Marine Service GmbH GAZTRANSPORT &TECHNIGAZ SAs Converteam SAS
Compact LNG Tanker Design
Gaztransport & Technigaz, Converteamand Marine Service developed a range of different technologies allowing design improvement of LNG Carriers. When reviewing todays LNGC operation conditions, the application and incorporation of different newer technologies allow the design of compact LNG tankers keeping the same cargo capacity but in shorter, more compact vessels (comparatively depicted in the sketch below). Aspects of Standard LNG Carrier Designs Todays modern DFDE-type LNG carriers are designed for service speeds of 19.5 kts incl. sea margins of 15-21% requiring low block coefficients and high installed propulsion powers while most of these LNGCs are sailing at service speeds well below the design speed and burn their excessive BOG in the gas combustion units (GCU). Compact Design employing newer Technical Solutions Matching with real operation conditions of LNGCs the design of a Compact LNGC provides the same cargo capacity as a standard design - 170.000 cbm - utilising the improvements/developments of: Compact POD-ed electric drives Bi-oblique cargo tank shape Partial Re-liquefaction of BOG Advantages of Compact Design for LNGCs The incorporation of these technical solutions provides: Shorter / compact hull form with optimized speed range and sea margin Equal cargo capacity due to efficient space utilisation High efficient electrical propulsion system due to compact POD with transformer-less drive Reduced ballast draft sailing by compact POD Excessive BOG recovery as valuable cargo due to Partial Re-liquefaction Plant 279 2.7 2.9 2.9 2.9 2.7 46.8 52.8 32.9 38.8 46.8 46.8 263 1.9 2.7 2.7 2.7 1.9 48.2 46 36.3 24.0 48.2 48.2 Standard 170K: Lbp=279m,B=45m, Cb=0.784. Compact 170K: Lbp=263m,B=46.4m, Cb=0.784. Marine Service GmbH GAZTRANSPORT &TECHNIGAZ SAs Converteam SAS Podded propulsion for LNG Carriers: an innovative and cost-effective solution Moving the medium speed induction motor inboard propulsion inside a pair of azimuth Inovelis compact pods with a 6.6 KV transformer-less and gearless power conversion brings major advantages: Improved global efficiency Inovelis pod propulsion provides 5 to 10% fuel savings in comparison with conventional shaft lines thanks to a high open water efficiency and low thrust deduction factor due to a better hull integration. The transformer-less and gearless solution increases overall efficiency by another 3%. Compact for less ballast The Pump Jet Pod allows for a significantly reduced propeller diameter since the blade loading of the pump jet rotor is homogeneous. Therefore, the vessel can operate with a lower draft, reducing ballast volume by 1/3rd, then resistance and emissions in ballast voyage. High integration ratio The pod combines in a very compact design a large panel of functions: propulsion motor, thrust and radial bearings, steering gear and stern thrusters. This offers a great hull design flexibility to Shipyards who can reduce aft part length by 8 to 10 m and makes installation on board easier. Excellent manoeuvrability in all operating modes When the pod is steered, it works as a rudder combined with an azimuth thrust effect. The control of the ship is facilitated, especially in manoeuvring mode with lateral wind, reducing the need for tugs while docking. High reliability The pump jet concept limits stresses on the steering system and the shaft line, as the nozzle acts as a duct for water flow. Based on the experience of 2 billion of running hours for podded propulsion and the use of an induction machine and a sleeve bearing shaft line, Inovelis propulsion has proven as a simple, robust and reliable solution. The Inovelis solution is now available on the market and can clearly be the solution to enhance LNG carrier ship design and performances. 8 m Ballasted Ballasted Marine Service GmbH GAZTRANSPORT &TECHNIGAZ SAs Converteam SAS Bi-oblique Tank Classic LNGCs are usually fitted with a trapezoidal shape tank #1 at the front of the vessel in order to maximize the cargo capacity while fitting in the hull bodylines. The bi-oblique tank shape has been developed so as to optimize the capacity of the tank and to respond to space constraints. Optimized geometry This innovative geometry consists in an oblique lower chamfer with dimension increasing linearly in the forward direction. It offers an optimized containment system arrangement with a fully cylindrical upper part and numerous symmetries in the lower part. Compared to the trapezoidal shape the capacity is increased by 20% with equivalent dimensions. Consequently the daily Boil-Off Rate is reduced thanks to a lower wetted surface / volume ratio. Structural continuity Since the aft bulkhead of the bi-oblique tank is the same as the other tanks, the structural continuity of the ship is enhanced over her whole length. Membrane LNGCs have a complete double hull from bottom to trunk deck which offers a high security level. Detailed design Detailed design engineering has been performed to optimize the arrangement of Mark III panels and determine the material breakdown of the Cargo Containment System. Dedicated hull structural arrangement have already been developed for this kind of tank. Scaffolding studies concluded in an optimized design making use of standard elements and minimizing time and cost of erection. Depending on the level of optimization of the project, it can also be beneficial to adopt specific hull bodylines developed by GTT and validated in a model test basin. Bi-oblique tank is an innovative solution to maximize the cargo capacity while improving the structural and thermal efficiency. Today it is ready for implemention on LNG Carriers. Marine Service GmbH GAZTRANSPORT &TECHNIGAZ SAs Converteam SAS Partial Re-liquefaction Plant (ParRel) Matching with the todays economic and environmental requirements to save excessive BOG not used for the propulsion plant Marine Service has developed a simple Partial Re-liquefaction Plant (patented). Standard Treatment of BOG LNGCs are designed today with more efficient propulsion systems (e.g. DFDE-systems). The BOG made available for propulsion and electric power generation comprise of natural BOG and process BOG. Any excessive BOG not used is to be burned in the GCUs. Function of ParRel ParRel plant compresses, inter-cools and expands the BOG in a combined 4-stage compressor & expander unit. The re-liquefied part of the BOG is sent back to the cargo tanks and the gas part is led to the DF-engines of the propulsion and electric power generation. The use of fuel gas pumps is minimized by the progress. Efficiency of ParRel ParRel is using the reversed Brayton cycle to partially re-liquefiy only the hydro-carbons of the BOG, therefore the power demand of the system is limited, whilst the contended Nitrogen is kept in the process. Enrichment of Nitrogen in the cycle is controlled by sending N2-enriched gas to the DF-engines. No Nitrogen Cycles used The re-liquefaction process is free of any Nitrogen cooling cycles reducing the complexity of the process and installations. Installation of ParRel ParRel is a compact system having only few pipe connections to a standard cargo plant, easy to integrate in the fuel gas/cargo system of an LNG carrier and easy to operate witjh limited rotating machinery. Contacts: Marine Service GMBH Mattentwiete 1, 20457 Hamburg, Germany Tel: +49-40-369030 E-Mail: jr@ms-de.eu Converteam SAS 24 avenue du Marchal Juin 90008 Belfort, France Tel: +33-3 84 98 11 86 lionel.julliand@converteam.com GAZTRANSPORT & TECHNIGAZ SAs 1, route de Versailles, 78470 Saint-Rmy-ls-Chevreuse, France Tel: +33-130 234 789 E-Mail: mfiere@gtt.fr LNG cargo tank Marine Service ParRel Plant Dual Fuel Diesel Engines GCU LD Comp Comp Comp Comp Comp Exp Flash drum M Main heat Ex- Chan ger ParRel process diagram ParRel plant arrangement