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<Document Number>

Copyright Yokogawa Electric Corporation


<date/time>
- 2 -
Topics
Introduction
ICSS Concept & Features
ICSS Key Components
Conclusion
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 3 -
ICSS System Architecture
CCR
Safety
DCS
Instrument Room
Safety
DCS
RDS
Vnet /IP Network
Vnet/ I P
Network
Safety
DCS
Vnet /IP Network
Safety
DCS
RDS
Vnet /IP Network
Well heads Well heads
Safety
DCS
Vnet /IP Network
Vnet/ I P
Network
DCS
Safety
DCS
Safety
Vnet/ IP Network
Vnet/ IP Network
SAR2-SS1
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 4 -
CENTUM VP System Configuration Major components
Single Window
Operation
I ntegrated
Scalable
Reliable
Open
Operator Station (HIS)
Field Network
Dual Redundant Vnet/ IP
Real-time Control Network
FCS
Open Display
Style Console
HIS
Enclosed
Display Style
Console HIS
ESD / F&G
Client PC
Safety Instrumented
System Controller
RTU/ PLC
Asset management
station
ExaOPC
(OPC server)
ProSafe-RS
SENG
TSE server
an/ or ENG
Desktop
type HIS
PRM
ProSafe-RS
SCS
Ethernet
ExaQuantum
(PIMS)
3rd party wireless gateway
Unified Gateway
Station (UGS)
Sub system gateway
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 5 -
True integration of safety system with DCS
Common architecture simplifies engineering
Common HMI improves operational efficiency
Alarm integration
Operational integration
ProSafe-RS Integrated Safety System safeguards your plant and
operations
Yokogawa and the Digital Oil Field Single Window Operation
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 6 -
Digitally Enabled
Cyber Certification Reliable
Programming Languages
Network Fault Tolerant
Lost data
was
recovered
Commns. Independent
Application Portfolio
Proven Experience
In all Process Plants &
pipelines
DNA
99.99999%
Intelligent Controller
<Customer Presentation, Kuwait >
Copyright YMA
<J AN 2014>
- 7 -
Central Processing Facility
Controller Controller UNIFIED GATEWAY (UGS) UNIFIED GATEWAY (UGS)
New Approach New Approach
AB PLC STARDOM 3rd Party PLC 3rd Party PLC 3rd Party PLC
Simplified architecture for all subsystems
- Unified interface engineering
- Facilitate easier change management
- Various Interface available
MODBUS TCP, MODBUS RTU
EtherNet/IP
OPC DA and OPC AE
- STARDOM controller without OPC server
- ADL is available between FCS and UGS
- Redundant configuration
Unified Gateway Station
OPC
Server
Modbus EtherNet/IP
OPC
Server
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 8 -
CENTUM VP is available from small to large scale DCS
Max. No. of Domains: 31
Max. System Configuration
Max. Domain
Configuration
Max. No. of Tags : 100,000per HIS
Max. No. of Stations : 64
Min. Configuration
System Sizing
Total number of stations (FCS + HIS) per domain : 64 stations (Total 1024 /system)
Maximum number of domains : 31 domains
Total tag capacity per system : 1,000,000 tags
Yokogawa and the Digital Oil Field Scalable System
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 9 -
Pair & Spare CPU Architecture
Both CPU modules are processing independently, so CENTUM
achieves real bumpless switchover (For Redundancy purpose)
A pair of CPU chips is on
each CPU module
Each CPU is processing
independently
Result checking
Processed results of
CPUs are every time
compared each other
If the results are not
congruous, control
switches to the stand-by
module
(To avoid the effect
of transient error)
Vnet/IP I/F
Power card Power card
Coupler Coupler
Vnet/IP
I/O bus
C
o
m
p
a
r
a
t
o
r
IO bus
I/F
CPU module CPU module
IO bus
I/F
CPU 1
CPU 2
CPU 1
CPU 2
C
o
m
p
a
r
a
t
o
r
PIO I/F
PIO I/F
PIO I/F
PIO I/F
Vnet/IP I/F
Main
memory
with
ECC
Main
memory
with
ECC
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 10 -
Input CPU Output
MPU, memory
MPU, memory
Circuit, MPU
Circuit, MPU
Circuit, MPU
Circuit, MPU
MPU, memory
MPU, memory
Circuit, MPU
Circuit, MPU
Circuit, MPU
Circuit, MPU
SI L3
Versatile Redundant Options - VMR
Redundancy for Enhanced Availability with no
SIL Degradation.
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 11 -
Oil & Gas References
User Loc Scope Hard
I/ Os
Value
KHURAIS CPF KSA ICSS-PCS 30,000 20M+
ADCO ASAB UAE ICSS 20,000 12M+
HAWIYAH GAS
PLANT
KSA ICSS
BROWNFIELD EPIC
35,000 30M+
PS2, PS3 QATAR ICSS
BROWNFIELD EPIC
5,000 17M+
PDO KAUTHER OMAN ICSS 7,000 5M+
EL MERK ALGERIA ICSS
SCADA
28,000 10M+
ADMA OPCO
SARB/ULFFD/A
NSFFD
UAE ICSS
MAC
65,000 50M+
ZADCO
UZ750K
UAE ICSS
MAC
45,000 30M+
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 12 -
Real time Control network (Vnet/ IP)
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 13 -
CFCS
COPS
F-Bus
250 KBPS
Dual
Redundant
Token Pass
CENTUM
CFCD
1MBPS
Dual
Redundant
Token Pass
1975
CFFS
HF-Bus
CENTUM-XL
EOPS
CFCSEFCD
ENGS
COPS2
CENTUM V
CFCS2
COPSV
CFCD2
1983 1988
PFCS
KFCS LFCS
ABC
CENTUM CS
ICS
EWS
PICS
V net
10 MBPS
Dual
Redundant
Token Pass
HIS
CENTUM CS
3000
AVR
FFCS
HIS
CENTUMCS 3000
R3 1998
2001 2005
1993
HIS
CENTUM VP
Vnet/ IP
2008
FFCS
1Gbps
Dual
Redundant
HIS
Vnet/ IP
2011
FCS
1Gbps
Dual
Redundant
UGS
350MHz, 128MB
New ESB modules
14 Nodes, 50 KM
FCS
Evolution of CENTUM - 39 years of Heritage
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 14 -
Open
Real-
time
Reliable
Control Network (Vnet/ IP)
-Vnet/ IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/ IP
Real-time Control Network
FCS
Open Display
Style Console
HIS
Enclosed
Display Style
Console HIS
ESD / F&G
Client PC
Safety Instrumented
System Controller
Subsystems
Asset management
station
ExaOPC
(OPC server)
ProSafe-RS
SENG
TSE server
an/ or ENG
Desktop
type HIS
PRM
ProSafe-RS
SCS
Ethernet
ExaQuantum
(PIMS)
3rd party wireless gateway
Unified Gateway
Station (UGS)
Sub system gateway
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 15 -
Multiple-domain configuration for Vnet /IP
IP
Domain 2 Domain 3
Domain 4
Vnet/IP
Domain 1
L3 switch
Vnet/IP Vnet/IP Vnet/IP
HIS HIS/ENG HIS HIS HIS HIS/ENG
ENG HIS SENG
ICSS System Architecture Domain Structure
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 16 -
Field Control Station (FCS)
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 17 -
Field Control Station (FCS)
-Vnet/ IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/ IP
Real-time Control Network
FCS
Open Display
Style Console
HIS
Enclosed
Display Style
Console HIS
ESD / F&G
Client PC
Safety Instrumented
System Controller
Subsystems
Asset management
station
ExaOPC
(OPC server)
ProSafe-RS
SENG
TSE server
an/ or ENG
Desktop
type HIS
PRM
ProSafe-RS
SCS
Ethernet
ExaQuantum
(PIMS)
3rd party wireless gateway
Unified Gateway
Station (UGS)
Sub system gateway
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 18 -
Yokogawa DCS Solutions System Architecture
Maximum FIO Nodes / FCU
14 (includes the FCU node)
Maximum Local FIO Nodes
10
Maximum Remote FIO Nodes
13/FCU - 8/remote bus line
Bus 1
Bus 2
L2 Router
Redundant
Power
Supplies
Redundant Controllers &
Vnet/IP Communications
Local I/O Bus 128 Mbps
Redundant Node
Interface Units
Field Control Unit (FCU)
Local FIO Node (FIO)
Local FIO Node (FIO)
Vnet/IP Data Highway
1 Gbps
Remote I/O Bus
50 km max
Open
Real-
time
Reliable
Remote I/ O Bus 128 Mbps
Maximum FIO Nodes / FCU
14 (includes the FCU node)
Maximum Local FIO Nodes
10
Maximum Remote FIO Nodes
13/FCU - 8/remote bus line
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 19 -
FCS (Field Control Station)
High availability process controller
Seven 9s (99.9999959) hardware availability
Pair & Spare technology for
higher control loop availability
Large capacity Controller
One controller handles 1,760 analog signals and 4,096 digital signals
Various field digital protocols can be handled
Foundation Fieldbus, ISA100, PROFIBUS, EtherNet/IP, HART, etc
Up to 13 extra I/O racks
Up to 50km distance remote I/O rack
Various types of control functions available
Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc
7,000 functions work on a controller
Self-Independent controller
All the control application runs in the highly reliable controller hardware
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 20 -
Key-Technologies for Highly Available FCS
Extremely low failure rate design of each hardware
Self-diagnosis function.
Each portion is checked just before working.
If some abnormalities are detected, the module set its status flag as FALSE
Dual hardware configuration.
Each of dual hardware components is checking the status flags of the partner
hardware through backplane bus
Real-time abnormality detecting
Seamless switching.
Immediately switching from the active module to the stand-by module
without affecting the input / output for process.
Hot swapping
Abnormal modules can be removed and spare modules can be inserted
instead without stopping any other input/output or any other hardware.
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 21 -
Pair & Spare CPU Architecture
Both CPU modules are processing independently, so CENTUM
achieves real bumpless switchover (For Redundancy purpose)
A pair of CPU chips is on
each CPU module
Each CPU is processing
independently
Result checking
Processed results of
CPUs are every time
compared each other
If the results are not
congruous, control
switches to the stand-by
module
(To avoid the effect
of transient error)
Vnet/IP I/F
Power card Power card
Coupler Coupler
Vnet/IP
I/O bus
C
o
m
p
a
r
a
t
o
r
IO bus
I/F
CPU module CPU module
IO bus
I/F
CPU 1
CPU 2
CPU 1
CPU 2
C
o
m
p
a
r
a
t
o
r
PIO I/F
PIO I/F
PIO I/F
PIO I/F
Vnet/IP I/F
Main
memory
with
ECC
Main
memory
with
ECC
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 22 -
PROFIBUS-DP
ALP111 PROFIBUS-DP
Module
Redundant Configuration is available.
DeviceNet
Control Logix
PLC-5
SLC500
CIP
ALE111 Ethernet Communications
Module
EtherNet/IP (CIP)
Modbus TCP
PLC-5/SLC500 Ethernet Communication
ALF111 Foundation Fieldbus
Module
Worlds First Dual-Redundant Fieldbus Ports
4 Ports per ALF111
31 Devices per Port
1,500 Fieldbus faceplate blocks per FCS
Foundation Fieldbus
HART
I/O
4-20mA
Linking Device
Modbus/TCP
Field Digital Communication Protocols
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 23 -
ProSafe-RS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 24 -
Field Control Station (FCS)
-Vnet/ IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/ IP
Real-time Control Network
FCS
Open Display
Style Console
HIS
Enclosed
Display Style
Console HIS
ESD / F&G
Client PC
Safety Instrumented
System Controller
Subsystems
Asset management
station
ExaOPC
(OPC server)
ProSafe-RS
SENG
TSE server
an/ or ENG
Desktop
type HIS
PRM
ProSafe-RS
SCS
Ethernet
ExaQuantum
(PIMS)
3rd party wireless gateway
Unified Gateway
Station (UGS)
Sub system gateway
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 25 -
Topics
ProSafe-RS Positioning
Certification
Key Components
Safety Architectures & Redundancy
Diagnostics
Advanced Features
Conclusion.
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 26 -
SIL 4
HIPPS
sub sea
nuclear
SIL 3 SIL 2 SIL 1
ESD
PSD
F&G
PSD
F&G
Asset
Protection
No SIL
Control
Safety Product Positioning
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 27 -
First certified for SIL3
applications by TV
Rheinland
on 10
th
March, 2005.
Visit TV homepage
http:/ / www.tuvasi.com/
TV Certification
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 28 -
ESD, PSD, BMS and F&G included.
Certified Applications
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 29 -
Logic Solver Components
SCS (Safety Control Station) comprises
one SCU (Safety Control Unit)
SNUs (Safety Node Units)
110 I/O modules can be mounted
More than 1500 I/O points per SCS
Redundant 800 points /100mS scan
Safety communication can be
established between different SCS via V
net, V net/IP
Safety communication data is protected
by CRC, Seq.No, time stamp, SRC/DST
add.
Transferring the safety I/O data
between CPU module and I/O modules
via ESB/SB Bus (Safety I/O Bus)
Communication data between CPU and
I/O is also protected.
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 30 -
Versatile Modular Redundancy
Multiple redundant configuration are
available
Fully single
Fully redundant
Partially redundant
Redundant switch over is controlled by
each redundant pair, not controlled by
processor module. (partial switch over)
Power supply module
V net interface unit
I/O Bus (SB-Bus) interface module are
always in redundant.
Fully Redundant
Partially Redundant Fully Single
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 31 -
0-5Km 5-50Km
Master SNT401 SNT411
Slave SNT501 SNT511
CPU node
(SSC50)
IO node
(SNB10D)
Max 50km, 9xSNB10D
ESBbus
ESBbus
Optical fiber max 50km x 4 (2 pairs)
IO node
(SNB10D)
IO node
(SNB10D)
V-net/IP
Remote IO
Distance up to 50km
only for Vnet/IP SCS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 32 -
Highly Scalable Architecture
Distribution on Vnet 64 stations in a domain
100 thousand tags
1000 I/O per CPU rack plus I/O racks
50 I/O per CPU rack
.
Total 14 racks
V net/IP
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 33 -
Single CPU module
Single I nput module Single Output module
Input
Circuit, MPU
Circuit, MPU
CPU
MPU, memory
MPU, memory
Output
Circuit, MPU
Circuit, MPU
Single SIL3
SIL3 with single Input-CPU-Output modules
Internal redundancy inside module using proven
Pair & Spare concept from Centum DCS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 34 -
Redundant CPU module
Redundant Input module Redundant Output module
Input
Circuit, MPU
Circuit, MPU
CPU
MPU, memory
MPU, memory
Output
Circuit, MPU
Circuit, MPU
Input
Circuit, MPU
Circuit, MPU
CPU
MPU, memory
MPU, memory
Output
Circuit, MPU
Circuit, MPU
Increased Availability With No SIL Degradation
High availability via redundant CPU & I/O module
Proven redundant technology from Centum DCS
Redundant options are selectable part by part!
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 35 -
Input CPU Output
MPU, memory
MPU, memory
Circuit, MPU
Circuit, MPU
Circuit, MPU
Circuit, MPU
MPU, memory
MPU, memory
Circuit, MPU
Circuit, MPU
Circuit, MPU
Circuit, MPU
SI L3
Versatile Redundant Options
Redundancy for Enhanced Availability with no
SIL Degradation.
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 36 -
Integrated Control & Safety
DCS and SIS share the Vnet
DCS and SIS are integrated physically, segregated
logically.
L3
Switch
Repeater
L3
Switch
ENG HIS
SENG
Optical
Repeater
Vnet/ I P
Domain A
Safety
Controller
Vnet/ I P
Domain B
Vnet/ I P
Domain C
Optical
Repeater
FCS
FCS
FCS
Safety
ENG
HIS/ENG
SENG
FCS Safety
Controller
Safety
Controller
Safety
Controller
Safety
Controller
Safety
Controller
FCS
L3
Switch
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 37 -
Vnet/IP
Centum VP HIS
Centum VP FCS Safety Controller (SCS)
Safety Comm.
Vnet comm.
1
2
7
Safety Layer
S. Data
N. Data
1
2
7
Safety Layer
S. Data
N. Data
1
2
7
N. Data
Communication on Vnet/ IP
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 38 -
AIO with
FF/HART
PST
SIL3 AIO
with HART
Plant Resource Manager
Diagnostic information of
field equipments by FF/HART
Safety
Valves
Control
Valves
from PST package
Advanced Features
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 39 -
Integration with other systems
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 40 -
Field Control Station (FCS)
Operator Station (HIS)
Field Network
Dual Redundant Vnet/ IP
Real-time Control Network
FCS
Open Display
Style Console
HIS
Enclosed
Display Style
Console HIS
ESD / F&G
Client PC
Safety Instrumented
System Controller
Subsystems
Asset management
station
ExaOPC
(OPC server)
ProSafe-RS
SENG
TSE server
an/ or ENG
Desktop
type HIS
PRM
ProSafe-RS
SCS
Ethernet
ExaQuantum
(PIMS)
3rd party wireless gateway
Unified Gateway
Station (UGS)
Sub system gateway
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 41 -
Challenges for multiple sub-systems integration
Central Processing Facility
Controller Controller
OPC
Client
OPC
Client
OPC
Client
OPC
Client
OPC
Client
OPC
Client
Modbus
RTU
Modbus
TCP
OPC
Server
OPC
Server
OPC
Server
Traditional
Approach
Traditional
Approach
AB PLC STARDOM 3rd Party PLC 3rd Party PLC 3rd Party PLC
- Complex architecture
depending on subsystem
- Complex engineering
- Cumbersome change
management
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 42 -
Central Processing Facility
Controller Controller UNIFIED GATEWAY (UGS) UNIFIED GATEWAY (UGS)
New Approach New Approach
AB PLC STARDOM 3rd Party PLC 3rd Party PLC 3rd Party PLC
Simplified architecture for all subsystems
- Unified interface engineering
- Facilitate easier change management
- Various Interface available
MODBUS TCP, MODBUS RTU
EtherNet/IP
OPC DA and OPC AE
- STARDOM controller without OPC server
- ADL is available between FCS and UGS
- Redundant configuration
Unified Gateway Station
OPC
Server
Modbus EtherNet/IP
OPC
Server
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 43 -
PROFIBUS-DP
ALP111 PROFIBUS-DP
Module
Redundant Configuration is available.
DeviceNet
Control Logix
PLC-5
SLC500
CIP
ALE111 Ethernet Communications
Module
EtherNet/IP (CIP)
Modbus TCP
PLC-5/SLC500 Ethernet Communication
Linking Device
Modbus/TCP
Field Digital Communication Protocols
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 46 -
Operation and Monitoring
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 47 -
CENTUM VP System Configuration major components
-Vnet/ IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Operator Station (HIS)
Field Network
Dual Redundant Vnet/ IP
Real-time Control Network
FCS
Open Display
Style Console
HIS
Enclosed
Display Style
Console HIS
ESD / F&G
Client PC
Safety Instrumented
System Controller
Subsystems
Asset management
station
ExaOPC
(OPC server)
ProSafe-RS
SENG
TSE server
an/ or ENG
Desktop
type HIS
PRM
ProSafe-RS
SCS
Ethernet
ExaQuantum
(PIMS)
3rd party wireless gateway
Unified Gateway
Station (UGS)
Sub system gateway
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 48 -
Features of HIS (Operation Station)
Large Capacity ( No License )
Max. No. of Tags: 1,000,000 per system
Max. Graphic Displays: 4,000 per HIS
Real-time trend Points: 3,328 per HIS
Operation environment
Single, dual, Quad LCD.
Desktop, Solid Style Console, and Open Style Console
Latest Microsoft Windows OS platform
Performance and function
for achieving real-time plant operation
1 second graphic call up
1 second screen refresh
Real-time trend time based at Controller
1 msec SOE at IO level
Frame display
Window History function
Real-time Alarm Management View
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 49 -
System Message Banner
Buttons to call-up the alarm & event dialogs quickly
Latest 3 alarm messages are always displayed in real-time
Navigation
Graphics & trend
views are arranged in
a hierarchy display
Alarm status are
shown as the icon color
Favorite
Frequently used views
can be registered by
operators drag & drop
Operation History
Last 20 call-up
operations are listed
Double-click the listed
operation to call up the
same view again
Graphics, trend graphs and other views are displayed
HIS Screen Overview
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 50 -
Alarm Handling
Real-time Alarm View (CAMS)
Both process alarm and system alarm are covered
Alarms from the ProSafe-RS safety system and from the PRM Plant Asset
Management system are also covered
A single operation is required to call up the related dialogs
The functions to reduce the operators overload to avoid overlook of
important alarms are available
Filtering, Eclipsing, Suppression, Shelving
Alarm engineering is available in the standard engineering function
Alarm Set-point Management
The set-points are managed in a master database
Master database is initiated in the alarm design phase
Master database can be downloaded to the HIS, FCS
The function to show the deviations clearly between the master and the
current alarm set-points is available on the HIS
Import function to reflect the current set-points to the master database is
available for process improvement purpose
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 51 -
Click blinking icons
to open the CAMS View
Shelving Pane
Non-urgent alarms
can be shelved in temporary
Operators can concentrate
to the alarms which requires
urgent actions
The latest three alarms
are always shown
Alarm list is shown here
Filter Pane
Based on the priority, consequence, tag, etc
Only the related alarm message for the operator can be
shown to reduce the workload.
Real-time Alarm View (CAMS)
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 52 -
Trend line Assignment
Drag & Drop to assign the data points
from any trend blocks on a trend view
Index
Up to three indexes can be displayed
Data values on the trend graphs can be checked
Faceplate Display
Click the Legend Area, then the Faceplate is
shown next to the trend graph view
Legend Area
Assigned data points and the current data are shown
Check/Uncheck to show/hide trend line
Trend Graph Display Example
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 53 -
Engineering Function
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 54 -
Quick & High-quality Engineering
Minimized shutdown time or reconstruction
The longer time links the larger financial disadvantage
CENTUM VP provides the following configuration environment
Total Project management.
Reuse of configuration data
Multiple Engineers can work simultaneously.
On-line maintenance.
DCS Tag equalization for Historian
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 55 -
Actual plant
o
o
o
FCS
Field devices
HI S
FCS
Simulator
Auto
wiring
Virtual test
For HIS, this
pretends FCS
For FCS
simulator, this
pretends the
actual plant.
Memory in PC
Normal operation is
available.
Virtual input is
created from the
output from FCS
simulator.
Target test
Auto
wiring
o
o
o
FCS
For FCS, this
pretends the
actual plant.
Virtual input is
created from the
output from FCS
FCS memory
Start up ! (Actual plant)
ooo
FCS
Field devices
Advanced Debugging for Project Database
Virtual test
Check simple entry mistakes.
Try new control logic.
Check graphic work
Operator training
Target test
Check actual FCS CPU performance
Check the actual relationship
among each station.
DCS and ESD Integrated simulation
OTS platform readily available
Minimum check at Start up !
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 56 -
Safety Integration
DCS and SIS are truly integrated
SIS and DCS data are within the same window
SIS data can be used in the FCS
Integrated SIS & DCS Sequence of Event (SOE) data
Integrated Monitoring
- Faceplate
- Trend
- Graphic
- Systemstatus
- Alarm
- SOE
FCS and SCS information integrated
SOE Viewer
SCS
FCS
System status
CENTUM VP FCS
ProSafe-RS SCS
CENTUM VP
Time shared
on the same
network
SIS data can be
used in FCS
Vnet/IP
SCS
FCS
SCS and FCS Faceplates
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 57 -
Yokogawas PRM (Asset Management)
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 58 -
Field Devices Data flow to PRM
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 59 -
Icon Detail
(Green) Healthy by Device Patrol
(Red) Maintenance alarming
by Device patrol
(Yellow) Maintenance Warning
By Device patrol
(Gray) Communication failure
(White) Status not yet confirmed
(Background
Gray)
Alarm Off
Un-confirmed alarm
Status icon display in Navigator windows
Plant View Network View
New
Color Status for Field Devices in Maintenance Alarm
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 60 -
NAMUR Recommendation NE107 (FF-912)
There are four alarm categories defined as per the NE-
107 specification, Failed (Failure), Off-Specification (Out
of Specification), Maintenance (Maintenance Required),
and Check function (Check Function).
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 61 -
System 1 Event Messages
View System 1 event messages as PRM maintenance alarms in
PRM
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 62 -
Integration with GE Energys System 1
Machinery
condition
monitoring
PRM monitors asset conditions
PRM navigator panel
displays status
of System1.
Call Detail panel
of System1
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 63 -
Plant Asset Data Integration
Device information
can be called-up
Device diagnostic
information
Device status
Help
Result of device Diagnosis
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 64 -
Multi-vendor
ESD Valves
Grouped per
Process area
Time scale from minutes to a year
Results & Coming Schedule
Calendar based
Scheduling
Multi Valve Vendor PST Scheduler
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 65 -
PST Notification
Maintenance Alarm Message in PRM
Operation Guidance Message in CENTUM HIS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 66 -
Yokogawa FF Solutions
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 67 -
Foundation Fieldbus on CENTUM VP
V net
H1 Fieldbus
4-20 mA
Fieldbus Equipment
HIS
ALF111 (master)
FCS
ALF111 (slave)
Operation
Engineering
HIS-ENG
Conventional Equipment
Power Supply
Link Master (LAS)
Redundancy
4 ports supported
Control
FF Block
Ethernet
PRM
Device Monitoring
Maintenance
Management
Advanced Diagnosis
Integrated DCS with Fieldbus
IO Module
for FF_H1
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 68 -
12 Devices
12 Devices
Signal Flow (Analog FF loop)
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 69 -
PID
Intelligent Device
AI
AO
AI
(PRM)
Remote maintenance
-Parameter change
-Device alarm event
-Device detail display
-Advanced diagnosis
etc
Maintenance Cost reduction Realize of Predictive maintenance
4~20mA
PV
MV
Analog PV
Maintenance work in
site
-Parameter change
-Periodical patrol
-Confirmation on site
etc
Fieldbus System
Digital communication
Plant Operation
Diagnosis
Diagnosis status
Device Alarm
Evolution by Fieldbus : Operations and Maintenance
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 70 -
Features Benefits to Users
Simple and Common Architecture Ease in Operation, Monitoring and Maintenance
Globally Distributed Database No Server required. No loss of Data on HMI failure
Unique Pair and Spare architecture. Bumpless transfer without process upset.
V-Net/ IP, 1 Gbps Network. Worlds Fastest Smooth Operator interaction with process
OpenArchitecture and Interoperability Easier integration with third party system, field
devices
Tag License per Operator station (100,000-
1,000,000 Tags)
No tag limitation. No cost during project expansion
Test Function : Simulator Faster Installation and Commissioning
Easy Software Upgrade and Various Migration Tools Easy upgradation, expansion with less time and
cost
Final Benefit : Total Cost of Ownership (TCO) is the lowest in Industry
Salient Features of Centum VP (DCS)
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 71 -
Features Benefits to Users
Versatile Modular Redundancy - VMR
Each modules from Input to Processor to Output are
equipped with Dual CPUs and Dual Circuits
Minimal Failures - Fault Tolerant - High Availability
No Time Restriction in degraded mode as SIL 3
Certified with Single Modules.
No Emergency operator and spare inventory required to
keep continuous operation.
On-Line addition of IO modules / IO Node
On-Line Scan time change
Easy future add-ons / expansions : Lower overhead
cost as no shutdown needed
No manual intervention and shutdown.
Large IOs can be added
Analogue cards are HART compatible No HART Mux/ panels required. Less Hardware.
Less Foot Print. Less Power Consumption.
Comprehensive Integrated AMS on single DCS PRM
Corrosive Coating up to G3 Level is a standard
feature.
High physical strength : Long Life of Components and
System
Temperature withstand up to 70Deg Suitable for Outdoor application : Low Cost
Salient Features of ProSafe RS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 72 -
Features Benefits to Users
DO Module with 2 Amp is available for High
Current
No relay needed so less intermediate components
and (e.g. Horns and Beacons).
Line Monitoring achievable.
Line Monitoring for IO Modules Easy Diagnostics and Maintenance - Short and
Open Circuit detection
1 ms Real time SOE In-Built Standard Feature Accurate post incident analysis. Pin point the root
cause.
ONE Network, ONE Window No additional gateway required. No Engineering.
Less Hardware, Less failures, Less Foot Print and above all
very efficient due to single window
CPU Memory Flash Memory
High capacity Memory 32 MB.
Battery Backed RAM
Smooth handling of large database.
Instantaneous start and protect logics in case of Power
Failure. Safety Ensured.
Salient Features of ProSafe RS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 73 -
YokogawaSolution NonYokogawaSolution
Attributor VnetI/P MODBUS/OPC or loosely
connected
IntegrationLevel IntegratedSameasexistingDCSnetwork SeparatedViaOPCserver
SOEResolution 1msecRealTime OPCA&Ebased
AlarmDetection 1Sec 3to5Sec
SOEScreen(OperatorStation) IntegratedinDCSAlarmdisplay Separate
TimeSynchronization 1msec BasedonSNTPserverresolution.
Faceplate SameasDCS.Noconfigurationrequired.
ColordiscriminationforDCSandSISisavailable.
ComplextoachieveasDCS
Extensiveconfigurationrequired.No
directfaceplateblockavailablein
FCS.
ControlNetworkisloaded.
TagMapping Fullyintegrated instantaneous OPCMapping
Diagnostics ThroughintegratedSystemdisplaypage DependuponabilityoftheDCS
system(viagraphicspage)
DataTransfer Deterministic NonDeterministic
TrendLimitation Nolimitations.Trendsatonesecondintervalscanbe
displayed.
Trendsatonesecondintervals
cannotbedisplayed.
BENEFITS OF INTEGRATED DCS SYSTEMS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 74 -
YokogawaSolution NonYokogawaSolution
Attributor ProSafeRS
MODBUS/OPC or loosely
connected
SharedMaintenanceProcedure LowerMaintenanceOverhead DualmaintenanceOverhead
Redundancy Secured,Fully,Reliable Looselyredundant,engineering
solution
SwitchOvertime Instantaneous(lessthan1ms) 1015sec
RedundancySoftware Notrequired.Seamlesslyintegrated. Required.
RebootofGatewayduringdata
changes.
NotApplicable RebootofOPCserverisnecessary
forchanges.
Engineering Easy,seamless Complex.
FCScannotaccesstoGateway NotApplicable,seamless. NotPossible.
AssetManagement Integrated(throughHARTPassThrough,usingDCS&
ESDCommunicationinfrastructure)
Separate(ViaHARTmultiplexers&
SeparateNetworkrequired)
Attributor ProSafeRS OPCInterface
SharedMaintenanceProcedure LowerMaintenanceOverhead DualmaintenanceOverhead
BENEFITS OF INTEGRATED DCS SYSTEMS
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 75 -
Conclusion - ProSafe-RS
ProSafe-RS provides Best In Class Combination
of Safety, DCS Integration and Asset
Management
Flexible architectures without SIL compromise
Advanced diagnostics for maximum process
availability
High environmental robustness for remote
mounting.
<Document Number>
Copyright Yokogawa Electric Corporation
<date/time>
- 76 -
Conclusion - Centum VP
Stable System Architecture
Solutions-Oriented Approach
Strong Production Management & Optimization
Solutions
Broad Product, Application & Service
Offering Open Communication Infrastructure
Comprehensive Lifecycle Support