SL NO DESCRIPTION SCOPE TYPE

1 ERECTOR'S CERTIFICATE for PMPL (IBR License for Erection) POWERMECH XEROX
2 ERECTION PERMISSION LETTER FROM CIB for TPCIL Boiler. POWERMECH XEROX
3 APPROVED WELDING SCHEDULE POWERMECH ORIGINAL
4 IBR WELDER'S CERTIFICATES POWERMECH XEROX
5 IBR APPROVED DRAWINGS DEC ORIGINAL
6 TREASURY CHALLAN COPY TPCIL XEROX
7 IBR FORM-II, III, & IVA DEC ORIGINAL
8
STEAM SEPARATOR/STORAGE TANKS - PWHT Charts, NDT Reports &
Hydro test report
DEC XEROX
9 FORM II - RUB OFF SHEET (Trace to be taken at site by PMPL) POWERMECH ORIGINAL
10 GROUND INSPECTION REGISTER POWERMECH ORIGINAL
11
INSPECTION REPORT for Steam separator/Storage tanks thickness
measurement by Ultrosonic machine at site.
POWERMECH ORIGINAL
CHECK LIST FOR RAW MATERIAL INSPECTION BY IBR AT SITE
DEC remark
TPCIL has received
one original copy
which have been
approved by CIB
the original copys have
been taken by TPCIL's
representative from
DBC
refer to FORM III
SL NO DESCRIPTION SCOPE TYPE STATUS REMARKS
1
ERECTOR'S CERTIFICATE for PMPL - DOB
(IBR License for Erection)
PMPL XEROX
2 ERECTION PERMISSION LETTER FROM DOB PMPL XEROX
3 IBR APPROVED WELDING SCHEDULE PMPL ORIGINAL
4 IBR ENDORSED WELDER'S CERTIFICATES PMPL XEROX
5 BV APPROVED DRAWINGS DEC ORIGINAL
6 FORM-B FOR INSPECTION OF BOILERS TPCIL ORIGINAL
7 TREASURY CHALLAN COPY TPCIL XEROX
8 IBR FOLDER-(FORM-II, III, & IVA) DEC ORIGINAL
9 PR. PARTS DESIGN CALCULATIONS (W.P) DEC ORIGINAL
10 SAFETY VALVE CALCULATIONS DEC ORIGINAL
11 HEATING SURFACE CALCULATIONS DEC ORIGINAL
12
TEST CERTIFICATES of Bought out components
(Valves, Mountings, Fittings etc.) - FORM- IIIC
DEC ORIGINAL
13 PMI REPORTS TPCIL ORIGINAL
14 SITE INSPECTION DOCUMENTS
a RAW MATERIAL CLEARANCE FROM IBR PMPL ORIGINAL
b WELDING LINE HISTORY SHEET CLEARANCE PMPL ORIGINAL
c PWHT CHART CLEARANCE FROM IBR PMPL ORIGINAL
d RT FILM REVIEW BY IBR PMPL ORIGINAL
e UT CLEARANCE FROM IBR PMPL ORIGINAL
BOILER HYDRO TEST - DOCUMENTS CHECK LIST
4 of 11
SL NO DESCRIPTION status
APPROVED ERECTION DRAWINGS
TPCIL Requesting DEC to submit one set of all pressure part
drawings with BV stamp & signature and these drawings shall
be endorsed by TPCIL and further it will be submitted to Local
IBR for Hydro test clearance
Total list of IBR approved drawings Index sheet of drawings required from DEC
2
IBR FOLDER Not yet received
3 PRESSURE PART DESIGN(STRENGTH) CALCULATIONS BV Signature found in first page only
4 SAFETY VALVE CALCULATIONS
Calculations of Rated discharge capacity VS relieving capacity
of safety valves (Refer IBR reg.293)
5 HEATING SURFACE CALCULATIONS OK
6 STEAM & WATER FLOW CIRCUIT DIAGRAM OK
1
DOCUMENTS REQUIRED FROM DEC for BOILER
5 of 11
SL NO DESCRIPTION DEC Remark
IBR APPROVED DRAWINGS
TPCIL has received one original copy
which have
been approved by CIB
Total list of IBR approved drawings
2
2 FORM-II CERTIFICATES ( Inspecting authority certificate)
the original copys have been taken by
TPCIL's representative
from DBC
a Steam separator & storage tanks
b All Headers
c PWHT Charts, NDT Reports, Hydro test reports.
3 FORM-III CERTIFICATES (Manufacturer certificate)
the original copys have been taken by
TPCIL's representative
from DBC
a Steam separator & storage tanks
b All Headers
c WW panels, Economizer coils, SH Coils, RH Coils & all pipings
4 FORM-IIIC CERTIFICATES (From suppliers)
to be furnished later as per
IBR scope
4a VALVES
i MAIN STEAM STOP VALVE
ii SAFETY VALVE - SH, CRH, HRH
iii FEED CHECK VALVE
iv ALL DRAIN & VENT VALVES
v BLOW DOWN VALVES - IBD & CBD
vi ERV (Electromatic Relief Valve)
DOCUMENTS REQUIRED FROM DEC for BOILER
1
IBR FOLDER
6 of 11
4b MOUNTINGS
i Pressure Gauge
ii Water level gauge
iii Pumps
Pl. tell us which pump ? (Boiler
circulation pump - BCP)
4c FITTINGS
i All Elbows, Tees, Dish ends, Flanges, End caps etc.,
5 FORM-IVA CERTIFICATES
the original copys have been taken by
TPCIL's representative
from DBC
a Steam separator & storage tanks
b All Header pipes & Plates
c All pipes used for Headers & pipes
d All tubes used for panel & coils
6 PRESSURE PART DESIGN(STRENGTH) CALCULATIONS
refer to the drawing No.:114N1-
JS3GW,
114N21-JS3GW,
114N22-JS3GW,
114N23-JS3GW,
114N3-JS3GW which have been
approved by CIB
7 SAFETY VALVE CALCULATIONS
Pl. tell us what calculations
for safety valve ?
8 HEATING SURFACE CALCULATIONS
9 STEAM & WATER FLOW CIRCUIT DIAGRAM
7 of 11
TPCIL REPLY
TPCIL Requesting DEC to submit one set of all pressure
part drawings with BV stamp & signature and these
drawings shall be endorsed by TPCIL and further it will be
submitted to Local IBR for Hydro test clearance
Index sheet of drawings required from DEC
DOCUMENTS REQUIRED FROM DEC for BOILER
IBR FOLDER
Not yet received
8 of 11
BV Signature found in first page only
Calculations of Rated discharge capacity VS relieving
capacity of safety valves (Refer IBR reg.293)
OK
OK
Not yet received
SL NO DESCRIPTION TYPE DEC Remark
1 IBR APPROVED DRAWINGS ORIGINAL
2 FORM-III CERTIFICATES (Manufacturer certificate)
a Main steam pipe
b Cold Reheat piping
c Hot Reheat piping
d Feed water piping
e HPBP Piping
f LPBP Piping
g Extracion piping
h Feed water recirculation piping
i Aux. steam piping
j Pulverised system fire exinguishing piping
k Aux. steam to fuel oil piping (Atomizing line & Tracing )
l Shaft sealing steam piping
m Soot blower piping
n HP Heaters, CBD Tanks
o Auxilary steam distribution Header
p Aux. steam header to APH Soot blower piping
q Spray piping of RH & SH
3 FORM-IIIC CERTIFICATES (From suppliers)
ALL VALVES
MOUNTINGS (Including flow nozzles)
FITTINGS (All Elbows, Tees, Dish ends, Flanges, End caps etc.,)
4 FORM-IVA CERTIFICATES
DOCUMENTS REUIRED FROM DEC for CRITICAL PIPING
to be furnished later as per
IBR scope
a All Plates
b All pipes
5 PIPE DESIGN(STRENGTH) CALCULATIONS
to be furnished later as per
IBR scope
6 SAFETY VALVE CALCULATIONS
Pl. tell us what calculations
for safety valve ?
to be furnished later as per
IBR scope
BOILER HYDRO TEST CHECK LIST
SL
NO
DESCRIPTION BGRESL TPCIL REMARKS
1 Furnace axis - Protocol
2 Hanger alignment records
3 Pr. part - Material inspection records To be submitted with IBR clearance
4 Ball pass test protocols
5 Pressure parts - alignment protocols
6 Erection - Pending works completion
7 IBR welder certificates -submission
Certificates shall be endorsed with AP-
IBR
8 Field notes closure records
9 Fitup & weld visual inspection protocols
10 Line History Sheet - records submission To be submitted with IBR clearance
11 Preheating records - submission
12 Welding consumables - TC submission
13 PWHT Chart & reports - submission To be submitted with IBR clearance
14 RT Completion records
15 RT Reports - submission To be submitted with IBR clearance
16 Drain joints - RT
17 Mismatch joints record submission
18 RT - Repair & Penalty joints submission
19 UT reports submission To be submitted with IBR clearance
20 CD for UT - submisssion
21 DP Test - protocols
22 Fin welding completion
23 Seal box fit up & welding completion
24 Water quality report
25 List of valves welded for Hydro test
26 Pneumatic test - protocol
27 Pr. gauge caliberation certificates
28 Buckstay erection & welding records
29 Structure Foundation records
30 Secondary Grouting test result records
31 Structure erection records
32 Structure alignment protocols