Weight basis : sVs + iVi = fVf . . . . . . .. . . . (2) Where Vs = Volume of solid Vi = Volume of initial mud (or any liquid) Vf = Final volume of mixture s = Density of solid i = Density of initial mud f = Density of final mud Solving for Vs : Vs = Vf (f i) . . . . . . . . . . . . . . . (3) (s i) The units have to be in consistent set If the density is in lb/gal, the V will be in gal, and so does gm/cc cc. Since the net volume of a powdered solid is not readily measurable (usually measured by weight), by multiplying the s to equation (3), the Vs can be calculated : sVs = sVf (f i) . . . . . . . . . . . . (4) (s i) Example 1 A 9.5 lb/gal mud contains clay (SG = 2.5) and fresh water. Compute (a) the volume % and (b) the weight % clay in this mud. Using Equations (3) & (4) Solution : (a) Altering eq. (3) Volume % solids = Vs 100% Vf = f i 100% = 9.4 % s - i (b) Divide eq. (4) fVf : Weight % solids = sVs 100 fVf Substitute Vs & Vf in terms od densities : = 20.6% Example 2 For laboratory purposes, it is desired to mix one liter of bentonite- fresh water mud having a viscosity of 30 cP: (a) What will be the resulting mud density ? (b) How much of each material should be used ? Hints for Solution : Assume Wyoming bentonite, Solid content = 3 % by volume For certain types of problems it is convenient to express eq. (3) in a different form. Suppose that the quantity of solids (Vs) necessary to increase (or decrease) the density of an initial mud is desired. Then : Vs = (Vi + Vs) (f i) . . . . . . . . . . (3a) s i Where ; Vi + Vs = Vf . . . . . . . . . . . (from eq. 1) Solving for Vs gives : Vs = Vi (f i) . . . . . . . . . . . . . . . (5) (s f) Example 3 (a) How much weighting material BaSO4, barite, SG = 4.3) should be added to the mud of Example 2 to increase its density to 10 ppg ? (b) What will be the resulting volume ? Hint for Solution : Use eq. (5) Barite is so universally used as a weighting material, it is useful to express eq. (5) in field units. Barite is sold in 100 lb bags or sacks : 1 sack = 100 lb = 0.373 cu.ft 4.3 (62.4 lb/cu.ft) = 0.373 cu.ft = 0.0664 bbl of net 5.615 cu.ft/bbl barite Therefore, 1 bbl (net) of barite = 1 bbl = 15 sacks 0.0664 bbl/sack Note : Assuming SG of Barite = 4.3 Let Sb = Sacks of barite necessary to increase the density of Vi bbl of mud fromi to f. Substituting these special conditions into eq. (5): Sb = Vi (f i) 15 4.3 (8.33) f Therefore; Sb = 15 Vi (f i) . . . . . . . . . . . . (5a) 35.8 - f Similarly, if clay (SG = 2.5) is sold in 100 lb bags or sacks : 1 sack = 100 lb = 0.641 cu.ft 2.5 (62.4 lb/ cu.ft) = 0.641 cu.ft = 0.1142 bbl of net clay 5.615 cu.ft/ bbl 1 bbl (net) of clay = 1 bbl = 8.75 sacks 0.1142 bbl/sack Let Sc = Sacks of clay necessary to increase the density of Vi bbl of mud fromi to f. Substituting these special conditions into eq. (5): Sc = Vi (f i) 8.75 2.5(8.33) f Therefore, Sc = 8.75 Vi (f i) . . . . . . . . . . . . (5b) 20.8 - f Example 4 (a) How many sacks of barite are necessary to increase the density of 1000 bbl of mud from 10 to 14 lb/ gal ? (b) What will be the final mud volume ? Hint for solution : Use eq. (5a) To dilute or reduce mud density : Vw + Vi = Vf . . . . . . . . Volume basis wVw + iVi = fVf . . . . . . . . Weight basis wVw + iVi = f (Vw + Vi) wVw fVw = fVi iVi Vw = Vi (f i) w f Vw = Vi (i f ) . . . . . . . . . . . . . . . . . (6) (f w) where, Vw = bbls of water necessary to reduce the density of Vi bbls initial mud fromi to f. Example 5 (a) How much fresh water must be added to 1000 bbl of 12 lb/gal mud to reduce its density to 10 lb/gal ? (b) What will be the resulting volume ? Hints for solution : (a) Use eq. (6) Example 6 (a) How many sacks of barite are required to raise the mud weight of 755 bbl from 77 pcf to 92 pcf ? What is the resulting volume ? (b) Calculate the new mud weight when 126 bbl of oil (SG= 0.8)is added to the new system. What is the resulting volume ? (c) Determine the quantity of barite required to maintain a mud weight of 92 pcf. What is the final volume ? Hints for solution : Use eq. (5a)