Number of throws 4 6 4 6 Rated power, BHP 6667 10000 6667 10000 Rated power, kW 4972 7457 4972 7457 Stroke, inches 7.25 7.25 8.5 8.5 Stroke, mm 184 184 216 216 RPM, maximum 900 900 750 750 Piston speed, ft/min 1088 1088 1063 1063 Piston speed, m/s 5.53 5.53 5.40 5.40 Total rod load, lbs 190000 190000 190000 190000 Total rod load, N 845162 845162 845162 845162 Tension, lbs 95000 95000 95000 95000 Tension, N 422581 422581 422581 422581 Compression, lbs 100000 100000 100000 100000 Compression, N 444822 444822 444822 444822 Average weight with cylinders, lbs 80000 110000 80000 110000 Average weight with cylinders, kg 36287 49896 36287 49896 Maximum length, inches 144 188 144 188 Maximum length, mm 3658 4775 3658 4775 Nominal width, inches 228 228 228 228 Nominal width, mm 5791 5791 5791 5791 Crankshaft centerline, from bottom, inches 27 27 27 27 Crankshaft centerline, from bottom, mm 686 686 686 686 FEATURES Serviceability - Entire unit is designed for ease of repair. All components are readily accessible. Standardization - Many components are interchangeable throughout the various lines. Full Pressure Lubrication - A frame-driven lube oil pump provides pressurized, cooled oil through a full flow oil filter to all moving parts in the frame. A divider block distribution system supplies metered oil to cylinder bores and rod packing. Stainless steel tubing is used throughout the cylinder lubrication system. Unloading Devices - Pneumatic fixed volume clearance pockets and pneumatic suction valve unloaders are available on a limited optional basis. Heavy Duty Crankshaft - Forged steel precision machined with integral counterweights. Rugged Crankcase - Heavily ribbed (with spacer bars for stiffening), high-strength cast iron base with removable, lightweight aluminum top covers and removable end covers for ease of access. Precision Bearing Shells - Precision-machined, tri-metal main and connecting rod bearings. Rugged Crossheads and Guides - Cast iron crosshead guides, external ribbing and removable side covers. One piece, long life crossheads with direct full pressure lubrication at top and bottom for minimum wear. Hardened and ground steel crosshead pins. Rigid Connecting Rods - Forged steel four bolt, heavy duty H section. Quiet Auxiliary Drive - Fully enclosed and continuously lubricated chain drive adjusted by positive positioning eccentric vernier. Oil and Dust Seal - Foolproof, non-contacting crankshaft oil seal plus reliable non-wearing dust seal. Proven Cylinder Design - Non-cooled compressor cylinders with ample nozzles and large gas passages. Cylinder bodies are ion-nitride hardened and drilled for indicator ports. High Strength Bolting - Grade 8 bolts or B-7 studs on all pressurized components. All bolting designed for accessibility. Efficient Valving - Ariel uses plate-type valves designed for modern speeds utilizing non-metallic sealing elements as standard. Selected to adhere to established, low valve velocity standards. Durable Pistons - Wear-resistant ductile or gray iron with wear bands. Stout Piston Rods - Short, stiff, precision-ground alloy steel piston rods with locking crosshead nut. Rolled threads are 1/4 under rod diameter for easy installation through packing. The KBB and KBV are large, separable, reciprocating compressors, designed for high BHP and rod load applications. Based on the proven Ariel design in use throughout the world, they pair well with modern gas engines, turbines and electric drivers. KBB/6 frame Forged steel KBB & KBV connecting rod Ductile iron crossheads, babbitted shoe surface, full-floating crosshead pin with through-bolt and end caps Full array of crossheads and nuts for precise balancing of opposing pistons Forged steel crankshafts BORE BORE MAWP MAWP
Class inches mm psi bar Material 5-3/4B:V-VS 5.250, 5.500, 5.750 133, 140, 146 6000 414 Forged Steel 5-3/4B:V-TR-VS 5.250, 5.500, 5.750 133, 140, 146 6700 462 Forged Steel 6-3/4B:V-VS 6.250, 6.500, 6.750 159, 165, 171 4780 330 Forged Steel 6-3/4B:V-TR-VS 6.250, 6.500, 6.750 159, 165, 171 6700 462 Forged Steel 7-3/4B:V-VS 7.250, 7.500, 7.750 184, 191, 197 3755 259 Forged Steel 9B:V 8.375, 8.625, 9.000 213, 219, 229 2515 173 Ductile Iron 9B:V-VS 8.375, 8.625, 9.000 213, 219, 229 3000 207 Forged Steel 10-1/2B:V 9.750, 10.125, 10.500 248, 257, 267 2095 144 Ductile Iron 12-1/4B:V 11.375, 11.750, 12.250 289, 298, 311 1900 131 Ductile Iron 14-1/8B:V 13.250, 13.625, 14.125 337, 346, 359 1065 73 Ductile Iron 16-3/8B:V 15.375, 15.750, 16.375 391, 400, 416 830 57 Ductile Iron 18-7/8B:V 17.750, 18.125, 18.875 451, 460, 479 620 43 Ductile Iron 21-3/4B:V 20.500, 20.875, 21.750 521, 530, 552 460 32 Ductile Iron 24-1/2B:V 23.625, 24.500 600, 622 365 25 Ductile Iron 27-5/8B:V 26.625, 27.625 676, 702 285 20 Ductile Iron 31-1/8B:V 30.000, 31.125 762, 791 220 15 Ductile Iron 12BL:VL 11.250, 11.625, 12.000 286, 295, 305 1600 110 Ductile Iron 13-1/2BL:VL 12.750, 13.125, 13.500 324, 333, 343 1375 95 Ductile Iron 15-1/4BL:VL 14.375, 14.750, 15.250 365, 375, 387 1375 95 Ductile Iron 17BL:VL 16.125, 16.500, 17.000 410, 419, 432 1150 79 Ductile Iron 19BL:VL 18.000, 18.375, 19.000 457, 467, 483 1030 71 Ductile Iron 12BM:VM 11.250, 11.625, 12.000 286, 295, 305 1600 110 Ductile Iron 13-1/2BM:VM 12.750, 13.125, 13.500 324, 333, 343 1375 95 Ductile Iron 15-1/4BM:VM 14.375, 14.750, 15.250 365, 375, 387 1375 95 Ductile Iron 17BM:VM 16.125, 16.500, 17.000 410, 419, 432 1150 79 Ductile Iron 19BM:VM 18.000, 18.375, 19.000 457, 467, 483 1030 71 Ductile Iron More than 35 years ago, Ariel introduced an innova- tive cylinder design that eliminated water cooling from the cylinder jacket. This proven design yields significant advantages over water-cooled cylinders: higher efficiency larger gas passages reduced pressure-drop losses lower maintenance (no scaling or corrosion) Ariel is the only manufacturer to use an ion-nitride furnace to increase surface hardness of all cylin- ders. This extra step reduces cylinder bore wear to an absolute minimum. To ensure complete reliability in the field, Ariel pressure-tests each cylinder to 150% of maximum allowable working pressure (MAWP) during manufacture. CYLINDERS A CompLETE LIST oF CYLINDERS IS AvAILAbLE IN ThE Ariel Compressor performAnCe progrAm All cylinders are double-acting. TR=Tailrod VS=Forged Steel S t a n d a r d
C y l i n d e r s P i p e l i n e Cutaway view of the Ariel KBB/6 showing the rugged running gear and Ariels higher-efficiency, non-cooled cylinders. Ariels success is based on strong relationships built on mutual respect and trust. Employees, vendors, distributors, and end users are all part of the Ariel Network. Ariel Compressors are marketed and packaged through a long-established network of elite compression system engineering companies. Ariels Authorized Distributors integrate the compressor with a structural skid, a prime mover, piping, pulsation control, cooling systems, process valving, and control systems. All Ariel distributors adhere to Ariels strict packaging standards. Ariels large network offers the most complete service and parts coverage available in the world. We are committed to supporting our compressors for life. If there is a problem with an Ariel compressor, well help you solve itnow. The Ariel Network is composed of more than 1000 Ariel-trained field servicemen and technicians, worldwide. Ariels policy has always been to routinely ship stan- dard parts within 24 hours of receiving an order. Ariel gas compressors are backed by more than 100 parts and service outlets close to every major natu- ral gas field. Ariels Service and Technical Schools are held fre- quently, free of charge, for engineers and field servicemen. These courses are taught by Ariel engineers and technicians directly involved in the subject material. The availability of Ariel manufactured parts at competitive prices will ensure your Ariel compres- sors maximum reliability and productivity. Ariels goal is to offer the best customer care and service. Our warranty and our treatment of warranty issues clearly show our commitment to this goal. CUSTomER SERvICE ThE ARIEL NETWoRK Ariel KBV/6 driven by a 7600 hp gas engine in a gas pipe- line application near Dallas, Texas, USA ARIEL CORPORATION WORLD HEADQUARTERS 35 Blackjack Road Mount Vernon, Ohio 43050 USA Telephone: 740-397-0311 Fax: 740-397-3856 24-HOUR SUPPORT North America: 888-397-7766 Worldwide: +1 740 397 3602 REGIONAL SALES and SUPPORT Denver, Colorado, Fort Worth, Texas Houston, Texas Sydney, Australia Calgary, AB, Canada The Netherlands Moscow, Russia Singapore Bangkok, Thailand www.arielcorp.com World Standard Gas Compressors 2/10