TIDEL Wastewater Vendor Name - Part 1B - Technical Specification

TIDEL Park Coimbatore Ltd.
, Sewage Treatment Plant

Part 1B - Technical Specification
TIDEL PARK COIMBATORE LTD
(A JV of TIDCO, ELCOT, TIDEL & STPI)
INTERNATIONAL TECHNO COMMERCIAL TENDER
PART 1 B TECHNICAL SPECIFICATION

PROVIDING SEWAGE TREATMENT PLANT WORKS IN CONSTRUCTION OF
BUILDING COMPLEX OF INFORMATION TECHNOLOGY PARK AT
VILLANKURICHI (SEZ AREA), COIMBATORE

DUE DATE FOR SUBMISSION: ON OR BEFORE 19
th
June, 2009 at 15.00 Hours
TO BE SUBMITTED TO:
The Chairman and Managing Director
M/s. TIDEL Park Coimbatore Ltd
(First Floor TIDEL Park)
4, Rajiv Gandhi Salai,
Taramani, Chennai - 600 113.
Telephone No.: +91 44 22540500/501
Fax No.: +91 44 22541744.
ARCHITECTS & ENGINEERS:

M/s C.R.Narayana Rao
Architects & Engineers
#5/10, Karpagambal Nagar,
Luz, Chennai- 600 004 INDIA
Tel No: 044-24991676 (4 lines)
Fax No: 044-24991318.
OWNERS ENGINEERS:
M/s TCE CONSULTING ENGINEERS LTD
# 73/1, Sheriff Centre,
St. Marks Road,
Bangalore 560001. INDIA
Tel No: 080-66226000
Fax No: 080-22274873.
BID SUBMITTED BY:
M/s._________________________

Address_____________________

____________________________

MAY 2009

C.R.Narayana Rao Owners Engineers - TCE
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TIDEL Park Coimbatore Ltd., Sewage Treatment Plant
TIDEL PARK COIMBATORE LTD
(A JV of TIDCO, ELCOT, TIDEL & STPI)

PROVIDING DOMESTIC SEWAGE TREATMENT PLANT FOR MEMBRANE
BIO REACTOR TECHNOLOGY IN CONSTRUCTION OF BUILDING COMPLEX
OF INFORMATION TECHNOLOGY PARK AT VILLANKURICHI (SEZ AREA),
COIMBATORE

TECHNICAL SPECIFICATION
FOR DOMESTIC SEWAGE TREATMENT PLANT FOR
MEMBRANE BIO REACTOR TECHNOLOGY 400 KLD

1.0 DOMESTIC SEWAGE TREATMENT PLANT

1.1 GENERAL

The main source of effluent is wastewater resulting from Toilets, pantries, and
washrooms. The scope of work includes detail design, drawings, getting
approvals from statutory bodies, coordinating during construction, erection,
commissioning and obtaining best results for completely below ground domestic
sewage treatment plant with electrical, mechanical and piping. (Treatment of
Kitchen waste is not included in this scope of work)

The treated effluent should be fit to reuse for gardening, HVAC and
Flushing Disposal purpose.

The work should be carried out on a turnkey basis covering a performance
guarantee of plant as per the standards committed for minimum of Ten years.

TURNKEY TENDER
Vendor to submit detail design, hydraulics, plan and section with detail
equipment specs along with TENDER justifying each parameters.

Also vendor to submit pay back calculation, operation and maintenance
cost sheet.

1.2 BASIC DATA ON RAW WASTE WATER (SEWAGE)

Total Suspended Solids (TSS) : 300 mg/lit
BOD
5
days : 300 - 400 mg/lit
COD : 500 mg/lt
pH : 7.5 8.5
Peak Factor : 2.5
Inflow Time : 18 Hrs

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1.3 TREATED WASTE WATER QUALITY

As stipulated by State Pollution Control Board (PCB), the treated effluent quality
shall be within the following values for various parameters, for both present and
future.
pH - 7.0 - 8.0
TSS - NIL
BOD
5
days <10 mg/lit
COD <20 mg/lt
Turbidity <2 mg/lt
E coli - absent
Color <05 hazen
Odor - unobjectionable

1.4 THE TREATMENT PLANT (STP)

Based on the Raw Waste Water characteristics following treatment scheme is
suggested:

The Sewage is led into a Bar Screen Chamber provided with MS Bar Screen for
removal of floating and large suspended matters.

The screened effluent is collected in an equalisation tank. This sump is provided
to dampen the flow fluctuations and, in order to keep the solids in suspension,
pre-aeration is provided with coarse bubble tubular diffusers.

From the equilisation tank sewage is allowed to flow through fine screen
chamber, which has opening less than 3 mm and cleaning is done automatically.

From fine screen chamber sewage is allowed to Aeration tank, which comprises
fine pore diffusers and Membranes immersed. Using suction pumps connected to
membrane units, water is sucked out from aeration tank.

Sludge will be retained in the Aeration tank and excess sludge will be
pumped/passed to sludge holding tank and then pumped to Filter press when
ever MLSS measured is higher than designed.

Permeate of membrane is further treated with chlorinator and stored in final
sump.

The waste sludge from aeration tank is passed to sludge holding tank and then
pumped through screw pump to filter press and solid cakes formed are carted out

Following are the units proposed for above treatment scheme,

Bar screen chamber coarse (an ultrasonic non-contact type open channel
flow measurement meter shall be installed before the bar screen)
Oil and Grease separator
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Fine Screen (Automatic)
Coarse bubble diffuser.
Equalisation tank
Pump Room
Anoxic tank/Aeration tank/MBR tank.
Chemical cleaning of membranes
Chlorinator
Final tank
Filter Press with screw pump
Sludge holding tank
Piping and cabling
Units designed and proposed for LT panel

1.5 DESIGN CRITERIA
The STP shall be designed on the basis of wastewater flow and quality
parameters as in Para 1.2 & 1.3. Vendor to submit an offer for STP with complete
design and detail drawing. These values shall form the design criteria for design

a) Equalisation Tank (Balancing Tank)
Retention time : Min 5.0 - 6.0 hours based on peak
hourly flow of raw sewage.

b) Aeration / Membrane Bio Reactor Tank

Influent BOD5 : 300 mg/lit
MLSS : 8000 12000 mg/lit
Oxygen requirement : 2.0 kgs per kg of BOD

c) Membranes

Type : Spindle / Sheet - Immersed type
Pore size : 0.4 micron
Casing material : ABS
Operating : Suction 2 way
Housing : SS

AUTOMATION OF SYSTEM

It is required to automate the system completely as specified below with scada
based support,
Level transmitter at equalization tank connecting to PLC and scada
controlling the equalization pump and permeate pump. (Link between inlet
and out let)
Ultrasonic based Flow meter to monitor the flow to fine screen.
Electrically actuated valve at fine screen entry to control flow to fine screen
with link between level transmitter at screen and valve.
Level transmitter at anoxic /aeration tank to control / monitor level and
permeate pumps.
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TMP display and monitor /control between membrane out flow and permeate
pumps.
Flow meter at outlet of permeate pump with monitor/control permeate pump
in comparison to raw sewage pump.

1.6 SCOPE OF CONTRACT & DESCRIPTION OF WORK

SCOPE OF CONTRACT
The tender is invited on turnkey basis for Design, Engg, Supply, Coordinating
with construction works, Erection and Commissioning of Sewage Treatment
Plant (STP) for MBR technology, to give treated effluent quality as specified.

The schematic drawings attached herewith are preliminary. However, the
successful contractor will be required to submit the Detailed Process & Structural
drawings (shop drawings) incorporating the thickness of various structural
members.

These detailed drawings shall be submitted to Consultants for their comments &
approval. Vendor has to submit all the technical details for equipments used for
operation of plant to the consultant and should get approval. All the works shall
be carried out as per final "valid for construction drawings" only.

Testing of all equipments at his workshop shall be certified from Consultant.

Inspection visit to certify all the equipments before supply shall be arranged
for Consultant/PMC.

Complete interconnecting piping between various units as per piping details
including supply of all materials like GI pipes, fittings, all valves, gaskets,
flanges, nuts and bolts including all materials required for necessary pipe
supports, etc., complete.

Supply, erection and commissioning of all the equipments required for the
sewage treatment plant as per the individual equipment specification.

All electrical works including all electrical motors for the various equipment
confirming to IS 5600 - 1970, cabling, LT panel, starters, etc.,

The scope of work includes coordinating all necessary civil works like
construction of panel foundations, cable trenches, cable supports, lighting of
entire plant as per drawing etc., complete.

Commissioning of all the equipment after the electricity is supplied will be
within the scope of contract.

All temporary sheds, office, go downs, etc. required for storage of materials
and for contractors supervisory personnel at site.

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Vendor to submit detail cost sheet for operation and maintenance, inclusive
of all consumables, man power and ele power charges for one year with
tender.

Vendor to submit the pay back calculation sheet for above technology with
Civil, M&E costs including O&M charges.

1.7 DETAILS OF CIVIL WORKS

Civil works (By civil contractor) carried out in the treatment plant are as below
which should be coordinated by STP vendor and vendor should furnish required
levels and details.

a. Coarse Bar Screen Chamber
b. Fine screen
c. Equalization Tank
d. Anoxic/Aeration / MBR Tank
e. Final tank
f. Working platform, staircase etc., as per drawing
g. Works such as pipe / cable trenches, chambers, equipment foundations,
staircase headroom at entry of STP etc.,
h. Plant room.
i. Sludge holding tank.

1.8 DETAILS OF PIPING WORK

Piping works including excavation, back filling, masonry / structural pipe
supports, puddle flanges, concrete bedding, pipe specials and GM B/F Valves
(Approved or Recommended make only) are all included in the scope of contract.

The quantity and sizes of the pipes shall be vendor design and piping drawing
shall be submitted for consultant approval before execution or procurement.

All pipes laid in the plant shall be treated with two coat of anti corrosive paint and
one coat of approved IS recommended color based on feeding scope of pipe.

1.9 GENERAL

The scope of STP vendor regarding Civil Works is coordinating necessary
hydraulic testing for water tightness/seepage as per relevant IS CODES FOR
ALL WATER RETAINING STRUCTURES and hydraulic levels of the units done
by civil contractor.

Scope of contract for piping includes construction of necessary masonry valve
chambers min 900 x 900 wherever necessary, removable type MS painted
covers and extension spindles for valves.

Make of all piping/Equipments/Motors/Cables and Pumps shall be clearly stated
in the offer and shall be approved by Consultant before Supply & Installation.
The decision of Consultant in this regard shall be final and binding on the
successful Contractor.
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All equipment GA drawings shall be submitted to Consultant for approval prior to
fabrication/ ordering. The fabricated and brought-out equipments shall be
inspected at Contractor Works by Consultant and shall be dispatched to site only
after obtaining clear dispatch instructions in writing from Consultant.

It is obligatory on the part of the intending bidder to visit the site of work prior to
submitting the offer and familiarize himself with local/site /soil conditions,
availability of men, Materials and Machinery for successful and timely execution
of the works. No extra shall be paid in case Contractor fails to ascertain correct
site conditions before submitting the offer.

All MS hand railing/ladders shall be given two coats of corrosive resistant paint
over a coat of red-oxide primer or approved make and shade, which shall be
scope of civil contractor.

Any other item not specifically mentioned in this tender but is essential for proper
and successful completion, commissioning and running of the DSTP for its
commercial utilization is also to be included in the scope of contract.

Fresh water line shall be provided to STP area but should be coordinated with
plumbing vendor.

STP vendor has to coordinate with Main contractor, Plumbing vendor,
Electrical contractor, Project management/Builder/Client, Architect and
Consultant to establish the plant and to run the plant successfully .

Battery Limits:

1. Sewage Inlet up to STP screen chamber
2. Treated water up to final sump in the STP
3. Exhaust fan capacity and ducting up to terrace
4. Electrical feeder up to LT panel.
5. Fresh water line up to STP.

1.10 EQUIPMENT SPECIFICATION

a) Bar Screen

Type -1 : Manually cleaned with
Handrake

Construction : In MS flats of size 20 x 6
not more than 20mm c/c
with necessary MS
flat 25 x 6 stiffeners.
The whole unit shall be given 2
coats of epoxy based paint
over a coat of epoxy
based primer.
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1 no. MS hand rake shall
also be provided with GI
pipe rod.

Type - 2 : Mechanically cleaned automatic
system

Construction : In SS flats with opening not more
than 3 mm with automatic cleaning
system based on head loss.

b) Raw Effluent Pumps

Quantity : Refer: BOQ

Duty : To transfer Raw Effluent
from Equalisation Tank to
Aeration tank./MBR tank

Type : Vertical submersible type pumps

Motor : Built in vortex pump

Material of Construction : Body and impeller in CI

c) Diffusers


Fine pore diffusers : Long Membranes of EPDM supported
on PVC pipe secured at the ends by
SS clams and construction with
necessary accessories etc complete.

Coarse bubble diffusers : Pressed PVC pipe with holes on the
surface for air ejection with
necessary accessories etc complete
(for equalisation tank and Final
tank)

d) Air blowers


Type : Twin lobe compressor

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e) Sludge Pumps


Duty : To transfer secondary sludge
from clarifier to Aeration
Tanks & sludge thickener.

Type : Horizontal centrifugal non-clog
Self-priming, open impeller, pumps

Motor : TEFC Motor, with IP-55
protection and suitable for
400/440 V, 50 HZ A/c

Material of Construction : Body and impeller in CI

Accessories : Air cock with priming
funnel, Flexible Coupling with
guard, Base frame, foundation
bolts etc.,

f) Chlorinator

g) Chemical Cleaning pumps

h) Back wash pumps
Pumps are applied to clean the membrane surface from organic and inorganic
loading. Preferred chemicals are NaOCl and citric acid.

i) Suction pumps
Suction shall be applied to the header on top of MBR modules and it shall be
bank type. Pressure shall be as per design calculation.

Details justifying the duty condition of pumps shall be submitted.

j) Filter press

Type : Automatic hydraulic closing
Mechanism and as per BOQ.

1.11 DETAILS OF ELECTRICAL WORKS

GENERAL SPECIFICATION OF EQUIPMENT:

a) 1 NO. LT Panel, cubicle type suitable for floor mounting and comprising incoming
power control switch, Ammeters, Voltmeter, Phase Indicating Lamps, MCBs and
Starters for the feeders all complete. Also to be provided are two nos. Automatic
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Level Controller for actuating the Raw Effluent /Treated effluent. Necessary Auto
manual Selector Switches shall also be provided.
b) Local push button starters shall also be provided near the Aerator equipments
and mounted in weatherproof enclosures.
c) Necessary power wiring by armoured PVC Cables or by PVC insulated wire in
conduit from LT Panel to equipment motors shall be provided with necessary
tray/ support etc complete and internal lighting of entire DSTP Plant as shown in
the drawing.
d) Necessary earthing as per I.E. rules.
e) Lighting shall be as per IS requirements and fixtures shall be PHILIPS make and
the make and size of cables used should be approved from consultant.
f) Energy meter (approved make) should be provided in the panel
g) 3 no spare feeder with MCB suitable for 5 HP shall also be provided in the LT
Panel.
h) The switchboard shall be metal clad, totally enclosed, rigid, compartmentalized
design, floor mounting, air insulated, extensible cubicle type for use on medium
voltage power, 3 phases 4 wire 50 cycles system.
i) The equipment shall be designed for operation in high ambient temperature and
high humidity tropical atmospheric conditions. Means shall be provided to
facilitate ease of inspection, cleaning, and repairs for use in installations where
continuity of operation is of prime importance.

STANDARDS:

Following equipments shall conform to the requirements of:

a) Air Circuit Breaker (ACB) - IS 13947 - 1,2 / IEC 60947 - 1,2
b) Moulded Case Circuit Breaker (MCCB) - IS 13947 - 1,2/ IEC 60 947 - 1&2
c) Contactors - IS 13947 - 1,4
d) Miniature Circuit Breaker (MCB) - IS 8828 - 1996/ IEC 898 - 1995
e) Residual Current Circuit Breaker (RCCB) - IS 12640 - 1988 / IEC 1008
f) HRC fuse link - IS 9224 and BS 8 :8
g) Current Transformer - IS 2705 and IEC 185
h) Potential Transformer - IS 3156
i) Relay - IS 3231 & IS 8686 (For Static Relays)
j) Indicating Instrument - IS 1248

CONSTRUCTION:

1. The switchboard shall be:
a) Sheet steel enclosed, indoor floor mounted freestanding cubicle type.
b) Made up of the requisite vertical sections modular type which when coupled
together shall form continuous switchboards.
c) Dust, vermin and damp proof and enclosure protection not less than IP 52.
d) Each feeder/instrument compartment shall be provided with a hinged door
interlocked with MCCB/SFU inside the compartment such that door can only be
opened when MCCB/SFU in off position.
e) Readily extendable as required by the addition of vertical sections after removal
of the end covers.
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f) Switchboards shall have access to the feeders, bus bars, cable termination,
cable alley, etc. as required.

2. Each vertical section shall comprise:
a) A front-framed structure of rolled/folded CRCA sheet steel angle section of
minimum 3 mm thickness rigidly bolted together. This structure shall house the
components contributing to the major weight of the equipment such as circuit
breaker cassettes, fuse switch units, main horizontal bus bars, vertical risers and
other front mounted accessories.

b) The structure shall be mounted on a rigid base frame of folded CRCA sheet steel
of minimum 6 mm thickness and 75 mm height. The design shall ensure that the
weight of the components is adequately supported without deformation or loss of
alignment during transit or during operation.

c) A cable chamber housing the cable end connections and power/control cable
terminations. The design shall ensure generous availability of space for ease of
installation and maintenance of cabling and adequate safety for working in one
vertical / horizontal section without coming into accidental contact with live parts
of the adjacent section.

d) A cover plate at the top of the vertical section, provided with a ventilating hood
where necessary. Any aperture for ventilation shall be covered with a perforated
sheet having less than 1mm diameter perforations to prevent entry of vermin.

e) Front and rear doors fitted with dust excluding neoprene gaskets with fasteners
designed to ensure proper compression of the gaskets. When covers are
provided in place of doors generous overlap shall be ensured between sheet
steel surfaces with closely spaced fasteners to preclude the entry of dust.

3. The total height of the panel shall not be more than 2300 mm unless otherwise
specified and maximum height of switch operating handle shall not be more than
1800mm from FFL. The total depth of the panel shall be adequate to cater for proper
cabling space.

4. Doors shall be of minimum 14-gauge sheet steel and covers/partitions of 16G sheet
steel. All sheet steel work forming the exterior of switchboards shall be smoothly
finished, leveled and free from flaws. The corners should be rounded.

5. The Components in the switchboards shall be so arranged as to facilitate ease of
operation and maintenance and at the same time to ensure necessary degree of
safety.

6. Components forming part of the switchboards shall have the following minimum
clearances:
Between phases - 25mm
Between phases and neutral - 25mm
Between phases and earth - 25mm
Between neutral and earth - 19mm

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When, for any reason, the above clearances are not available, suitable insulation
barrier / shielding shall be provided. Clearances shall be maintained during
normal service conditions.

Creepage distances shall comply to those specified in relevant standards.

7. All insulating material used in the construction of the equipment shall be of non-
hygroscopic material treated to withstand the effects of high humidity, high
temperature and tropical ambient service conditions.

8. Functional units such as circuit breakers, fuse switches, MCCBs, etc. shall be
arranged in multi-tier formation except that not more than two air circuit breakers
shall be housed in a single vertical section.

9. Metallic/insulated shrouding shall be provided within vertical sections and between
adjacent sections to ensure prevention of accidental contact with:

10. Main bus bars and vertical risers during operation, inspection or maintenance of
functional units and front mounted accessories.

11. Cable terminations of one functional unit, when working on those of adjacent
unit/units.

12. All covers providing access to live power equipment/circuits shall be provided with
tool operated fasteners to prevent unauthorized access.

13. Provision shall be made for permanently earthing the frames and other metal parts of
the switchgear by two independent distinct connections.

14. Only CRCA steel sheets shall be used for fabricating the cubicle.

15. Thickness tolerance for sheets shall be as applicable in relevant IS.

METAL TREATMENT AND FINISH:

1. After fabrication the panel shall undergo 7-tank treatment/sand blasting for removing
Grease, Rust etc..
2. The panel shall be coated with zinc chromate primer (Applicable for outdoor panels).
3. After coating of primer, the panel shall be coated with Epoxy powder with shade
RAL7032 prior to the approval of shade from Consultants.

1.12 TEST/TRIAL RUNNING AND COMMISSIONING

The Vendor shall have to test the each equipment used for the plant for at least
72 hours continuous running with designed load and to the full satisfaction of
Consultants. Any defects found, has to be rectified by the contractor at his own
cost immediately and within reasonable time to be decided by client.

Necessary Instruments, Gauges, Labour/Supervisory Staff, Laboratory analysis
etc., are to be furnished/provided by the vendor at free of cost to client. .
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Vendor has to specify the value added services in his offer letter.

It is necessary for vendor to specify the minimum wastewater required for
commissioning of STP with TENDER.

1.13 COMMISSIONING/HANDING OVER

During trial runs as described above, the vendor shall satisfy Consultant in all
respects regarding the satisfactory quality of effluent, quality of materials,
equipments and workmanship used in the plant.

Only after satisfying itself/ himself regarding the above points, client will take over
the plant and such date of taking over shall be deemed as date of completion for
all purposes, guarantees, and payment terms mentioned else where in this
tender.

The guarantee period described elsewhere in the tender should start from the
date of completion.

1.14 TRAINING OF OPERATOR

Vendor shall provide necessary training for operator during commissioning
period. Vendor to certify the operator performance to carry over the plant
maintenance and operation efficiently after handing over the plant. Client / AM
Contractor to provide 3 operators during commissioning stage for training
purpose.

1.15 GUARANTEE

The under mentioned clauses shall govern in case of any contrary provisions
given elsewhere in the document.

Manufacturer's Guarantees

The manufacturers guarantee for design, workmanship, and performance for all
bought out items shall be made available to the owner and shall be valid at least
for the entire defects liability period.

In the event of failure of any particular equipment, which fails more than three
items during the guarantee period as mentioned in clause below, the contractor
shall replace at his own cost that equipment. Manufacturer's/Contractor's
guarantee, as mentioned in clause above, for such replaced equipment shall also
be made available to the Owner and should be kept at least for one year from the
date of last replacement.

Performance Guarantee

The Contractor shall give guarantee for a period of Seven years from the date of
successful commissioning of the treatment plant against design, defective
materials, workmanship, performance and guaranteed effluent quality. In the
event the commissioning of the plant is not possible due to non-availability of
effluent, contractor shall be issued mechanical completion certificate by
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client/consultant provided each equipment is tested satisfactorily as directed by
Consultant. However, the contractor shall have to maintain the plant at his own
cost, in such a case for a period for three months beyond which period, if he is
required to maintain further, he will be paid extra at mutually agreeable rate.
However, the Contractor shall carry out testing and commissioning of the plant
during the Defects Liability Period. Any defects found in the workmanship, the
Contractor at his own expense shall make materials or performance of the plant
good within the time specified by client/consultant.

For this purpose, the retention amount will be as follows:

10% of each RA bill until it reaches 5% of the total value of Contract shall be
retained and also treated as performance guarantee. The Successful Tenderer
as per general conditions of contract shall be retained till the completion of
satisfactory commissioning as stated above. The contractor at his own expense
shall start and commission, the plant and prove that it is giving satisfactory
service and desired characteristic of the treated effluent, for two months before
handing over the plant to the Owner. During this, the contractor shall train the
Owners operational stall without any extra cost to the Owner. The Contractor
shall also have to guarantee the quality of the treated final effluent to meet the
specification mentioned already. In case the quality of treated effluent varies
from what is required, the contractor shall rectify the plant at no extra cost so as
to achieve the requisite performance guarantee and satisfactory commissioning
of the plant to the client/Consultant. Despite the first opportunity given to the
contractor to effect rectification so as to achieve compliance, and In case the
quality of treated effluent varies again from what is required, the contractor will be
given one more opportunity to rectify the plant and bring the treated effluent to
the required quality.

If the contractor fails in both opportunities to achieve the required result as
aforesaid, then the Architect/ Owners Engineers/ Owner will have the liberty to
engage another agency to carry out whatever rectification necessary at the
contractors risk, cost and all expenses which will be recovered from any moneys
due to the Contractor and in addition, the retention money and Performance
bond being forfeited by the Owner.

The contractor shall furnish the figures for average daily consumption of nutrients
/ Chemicals, if any. All the above guarantees will be based on collection and
analysis of samples as mentioned in clause below.

Oxygenation Capacity of Diffusers.
The contractor, if directed by Consultant, shall at his own cost prove the
Oxygenation capacity guaranteed by him for the diffusers provided by conducting
Oxygenation capacity tests on the unit by any standard and internationally
recognised method to be approved by the Consultants.

1.16 MECHANICAL GUARANTEES
The Contractor shall guarantee for a period of one year for the failure of any
particular part of the equipment. In the event of failure of any particular part of
the equipment more than three times during the guarantee period, the Contractor
shall replace it. In case it is found that the above mentioned failure is due to
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some other connected part of the equipment, that part shall also be rectified or
replaced by the contractor to avoid such failures in the future. The guarantee for
such replaced parts shall be extended by one year from the date of last
replacement.

1.17 COLLECTION AND ANALYSIS OF SAMPLES
The guaranteed effluent shall be based on complete analysis of samples
collected after stabilization of the plant.
Min. 2 nos. Raw Effluent and 2 nos. Treated Effluent samples per month shall be
collected and got analyzed at the Pollution control Board approved Laboratory
and should be submitted to consultant for approval
Efficiency of plant and process after secondary clarifier should be presented to
consultant by collecting sample at outlet of clarifier and analyzing the sample for
BOD
5 days
and TSS.

1.18 ANNUAL MAINTENANCE

The contractor shall include in the offer for maintaining the treatment plant
including all the consumables etc., qualified personnel shall be posted on the site
on shift basis, to take the sampling and carry out the tests. A complete record
has to be maintained for all the tests carried out at regular intervals.

The Contractor shall employ a minimum of one operator per shift and one
supervisor during general shift based on 3 shifts/day. The senior chemist of the
contracting firm shall visit at least once a week for monitoring plant operation.

Also one Senior Mechanical Technician shall visit the plant for inspection and
supervision of maintenance of all equipments.

NOTE:
Data sheet to be duly filled before submission
Provide detailed specification with guarantee details of the equipments, for which
data sheet is not filled.
Provide efficiency curves and catalogues for the equipments used.
Provide as built drawing after completion of project.
Vendor to furnish the manual for operation and maintenance with trouble
shooting by his experience.
Vendor to furnish the list of spare parts, which are frequently required for trouble
free operation.
Vendor to submit separate drawing and details for cleaning and backwashing of
membranes.
Vendor to provide warranty of membranes with manufacturer certificate.

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DATA SHEET

Vendor to submit the following in addition with following sheets
1. Plant Capacity :
2. Membrane type :
3. Make :
4. Pore size :
5. Plan area :
6. Depth :
7. MLSS :
8. Flux rate :
9. Power requirement :

Equipment Unit Power Total connected power

Total Connected HP

10. Operational Cost (Approximately):

11. Air requirement for membrane :
12. Air requirement for biological unit :
13. Cleaning system :
14. Chemicals used :
15. Suction pressure :
16. Existing Plant Data
17. Sludge generated in % :
18. BOD committed at exit of MBR :
19. Automation if any :
20. Replacement Guarantee :
21. Country manufacturer :
22. Type of membrane connection to
support frame :
23. Membrane material :
24. Value added treatment :
25. Guarantee, process :
26. Sludge management :
27. MBR comprises of :
28. Similar experience :

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Chemicals quantity used for cleaning per day and frequency of
cleaning
Chemical dosing unit details as below
Membrane technical specs

CHEMICAL DOSING UNIT WITH METERING PUMP TANK:

Capacity in Litre :

Diameter :

Height :

Design flow :

Chemicals required at :

Design flow rate

:
Holding period :

Dia of Inlet :

Dia of Outlet :

Dia of Drain

:

MATERIAL OF CONSTRUCTION

Tank :
Valves :
Piping :

METERING PUMP

Make :
Model No :
Construction detail :
Duty Conditions :
Accessories Included
With the pump
:

Note:
1) All information to be filled by Supplier
2) This Data Sheet to be filled for each unit separately

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RAW PUMP

Make

:

Type :

Flow rate lts/Sec : As per BOQ

Discharge pressure : As per BOQ

Material

:
Casing

:
Impeller :

Seal :

Motor :

Type :

Make :

Rating :

RPM :

Enclosure :

Class of Insulation :

18

SLUDGE PUMP

Make

:

Type :

Flow rate lts/Sec : As per BOQ

Discharge pressure : As per BOQ

Material

:
Casing

:
Impeller :

Seal :

Motor :

Type :

Make :

Rating :

RPM :

Enclosure :

Class of Insulation :

19

LIST OF RECOMMENDED MAKES;

20
1 Raw effluent pump Grundfos / KSB / Modi (sewage application)/
equivalent make as approved by consultant
2 Sludge pumps J ohnson / kirloskar / equivalent make as
approved by consultant
3 Membrane Zenon/Kubota/Hydranautics / equivalent
make as approved by consultant
4 Screw pumps Alfa / hydro prakav / equivalent make as
5 Filter press Dinshaw / hydro press / equivalent make as
6 Chlorinator ASIA LMI / equivalent make as approved by
consultant
7 UV sterilizer TEFLON / equivalent make as approved by
consultant
8 Automatic Screen J ash / equivalent make as approved by
consultant

9 Motors Kirloskar / siemens / ABB / equivalent make
as approved by consultant
10 i. Galvanised Pipes Tata / J indal / equivalent make as approved
by consultant

11 ii GI fittings R Brand (ISI) /Unik /equivalent make as

12 Gate valves/Non-return valves Leader / Zoloto/ equivalent make as approved
by consultant
13 Foot valves Leader / Zoloto /equivalent make as approved
by consultant

14 Butterfly valve Inter valve / Slim Line / equivalent make as

15 ACB / MCCB / SFU / LBS MERLIN GERIN / ABB / SIEMENS/
16 CONTACTORS / OLRS TELE MECHANIQUE / ABB / SIEMENS/
17 MCB / ELCB MERLIN GERIN / MDS / INDO ASIA/
18 MCB DB MERLIN GERIN / MDS / INDO ASIA/
19 DIGITAL METERS AE / MECO / ENERCON / equivalent make
as approved by consultant
20 Kwh / MDM / MDC METERS AE / ENERCON / L&T/ equivalent make as
21 LED INDICATING LAMPS / PBS TEKNIC / VAISHNO / SIEMENS / equivalent
make as approved by consultant
22 SELECTOR SWITCHES KAYCEE / SALZER/ equivalent make as
23 LIGHT FIXTURES & MOTION DETECTORS PHILIPS / WIPRO/ equivalent make as
24 SWITCHES / SOCKETS (MODULAR)
OUTLETS IN METAL BOXES
ANCHOR ROMA / MDS MOSAIC / ABB/

21

BILL OF MATERIALS

22

MECHANICAL VENTILATION

23

TABLE OF CONTENTS

A. SECTION A - CENTRIFUGAL FANS FOR VENTILATION & EXHAUST SYSTEM
1.1 Scope
1.2 Codes & Standards
1.3 Construction Features
1.4 Drive Motor
1.5 Cabinet Centrifugal Fans
1.6 Noise & Vibration
1.7 Performance Guarantees
1.8 Data to be provided by the Vendor after award of work
1.9 Technical requirements for Toilet Exhaust Fans

SECTION B - SHEET METAL DUCTING

2.0 GENERAL
2.1 MATERIAL
2.2 THICKNESS OF SHEETS
2.3 LAYOUT OF DUCT
2.4 J OINTS
2.5 ELBOWS & BENDS
2.6 SUPPORTS

SECTION C - DAMPERS & AIR TERMINAL DEVICES
3.1 VOLUME CONTROL DAMPERS
3.2 AIR TERMINAL DEVICES

24
SECTION 15731

EQUIPMENT SPECIFICATIONS FOR CENTRIFUGAL FANS FOR VENTILATION &
EXHAUST SYSTEM

1.1 SCOPE

This specification covers the general design, materials, construction features,
manufacture, shop inspection and testing at manufacturers works, delivery at
site, handling at site, erection testing, commissioning, performance testing and
handing over of Centrifugal Fans of Ventilation and process plants.

1.2 CODES AND STANDARDS

The design, materials, construction, manufacture, inspection, testing and
performance of centrifugal fans shall comply with all currently applicable statues,
regulations and safety codes in the locality where the equipment is to be
installed. The equipment shall also conform to the latest applicable Indian or
equivalent standards. Other international standards are also acceptable, if these
are established to be equal or superior to the listed standards. Nothing in this
specification shall be construed to relieve the VENDOR / CONTRACTOR of this
responsibility.

1.3 CONSTRUCTION FEATURES

1.3.1 CASING

The casing shall be of welded construction, fabricated from heavy gauge
material. It shall be rigidly reinforced and supported by structural members. The
seams shall be permanently sealed air tight. Split casing shall be provided on
larger sizes of fans as per manufacturing standard or if specified in technical data
sheets.

25
1.3.2 IMPELLER

The impeller shall have die formed blades welded to the rim and back plate. Rim
shall be spun to have a smooth contour. Shaft sleeves shall be provided, if
necessary. If required, intermediate stiffening rings shall be provided. The
impeller shall be statically and dynamically balanced.

1.3.3 GENERAL

1.3.3.1 Belt driven fans shall be provided with V belts, V-belt pulleys and belt
guards.

1.3.3.2 Pulleys shall have minimum two (2) grooves to prevent start-up failure
and premature belt failure. Pulleys shall be statically and dynamically
balanced. Belts shall have a minimum service factor of 1.5.

1.3.3.3 Common base frame for belt driven fans shall be with adjustable rails
for motors.

1.3.3.4 Bolts, nuts and washers used shall be of non-corrosive material and of
superior quality.

1.3.3.5 Bearings shall have minimum life of 50,000 hours.

1.4 DRIVE MOTOR

The motor shall be as per IS: 325 and with class "F" insulation, totally enclosed
fan cooled, horizontal induction foot mounted type and rated not to draw starting
current more than 6 times normal running current. Fan motors shall be suitable
for 415 volts, 50 cycles, 3-phase, squirrel - cage, totally enclosed fan cooled with
IP-55 protection. Motor shall be selected for quite operation and the speed of the
motor shall not exceed 1400 RPM. Drive to fan shall be provided through belt-
drive arrangement. Belts shall of the oil-resistant type. Fan motor shall be
suitable for variable speed by variable frequency drive application. . The motor
26
shall be capable of handling the required starting torque of the pumps. Speed of
motor shall be compatible with the speed of the pump. The cooling fans shall be
directly driven from motor shaft. Motor situated outdoors or exposed to the
weather shall be weather protected. Motors shall be enclosed type and shall
have dust tight construction with suitable means of breathing and of drainage to
prevent accumulation of water from condensation. Drain holes shall exclude
bodies greater than 6mm diameter.

All components shall be of adequate mechanical strength and robustness and
shall be constructed of metal unless otherwise approved. All motors shall be
dynamically balanced.

The enclosure shall be designed to provide an effective sealing between the
primary and secondary air circuits. Motor winding shall be vacuum impregnated
with heat and moisture resistant varnish glass fiber insulated. Two independent
earthing points shall be provided in accordance with IS:3043 on opposite sides of
the motor for bolted connection. The cable boxes and termination shall be
designed to enable easy disconnection and replacement of cables.

(Motor should be part of scope with manufacturer & should not be supplied
separately by ACMV Contractor)

1.5 CABINET CENTRIFUGAL FAN

Fan contained within the cabinet shall be licensed to ear the AMCA Air
and Sound Certified rating seal. Fan shall be DIDW forward or
backward curved with fan scroll, belt drive or direct drive assembled
within a cabinet. Cabinet shall be constructed of Galvanized Steel
material. Cabinet shall be Panel Construction assembled together by
means of fasteners for ese of dismantling for service and maintenance.
Welded cabinets are not acceptable. Cabinet shall be capable of taking
on added acoustic insulation, if required to meet the acoustic noise
levels specified.

27

1.6 NOISE AND VIBRATION

Noise level produced by any rotating equipment individually or
collectively shall not exceed 65 dB (A) measured at a distance of 1.5
meters from the source in any direction. The overall vibration level shall
be as per zones A and B of ISO 10816-1. Balance quality requirement
shall be G 6.3 conforming to ISO 1940/1.

1.7 PERFORMANCE GUARANTEES

Performance parameters to be guarantee by the VENDOR /
CONTRACTOR and tolerances permitted shall be as indicated in
specifications. Bidder shall confirm acceptance of these by indicating
values in data sheet attached along with the document. Fan or any
portion thereof is liable for rejection, if it fails to give any of the
guaranteed performance parameters.

Bidder to note that all fan performance curves shall be AMCA certified.
Contractor shall also submit corrected performance curves for the fan
considering the as installed condition of the fan at site.

1.8 DATA TO BE FURNISHED BY THE VENDOR / CONTRACTOR AFTER
THE ISSUE OF PURCHASE ORDER / AWARD OF CONTRACT

1. Schedule of drawings and documents to be submitted for
review, approval and information with submission dates.

2. Quality Assurance Plan (QAP).

3. General arrangement and section drawing with all dimensions
and complete part list with codes and materials of construction.
This drawings shall include all data indicated in technical data
sheets.
28

4. Foundation drawing with static and dynamic loads, unbalanced
forces and moments, if any, pocket details . etc.,

5. Drawing showing fabrication and constructional details of the
fan.

6. Fan rating chars or tables with selection marked.

7. Performance curves for fans with duty point marked (AMCA
Certified, as well as installed condition at site).

8. Torque-speed curve for fans.

9. Erection, operation and maintenance manual with lubrication
schedule.

1.9 TECHNICAL REQUIREMENTS (Exhaust & Fresh air Units)

Sl.
No
Description EXHAUST UNIT FRESH UNIT
01 Area Serving STP STP
02 Type of Unit Necessary test
certificates should be attached for
AMCA Certification.
Double Skin Cabinet
Type- DIDW Forward
Curved Fan with
AMCA Certification
Double Skin
Cabinet Type-
DIDW Backward
curved Fan with
AMCA Certification
03 Total air flow rate cfm 12000 Cfm 12000 Cfm
04 Exhaust air qty / Fresh air qty 10000 Cfm 10000 Cfm
05 Fan external static pressure mm
wg. Total static should be
calculated at filters in dirty condition
& not at moderate condition.
30 mm 30 mm
29
06 Suggested Fan motor KW 7.5 KW 5.5 KW
07 Type of fan motor TEFC Squirrel Cage TEFC Squirrel
Cage
08 Rough Filter Required Required
09 Noise level
10 a) At the outlet of the fan 70 dB A 70 dB A
11 b) Any where around the unit at 1.5
M distance
65 dB A 65 dB A
12 Quantity ( Nos ) 1 1
13 Fan Outlet Velocity - m / sec 8 to 8.5 m/sec 8 to 8.5 m/sec

30
SECTION-2 15800 SHEET METAL DUCTI NG WORKS

TECHNICAL SPECIFICATIONS FOR SHEET METAL DUCTING WORKS
(FABRICATION AS PER IS STANDARDS)

FABRICATION OF DUCT AS PER IS STANDARDS WITH A PRESSURE OF 500 PA

2.0 GENERAL

This section involves the supply, fabrication and installation of Site fabricated
sheet metal works, installation procedures, leak testing of ducts, air distribution
system like grilles & diffusers, flexible connection, volume control dampers, fresh
air louvers etc.

Sheet metal ducting required for the project is shown in drawings forming part of
these specifications. These drawings indicate the duct sizes and configuration
required to meet design flow requirements and also to provide the Contractor
with necessary data for bidding; they are not meant to serve as working drawings
which will have to be prepared by the successful contractor, giving due attention
to the structural features of the building and to other site requirements. Drawings
so prepared shall be subject to the approval of the
consultants/Architect. No extra charges shall be payable to the Contractor for
changes from tender drawings necessitated by above factors or for any other
reasons whatever.

Dimensions of duct sections are inside dimensions of bare ducts, where ducts
required to be lined or insulated on the inside surface, these dimensions will have
to be enlarged so that the cross sectional area is not reduced as compared to
those indicated in the drawings.

All civil works involved including the drilling of holes for fixing the grip bolts and
any chipping and finishing of the ceiling/roof slab, if found unavoidable, shall be
carried out by the successful contractor at no extra cost.

2.1 MATERIAL

Sheet metal used for ducting shall be plain galvanized sheets conforming to
grade ISS 655. Only new, fresh, clean and bright GI sheets shall be used. The
galvanization on the sheets shall not be below 150 grams per sqm. The
Owners/Architect reserve the right to reject-summarily-sheets not meeting these
requirements.

2.2 THICKNESS OF SHEETS

The thickness of the sheets to be used for rectangular ducting shall be as follows

Maximum size of the duct mm Thickness - mm
Upto to 750 MM 0.63 MM
751 to 1500 MM 0.80 MM
1501 to 2250 MM 1.00 MM
31
2251 & above 1.20 MM

2.3 LAYOUT OF DUCTS

General layout of ducts may be taken from the drawings but this section is
responsible for avoiding interfacing with other sections not specifically shown on
the drawings. Actual measurements shall be taken at site before ductwork is
fabricated.

Any necessary changes or additions to layout of the duct work to accommodate
structural, duct, piping, electrical or equipment conditions etc., where opening in
the wall / roof for duct work have been provided by others, make full use of such
openings by fabricating duct work to fit them or if necessary provide offsets and
transitions to suite location of ducts and may be altered if changes is made
before installation.

Where building conditions require duct shape to modify, ducts must have same
cross sectional area indicated in the drawing and width of the duct shall not
exceed 6 times depth except with special approval.

2.4 JOINTS

The fabrication of the ducting including details of transverse joint connections,
bracing, seams, etc., for longitudinal joints, etc., will be generally as per ISS-655-
1963; the intent being to obtain duct pieces that are robust and rigid enough to
preclude flutter, buckling, etc., and to avoid air leakages.

For duct - to - duct joints MS angle iron flanges with neoprene gasket shall be
used. Irrespective of the size the ducts, angle iron flanges shall be only used for
duct-to-duct joints & no sheet metal joints shall be acceptable.

All duct joints shall be made tight and the interior surfaces shall be smooth.
Necessary gaskets of rubber or similar material shall be used to secure tightness
of joints.

2.5 ELBOWS & BENDS

Elbows, bends, offsets, etc. should be fabricated with a width to radius ratio of
not less than 1.0 to 1.5. Alternately, turning vanes should be provided at intervals
so chosen that the aspect ratio of the various sections so formed by the vanes
will be at least five.

Turning vanes shall be provided at branch take-offs and collars wherever
possible. Similarly, straightening vanes shall be provided in all the collars unless
and except in cases where conditions at site do not permit their installation.

2.6 SUPPORTS

All supports for ducting shall be provided by the contractor. MS angles, rods and
other sections shall be used as required for the purpose. The supports shall be
32
taken independently to the building structure support. All bolts, nuts, rivets,
washers, etc., used for duct joints shall be of GI and not MS. All MS angles, flats,
etc., used for flanges, stiffening, etc., shall be finished with two coats of
Aluminium paint. These requirements shall apply to supporting arrangements /
members also.

Minimum thickness of structural members employed for supports shall be as per
IS 800. Where ducting is supported from ceiling/roof slab, Anchor grip bolts shall
be used to fasten the suspension rods to the ceiling/roof slab.

The distance between the two supports shall not be more than 1.5 meter.

All civil works involved including the drilling of holes for fixing the grip bolts and
any chipping and finishing of the ceiling/roof slab, if found unavoidable, shall be
carried out by the successful contractor at no extra cost

Duct Silencers
Material

The outer casing shall be out of min. 22G galvanized steel in accordance with
ASHRAE recommendations for high-pressure rectangular ductwork. Seams
shall be lock formed on Pittsburgh lock machine.

Interior elements of silencers shall be out of min. 22 G galvanized perforated
steel. The inner side of the perforated sheet shall be backed by R P Tissue to
prevent fibre fly over.

Acoustic fill shall be fibre glass (not mineral wool) of density not less than 40
Kg/m2 sufficient to obtain specified acoustic performance and shall be packed
under 10% compression to eliminate voids due to vibration and settling.
Material shall be inert, vermin and moisture proof.

All material of construction and acoustic fill shall be incombustible as per IS
3144.

Airtight construction shall be provided by use of non-hardening duct sealing
compound at site by the air-conditioning contractor.

Acoustic Performance

Silencer acoustic ratings shall include insertion loss and self-noise power
levels and shall meet or exceed minimum performance specified by the
Acoustical Consultant. Contractor shall provide computer selection for the
silencer supplied at site, which indicates db reduction at different octave B
band frequency.

A. Aerodynamic Performance

Static pressure drop through silencers shall not exceed those listed
in the silencer schedule at the indicated airflows.
33

B.Transitions

Testing

After completion all duct systems shall be tested for air leakage.

The entire air distribution system shall be balanced to supply the air quantities as
required in the various regions and rooms to maintain the specified room conditions.
The final balance of air quantities and its temperatures through each grille, register or
diffuser shall be tested and recorded as specified in Section Test Readings and
submitted to the project manager for approval.

34

SECTION 3

3.0 VOLUME CONTROL FIRE DAMPERS & AIR TERMINAL DEVICES

3.1 VOLUME CONTROL DAMPERS

Provide splitter damper in each supply take-off. Make turning vanes,
dampers, deflectors, and splitters of same material of ducts. Splitters shall
be full depth of branch duct and 1 1/2 times branch width.

Dampers shall be placed in ducts and at every branch of supply or return
air duct connection whether or not indicated on the drawings, but shall be
provided for the proper volume control and balancing the system.

All duct dampers shall be made out of MS channels with robust
construction and tightly fitted. They shall be provided with suitable links,
levers and quadrant as required for their proper operation, control or
setting to any desired position. Dampers and their operating devices shall
be made robust, easily operate and accessible through suitable access
doors in the ducts. Every damper shall have clear indication showing the
damper position at all the times. Dampers shall be placed in ducts and at
every branch (whether or not indicated on the drawings) for the proper
volume control and for balancing the system.

3.2 AIR TERMINAL DEVICES

3.2.1 GENERAL

Provide Air Terminal Devices of sizes & type as shown in the drawings.
All the accessories like adapter box with an extended round collar to
connect the flexible duct as shown in the drawings shall be within in the
scope of contractor.

All supply and return air grilles and diffusers shall be as per the approved
list furnished in the document. Consultants / Project Managers reserves
right to choose the best. The grille shall be provided with powder coated
paint of approved color. Further, the contractor shall submit a sample of
grilles & diffusers for the approval.

35
3.2.2 MATERIAL

All air terminal devices mentioned in the tender documents / drawings
shall be made out of extruded aluminum sections with very high quality
finish. Grilles & diffusers shall be of extruded aluminium from hard stock
free from pits and spots joints shall be hairline. The color of powder-
coated finish shall be as per Unisys/Project Managers approval.

3.2.3 SIZING

Grilles / Diffusers shall be sized within limits of sound pressure level NC-
32 curve as a typical room having average room attenuation of 8 dB.

3.2.4 CONSTRUCTION

Supply air grilles shall be 15/30-degree deflection & of Powder coated
extruded aluminium construction. They shall be complete with Volume
control dampers of aluminium mounted directly on grilles. The vanes at
the front shall be horizontal while those at the rear shall be vertical. The
width of the perimeter flanges shall be 32 mm. The vanes shall be 3 mm
thick and 25 mm deep.

Return air grilles shall also be Powder coated extruded aluminium
construction. They shall incorporate horizontal vanes, which shall be
fixed. The perimeter flanges shall be 32-mm width. The vanes shall be 3
mm thick and 25 mm deep. The pitch of vanes shall be 20 mm.

36
APPROVED MAKES OF THE FAN
1. NADI
2. KRUGER
3. NICOTRA
APPROVED MAKES OF THE MOTOR
1. ABB
2. SIEMENS
3. GEC
APPROVED MAKES OF GI SHEET
1. TATA
2. SAIL
3. J INDAL
APPROVED MAKES OF AIR TERMINAL DEVICES
1. RAVISTAR
2. AIRMASTER
3. CARYAIRE

37

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TIDEL Park Coimbatore Ltd.

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