ualit#. Su$se.uentl# following t"e circuit diagra! t"e co!ponents were !ounted on t"e $oard one after t"e ot"er and soldered. T"e IC was not directl# soldered to t"e $oard $ut was !ounted on an IC soc%et. T"is is to prevent "eat da!age and for ease of replace!ent. 3nits li%e t"e power switc" displa# etc were connected to t"e $oard via fle8i$le wires. In t"e soldering process care was ta%en to ensure t"at t"e soldered 7oints "ave good !ec"anical and electrical contact. Also great care was ta%en to ensure t"at t"e co!ponents were not da!age fro! e8cess "eat fro! t"e soldering iron. T"e following procedures were followed in t"e soldering process. - A <'( pencil t#pe soldering iron was used. - A good .ualit# rosin-core solder was used. - +or t"e iron to properl# conduct "eat t"e soldering tip was well tinned (coated wit" a tin la#er of solder). To %eep t"e tip clean it was wiped fro! ti!e to ti!e on a da!p spurge or clot". - All co!ponent lead and copper fort pads were cleaned and free of o8idation at t"e ti!e of soldering $# lig"tl# $rus"ing t"e! wit" steel wool. - ("ile soldering and unsoldering a safet# glass was used to avoid e#e in7ur# due to fl#ing particle of "ot solder. - T"e top of t"e soldering iron was fir!l# was placed against t"e wire lead and copper pad to "eat t"e connection to $e soldered. Before soldering se!iconductor co!ponents suc" as transistors diode etc. t"e lead near se!i conductor was "eld wit" needle nose pliers or twee6ers to prevent t"e "eat fro! t"e soldering iron fro! getting to into t"e co!ponent. - Soldering flu8 is applied to t"e connection as it is $een "eated. Care was ta%en not to appl# solder directl# onto t"e top of t"e iron. - ,noug" solder was applied to for! a tin s!oot" coating in all !etal part in t"e connection. - T"e "eat was allowed on t"e connection for an I2STA2T after application of t"e solder "as $een stopped. T"is is to aid t"e flow of solder and insure against Z1oor5 or Zcooled5 solder connections. - Care was ta%en not tot !ove t"e soldered connection until t"e solder "as cooled (solidified) t"us reducing t"e possi$ilities of i!proper soldering. - ,8cess lead lengt" were cut as close as possi$le to t"e soldering connections. )*+ ENC,OSURE CONSTRUCTION T"e enclosure was practicall# !ade fro! a s"eet of t"in !etal. 3sing a !eter rule and pencil t"e re.uire s"ape and si6e for t"e enclosure was !ar%ed. T"e parts were t"en 7oined toget"er wit" special plastic glue to for! t"e s"ape s"own $elow. Paste picture here +ig. <.; ,nclosure 3sing a "and drill wit" tin# drilling $it screw "oles and ot"er relevant ventilation "oles were perfor!ed. +actors t"at were considered $efore c"oosing a specific s"ape and si6e include a large enoug" space inside t"e enclosure to prevent over co!pression of t"e circuit $oard. )*- ASSEM.,ING 0avng constructed t"e circuit $oard and t"e enclosure and $eing satisfied wit" t"e functionalit# of t"e constructed circuit t"e pro7ect was asse!$led. Asse!$ling was si!pl# fi8ing t"e circuit $oard fir!l# in t"e enclosure and screwing t"at t"ere was no conducting o$7ect li%e lead $all nail etc inside t"e enclosure and also t"at enclosure was not to s!all for t"e circuit $oard since t"is !ig"t cause co!pression w"ic" !ig"t result to $rea%age or t"e 9ero $oard trac%. 1roper connections were !ade $etween t"e units. T"is was a $eat co!plicated and de!and great care and attention since t"e use of a lot of connecting wires were involved. <.& TESTING AND RESU,T Testing of t"e pro7ect proved satisfactoril#. T"e power cord was connected to t"e !ains and t"e power switc" toggled on. 3sing a !ulti!eter t"e voltage levels at various points were ta%ing to ensure t"at t"e correct a!ount of power was reac"ing all t"e unit. ,8pected voltages were 9cc of all Ics[[[[[[[C9 A2D of all Ics[[[[[[..'9 etc. T"e power suppl# output wavefor! o$served wit" an oscilloscope is s"own $elow.
2e8t resistance test was carried out. T"is was to ensure t"e t"ere was no open or close circuit wit"in t"e $oard strips or t"e connecting wires. .\]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]] T"e test s"ows t"at t"e s#ste! functionalit# corresponds to design intention. . <.<.4 /IST *+ T**/S 3S,D I2 C*2STR3CTI*2 4- Soldering iron ;- 1air of pliers &- Side cutter <- 2ails D- Twee6ers
C0A1T,R +I9, D.' C*2C/3SI*2 A2D R,C*)),2DATI*2 T"is c"apter consists of t"e conclusion and reco!!endation and reference. D.4 C*2C/3SI*2 write this D.; R,C*)),2DATI*2 write this References 4. / 01 (;''') T1ower ,lectronicsS ,nerg# )anager for 0#$rid ,lectric 9e"iclesT. Oak Ridge National Laboratory Review -- (&). Retrieved on ;''K- 44-'H. ;. / 01 Rodrigue6 =ose? et al. (August ;'';). T)ultilevel InvertersS A Surve# of Topologies Controls and ApplicationsT. IEEE ransactions on Ind!strial Electronics )2 (<)S @;<-@&H. &. B./ T"era7a and A.> T"era7a (4CCD) A T,JT B**> *+ ,/,CTRICA/ TC02*/*AB pu$lis" $# pu$lication division of 2r7a construction co!pan# C1F/TD pp 4<D@-4<KH <. Allel C/ Atwood >.( (=o"n Aut"ur II) (4C@&) ,/,CTR*2IC ,2AI2,,RI2A t"ird edition =o"n will# and sons I2C. D. =C )oris (4CHC) ,/,CTR*2ICS? 1RACTICA/ A11/ICATI*2 A2D D,SIA2 pu$. ,dward Arnold pp 4&'. K. R.= )addoc% and D.) Calcult (4CH@) ,/,CTR*2IC? A C*3RS, +*R ,2AI2,,RI2A pu$. /ong!an group /TD ,/BS ,dition pp K'4. @. www.wi%ipedia.co!F!ac"ine H. <'' 06 ,lectrical S#ste!s. "erospaceweb#org. Retrieved on ;''@-'D-;4. C. Allan D.=. (4CC4) T1ower transfor!ers G t"e second centur#T Power Engineering $o!rnal I,, . 4'. 44. Di8on /lo#d T,dd# Current /osses in Transfor!er (indings and Circuit (iringT 4;. +lanagan (illia! (4CC&). %andbook of ransformer &esign and "pplications. )cAraw- 0ill. ISB2 '-'@';-4;C4-'. 4&. 0arlow =a!es (;''<). Electric Power ransformer Engineering. CRC 1ress. ISB2 '- H<C&-4@'<-D. 4<. 0ind!ars" =o"n (4C@@). Electrical Mac'ines and t'eir "pplications( )t' edition. ,8eterS 1erga!!on. ISB2 '-'H-'&'D@&-&. 4D. International ,lectrotec"nical Co!!ission. *tto Blat"# )i%sa D^ri >_rol# Lipernows%#. IE* %istory. Retrieved on ;''@-'D-4@. 4K. >u$o T.? 0. Sac"s ` S. 2adel (;''4) +Opport!nities for new appliance and e,!ipment efficiency standards- A!erican Council for an ,nerg#-,fficient ,cono!# at p&C 4@. )c/aren 1eter (4CH<). Elementary Electric Power and Mac'ines. ,llis 0orwood. ISB2 '-<@';-''D@-J. 4H. )c/#!an Colonel (illia! (;''<). ransformer and Ind!ctor &esign %andbook. CRC. ISB2 '-H;<@-D&C&-&. C"arging unit Switc"ing Circuit Dc-Ac Inverter Driver Step-up Transfor!- er T"er!al )onitor And indicator /ogic gate 1ulse Aenerator