NBC110KD E
NBC110MD E
1
18KZVEM1
FOREWORD INDEX
ENGINE GROUP
FRAME GROUP
B1
CONTENTS
Page
Address
No.
B
B
B
B
B
B
1
2
3
4
4
5
B 6
B 7
hose......................................................................... 11
B11
B15
C 4
D 1
F 1
I 1
J 1
2
3
4
5
B 2
How to refer to the part information
1
Reference with Part number index
B 3
Address number
Block title
Block number
Service item/Flat rate time
Reference number
Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number
Description
Assemblies
Color description
Note
Notes are shown with the parentheses in the part name
column.
Required quantity
Reqd. QTY shown in the parenthesis or parentheses indicates the optional part.
Reqd. QTY marked with N indicates the optional part that
should be selected as needed.
Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.
Parts enclosed within a dotted line
different block.
are covered in a
A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
A solid arrow
indicates the block No. the part in
question is connected to.
B 4
When the parts were revised
1
Be sure to check the
serial number!!
RIGHT is
abbreviated
as R.
L. stands
for LEFT
The number has been When shown at the left side, When shown at the right side,
used from the initial model it is applicable to the models it is applicable to the models
without revision.
o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000.
subsequent numbers.
The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).
A ........... Ampere
ABS ....... Anti-lock brake
system
A.C. ....... Alternating current
A.M. ...... Attaching mark
ASSY. .... Assembly
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
FR. ........ Front
G ........... Gram
HEX. ..... Hexagonal
IN. ......... Inlet
KPH ...... Kilometers per hour
L. ............Left
L (100L) .Link (100 Links)
L.E.D. .....Light emitted diode
MM .........Millimeter
MPH .......Miles per hour
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
TCS ........Traction control
system
T.M. ........Transcript mark
V ............Volt
W ...........Watt
WL .........With labelling
WOL .......Without labelling
B 5
Part block and serial number check
Part block
Required
serial
number
Engine parts
Carburetor parts
Frame parts
E-1~
E-22
F-1~
Engine serial
number
Carburetor serial
number
Frame serial
number
Check
point
B 6
Models, parts catalogue codes and applicable serial numbers
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Applicable
engine
serial No.
Applicable
frame
serial No.
Applicable
carburetor
identification No.
Model
Area
code
Type
NBC110KDE
MA
Malaysia
JA28E6000001~
PMKJA2820EB000001~
PB5SC A
NBC110MDE
MA
Malaysia
JA28E2000001~
PMKJA2830EB000001~
PB5SC A
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PB5SC
KC
B 7
Color chart
When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
NBC110KD (NBC110KDE)
MODEL
NBC110KDE
COLOR
CODE
No.
Mariana
purple
metallic
Euphoria
red
metallic
Vital
blue
metallic
Pearl
graceful
green
PB-383M
R-339M
B-206M
GY-148P
PB383
R339
B206
GY148
Applicable model
Initial
applicable
model
Final
applicable
model
Applicable
block
No.
Ref.
No.
40520-KZV-V30
ZA
ZA
ZA
ZA
F-32
40510-KZV-M00
ZA
ZA
ZA
ZA
F-32
64300-KZV-M00
ZD
ZC
ZB
ZE
F-44
83500-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
83700-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
83400-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
83600-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
81135-KZV-J00
ZD
ZD
ZD
ZD
F-44
53206-KZV-T00
ZT
ZS
ZU
ZY
F-7
10
53205-KZV-T00
ZU
ZT
ZV
YA
F-7
11
COVER, TAIL
83510-KZV-T00
ZJ
ZH
ZL
ZP
F-23-10
12
FENDER B, FR.
61200-KZV-V30
ZA
ZA
ZA
ZA
F-10
13
FENDER, FR.
61100-KZV-M00
ZB
ZA
ZD
ZE
F-10
14
44635-KZV-M00
ZA
ZA
ZA
ZA
F-14-10
15
42635-KWW-640
ZA
ZA
ZA
ZA
F-19-10
11
16
87513-KTL-M00
ZA
ZA
ZA
ZA
F-49
17
LEGSHIELD SET, L.
83300-KZV-M00
ZC
ZB
ZC
ZA
F-44
18
LEGSHIELD SET, R.
83200-KZV-M00
ZA
ZA
ZA
ZA
F-44
B 8
NBC110KD (NBC110KDE)
MODEL
NBC110KDE
Mariana
purple
metallic
Euphoria
red
metallic
Vital
blue
metallic
Pearl
graceful
green
PB-383M
R-339M
B-206M
GY-148P
PB383
R339
B206
GY148
COLOR
CODE
No.
Applicable model
Initial
applicable
model
Final
applicable
model
Applicable
block
No.
Ref.
No.
19
87560-KW7-950
ZB
ZB
ZB
ZB
F-49
20
MARK, HONDA
86101-KZV-V30
ZA
ZA
ZA
ZA
F-50
21
MARK, HONDA
86102-KZV-M00
ZD
ZC
ZB
ZA
F-50
22
43100-KWW-640
ZB
ZB
ZB
ZB
F-18
23
45010-KWW-640
ZA
ZA
ZA
ZA
F-13
24
RIM, HEADLIGHT
33102-KZV-T00
ZR
ZR
ZR
ZR
F-1
25
86832-KZV-M00
ZD
ZC
ZB
ZA
F-50
26
86811-KZV-M00
ZC
ZB
ZC
ZA
F-50
27
86642-KZV-M00
ZD
ZC
ZB
ZA
F-50
28
86831-KZV-M00
ZD
ZC
ZB
ZA
F-50
29
86641-KZV-M00
ZD
ZC
ZB
ZA
F-50
30
52200-KZV-T00
ZB
ZB
ZB
ZB
F-32
31
44650-KZV-M00
ZA
ZA
ZA
ZA
F-14-10
10
32
42650-KYZ-V00
ZA
ZA
ZA
ZA
F-19-10
12
B 9
NBC110MD (NBC110MDE)
MODEL
NBC110MDE
Mariana
purple
metallic
Euphoria
red
metallic
Vital
blue
metallic
Pearl
graceful
green
PB-383M
R-339M
B-206M
GY-148P
PB383
R339
B206
GY148
COLOR
CODE
No.
Applicable model
Initial
applicable
model
Final
applicable
model
1
Applicable
block
No.
Ref.
No.
40520-KZV-V30
ZA
ZA
ZA
ZA
F-32
40510-KZV-M00
ZA
ZA
ZA
ZA
F-32
64300-KZV-M00
ZD
ZC
ZB
ZE
F-44
83500-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
83700-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
83400-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
83600-KZV-M00
ZD
ZC
ZB
ZE
F-23-10
81135-KZV-J00
ZD
ZD
ZD
ZD
F-44
53206-KZV-T00
ZT
ZS
ZU
ZY
F-7
10
53205-KZV-T00
ZU
ZT
ZV
YA
F-7
11
COVER, TAIL
83510-KZV-T00
ZJ
ZH
ZL
ZP
F-23-10
12
FENDER B, FR.
61200-KZV-V30
ZA
ZA
ZA
ZA
F-10
13
FENDER, FR.
61100-KZV-M00
ZB
ZA
ZD
ZE
F-10
14
44635-KZV-M00
ZA
ZA
ZA
ZA
F-14-10
15
42635-KWW-640
ZA
ZA
ZA
ZA
F-19-10
11
16
87513-KTL-M00
ZA
ZA
ZA
ZA
F-49
17
LEGSHIELD SET, L.
83300-KZV-M00
ZC
ZB
ZC
ZA
F-44
18
LEGSHIELD SET, R.
83200-KZV-M00
ZA
ZA
ZA
ZA
F-44
19
87560-KW7-950
ZB
ZB
ZB
ZB
F-49
20
MARK, HONDA
86101-KZV-V30
ZA
ZA
ZA
ZA
F-50
21
MARK, HONDA
86102-KZV-M00
ZD
ZC
ZB
ZA
F-50
22
43100-KWW-640
ZB
ZB
ZB
ZB
F-18
B10
NBC110MD (NBC110MDE)
MODEL
NBC110MDE
COLOR
CODE
No.
Mariana
purple
metallic
Euphoria
red
metallic
Vital
blue
metallic
Pearl
graceful
green
PB-383M
R-339M
B-206M
GY-148P
PB383
R339
B206
GY148
Applicable model
Initial
applicable
model
Final
applicable
model
Applicable
block
No.
Ref.
No.
23
45010-KWW-640
ZA
ZA
ZA
ZA
F-13
24
RIM, HEADLIGHT
33102-KZV-T00
ZR
ZR
ZR
ZR
F-1
25
86832-KZV-M00
ZD
ZC
ZB
ZA
F-50
26
86811-KZV-M00
ZC
ZB
ZC
ZA
F-50
27
86642-KZV-M00
ZD
ZC
ZB
ZA
F-50
28
86831-KZV-M00
ZD
ZC
ZB
ZA
F-50
29
86641-KZV-M00
ZD
ZC
ZB
ZA
F-50
30
52200-KZV-T00
ZB
ZB
ZB
ZB
F-32
31
44650-KZV-M00
ZA
ZA
ZA
ZA
F-14-10
10
32
42650-KYZ-V00
ZA
ZA
ZA
ZA
F-19-10
12
10
B11
Fuel hose, general purpose hoses and vinyl hose
The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
Fuel hoses/Tubes
Fuel hoses/Tubes
Bulk part
Inner
diameter
(mm)
95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x
95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
3.0
3.0
3.0
95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
5.5
Bulk part
Length
(m)
1
1
1
1
3
1
3
1
3
1
3
1
3
1
3
1
3
8
1
3
8
1
3
1
3
8
1
3
8
95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M
Inner
diameter
(mm)
5.5
5.5
5.5
5.5
7.5
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.0
Length
(m)
1
3
8
1
3
8
1
3
8
1
3
8
1
3
1
3
8
1
3
8
1
3
1
3
8
1
1
1
1
1
11
B12
Vinyl tube
Vinyl tube
Bulk part
Standard part
No.
Inner
Outer
dia- meter dia-meter
(mm)
(mm)
Vinyl tube
Bulk part
Length
(m)
Standard part
No.
Inner
Outer
dia- meter dia-meter
(mm)
(mm)
Bulk part
Length
(m)
95003-01001-60M
95003-01xxx-3x <95003-01003-60M>
2.9
6.8
1
3
95003-14001-10M
95003-14xxx-1x <95003-14003-10M>
6.0
9.0
1
3
95003-01001-60M
95003-01xxx-60 <95003-01003-60M>
2.9
6.8
1
3
95003-14001-10M
95003-14xxx-20 <95003-14003-10M>
6.0
9.0
1
3
95003-03001-60M
95003-03xxx-3x <95003-03003-60M>
3.0
6.0
1
3
95003-14001-60M
95003-14xxx-3x <95003-14003-60M>
6.0
9.0
1
3
95003-03001-60M
95003-03xxx-60 <95003-03003-60M>
3.0
6.0
1
3
95003-17001-10M
95003-17xxx-1x <95003-17003-10M>
7.0
9.0
1
3
95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>
3.5
6.5
1
3
8
95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>
7.0
11.0
1
3
8
6.5
1
3
8
95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>
11.0
1
3
8
95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>
7.0
11.0
1
3
8
7.0
11.0
1
3
8
9.0
1
3
9.0
1
3
12.0
1
3
95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>
3.5
95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>
4.0
7.0
1
3
8
95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>
4.0
7.0
1
3
8
95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>
7.0
1
3
8
95003-21001-10M
95003-21xxx-1x <95003-21003-10M>
7.0
Standard part
No.
Inner
Outer
dia- meter dia-meter
(mm)
(mm)
Length
(m)
95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>
11.0
13.0
1
3
8
95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>
11.0
13.0
1
3
8
95003-37001-60M
95003-37xxx-3x 95003-37003-60M>
11.0
15.0
1
3
95003-37001-60M
95003-37xxx-60 <95003-37003-60M>
11.0
15.0
1
3
95003-38001-10M
95003-38xxx-1x <95003-38003-10M>
12.0
13.0
1
3
95003-38001-10M
95003-38xxx-20 <95003-38003-10M>
12.0
13.0
1
3
95003-39001-10M
95003-39xxx-1x <95003-39003-10M>
12.0
14.0
1
3
95003-39001-10M
95003-39xxx-20 <95003-39003-10M>
12.0
14.0
1
3
95003-40001-10M
95003-40xxx-20 <95003-40003-10M>
12.0
16.0
1
3
95003-40001-60M
95003-40xxx-3x <95003-40003-60M>
12.0
16.0
1
3
95003-40001-60M
95003-40xxx-60 <95003-40003-60M>
12.0
16.0
1
3
95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>
13.0
15.0
1
3
8
95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>
13.0
15.0
1
3
8
95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>
14.0
18.0
1
3
8
95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>
4.0
95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>
4.0
7.0
1
3
8
95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>
4.0
7.0
1
3
8
95003-23001-10M
95003-23xxx-20 <95003-23003-10M>
8.0
12.0
1
3
95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>
8.0
12.0
1
3
8
95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>
8.0
12.0
1
3
8
95003-25001-10M
95003-25xxx-1x <95003-25003-10M>
9.0
11.0
1
3
95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>
14.0
18.0
1
3
8
95003-25001-10M
95003-25xxx-20 <95003-25003-10M>
9.0
11.0
1
3
95003-50001-10M
95003-50xxx-1x <95003-50003-10M>
16.0
19.0
1
3
95003-25001-60M
95003-25xxx-3x <95003-25003-60M>
9.0
11.0
1
3
95003-50001-10M
95003-50xxx-20 <95003-50003-10M>
16.0
19.0
1
3
95003-25001-70M
95003-25xxx-7x <95003-25003-70M>
9.0
11.0
1
3
95003-50001-60M
95003-50xxx-3x <95003-50003-60M>
16.0
19.0
1
3
95003-27001-10M
95003-27xxx-1x <95003-27003-10M>
9.0
13.0
1
3
95003-55001-10M
95003-55xxx-1x <95003-55003-10M>
17.5
20.5
1
3
95003-27001-10M
95003-27xxx-20 <95003-27003-10M>
9.0
13.0
1
3
95003-55001-10M
95003-55xxx-20 <95003-55003-10M>
17.5
20.5
1
3
95003-27001-60M
95003-27xxx-3x <95003-27003-60M>
9.0
13.0
1
3
95003-60001-10M
95003-60xxx-1x <95003-60003-10M>
22.0
27.0
1
3
95003-27001-60M
95003-27xxx-60 <95003-27003-60M>
9.0
13.0
1
3
95003-60001-10M
95003-60xxx-20 <95003-60003-10M>
22.0
27.0
1
3
95003-60001-60M
95003-60xxx-3x <95003-60003-60M>
22.0
27.0
1
3
95003-60001-60M
95003-60xxx-60 <95003-60003-60M>
22.0
27.0
1
3
95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>
4.5
6.5
1
3
8
95003-09001-60M
95003-09xxx-3x <95003-09003-60M>
4.5
8.0
1
3
95003-09001-60M
95003-09xxx-60 <95003-09003-60M>
4.5
8.0
1
3
95003-10001-10M
95003-10xxx-1x <95003-10003-10M>
5.0
8.0
1
3
8.0
1
3
8.0
1
3
8.0
1
3
95003-10001-10M
95003-10xxx-20 <95003-10003-10M>
95003-10001-60M
95003-10xxx-3x <95003-10003-60M>
95003-10001-60M
95003-10xxx-60 <95003-10003-60M>
5.0
5.0
5.0
95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>
5.0
9.0
1
3
8
95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>
5.0
9.0
1
3
8
95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>
5.0
7.0
1
3
8
95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>
5.0
7.0
1
3
8
95003-21001-10M
95003-21xxx-20 <95003-21003-10M>
95003-23001-10M
95003-23xxx-1x <95003-23003-10M>
8.0
8.0
8.0
95003-33001-10M
95003-33xxx-1x <95003-33003-10M>
10.0
14.0
1
3
95003-33001-10M
95003-33xxx-20 <95003-33003-10M>
10.0
14.0
1
3
12
B13
General purpose hoses
Inner
diameter
(mm)
Length
(m)
95005-11xxx-3x
95005-11xxx-5x
95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M
11.0
11.0
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1
95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x
12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
Bulk part
Standard part No.
95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M
Inner
diameter
(mm)
4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0
Length
(m)
1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
13
B14
Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
Fuel hose 2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black
OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 13.0 mm
14
OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm
B15
Editorial style
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
listed collectively in the list in the preface, classified according to the
work.
Completion inspection
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.
15
B16
Work procedure
As the work procedure is set with the work time according to the
method in the separate Service Manual, refer to this Manual as
required.
Accessories and service parts that are not listed to use in this
manual.
The set value for the technological level of the workers uses a
person with three years of experience in the repair of Honda
vehicles as the standard.
Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.
16
C 1
Explanation of FRT by using an example
(The example may differ from the actual presented items)
Ref.
No.
L.O.N.
F.R.T.
(1, 3, 4, 7)
2
111118
CAMSHAFT
4.5
Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.
17
C 2
Indication mark for the listing of service items that continues to
the following page
Ref.
L.O.N.
No.
2
111118
18
Code
Engine
Transmission
Steering/Suspension
Electrical
Wheels/Brakes
Controls/instrument
Description
NO INFORMATION
LON code system
11
18
CAMSHAFT 4.5
No.
F.R.T.
Description
11
Category
Operation category
Overhaul
Adjust, Balance
(Resurface)
C 3
Major service items without using spare parts
(1) Removal/Installation, (2) Adjustment,
(3) Inspection/Measurement, (4) Overhaul, (5) Other work
E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation
Set for the configuration with the parts removed from the vehicle.
LON
1101E5
1111K0
3111D6
1101E6
DESCRIPTION
TILTING ENGINE ASSEMBLY-
REMOVAL/INSTALLATION
INCLUDES: All necessary adjustment
CYLINDER HEAD ASSEMBLY-
REMOVAL/INSTALLATION
CARBURETOR ASSEMBLY-
REMOVAL/INSTALLATION
CRANKCASE SEPARATION
INCLUDES: Engine removal and installation
FRT
1.7
DESCRIPTION
0.8
0.3
3.2
(2) Adjustment
LON
FRT
3113A0
CARBURETOR IDLE-ADJUSTMENT
0.1
2123A0
CLUTCH-ADJUSTMENT
0.1
6143A1
SPARK PLUG-ADJUSTMENT/CLEANING
0.1
1113A0
VALVE CLEARANCE-ADJUSTMENT
NOTE: For 1 vehicle
0.3
6163A0
HEADLIGHT-AIMING
0.1
2133A0
DRIVE CHAIN-ADJUSTMENT
0.1
LON
DESCRIPTION
FRT
1115A0
COMPRESSION PRESSURE-MEASUREMENT
0.1
3115A0
0.6
6145A0
IGNITION TIMING-INSPECTION
0.2
6105A0
BATTERY-CHECKING OF ELECTROLYTE
LEVEL & CHARGE
0.2
(4) Overhaul
Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
replacement of defective parts.
LON
E
311200
F
7113A0
7113A1
FRONT BRAKE-ADJUSTMENT
EXCLUDES: Front brake shoe adjustment
REAR BRAKE-ADJUSTMENT
EXCLUDES: Rear brake shoe adjustment
DESCRIPTION
CARBURETOR-OVERHAUL
INCLUDES: All necessary adjustment
FRT
0.9
1130A1
DESCRIPTION
OIL FILTER SCREEN-CLEANING
FRT
0.7
0.1
0.1
19
ENGINE GROUP
D 1
E-1
D 2
E-2
C 4
D 3
E-3
CYLINDER HEAD
CAMSHAFT/VALVE
2
D 4
E-4
D 9
E-8
CLUTCH
D10
E-9
STARTING CLUTCH
20
D 6
E-6
CYLINDER
D 7
E-7
D 5
E-5
CAM CHAIN/TENSIONER
C 5
ENGINE GROUP
D11
E-10
D12
E-11
D13
E-13
GENERATOR
STARTER MOTOR
2
D14
E-14
OIL PUMP
TRANSMISSION
D16
E-16
CRANKCASE
E 1
E-17
D15
E-15
CRANKSHAFT/PISTON
E 3
E-19
GEARSHIFT DRUM
E 4
E-20
KICK STARTER SPINDLE
21
ENGINE GROUP
E 6
E-22
CARBURETOR
22
C 6
FRAME GROUP
F 1
F-1
MIRROR
F 5
F-7
HANDLE LEVER/SWITCH/CABLE
F 3
F-3
METER
F 4
F-4
F 2
F-2
HEADLIGHT
C 7
F 7
F-9
STEERING STEM
F 8
F-10
FRONT FENDER
F 9
F-11
FRONT FORK
F10
F-13
FRONT BRAKE PANEL
23
C 8
FRAME GROUP
F11
F-14-10
REAR WHEEL
G 2
F-23
FUEL TANK
F14
F-19-10
G 1
F-21
F13
F-18
FRONT WHEEL
G 3
F-23-10
SEAT
BODY COVER
G 5
F-25
AIR CLEANER
G 6
F-25-20
AIR SUCTION VALVE
24
G 7
F-27
EXHAUST MUFFLER
C 9
FRAME GROUP
G 8
F-29
STAND
G12
F-33
SWINGARM
G10
F-31
STEP
G11
F-32
G 9
F-30
G13
F-34
REAR CUSHION
REAR FENDER
G14
F-35-10
FRONT WINKER
G15
F-36-10
REAR COMBINATION LIGHT
G16
F-37
BATTERY
25
C10
FRAME GROUP
H 1
F-38
TOOLS
H 5
F-49
CAUTION LABEL
H 6
F-50
MARK/STRIPE
26
H 3
F-44
FRAME BODY
H 4
F-48
H 2
F-39
WIRE HARNESS
E-1
D 1
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
27
E-2
D 2
CYLINDER HEAD
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
28
E-3
D 3
CAMSHAFT/VALVE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
29
E-4
D 4
CAM CHAIN/TENSIONER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
NBC110
KD
MD
E
E
Serial No.
30
Description
E-5
D 5
CYLINDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
31
E-6
D 6
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
32
F.R.T.
E-7
D 7
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
33
E-7
D 8
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
34
E-8
D 9
CLUTCH
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
35
E-9
D10
STARTING CLUTCH
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
36
F.R.T.
E-10
D11
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
37
E-11
D12
GENERATOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
38
E-13
D13
STARTER MOTOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
39
E-14
D14
OIL PUMP
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
40
E-15
D15
CRANKCASE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
41
E-16
D16
CRANKSHAFT/PISTON
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
42
E-17
E 1
TRANSMISSION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
43
E-17
E 2
TRANSMISSION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
44
E-19
E 3
GEARSHIFT DRUM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
45
E-20
E 4
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
46
Description
NBC110
KD
MD
E
E
Serial No.
E-20
E 5
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
47
E-22
E 6
CARBURETOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
48
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
F.R.T.
E-22
E 7
CARBURETOR
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
49
F-1
F 1
HEADLIGHT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
50
F.R.T.
F-2
F 2
METER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
51
F-3
F 3
MIRROR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
52
F.R.T.
F-4
F 4
HANDLE LEVER/SWITCH/CABLE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
53
F-7
F 5
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
54
F.R.T.
F-7
F 6
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
55
F-9
F 7
STEERING STEM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
56
F.R.T.
F-10
F 8
FRONT FENDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
57
F-11
F 9
FRONT FORK
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
58
F.R.T.
F-13
F10
Ref.
No.
F.R.T.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
59
F-14-10
F11
FRONT WHEEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
60
F.R.T.
F-14-10
Ref.
No.
F12
FRONT WHEEL
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
61
F-18
F13
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
62
F.R.T.
F-19-10
F14
REAR WHEEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Reqd. QTY
Part No.
F.R.T.
Description
NBC110
KD
MD
E
E
Serial No.
63
F-19-10
Ref.
No.
F15
REAR WHEEL
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
64
F-19-10
Ref.
No.
F16
REAR WHEEL
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
65
F-21
G 1
FUEL TANK
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
66
F.R.T.
F-23
G 2
SEAT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
67
F-23-10
G 3
BODY COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Description
NBC110
KD
MD
E
E
Serial No.
68
Reqd. QTY
Part No.
F.R.T.
F-23-10
Ref.
No.
G 4
BODY COVER
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
69
F-25
G 5
AIR CLEANER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
70
F.R.T.
F-25-20
G 6
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
71
F-27
G 7
EXHAUST MUFFLER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
72
F-29
G 8
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
73
F-30
G 9
STEP
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
74
F.R.T.
F-31
G10
STAND
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
75
F-32
G11
SWINGARM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Description
NBC110
KD
MD
E
E
Serial No.
Reqd. QTY
Part No.
76
F.R.T.
F-33
G12
REAR CUSHION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
77
F-34
G13
REAR FENDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
78
F-35-10
G14
FRONT WINKER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
79
F-36-10
G15
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
80
F-37
G16
BATTERY
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
81
F-38
H 1
WIRE HARNESS
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
82
F.R.T.
F-39
H 2
FRAME BODY
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
83
F-44
H 3
Ref.
No.
Description
NBC110
KD
MD
E
E
Serial No.
84
Reqd. QTY
Part No.
F.R.T.
F-48
H 4
TOOLS
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
Reqd. QTY
Ref.
No.
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
85
F-49
H 5
CAUTION LABEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
86
F.R.T.
F-50
H 6
MARK/STRIPE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
Ref.
No.
F.R.T.
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
87
F-50
Ref.
No.
H 7
MARK/STRIPE
Reqd. QTY
Part No.
Description
NBC110
KD
MD
E
E
Serial No.
88
Part Number
Part Number
I 1
Part Number
Part Number
89
90
Part Number
Part Number
I 2
Part Number
Part Number
Part Number
Part Number
I 3
Part Number
Part Number
91
92
Part Number
Part Number
I 4
Part Number
Part Number
J 1
Address
Page Ref.
Address
Part name
Page Ref.
Part name
Address
Page Ref.
5
93
J 2
5
94
Address
Page Ref.
Part name
Address
Page Ref.
Part name
Address
Page Ref.
J 3
Address
Page Ref.
Part name
Address
Page Ref.
Part name
Address
Page Ref.
5
95
J 4
Address
Page Ref.
5
96
Part name
Address
Page Ref.
Part name
Address
Page Ref.
J 5
Address
Page Ref.
Part name
Address
Page Ref.
Part name
Address
Page Ref.
5
97
FOREWORD INDEX
ENGINE GROUP
FRAME GROUP
E.2013.06