Ace Valve

ACE VALVE COMPANY LIMITED

Ht tp://www.ace-valve.co.kr
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Contents
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Dear Sir,
ACE VALVE is fully committed to a prominent global enterprise with world leading
technology to manufacture of the various valves, especially butterfly valves to the shipbuilding,
off shore, oil & gas industries as well as chemical and petro-chemical plants, desalination, power
plant, water works, and other industrial piping works.
ACE VALVE is certified with ISO 9001 as well as ISO 14001 quality assurance certificate, and
carries approval by certifying authorities world wide such as classification societies and other
third party firms.
The reputation has been built over the decades with dedication, perseverance and a lot of hard
work on the needs of customers.
ACE VALVE will accelerate its effort to devote with customer's satisfaction in the best quality
and on time delivery.
Thank you.
Y. H. KOO/ President
The 21 century vision of ACE is to become "the most excellent company in
the all kinds of butterfly valves and filling with an art technology in 21 C"
CEO MESSAGE
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Certification Certification
Main Products
Concentric Butterfly Valve for General Purpose
Double Eccentric High-Performance Butterfly Valve
Double Eccentric Cargo Oil Butterfly Valve
Eccentric Disc Seated Butterfly Valve
Triple Eccentric Metal Seat Butterfly Valve
Cryogenic Butterfly Valve
Cryogenic Gate, Globe and Check Valve
Gate, Globe and Ball Valve
Resilient Seat Gate Valve
Air Vacuum Relief Valve
Gas Shut off Valve for Electric Transformer
Check Valve
Other Special Valves
Pipe Couplings, Dismantling joint
Hydraulic Actuators
Valve Remote Operation System
On off and Control Valve
General Introduction
Organization
PRESIDENT
QUALITY
ASSURANCE
TECHNICAL
SALES TEAM
PRODUCTION
TEAM
RESERCH AND
DEVELOPMENT
ASSIST
SECTION
QUALITY ASSURANCE
SECTION
DOMESTIC
SECTION
PRODUCTION 1. DESIGN SECTION
GENERAL
AFFAIRS SECTION
INSPECTION
SECTION
OVERSEAS
SECTION
PRODUCTION 2.
PRODUCTION 3.
MATERIAL
PROCUREMENT
R&D SECTION ACCOUNTING SECTION
COMPANY PROFILE
Company Name
ACE VALVE COMPANY LIMITED.
President Youn Hoe, Koo
Head Office & Factory
San 2-2 Mangdeok-ri, Juchon-Myun,
Gim Hae, Gyung-Nam, Korea.
TEL : +82-55-310-8000 FAX : +82-55-329-0656~8
E-mail:acevalve@acevalve.co.kr
Http://www.ace-valve.co.kr
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Brief History
We make every possible effort to develop valves with technological
innovation for resistant to corrosion of high quality and high efficiency
ceaselessly
Apr. Established as a Valve Manufacturing Company for Various Kinds of Valve.
Apr. Restructured as Ace Valve Company Limited for Butterfly Valve Exclusively.
Aug. Awarded ISO 9001 by BVQI.
Aug. Delivered Butterfly Valve of Hyundai Heavy Industries Co., Ltd.
Aug. Exported Butterfly Valve of Hitachi Zosen Corporation in Japan.
Sep. Delivered Butterfly Valve of Samsung Heavy Industries Co., Ltd.
Oct. Delivered Butterfly Valve of Daewoo Shipbuilding & Marine Engineering Co., Ltd.
Dec. Received Type Approval Certificate for Butterfly Valve of Fire Safe Type from DNV.
Dec. Exported Butterfly Valve for Great Man-Made River Authority in Libya.
Mar. Exported Butterfly Valve of Universal Shipbuilding Corporation in Japan.
Jun. Designated as an Superior Exporting Firm from Korea Authority.
Jul. Delivered Cryogenic Butterfly Valve for LNG.
Jul. Designated as an Excellent INNO-BIZ Firm from Korea Authority.
Feb. Received Type Approval Certificate for Various Valves from DNV.
May. Received Type Approval Certificate for All kinds of Butterfly Valves from ABS.
May. Approved by Exxon Mobil as an Official Vendor of Butterfly Valves.
Feb. Awarded ISO 9001 with 2000 Edition from BVQI.
Mar. Delivered Air Vacuum Relief Valve and Fittings.
Jul. Received Type Approval Certificate from Bureau Veritas.
Nov. Delivered Butterfly Valve of Doosan Heavy Industries & Construction Co., Ltd.
1995
2000
2001
2002
2003
2004
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Brief History
Feb. Exported Butterfly Valve of Mitsubishi Heavy Industries Co., Ltd.
Mar. Awarded ISO 14001 from BVQI.
Oct. Registered as an Official Vendor of Korea Power Co., Ltd.
Jan. Approved as Official Vendor by Ministry of Energy State of Kuwait.
Apr. Authorized for Research & Development Institute from Korea Authority.
Sep. Approved as Official Vendor by Saudi Aramco Company.
Dec. Developed Cryogenic Globe Valve for LPG.
Feb. Approved as Official Vendor by Ministry of Public Works of Kuwait.
May. Delivered Triple Eccentric Metal Seat Butterfly Valve.
May. Delivered Mechanical Coupling PN28 X 2400mm.
Sep. Approved as Official Vendor by Kuwait Oil Company.
Oct. Developed Cryogenic Globe Valve for LNG.
Nov. Approved as Official Vendor by Kuwait National Petroleum Company.
Nov. Increased the Capital US$2.1 million.
Nov. Delivered Butterfly Valve of POSCO Engineering & Construction Co., Ltd.
Dec. Delivered Cryogenic Globe Valve for LPG.
Jan. Authorized for CE Mark.
Apr. Registered as an Official Vendor of Samsung Engineering Co., Ltd. In Korea.
Jun. Authorized for API Monogram(API 609).
Jul. Technology Transfer of Valve Remote Control System for Electro-Hydraulic Actuator
from Hyundai Heavy Industries Co., Ltd.
Jan. Obtained Gost-R Certificate.
Mar. Developed Class 2500 Triple Eccentric Metal Seated Butterfly Valve.
Apr. Delivered 1050mm(LNG Cryogenic) / 1500mm Triple Eccentric Metal Seated Butterfly
Valve.
Jun. Delivered Butterfly Valve for U.K CVF Carrier.
Nov. Developed Dismantling Joint(Flexible Coupling) 150LB X 4000mm.
Nov. Increased the Capital US$3.0 million.
Dec. Developed Valve Remote Operation System.
Sep. Delivered Valve Remote Operation System for 158K Crude Oil Tanker to Sung dong
Shipbuilding & Marine Engineering Co., Ltd.
2005
2006
2007
2008
2009
2010
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Ace Valve manufactures various kinds of butterfly valve to meet specific requirements of each
specific industrial applications. The technology used in the manufacturing the valves is
advanced and developed with patent, and has been endorsed by major firms and engineering
companies in the world. Ace Valve also manufactures special valves such as check valves, air
vacuum relief valves, resilient seated gate-valves, slide gate-valves, high-pressure and high-
temperature valves, flexible couplings, and other accessories related etc. Continuous research
and development has resulted in a new generation of metal-seated butterfly valves with
movable double / triple-eccentric mechanism, which is under patent application.
Ace Valve - Double Eccentric High Performance & Cargo,
Concentric, and Cryogenic Butterfly Valves
FEATURES OF ACE VALVE
ACE VALVE has designed and developed with following features which will be satisfied with
customers in various service.
The face to face dimensions are provided in accordance with ISO 5752, KSV 7490, JIS B2032, JIS F7480,
BS 5155, DIN 2501 or MSS SP68, AWWA C504, and API609.
The rubber seat is designed to contact the disc all around simultaneously when the disc is closed position
only to avoid movement of seat by disc and unnecessarily high torque.
A groove is provided in way of mid part of body all around to fasten the seat in the body to avoid movement
of rubber seat by unnecessary forces.
An o-ring shape seal is provided in way of shaft hole in the rubber seat to minimize operating torque.
The o-ring with retainer is provided for the shaft hole in the body as a secondary sealing with low torque.
Taper pin to be provided to fix disc to the shaft.
All valves provide the flow in bi-direction with bubble tight.
The ball shape of the seat shall minimize the scratch damages caused by foreign articles in
the fluid.
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The parts are exchangeable each other for quick repair works and maintenance.
V- packing with gland bush keeps the sealing in way of valve stem perfectly without additional
tightening activity after operating of the valve.
The retainer together with seat ring shall work independently from the face of the valve to avoid force
from adjoined pipe flange.
Top flange is provided in accordance with international standard, ISO 5211, and easy modification
work is available between manual and remote type without any special equipment.
The retainer together with spring assisted and pressure-energized seat ring shall be remained
independently from the adjacent pipe as the retainer is separated from the flange face of the valve.
Semi-lug or flange type cargo valve is available in accordance with marine standard to allow the
removal of the piping downstream of the valve under the condition of keeping the closed valve with tap
holes and jack bolts to avoid spillage of liquid in the upstream pipe.
Metal seated valve is available with modified double offset version.
AV-C Series
Concentric Butterfly Valve
AV-H, M, and F Series
High-performance
Butterfly Valve
AV-D Series
Damper Valve
AV-O Series
Double Eccentric Cargo
Butterfly Valve
AV-A Series
Air Valve
AV-K Series
Dual Disc Wafer
Check Valve
AV-L Series
Cryogenic LNG LPG
Butterfly Valve
AV-L Series
Cryogenic Globe & Gate
Valve
ACE VALVE PRODUCTS
All kinds of butterfly valves conform to KS, JIS, ANSI, API, DIN, BS and ISO
Now we challenge the whole world market of butterfly valve
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AV-TM Series
Triple Eccentric Metal Seated
Butterfly Valve
AV-S Series
Gate Valve
AV-G Series
Globe Valve
AV-B Series
Ball Valve
AV-RA Series
Hydraulic Actuator
(Rack & Pinion Type)
AV- HA Series
Hydraulic Actuator
(Scotch Yoke Type)
AV-CK Series
Combined Check Valve
AV-CP Series
Flexible Coupling
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Valve Remote Operation System
Control Console
AV-E Series
Disc Seated Butterfly Valve
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Concentric Butterfly Valves
Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of Specification of
Specification of
The Concentric Butterfly Valves of concentric butterfly valve feature is a
symmetrical disc design, ensuring favorable flow-characteristics, and low
pressure-drop. The concentric shaft ensures low operating torque. Concentirc
butterfly valve can be manufactured with the sizes up to 3,000mm, with
replaceable rubbber seat, with various kind of materials. The valve shall be capable
of bi-directional flow with bubble tight shut-off at full rating pressure. The unique
seat design with retaining points, virtually eliminates any seat movement during
open / close operation of the disc. A PTFE / PFE lined body is also available for
chemically high-corrosive fluid conditions.
TYPE NUMBERING SYSTEM
AV-CWR Concentric WAFER type Rubber lined Butterfly Valves
AV-CSR Concentric SEMI-LUG type Rubber lined Butterfly Valves
AV-CLR Concentric LUG type Rubber lined Butterfly Valves
AV-CFR Concentric FLANGE type Rubber lined Butterfly Valves
STANDARD COMPLIANCE
ACE Concentric Butterfly valves conform to ISO 5752, KSV 7490, JIS F 7480,
JIS B 2032, JIS B 2064, API 609, BS5155, DIN2501.
PRODUCTION RANGE
SIZE : DN50mm (2 inch) ~ DN3000mm (120 inch)
RATING PRESSURE : Up to 16bar
RATING TEMPERATURE : -20 ~ +200
APPLICABLE FLANGE
KS/JIS 5K, 10K, 16K ANSI B 16.1 Class 125LB
ANSI B 16.5 Class 150LB BS 4504 PN 6, PN10, PN16
DIN 2501 PN 6, PN10, PN16 ISO 2084 PN 6, PN10, PN16
Concentric Butterfly valves
The Concentric Design
Center of Shaft in the Center of Pipe / Center of the Valve Seat
Applicable for BUTTERFLY VALVE WITH ELASTOMER LINING.
The valve shall be a 90 turn clockwise to close, non-jamming, and resilient
seated valve for zero leakage service.
The valve shall be torque seated and designed in such a manner that the disc can
not be rotated the seat without the actuator.
Also this valve enables the fluid perfect shut-off regardless of the flow direction.
Symmetric disc design ensures favourable flow characteristics and low pressure
drop
Concentric shaft ensures low operating torque
Lining gives a good protection to valve body and acts as flange gasket
- Shaft penetrates the valve seat
- Limited choice of seating materials(Elastomer only)
Schema of Concentric type
Part List
MATERIAL
CAST IRON / DUCTILE IRON
STAINLESS STEEL / CARBON STEEL
(NICKEL) ALUMINUM BRONZE
STAINLESS STEEL / ALLOY STEEL
(NICKEL) ALUMINUM BRONZE
NBR / VITON / SILICON
STAINLESS STEEL(SS304, 316, 410, 420, 17-
4PH), MONEL, DUPLEX
STAINLESS STEEL or MONEL
RUBBER SAME AS SEAT MATERIAL
BRONZE, STAINLESS STEEL, STEEL(HOT DIP GALV.)
STAINLESS STEEL
PTFE + pb
RUBBER SAME AS SEAT MATERIAL
CARBON STEEL / STAINLESS STEEL / AL-
BRONZE / MILD STEEL
STEEL / STAINLESS STEEL
MILD STEEL, if necessary
PART NAME P.NO.
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BODY
DISC
SEAT
STEM
DISC PIN
O-RING
PACKING GLAND
GLAND BOLT
BEARING
O-RING
BOTTOM COVER
BOLT & WASHER
KEY or SQUARE
Operations
The following operation of the valve is possible depending on the valve location,
the type of work and service of the valve to be provided.
Manual lever operation
Manual worm gear operation
Single or double acting pneumatic actuator operation
Hydraulic actuator operation
Electric motor actuator operation
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Design Features
DISC SEAT DESIGN (Triple sealing system)
Ace valve has triple sealing system on the connection part of stem and
seat which is improved construction compare to that having only
simple structure occurring frequent leakage problem when the body
slightly deviates from central axis.
The first seal : It shows perfect sealing effect with the minimum
friction by the connection with the slope and the globular shape.
The second seal : Even if the shaft is declined by the fluid pressure to
keep the position by the seal structure around shaft will be remained
without collapse for perfect sealing. The third seal : Ace valve has o-
ring and gland bush(top cover) independently from operating unit.
DISC PIN DESIGN
Taper pin to be provided to fix disc in to the shaft, instead of
thread bolt to avoid unexpected releasing of the thread caused by
the environmental vibration.
SHAFT SEALING (Gland bush with O-ring)
An O-ring with gland bush is provided for the shaft hole in the
body as a third sealing device but low torque.
The O-ring can be kept by gland bush (top cover) in any case.
Oilless bearing is provided to minimize operating torque.
DISC SEAT (Completely spherical shape)
The grooves are provided in way of mid and each end part of
body around to fix the seat in the body to avoid movement or
detachment of rubber seat by unexpected forces.
Ball shape rubber to be provided to contact with flat shape disc
which gives central position of disc because shorter distance at
center line compare to longer diagonal length at disc end.
Concentric Butterfly valves
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High performance butterfly valves are widely used in product and chemical tankers,
offshore / on shore to NACE MR0175, oil and gas field chemical, petrochemical
plants, and high pressure piping systems. The valves are complied with API 607
Edition 4 fire safety standards. Adoption of a spring-loaded soft PTFE seat gives
flexibility and secures long life, even with frequent operation.
The soft seated valve shall be capable of bi-directional flow and provide bubble
tight shut-off at full rated pressure.
TYPE NUMBERING SYSTEM
AV-HWR High-performance WAFER type Rubber seat Butterfly valves
AV-HSR High-performance SEMI-LUG type Rubber seat Butterfly valves
AV-HLR High-performance LUG type Rubber seat Butterfly valves
AV-HFR High-performance FLANGE type Rubber seat Butterfly valves
AV-HWT High-performance WAFER type Teflon seat Butterfly valves
AV-HST High-performance SEMI-LUG type Teflon seat Butterfly valves
AV-HLT High-performance LUG type Teflon seat Butterfly valves
AV-HFT High-performance FLANGE type Teflon seat Butterfly valves
AV-MHW High-performance WAFER type Metal seat Butterfly valves
AV-MHS High-performance SEMI-LUG type Metal seat Butterfly valves
AV-MHL High-performance LUG type Metal seat Butterfly valves
AV-MHF High-performance FLANGE type Metal seat Butterfly valves
AV-FHW High-performance WAFER type Fire safe seat Butterfly valves
AV-FHS High-performance SEMI-LUG type Fire safe seat Butterfly valves
AV-FHL High-performance LUG type Fire safe seat Butterfly valves
AV-FHF High-performance FLANGE type Fire safe seat Butterfly valves
STANDARD COMPLIANCE
The face to face dimension shall be in accordance with API 609, ISO 5752, KSV
7490, JIS F7480, BS 5155 or MSS SP-68
APPLICABLE FLANGE
KS/JIS 5K, 10K, 16K, 20K, 30K ANSI B 16.5 Class 150LB, Class 300LB
BS 4504 PN6, PN10, PN16, PN25 ISO 2084 PN6, PN10, PN16, PN25
DIN 2501 PN6, PN10, PN16, PN25
PRODUCTION RANGE
SIZE : DN50mm (2 inch) ~ DN1200mm (48 inch)
WORKING PRESSURE : 0bar ~ 30bar
WORKING TEMPERATURE : -20 ~ +250 (Soft seat)
WORKING TEMPERATURE : -100 ~ +400 (Metal seat)
Specification of
Specification of
High-Performance Butterfly Valves High-Performance Butterfly Valves
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The High-performance Design
The axis of disc rotation is double eccentric offset to the seat ring.
When the disc rotates, it unseats a small turning angle by the cam effect.
This prevents seat abrasion and provides perfect seal for a long period.
Application of piping system
This product is of heavy load designed for high pressure flow application.
Marine tankers-shipbuilding
Offshore / Onshore plants, oil/gas production platform
Chemical and petro-chemical plants
Military application
Fire safe piping system
High-performance Butterfly valves
Operations
The valve shall be operated with the following actuators which selected depending on location of valve, the
type of work and service for which the valve is used.
Manual lever operation
Manual worm gear operation
Single or double acting pneumatic actuator operation
Hydraulic actuator operation
Electric motor actuator operation
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BODY
DISC
SEAT
STEM
DISC PIN
RETAINER
RETAINER BOLT
THRUST PLATE
BOTTOM COVER
BOTTOM BOLT
BOTTOM GASKET
PACKING GLAND
PACKING
ACTUATOR STAND
STEM BEARING
STEM BEARING
BOLT & NUT
SET BOLT
THRUST BOLT
CAST IRON, DUCTILE IRON, CAST STEEL,
STAINLESS STEEL, AL-BRONZE
CAST STEEL, STAINLESS STEEL,
AL-BRONZE
SS. STEEL, TEFLON, RUBBER
SS. STEEL (304, 316, 316L, 630), Monel
STAINLESS STEEL
STAINLESS STEEL, AL-BRONZE
STAINLESS STEEL
BRONZE, STAINLESS STEEL
MILD STEEL, STAINLESS STEEL, AL-BRONZE
STAINLESS STEEL, MILD STEEL
TEFLON, GRAPHITE, RUBBER
SS. STEEL, MILD STEEL, BRONZE
TEFLON, GRAPHITE, RUBBER
MILD STEEL
STAINLESS STEEL + TEFLON
STAINLESS STEEL + TEFLON
STAINLESS STEEL, MILD STEEL
STAINLESS STEEL
STAINLESS STEEL
MATERIAL PART NAME P.NO.
Part List
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SEAT RETAINER RING
(Installation configuration in the pipe line)
Flexible teflon seat compensated by flexible spring withstand longer
and can minimize the possibility of scratches by foreign article in the
fluid than that of pure hard teflon.
The seat provides bubble tight at bi-direction full rated pressure.
SEAT RETAINER RING
(Installation configuration in the pipe line)
The retainer together with spring assisted self energized seat ring
shall work independently from the adjacent pipe in case of the
retainer separated from the flange face of the valve as required by
authority and the operating torque can be kept constant without
variation by pressure from adjacent pipe flange.
TOP FLANGE (ISO 5211) For Actuator
The top flange of butterfly valve is one of most important parts for
mounting of actuators.
ACE VALVE provides top flange in accordance with International
Standard, ISO 5211 and easy modification works can be available for
various type actuator without any special tool or equipment which
the remote actuator provided by actuator makers.
SEMI LUG TYPE
Ace valve provides semi lug type or flange type connection end of
valve in accordance with JIS F 7480 in addition to wafer type valve.
Semi-lug type connection shall allow the removal of the piping
downstream of the valve under the condition of keeping the closed
valve with tap holes and jack bolts to avoid spilling of liquid in the
upstream pipe, while wafer type valve should be released from the
pipe which requires additional works such as pumping and cleaning
of the spillage at bottom in addition to manpower for removing and
re-installing of the valve.
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Design Features
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Specification of
Double Eccentric Cargo Oil Butterfly
Valves
Ace Valves rubber seated double eccentric butterfly valve feature
is a heavy loaded design for high-pressure and high flow-rate
applications. They have been widely adopted for oil and gas valves
in oil tankers, FPSO onshore / offshore field and high flow-rate
piping systems. The delicate design of the seat ring keeps the
retainer free from any pressure from flanges on adjacent pipes,
misaligned flanges or flexibility in the pipes.
Moreover, it minimizen the foreign articles remained on the seat in
order to reduce damage of seat ring.
The valve shall be capable of bi-directional flow and provide
bubble tight shut-off at full rated pressure.
TYPE NUMBERING SYSTEM
AV-OSR Double Eccentric SEMI-LUG type Butterfly valves
AV-OLR Double Eccentric LUG type Butterfly valves
AV-OFR Double Eccentric FLANGE type Butterfly valves
STANDARD COMPLIANCE
The face to face dimension shall be in accordance with KSV 7490,
JIS F 7480
PRODUCTION RANGE
SIZE : DN50mm (2 inch) ~ DN1000mm (40 inch)
WORKING PRESSURE : up to 30bar
WORKING TEMPERATURE : -20 ~ +250
APPLICABLE FLANGE
KS/JIS 5K, 10K, 16K, 20K, 30K
ANSI B 16.5 Class 150LB, 300LB
BS 4504 PN6, PN10, PN16, PN25
ISO 2084 PN6, PN10, PN16, PN25
DIN 2501 PN6, PN10, PN16, PN25
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Double Eccentric Cargo Oil Butterfly valves
The Double Eccentric Design
It effects friction-free contact between disc and seat since the rotation
axis(stem) of the valve disc is shifted from the center by a distance of
the width of A and B, a cam effect is produced which prevents from
wearing the seal surface, lessens seating torque and offers long service
life and easy operation.
Application of piping system
Crude oil and product oil piping system
Tank cleaning system
Cargo tank Venting and Inert gas system
Sea water system
Fuel oil and Diesel oil system
Other piping system where applicable
It is provided of heavy load designed for high pressure and high-flow rate
application.
Operations
The valve shall be operated with the following actuators which selected depending on location of
valve, the type of work and service for which the valve is used.
Manual lever operation
Manual worm gear operation
Single or double acting pneumatic actuator operation
Hydraulic actuator operation
Electric motor actuator operation
P.NO.
BODY
DISC
RETAINER
SEAT
STEM
GLAND BUSH
RETAINER BOLT
THRUST PLATE
STEM BEARING
PACKING
BOTTOM COVER
GLAND BOLT
BOTTOM BOLT
DISC PIN
CAST IRON / DUCTILE IRON
STAINLESS STEEL / CARBON STEEL
(NICKEL) ALUMINUM BRONZE
STAINLESS STEEL
(NICKEL) ALUMINUM BRONZE / ALLOY STEEL
STAINLESS STEEL / CARBON STEEL
ALUMINUM BRONZE
NBR / VITON
STAINLESS STEEL(304, 316, 410, 630, Monel)
STANLESS STEEL / BRONZE
STAINLESS STEEL
STAINLESS STEEL + Teflon / BRONZE
STAINLESS STEEL + Teflon / BRONZE
NBR / VITON
CAST IRON / DUCTILE IRON
STAINLESS STEEL / CARBON STEEL
ALUMINUM BRONZE
STAINLESS STEEL
STAINLESS STEEL, MILD STEEL
STAINLESS STEEL
PART NAME MATERIAL
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Part List
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Double Eccentric Cargo Oil Butterfly valves
SEAT RETAINER RING (Flange faced retainer)
The seat is designed having round shape to avoid foreign articles
in the oil to be remained on the seat. The rubbber seat to be
adhered on the metal retainer by heat treatment to minimize the
damage of rubber by high liquid shock.
The seat provides bubble-tight at bi-direction flow full rated
pressure.
SEAT RETAINER RING (Flange faced retainer)
The retainer together with seat ring shall work independently
from the adjacent pipe as the retainer is separated from the flange
face of the valve and operating torque of the valve shall be kept
constant as the pipe flange shall not pressurize the retainer and
seat ring.
The global standard such as ANSI requires retainer separated
from valve flange.
SHAFT SEALING (Gland bush with V-Packing)
V-packing with gland bush keeps the sealing in way of valve
stem perfectly without additional tightening device after
operating of the valve while other packing requires additional
tightening work with the packing adjustment screw.
SEMI LUG TYPE
Ace valve provides semi lug type or flange type end of valve in
accordance with JIS F 7480 in addition to wafer type valve.
Semi-lug type connection shall allow the removal of the piping
downstream of the valve under the condition of keeping the
closed valve with tap holes and jack bolts to avoid spilling of
liquid in the upstream pipe, while wafer type valve should be
released from the pipe which requires additional works such as
pumping and cleaning of the spillage at ship's bottom in addition
to manpower for removing and re-installing of the valve.
Design Features
Specification of
Eccentric Disc Seated Butterfly Valves
With a wide range of production, up to 4,000mm in size, the eccentric
butterfly valves are developed for applications in waterworks, power plants,
desalination plants and other similar industrial plants, with compliance to
AWWA C-504, BS 5155 JIS B2064. They are available in a variety of body
and disc materials. Rubber linings, epoxy coating and cathodic protection are
available for installation in corrosive atmospheric conditions.
The disc seat design facilitates easy replacement of the seat and maintains seat
pressure of up to 40bar. Since the disc seated butterfly valves are capable of
manual or remote operation, electric and pneumatic actuators can be provided
according to clients requirements.
The valve shall be capable of bi-directional flow and provide bubble tight
shut-off at full rated pressure.
TYPE NUMBERING SYSTEM
AV-EWR Disc Sealed Eccentric WAFER type Butterfly valves.
AV-EFR Disc Sealed Eccentric FLANGE type Butterfly valves.
STANDARDS COMPLIANCE
The face to face dimension in accordance with KS/JIS, BS, AWWA,
DIN or other STANDARDS are available upon request.
Hard or soft rubber lined valve body & disc is available according to
customers request.
PRODUCTION RANGE
SIZE: 80A (3inch) ~ 4000A (160inch)
WORKING PRESSURE: 0 bar ~ 40 bar
WORKING TEMPERATURE: -20 ~ +200
APPLICABLE FLANGE
KS/JIS 10K, 16K, 20K, 30K, 42K
ANSI B 16.1 Class 125LB, 250LB
ANSI B 16.5 Class 150LB, 300LB
AWWA C207 Class D, E
BS 4504, PN6, PN10, PN16, PN25, PN40
ISO 2084, PN6, PN10, PN16, PN25, PN40
DIN 2501, PN6, PN10, PN16, PN25, PN40
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Eccentric Disc Seated Butterfly Valves
The Single or Double Eccentric Design
Applicable for butterfly valve with interchangeable soft seat.
Circular unbroken seats on disc and in body.
Simple maintenance.
Change of seat ring by dismantling of the retaining ring only.
Wide variety of seat materials available.
Suitable for installation in Medium Range Pressure System (<40 / )
No limitation on corrosiveness of medium with proper seat material.
Part List
Operations
The following operating actuator of the valve is available, depend on location and the condition of work and
service for which the valve is installed.
Manual lever operation
Manual worm gear operation
Single or double acting pneumatic actuator operation
Hydraulic actuator operation
Electric motor actuator operation
PART NAME METERIAL No
BODY
Ductile iron / Cast steel
Stainless steel / Ni-AL Bronze
1
SEAT
BODY SEAT
DISC
NBR, EPDM, VITON
Stainless steel / Ni-AL Bronze
Ductile iron / Cast steel
Stainless steel / Ni-AL Bronze
3
3.1
2
STEM Stainless steel / Monel 4
DISC PIN
RETAINER
Stainless steel / Monel
Stainless steel / Ni-AL Bronze
5
6
PACKING GLAND
Ductile iron / Cast steel
Stainless steel / Ni-AL Bronze
7
GLAND RING Bronze / Stainless steel 8
BOTTOM COVER
Ductile iron / Cast steel
Stainless steel / Ni-AL Bronze
9
STAND
Carbon steel / Cast steel
Ductile iron / Stainless steel
10
STEM BEARING
V-PACKING
THRUST PLATE
BOTTOM O-RING
BODY SEAT O-RING
Stainless Steel, Bronze, Oilless Bearing
NBR, EPDM, VITON
Bronze / Stainless steel
NBR, EPDM, VITON
NBR, EPDM, VITON
11
12
13
15
71
4
11
3.1
71
3
6
2
5
11
1
12
8
7
10
4
13
15
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Applications
Desalination
Power plant
Others
Hydro Test Specifications
Salt water service
Sea water
Design Features
Series
"Hydrostatic Shell test"
"Hydrostatic Seat test"
ISO Series
1.5 x maximum sevice pressure
1.1 x working service pressure
AWWA Series
2.0 x maximum sevice pressure
working service pressure
- It is designed rubber seat to be inserted in the disc.
- More suitable rubber seat can be adopted in accordance with
characteristics of fluid.
- Rubber seat can be exchanged without dismantling of pipeline.
- It is designed rubber seat to be inserted in the disc.
- More suitable rubber seat can be adopted in accordance with
characteristics of fluid.
- Rubber seat can be exchanged without dismantling of pipeline
- An additional ring is inserted in the body to replace seat ring on the
contacting area between body seat and disc seat.
- The respective maintenance work is possible for seat and disc seat.
- It is designed rubber seat to be inserted in the disc.
- More suitable rubber seat can be adopted in accordance with
characteristics of fluid.
- Rubber seat can be exchanged without dismantling of pipeline
- Corrosion prevention is available with special coating on the body and
disc.
- It is designed rubber seat to be inserted in the body
- It is more effective design for the disc material of stainless steel.
- More suitable rubber seat can be adopted in accordance with
characteristics of fluid.
- No sealing provision is required on the disc.
24
Specification of
Triple eccentric metal seated butterfly valves are widely used in plant and high pressure
piping system.
The metal seat shall be consisted of laminated seat or solid seat.
The valve shall be capable of bi-directional flow bubble tight shut-off at full rated
pressure.
TYPE NUMBERING SYSTEM
AV-TMW Triple Eccentric wafer type metal seated butterfly valves.
AV-TML Triple Eccentric lug type metal seated butterfly valves.
AV-TMF Triple Eccentric flange type metal seated butterfly valves.
STANDARDS COMPLIANCE
The face to face dimension shall be in accordance with API609, ISO5752, DIN 3203,
MSS-SP-68, JIS F7480, JIS B2032, KSV7490.
Fire safe design shall be in accordance with API607, 6FA and BS6755.
PRODUCTION RANGE
SIZE : 50mm (2inch) ~ 2000mm (80inch)
End connection ANSI B16.5, 16.47 Class 150LB-2500LB
Working temperature : -196

C ~ 815

C
Working pressure : Maximum 6,000psi(400 kg / Cm
3
)
APPLICABLE FLANGE
ANSI B 16.5, 16.47, 150LB-300LB-600LB-900LB, 1500LB, 2500LB
KS/JIS 5K, 10K, 16K, 20K, 30K, 40K, 63K
BS 3293, DIN 2501, ISO 7005, PN6, PN10, PN16, PN20, PN25, PN40
PN50, PN110, PN150, PN260, PN420
APPLICATION IN MAJOR INDUSTRIES
Petroleum refinery
Nuclear power plants
Fossil power plants
Cryogenic services
Petrochemical plants
Exhaust gas line & Steam line
Fire safe line
Triple Eccentric Metal Seated Butterfly Valves
Triple Eccentric Metal Seated Butterfly valves
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Application in major industries
Petroleum refinery Nuclear power plants
Fossil power plants Cryogenic services
Petrochemical plants Exhaust gas line & Steam line
Firesafe line
Classification by Connection
WAFER : The valve to be installed with long bolts between the flanges
at adjacent pipe without flange on the valve.
LUG : A pair of thread bolt holes to be provided upper and lower
side in order to hold the valve.
FLANGE : Both end with complete flange suitable to connect with
general pipe flange.
Operations
The following operation of the valve is available. The choice of operation depends on the
valve location and the type of work and service for which the valve is provided.
Manual lever operation
Manual worm gear operation
Single or double acting pneumatic actuator operation
Hydraulic actuator operation
Electric motor actuator operation
10
7
12
11
4
1
3
5
2
6
71
11
15
9
13
Part List
PART NAME METERIAL No
BODY
DISC
Cast steel / Stainless steel Ni-Al-Bronze
Cast steel / Stainless steel Ni-Al-Bronze
1
2
STEM
DISC PIN
Stainless steel / Monel
Stainless steel / Monel
4
5
SEAT
Stainless steel + Graphite Laminated
Stainless steel / Monel
3
STEM BEARING
Stainless steel + Teflon
Stainless steel / Bronze
11
PACKING Graphite 12
THRUST PLATE
Stainless steel + Teflon
Stainless steel / Bronze
13
BOTTOM GASKET
SEAT GASKET
Graphite
Graphite
15
71
RETAINER
PACKING GLAND
BOTTOM COVER
ACTUATOR STAND
Cast steel / Stainless steel Ni-Al-Bronze
Cast steel / Stainless steel Ni-Al-Bronze
Cast steel / Stainless steel Ni-Al-Bronze
Carbon steel
6
7
9
10
Triple Eccentric Metal Seated Butterfly valves
STEM CENTER LINE
SEAT CENTER LINE
VALVE CENTER LINE
STEM CENTER LINE
RETAINER
GASKET
LAMINIATED
SEAL RING
Triple eccentric design principle
Metal seated high pressure butterfly valves provide
bi-directional bubble tight shut off which achieved
by introducing state of the triple eccentric disc
geometry.
The valve shaft is off set against the seat and the
centre line of the valve body respectively. The
seating edges are machined with a continuously
changing slope from an angle on top of the oval
seat ring to an angle at the opposite side. This
geometry ensures that the seat ring stays clear of
the seat except at the final shut off position which
results long life seat.
Metal to metal seat
Various disc seals are available for each
temperature and pressure service applications. Solid
metal seals are often used for temperatures above
510C and up to 815C or low temperature service.
The laminated metal seal consisted of stainless steel
with intermediate material of graphite or ceramic
fiber layers is used widely. The laminated seal is
secured to the disc with a bolt-on stainless steel
retainer and easily accessible for replacement. The
graphite laminated seal Ring is suitable for
tempertures between -40C and 650C in general.
The seal leakage meets API 598 or API 6D.
The solid metal seating valve can be operated in a
temperature range of -253C to +815C.
Valve for cryogenic application shall be provided
with extended stem.
26
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Specification of
Specification of
Ace cryogenic butterfly valves are widely used throughout the
world, from liquefaction plants to liquefied gas carriers and
receiving tank terminals, in critical and hazardous conditions and
temperatures as low as -196 .
The Cryogenic Butterfly Valve Design
Butterfly valve for Cryogenic Service (-196 ~ +100 )
Pressure Rating : ANSI Class 150 / 300
Bi-directional design. Working pressure 10barg, 16barg
With butt-welding ends or flanged ends
With inspection / maintenance access (side entry)
Double offset shaft, Triple offset shaft
Solid double piece shaft
Valve may be fitted in any orientation
Standard Compliance : BS 6364 Valves for cryogenic service
Fire Safe approved in accordance with BS 6755
Extended bonnet / shaft for safe access
APPLICATION
Gas carrier (liquefied propane gas, butane, acetylene,
ethylene liquefied natural gas, etc.)
Receiving terminal
Liquefied Oxygen(-160 ) plants
AV-LNG Series
(Flanged)
AV-LPG Series
(Flanged)
AV-LNG Series
(Butt-welding)
Cryogenic Butterfly Valves
Cryogenic Butterfly valves
Schema of Cryogenic (LNG, LPG) Butterfly valve
ACE cryogenic valves are widely used throughout the world, from liquefaction plants, to liquefied
gas carries, receiving tank terminals as well as peak shaving plants, in a critical and hazardous
service conditions down to the temperature as low as -196.
The materials used throughout are of austenite stainless steel which maintains its strength at low
temperature and the sealing system is a soft sealing, fire safe type incorporating Kel-F ring inserts
into disc which ensures trouble-free operation.
The metal seated removable double eccentric design is available.
The valves are of extended bonnet design to create an insulation gas column between the plastic stem
packing and the cold fluid.
This prevents hardening and shrinking the packing and allows the external operating section of the
valve remained worm condition.
The valve of butt-welding end has side entry maintenance system to make the replacement of sealing
ring without removing the valves from the pipes.
All valves are tested at cryogenic temperature with Manifold System which can examine the
performance as critical as in an actual service condition.
Operations
The following operation of the valve is available, the choic depends on the valve location and the
type of work and service for which the valve is used.
Manual lever operation
Manual worm gear operation
Single or double acting pneumatic actuator operation
Hydraulic actuator operation
Electric motor actuator operation
Part List
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NAME
BODY
DISC
RETAINER
SEAT
UPPER-STEM
LOWER-STEM
YOKE
BEARING
BEARING
GASKET
BOTTOM COVER
STAND
PACKING GLAND
PACKING
DISC PIN
GEAR BOX
METERIAL
Ductile iron / Cast steel / Stainless steel
Stainless steel
Cast steel / Stainless steel
PTFE, RTFE, PCTFE
Stainless steel
Stainless steel
Ductile iron / Cast steel / Stainless steel
Stainless steel
Stainless steel
NON ASBESTOS
Cast steel
Stainless steel / Ductile iron / Cast steel
Stainless steel
PTFE, RTFE, GRAPHITE
Stainless steel
ASS Y
16
12
13
14
7
5
8
1
4
3
2
15
6
10
9
11
28
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Cryogenic Butterfly valves
Materials Specification for ACE Cryogenic Valves
All materials supplied for the valve components are suitable for operation in LNG installations.
Impact test is carried out on pressure retaining parts (body, bonnet, disc, studs and nuts) of cast material, according
to ASTM Testing Procedures with Charpy V Specimen at-196 .
Following minimum test results are required:
average (on 3 specimen) not less than 3.5 kgm/
minimum (on 1 specimen) not less than 3 kgm/
Fire Safe Design
Valve is designed to be firesafe construction.
Sealing system is designed to have a KEL-F seal ring inserted into disc for sizes of 2 and larger. This KEL-F seal
ring is replaceable to make it possible easy maintenance.
In addition, soft sealing by KEL-F seal will perform an excellent and flexible sealing characteristic with minimum
leakage at critical service condition at temperature of negative 196 celsius.
In emergency of fire accident, even if this KEL-F seal ring is destroyed, sealing system can be secured by
secondary metal to metal sealing.
Physical Properties of KEL-F in Case Other Than Metal Seat
High Compressive Strength And Superior Creeping Resistance
KEL-F (polychlorotrifluoroethylene: PCTFE) has high compressive strength and creeping resistance, and is
superior to TEFLON(polytetrafluoroethylen: PTFE)
Even under intense low temperature(liquefied H2 : -255 ), KEL-F has superior elastic memory and tendency.
Resistance Against Low And High Temperature
KEL-F is applicable under intense temperature condition from -200 to +200 without hindrance.
Water And Moisture Resistance
KEL-F is superior characters of anti-moisture and complete water resistance; moisture absorption is nil.
Even in water or high humidity conditions, KEL-F has perfect stability of dimensional and electrical characters.
Facilities Against Impact Force And Wear Out
KEL-F has superior facilities to resist impact force and wear out, and suitable for a long life service.
Minimum Shrinkage
Even at liquefied N2 temperature (-196 ) condition, shrinkage and deformation are very small and ignorable.
Conclusion
KEL-F is the most suitable material for seal-rings of cryogenic valves by above mentioned reasons.
Cryogenic Globe & Gate Valve
AV-L Series
Cryogenic Globe Valve
AV-L Series Cryogenic Gate
Valve
30
Bolted Bonnet metal seated gate & globe valves are widely used on piping system and for
industrial plants.
TYPE NUMBERING SYSTEM
AV-SBR FLANGE TYPE Bolted Bonnet Rising Stem Sluice Gate Valves.
AV-SBN FLANGE TYPE Bolted Bonnet Non-Rising Stem Sluice Gate Valves.
AV-GBI FLANGE TYPE Bolted Bonnet Outside & Yoke Globe Valves for Industry use.
AV-GBM FLANGE TYPE Bolted Bonnet Outside & Yoke Globe Valves for Marine use.
STANDARDS COMPLIANCE
The face to face dimension shall be in accordance with ANSI B16.10 JIS F 7310, 7360, in general.
The Body is designed to API STD. 600, ANSI B16.34 JIS F 7310, 7360, in general.
PRODUCTION RANGE
SIZE : 50mm(2inch) ~
1300mm(52inch)
SERVICE PRESSURE : 5bar ~
260bar
SERVICE TEMPERATURE : -29
~ 454
APPLICABLE FLANGE
ANSI 150LB ~ 1500LB.
KS/JIS 5K ~ 63K.
DIN/BS/ISO PN6 ~ PN260.
Specification of
Gate & Globe Valves
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Gate Valves
It is the valve which shut off at a right angle with flow direction of fluid by vertical
movement of wedge.
1. Gate valve is suitable for simple opening / closing.
2. It is recommended to avoid control of flow due to resist of fluid in the back of wedge and cavitations which may cause
corrosion on wedge.
3. It has double locking effectiveness because the seat has both sides.
4. When wedge is fully opened, it minimizes fluid flow disturbance by deviating from inside diameter.
Operations
Features
The following operation of the valve is available and the choice depends on the valve
location, the type of work and service for each the valve is used.
Manual hand wheel Operation.
Manual bevel gear Operation.
Hydraulic actuator Operation.
Electric actuator Operation.
1
2
3
4
5
6
7
8
9
10
11
12
13
NO
BODY
BODY SEAT RING
BONNET
BUSH RING
DISC
YOKE
STEM
GLAND RING
PACKING GLAND
PACKING
GASKET
HAND WHEEL
GEAR BOX
CAST STEEL / STAINLESS STEEL / CAST IRON
STEEL WITH 13CR. FACED / STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
STEEL WITH 13CR. FACED / STAINLESS STEEL
STEEL WITH 13CR. FACED / STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
NON-ASBESTOS
NON-ASBESTOS
CAST IRON / CAST STEEL
ASSY
PART NAME
Bolted Bonnet
Outside Screw & Yoke
(Rising Stem)
Bolted Bonnet
Inside Screw & Yoke
(Non-Rising Stem)
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Globe Valves
The valve shut off flow direction of fluid by vertical movement of plug type disc.
1. Globe valve is suitable for the use of flow control and opening / closing fluid in uni-direction.
2. Short stroke of valve brings shorter operating.
3. As linear movement valve, long face to face dimension is featured for adopting long flow passage which is required to ensure
smooth flow by valve without sudden revolution.
Operations
Feature
The following operation of the valve is available and the choice depends on the valve
location, the type of work and service for each the valve is used.
Manual hand wheel Operation.
Manual bevel gear Operation.
Pneumatic actuator Operation.
Hydraulic actuator Operation.
Electric actuator Operation.
1
2
3
4
5
6
7
8
9
10
11
12
13
NO
BODY
BODY SEAT RING
BONNET
BUSH RING
DISC
YOKE
STEM
GLAND RING
PACKING GLAND
PACKING
GASKET
HAND WHEEL
GEAR BOX
CAST STEEL / STAINLESS STEEL / CAST IRON
STEEL WITH 13CR. FACED / STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
STEEL WITH 13CR. FACED / STAINLESS STEEL
STEEL WITH 13CR. FACED / STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
NON-ASBESTOS
NON-ASBESTOS
CAST IRON / CAST STEEL
ASSY
PART NAME MATERIAL MATERIAL
Floating and Trunnion Mounted Ball valves are widely used in plant and high pressure piping
system.
The valve shall be capable of bi-directional flow bubble tight shut-off at full rated pressure.
TYPE NUMBERING SYSTEM
AV-BFF Floating Flange Type Ball Valves.
AV-BTF Trunnion Mounted Flange Type Ball Valves.
AV-BFW Floating Buttwelding Type Ball Valves.
AV-BTW Trunnion Mounted Buttwelding Type Ball Valves.
STANDARDS COMPLIANCE
The face to face dimension shall be in accordance with ANSI B 16.10,
API 6D / ISO5752
Firesafe design shall be in accordance with API607, 6FA and BS6755
PRODUCTION RANGE
SIZE : 50mm (2inch) ~ 600mm (24inch)
End connection ANSI B16.5, 16.25, 16.47 Class 150LB-900LB, 16.25
Working temperature : -253 to +815
Working pressure : Maximum 2220psi(156 kg / )
APPLICABLE FLANGE
ANSI B 16.5, 16.47, 150LB-300LB-600LB-900LB,
BS 3293, DIN2501, 16.25
KS/JIS 5K, 10K, 16K, 20K, 30K, 40K, 63K
Specification of
Ball Valves
34
Ball Valves
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Design
Floating
Pressure assisted seats give tight shut-off in all valves at low line pressure, the floating seats are in contact with the ball using
the force of the springs or elastic washer.
Trunnion
Trunnion ball is applicable to high pressure or large size valves which reduces sealing load against the fluid pressure, with
lower operational torque.
Characteristics
Bi-directional valve.
Blowout-Prevent stem.
Stem and trunnion are fitted in self lubricated bush which result low operating torques for easy operation.
Live-loaded thrust washer prevents galling and provides a secondary stem seal.
Stem extension is available upon requirement of clients to comply with installation condition.
Applicable standard : ASME B16.5, B16.10 and B16.34, API 608(1),598, 607, 6FA and BS 6755 Part 2.
Permits in-line access for seat replacement.
ASME Section 8 cover/body flange connection and bolting provide high sealing integrity of body gasket.
1
2
3
4
5
6
7
8
9
10
11
12
13
P.NO.
BODY
CAP
BALL
STEM
GLAND RING
PACKING GLAND
THRUST WASHER
PACKING
SEAT
GASKET
BEARING
CAP BOLT
GLAND BOLT
CAST STEEL / STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
STAINLESS STEEL / BRONZE
STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
CAST STEEL / STAINLESS STEEL
PTFE
GRAPHITE, PTFE
GRAPHITE, RTFE
GRAPHITE, PTFE
STAINLESS STEEL+PTFE, RTFE
STAINLESS STEEL
STAINLESS STEEL
PART NAME MATERIAL
Part List
Damper Valves
36
Specification (standard)
1. Standard material of construction
Body : Mild steel, stainless steel
Disc : Mild steel, stainless steel
Stem : Mild steel, stainless steel
Stopper : Mild steel, stainless steel
2. The body and disc
Materials are available in wide choice of steel or cast alloy
options depending on customers request.
3. Available size : 50mm ~ 1000mm
4. Working temperature : 0 C ~ 500 C
5. Flange rating
KS 5K/10K, JIS 5K/10K
ANSI 125LB, 150LB, DIN-PN10, PN16
Other flange available upon request
6. Operator
Manual lever handle
Manual gear operator
Pneumatic operator (double acting, single acting)
Electric motor operator (on/off, modulating)
Hydraulic operator
BODY
DISC
DISC PIN
PACKING
STEM
STOPPER
BEARING
Outline of Combined Check Valves
This valve is consisted of hydraulic cylinder, counter weight for emergency shut-off and hydraulic generator unit, etc.
In normal condition, it is used as a general valve. However, in emergency condition, (e.g.a power failure, in a words, a
state of quick closing the valve when there are no other operating sources) all hydraulic circuits are converted to shut-
off circuits which can close the valve by operation of weight for emergency shut-off and a lever.
Shut off speed can be adjusted by a relief valve on hydraulic generator unit.
Feature
This valve has function as follows :
1. Open in normal position
2. Closed in normal position
3. Shut-off in case of emergency
(Valve shut-off speed can be adjusted by two steps at site)
4. Intermediate open / close control
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
MATERIAL
Oil Reserver
Suction Filter
Hydraulic Pump
Manual Pump
Check Valve
Relief Valve
Gauge Cock
Pressure Gauge
Solenoid Valve
Throtting Valve
Hydraulic Cylinder
Level Switch
Level Gauge
Oil Filling Port
Arm
Weight
Piping Diagram
Part List
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Combined Check Valves
Dual Disc Wafer Check Valves
38
Dual Disc Wafer Check Valves are available for your process conditions:
A complete range of sizes from 2 to 24 inches.
A wide variety of cast fabricated materials for bodies, disc and trim for all types of service and temperature
conditions.
Designed and rated in accordance with KS/JIS 5K, 10K, 16K, DIN PN10, PN16 or any ANSI 150# and 300#.
For operational temperatures from -15 to 250 (depends on materials of construction).
1. One-piece body casting for maximum corrosion resistance.
2. Dual-Disc design for lightweight, small size, and strength.
3. Spring action closes each plate independently.
4. Stop pin.
5. Long-leg spring action eliminates seat scrubbing.
6. Hinge sleeve provides independent plate suspension.
7. Hinge pin.
8. Pin retainer.
2
3
4
1
5
6
7
8
No
1
2
3
4
5
6
7
8
PART NAME
BODY
Dual-DISC
Spring
Stop PIN
Spring-Long
Lug Bearing
Hinge Pin
PIN Retainer
MATERIAL
Cast Iron / Ductile Iron / Carbon Steel
SS. Steel / Ni-Al Bronze
Stainless Steel / Bronze / Ni-Al Bronze
Stainless Steel
Stainless Steel
Stainless Steel
TEFLON
Stainless Steel
Stainless Steel / Mild Steel
Part List
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Air Vacuum Relief Valves
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NAME
SURGE CHECK V/V BODY
DISC
SPRING
SEAT
AIR VACUUM V/V BODY
BALL
GASKET
COVER
COVER
AIR RELEASE V/V BODY
BALL
DRAIN PLUG
ISOLATING VALVE
TOP COVER
STUD BOLT
MATERIAL
DUCTILE IRON, CAST IRON, BRONZE
BRONZE, SS STEEL
MONEL, SS STEEL
BRONZE, SS STEEL
DUCTILE IRON, BRONZE
STAINLESS STEEL
EPDM, NBR, VITON
DUCTILE IRON, SS STEEL
ST STEEL
DUCTILE IRON
STAINLESS STEEL
BRONZE, SS STEEL
BRONZE, SS STEEL
DUCTILE IRON, SS STEEL
STAINLESS STEEL
Air Valves for Water Works
(Single Orifice & Double Orifice)
Ace valve provides an automatic air exhaust function on the valve so as to avoid creating water
hammer in the pipeline.
Automatic exhaust of air in the pipeline will prevent the pipeline to be damaged by air pocket and
ensure smooth water flowing.
In order to perform good quality, strong abrasion-resistant bronze/ stainless steel / ductile iron
coated with suitable paint for intended service etc. are used as shown on the material table.
Part List
40
Resilient Seated Gate Valves
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part List
PART NAME
BODY
BONNET
KEY CAP
WEDGE GATE
STEM NET
STEM (SPINDLE)
BONNET BOLTS
BONNET GASKET
BONNET NUT
DUST SEAL
O-RINGS (STEM SEALING)
O-RINGS
GROOVED PIN
KEY CAP SCREW
THRUST COLLAR
MATERIAL
Ductile Iron (Epoxy Coated)
Ductile Iron (Epoxy Coated)
Ductile Iron (Epoxy Coated)
Ductile Iron (Fully vulcanized with EPDM rubber)
Bronze / Gunmetal
Stainless Steel
Stainless Steel (Hexagon Socket head cap screw)
EPDM / NBR
Brass
NBR
NBR
NBR
Brass
Stainless Steel (Set Screw)
Brass
Characteristics
The most economical valve with the highest quality.
Guarantees perfect water tightness since there are no grooves in
the bottom part of the collect sediment.
Special structure makes it open and shut smoothly and rubber
moulding disc guarantees perfect water suspension under any
circumstances.
Specification (Standard)
1. The body and disc
Material of steel or cast alloy options depending on customers
request.
2. Conforms to BS5163 standard
3. Available size : 50mm(2) ~ 600mm(24)
4. Working temperature : 0 ~ 250
5. Flange rating
JIS 5K, 10K, KS 5K, 10K
ANSI 125LB, 150LB, DIN-PN10, PN16
Other flange on request
6. The ACE Sluice Valve and Gate Valve are commonly and widely
used in the following applications.
- Water works
- Water Treatment Plants
- Seawage Treatment Plants
- Plumbing / Sanitary System
- Drainage system
- HVAC system
- Fire Protection System
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Specification of Dismantling joint, Flange Adaptor, Flexible Coupling
Part List
NO
1
2
3
4
5
PART NAME
SPIGOT PIPE
MIDDLE RING
FLANGE ADAPTOR BODY
GASKET
BOLT / NUT
METERIAL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
EPDM, NBR, VITON
STAINLESS STEEL, CARBON STEEL, MILD STEEL
DISMANTLING JOINT
3 4 2 1 5 3 4 2 1 3
Part List
NO
1
2
3
4
PART NAME
MIDDLE RING
FLANGE ADAPTOR BODY
GASKET
BOLT / NUT
METERIAL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
EPDM, NBR, VITON
STAINLESS STEEL, CARBON STEEL, MILD STEEL
FLANGE ADAPTOR
2 4 3 1
2 4 3 1
2 3 1 4
42
Specification of Dismantling joint, Flange Adaptor, Flexible Coupling
Flexible Coupling is available for your process
conditions.
Size : 50mm ~ 4000 mm
Coupling Spec : ANSI/AWWA C219-01
Flange Rating : KS, JIS, ANSI, BS, DIN, AWWA, ISO
Coupling Design Pressure : up to 40bar
PARTS LIST
NO
1
2
3
4
5
PART NAME
END RING FLANGE
SLEEVE
GASKET
BOLT / NUT
LIFTING LUG
METERIAL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
EPDM, NBR, VITON
STAINLESS STEEL, CARBON STEEL, MILD STEEL
DUCTILE IRON, CAST STEEL, STAINLESS STEEL, STEEL
FLEXIBLE COUPLING
2 1 4 3 5
Specification of
Electro-Hydraulic
Control System
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PIANO TYPE OR PANEL TYPE
Control Console
Hydraulic Power Unit Sol. v/v Cabinet or Deck Control Box Actuator/Valve
ELECTRIC LINE HYD. OIL LINE
Workstation PLC
COMPUTERIZED CONTROL TYPE
Electro-Hydraulic
Control System
The system is designed for electro-hydraulic remote control of cargo and ballast system valves
with valve position indication such as open/shut, intermediate position and memory lamps. The
valves shall be operated with hydraulic pressure.
We provide for both manual remote control type and computerized control type.
1) Manual remote control type
This system is provided to control the valves with a mimic board on the control console which has control
switches, position indicators and etc.
2) Computerized remote control type
This system is provided to control the valves with the computerized operating system that consists of the
workstation, PLC and related accessories.
The unit communicate each other through communication lines.
Hydraulic Actuator(Scotch Yoke Type)
44
SPECIFICATIONS
- For operation of any quarter turn application.
- Hydraulic Double Acting Actuator (Scotch yoke design)
CONSTRUCTION AND MATERIAL
AV-HA28 AV-HA36 AV-HA45 AV-HA56 AV-HA63 AV-HA70 AV-RA80 AV-RA90 AV-RA100
48.7 kgf.m
(478 N.m)
102 kgf.m
(1008 N.m)
192 kgf.m
(1889 N.m)
373 kgf.m
(3657 N.m)
503 kgf.m
(4937 N.m)
699 kgf.m
(6858 N.m)
1015 kgf.m
(9952 N.m)
1413 kgf.m
(13855 N.m)
1983 kgf.m
(19438 N.m)
F07/F10 F10/F12/F14 F14/F16 F14/F16 F16 F16/F25 F16/F25 F25/F30 F30/F35
Actuator Model AV-HA20
Output Torque
(for working pre. 140kgf/cm)
2
18.6 kgf.m
(183 N.m)
Working Temp
Max. Working Pressure
Test Pressure
Rotating Angle
End Adujustment
Valve Connection Flange (ISO5211)
Spindle Dimensions
-20C / 80C (Other temperature ranges on request)
210 kgf/cm
2
315 kgf/cm
2
90 1
3
As standard with key dimension according to ISO 773
F07/F10
ACTUATOR DIMENSION(mm)
Actuator Model A S B C D E F G
AV-HA20
AV-HA28
AV-HA36
AV-HA45
AV-HA56
AV-HA63
AV-HA70
AV-HA80
AV-HA90
AV-HA100
20
28
36
45
56
63
70
80
90
100
70
94
118
142
178
192
215
240
265
300
160
205
261
305
389
415
447
494
550
615
320
410
522
610
778
830
894
988
1100
1230
125
125
175
210
210
210
300
300
350
415
133
161
209
245
284
296
365
388
433
493
56
64
85
107
118
126
135
147
160
193
113
130
170
205
237
252
271
297
330
378
22
19 7 10 9 8
23
24
1 15 14 13 3 2 21
20 17 6 18 5 25 11 12 4 16
SECTION Z-Z
P. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NAME
HOUSING
CYLINDER
ROD
FORK
FORK PIN
GLAND
STOPPER
CAP NUT
HEX NUT
BONDED SEAL
SET SCREW
DU BUSH
ROD SEAL
MATERIAL
NODULAR CAST IRON
NODULAR CAST IRON
CARBON STEEL
CAST IRON
CARBON STEEL
NODULAR CAST IRON
ALLOY STEEL
CARBON STEEL
CARBON STEEL
CARBON STEEL / NBR
ALLOY STEEL
CARBON STEEL
POLYURETHANE
PARTS LIST
P. No.
14
15
16
17
18
19
20
21
22
23
24
25
MATERIAL
NBR
POLYMER/FABRIC
POLYMER/FABRIC
NBR
NBR
ALLOY STEEL
ALLOY STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
CARBON STEEL
PART NAME
CYLINDER O-RING
WEAR RING(R)
WEAR RING(F)
FORK SEAL
GLAND O-RING
CYLINDER BOLT
GLAND BOLT
QUICK COUPLING
INDICATOR
INDICATOR BOLT
SPRING WASHER
PLUG
Hydraulic Actuator(Rack & Pinion Type)
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Manifold Block
SPECIFICATIONS
- The standard is designed for hydraulically operated double acting actuator and covers torque requirement up to 25,344Nm
- For operation of any quarter turn application.
- Hydraulic Double Acting Actuator(Rack & Pinion design)
P. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NAME
HOUSING
CYLINDER
RACK
PINION
GLAND
ADJUSTING BLOT
WEAR RING(R)
WEAR RING(P)
CAP NUT
BONDED SEAL
GLAND BOLT
CYLINDER BOLT
ROD SEAL
BACK UP-RING
HOUSING O-RING
CYLINDER O-RING
GLAND O-RING
PINION SEAL
CYLINDER PLUG
VENT PLUG
MATERIAL
NODULAR CAST IRON
NODULAR CAST IRON
ALLOY STEEL
ALLOY STEEL
NODULAR CAST IRON
ALLOY STEEL
POLYMER/FABRIC
POLYMER/FABRIC
CARBON STEEL
CARBON STEEL/NBR
ALLOY STEEL
ALLOY STEEL
NBR
PTFE
NBR
NBR
NBR
NBR
STAINLESS STEEL
STAINLESS STEEL
PARTS LIST
ACTUATOR DIMENSION(mm)
Actuator Model A S B C D E F G H I
AV-RA28
AV-RA36
AV-RA45
AV-RA56
AV-RA70
AV-RA90
AV-RA110
AV-RA140
28
36
45
56
70
90
110
140
39.3
47
62.8
78.5
94
131
157
188.5
169
204.5
266
322.5
380
480
590
714
338
409
532
645
760
960
1180
1428
45
62.5
75
87.5
105
150
175
207.5
90
125
150
175
210
300
350
415
114
146.5
177
204.5
247
332
402
484.5
45
55
60
75
85
105
140
155
90
110
120
150
170
210
280
310
5
10
10
10
10
15
15
20
CONSTRUCTION AND MATERIAL
14 7 16 15 1 3 19 20 2 6 10 9 11 5 12
4 17 8 18
13
Actuator Model AV-RA28 AV-RA36 AV-RA45 AV-RA56 AV-RA70 AV-RA90 AV-RA110 AV-RA140
Output Torque
(for working pre. 140kgf/cm)
2
21.5 kgf.m
(211 N.m)
42.7 kgf.m
(419 N.m)
89 kgf.m
(873 N.m)
172 kgf.m
(1689 N.m)
323 kgf.m
(3168 N.m)
712 kgf.m
(6982 N.m)
1330 kgf.m
(13038 N.m)
2586 kgf.m
(25344 N.m)
Working Temp
Max. Working Pressure
Test Pressure
Rotating Angle
End Adujustment
Valve Connection Flange (ISO5211)
Spindle Dimensions
-20C / 80C (Other temperature ranges on request)
140 kgf/cm
2
210 kgf/cm
2
90 1
3
As standard with key dimension according to ISO 773
F07 F07/F10 F10/F12 F10/F12/F14 F14/F16 F16/F25 F25/F30 F30/F35
Innovative application of advanced Techonlogy makes possible many of the MHPUs(Micro Hydraulic Powerpack Unit)
new features. In addition to easy installation and maintenance, the system offers economical commuincation and
control methods between actuators throughout the power line communication Techonlogy.
The MHPU is an integrated electro-hydraulic unit for remote control of valve actuators, designed primarily for use on
ships. The only connection needed between the control station and the valve actuator is electrical wiring for the power
supply.
Additional wiring for control and indication signals is unnecessory. Designed from the ground up with leading edge
technology, the MHPU is essential to completing projects faster and more efficiently.
LAN
Power Line
Intergrated Electro-Hydraulic Actuator System
Hazardous Area
220V/440V
Power&Signal
Control signal line(LAN)
220V/440V
Power&Signal
PLT Transmitter #1 PLT Transmitter #2
Main Control Console
valve03 valve02 valve01
valve04 valve05
valve06 valve07
valve08 valve09 valve10
46
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Intergrated Electro-Hydraulic Actuator System
Application Actuator Models
28
36
45
56
70
90
110
110
110
110
110
110
165
329
685
1327
2489
5486
San 2-2 Mangdeok-ri, Juchon-Myun,
Gim Hae, Gyung-Nam, Korea.
TEL +82-55-310-8000
FAX +82-55-329-0656~8
E-mail acevalve@acevalve.co.kr
Homepage www.ace-valve.co.kr
ACE VALVE COMPANY LIMITED
Http://www.ace-valve.co.kr
2010.12. ACE VALVE CATALOG