Knauer Engineering GmbH Industrieanlagen & Co.

KG Elbestrasse 11-13 82538 Geretsried

Telefon: +49-8171-62 95 0 Fax: +49-8171-6 45 45
Email: info@knauer.de Homepage: www.knauer.de





VIBROTEST- SYSTEMS

2008
Content

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Content



1. VIBROTEST-System page: 3 - 5
2. Applications page: 6 - 8
3. Range of products page: 9 - 25
4. Theory page: 26 - 27
5. References page: 28 - 31
6. System overview page: 32 - 33
7. Request form page: 34


VIBROTEST-System

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1. The VIBROTEST-System


1.1 Hardware

The VIBROTEST oscillating systems stand for practically oriented and consistent
realization of

- Reliability- and fatigue testing
- Quality assurance
- Transport simulation
- Resonance analysis
- Environment simulations

The VIBROTEST program consists of a numerous of reliable standard systems, as well of
special systems, which have been developed due to requirements of our clientele.
These customer specific solutions like designs for special or very big or difficult test
specimens, electrical adjustment of the displacement or high accelerations over a big
frequency range are our strength.

However we are bound to the following physical limits:

Max. table size: 3000 x 4000 mm
Max. load: 15.000 kg
Frequency range: 10 -100 Hz
Max. acceleration: 20 g
Max. displacement: 25mm
Type of motion: vertical, horizontal
circular and combinations

The physical interdependence of some criterions makes it impossible to reach all shown
limits at the same time.

Being your competent partner in the field of vibration engineering, we offer qualified
consultancy and extensive servicing in relation to our systems.





VIBROTEST-System

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1.2 Software (optional)

VIBROCONTROL is the standard software for the VIBROTEST oscillating systems. This
menu-guided and self-explaining software with intelligent functions for all your tasks will
support you when dealing with measuring, signal handling, test preparation and with the
online frequency control of the VIBROTEST system.

The VIBROCONTROL software is a practice-oriented program for:
- Operation and control of the VIBROTEST-Systems;
- Calculation of the plausibility of test conditions as well as their graphic display;
- Calculation of the settings of the vibrator motors (adjustment of the unbalances) as well
as the graphic display;


Illustration 1: Menu Operation, calculation and plausibility





VIBROTEST-System

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- Collection of measuring data with special acceleration sensors at the oscillating system
(optional);


Illustration 1: Menu Acceleration sensor

- Upload of prepared test-parameter;
- Export of the test-records for the documentation or further exploitation (e.g. Microsoft
EXCEL)
- Print out of the test-parameter and the measuring graphs (frequency graph and/or
acceleration graph).
1.2.1 System demands

The practice-oriented software VIBROCONTROL can be used on all current computer-
systems like:
Windows 95, 98, 98SE;
Windows Me;
Windows 2000 Professional;
Windows XP Professional or Windows XP Home Edition;

For the use of an acceleration sensor a serial interface or a USB connection is necessary.
Applications
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2. Range of applications

2.1 Reliability and fatigue testing


In many different areas products have to be tested concerning their reliability and their
fatigue life.
One example is the fatigue testing of a specimen according to specific standards:

Frequency: Sweep around known system resonance.
Displacement: according to the expected or measured stress.
Duration: approx. 10
6
changes.


A reliable product for their customers contentment !



KNORR, Mnchen: Reliability and fatigue testing by VIBROTEST - A.
In house testing of brake systems for rail cars.





Applications
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2.2 Quality assurance

In compliance with effective quality assurance within the scope of EN ISO 9000 ff.
industrial devices are tested for example according to IEC 68/2-6 Kap.5 Tab. 1,2,5 at
practice relevant frequencies:

Frequency: 10 - 55/100 Hz
Displacement: 0,3 mm
Duration: 45 min.



Proofed quality for their customers contentment !



PILZ, Ostfildern: Quality assurance by VIBROTEST - E and VCS - measuring
equipment.
Testing of prototypes and samples in house.









Applications
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2.3 Transport simulation


In current applications transportation stress is simulated for example according to specific
standards as IEC 50 A, IEC 68/2-6 Kap.5 Tab. 1, 2, 5 or DIN 55439:

Frequency: 2 8 Hz (IEC 50 A), 10 - 55/100 Hz (IEC 68-2)
Displacement: 22,5 mm (IEC 50 A), 0,7 mm (IEC 68-2)
Duration: 30 min 105 min
Using DIN 55439 a testing time of 10-40 min. is equivalent to a distance of 1000 km.



Their product reaches the customer without damage in an optimized
package!



BOSCH-SIEMENS, Berlin : Transportation simulation by VIBROTEST - V50A.
Testing of household appliances in house.




Vibrating table: VIBROTEST - V50A
Product range
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3. Excerpts from the range of products

3.1 Series VM

VIBROTEST - VM10001/ MINI

The electromechanical vibration system MINI for small loads and for a small price.
As part of the world wide used VIBROTEST - program the series VM has been developed
for mobile use and is the ideal partner in the field of small device production.

Technical description:
vertical sinusoidal motion
max. force: 6 000 N
total unbalanced mass: 0.003 0.03 kg*m
max. displacement (p-p, load= 0 kg): 3 mm
max. displacement (p-p, load=10 kg): 2 mm
max. acceleration (>71 Hz, load= 0 kg): 30g
max. acceleration (>71 Hz, load=10 kg): 20g
frequency range: 15 - 100 Hz (70 Hz)
max. load: 10 kg
clamping surface: 300 x 300 mm
threaded screws: 70 x 70, M 6
working level: 0,3 m
dynamical mass: 21.2 kg
damping: rubber-bonded metal

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.4 x 0.4 x 0.3 m
weight: ca. 50 kg
switch cabinet 400 V (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
switch cabinet 230 V(w d h): ca. 0.5 x 0.5 x 0.3 m
weight: ca. 25 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x10 A
(on request: single phase until 70 Hz) 1x230 V, 50 Hz, pre-fuse 10 A
air pressure:
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: anthracite
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.
Product range
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3.2 Series VE

VIBROTEST - VE10001

The electromechanical vibration system for medium load and with an attractive price.
The series VE was developed for the use in the electronic industries and is nowadays in
use in all areas where economic testing of medium loads is needed.

Technical description:
vertical sinusoidal motion
max. force: 6 000 N
total unbalanced mass: 0.006 0.06 kg*m
max. displacement (p-p, load= 0 kg): 2.6 mm
max. displacement (p-p, load=25 kg): 1.7 mm
max. displacement (p-p, load=50 kg): 1.2 mm
max. acceleration (>50 Hz, load= 0 kg): 13.0g
max. acceleration (>50 Hz, load=25 kg): 8.5g
max. acceleration (>50 Hz, load=50 kg): 6.3g
frequency range: 30 (optional: 10) - 100 Hz
(at 230 V bis 70 Hz)
max. load: 50 kg
operating range: 500 x 500 mm
threaded screws: 75 x 75 mm, M 6
working level: 0.7 m
dynamical mass: 47 kg
damping: rubber-bonded metal (optional: pneumatic)

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.6 x 0.5 x 0.7 m
weight: ca. 120 kg
switch cabinet 400 V (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
switch cabinet 230 V(w d h): ca. 0.5 x 0.5 x 0.3 m
weight: ca. 25 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x10 A
(on request: single phase until 70 Hz) 1x230 V, 50 Hz, pre-fuse 10 A
air pressure: - (optional: 5 - 8 bar)
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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VIBROTEST - VE10002

The electromechanical vibration system for medium load and with an attractive price.
The series VE was developed for the use in the electronic industries and is nowadays in
use in all areas where economic testing of medium loads is needed.

Technical description:
vertical sinusoidal motion
max. force: 13 000 N
total unbalanced mass: 0.0013 0.013 kg*m
max. displacement (p-p, load= 0 kg): 3.2 mm
max. displacement (p-p, load=25 kg): 2.4 mm
max. displacement (p-p, load=50 kg): 2.0 mm
max. acceleration (>50 Hz, load= 0 kg): 16.2g
max. acceleration (>50 Hz, load=25 kg): 12.4g
max. acceleration (>50 Hz, load=50 kg): 10.0g
frequency range: 30 (optional: 10) - 100 Hz
(at 230 V bis 70 Hz)
max. load: 50 kg
operating range: 500 x 500 mm
threaded screws: 75 x 75 mm, M 6
working level: 0.7 m
dynamical mass: 82 kg
damping: rubber-bonded metal (optional: pneumatic)

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.6 x 0.5 x 0.7 m
weight: ca. 140 kg
switch cabinet 400 V (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
switch cabinet 230 V(w d h): ca. 0.5 x 0.5 x 0.3 m
weight: ca. 25 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x10 A
(on request: single phase until 70 Hz) 1x230 V, 50 Hz, pre-fuse 10 A
air pressure: - (optional: 5 - 8 bar)
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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VIBROTEST - VE10003

The electromechanical vibration system for medium load and with an attractive price.
The series VE was developed for the use in the electronic industries and is nowadays in
use in all areas where economic testing of medium loads is needed.

Technical description:
vertical sinusoidal motion
max. force: 6 000 N
total unbalanced mass: 0.006 0.06 kg*m
max. displacement (p-p, load= 0 kg): 1.6 mm
max. displacement (p-p, load=25 kg): 1.2 mm
max. displacement (p-p, load=50 kg): 1.0 mm
max. displacement (>50 Hz, load= 0 kg): 8.4g
max. displacement (>50 Hz, load=25 kg): 6.2g
max. displacement (>50 Hz, load=50 kg): 5.0g
frequency range: 30 (optional:10) - 100 Hz
(at 230 V max. 70 Hz)
max. load: 50 kg
operating range: 700 x 700 mm
threaded screws: 100 x 100mm, M 6
working level: 0.7 m
dynamical mass: 73 kg
damping: rubber-bonded metal (optional: pneumatic)

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.8 x 0.7 x 0.7 m
weight: ca. 160 kg
switch cabinet 400 V (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
switch cabinet 230 V(w d h): ca. 0.5 x 0.5 x 0.3 m
weight: ca. 25 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x10 A
(on request: single phase until 70 Hz) 1x230 V, 50 Hz, pre-fuse 10 A
air pressure: - (optional: 5 - 8 bar)
cable length:
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.
Product range
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VIBROTEST - VE10005/ P

The electromechanical vibration system for medium load and with an attractive price.
The series VE was developed for the use in the electronic industries and is nowadays in
use in all areas where economic testing of medium loads is needed.

Technische Beschreibung:
vertical sinusoidal motion
max. force: 40 000 N
total unbalanced mass (max. 60 Hz): 0.0024 - 0.024 kgm
max. displacement (p-p, load= 0 kg): 2.7 mm
max. displacement (p-p, load= 75 kg): 1.9 mm
max. displacement (p-p, load=150 kg): 1.5 mm
max. acceleration (>54Hz, load= 0 kg): 16.0g
max. acceleration (>60Hz, load= 75 kg): 13.0g
max. acceleration (>60Hz, load=150 kg): 10.0g
frequency range: 10 - 100 Hz
max. load: 50 kg
clamping surface: 800 x 700 mm
threaded screws: 100 x 100mm, M 8
working level: 0.7 m
dynamical mass: 175 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.9 x 0.8 x 0.7 m
weight : ca. 300 kg
switch cabinet (w d h) (400 V): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x16 A
air pressure: 5 - 8 bar
cable length:
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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3.3 Series VS

VIBROTEST - VS10002/ P

The electromechanical vibration system for increased load and general applications.
The series VS was developed for general applications in the industries and is nowadays in
multifarious use.

Technical description:
vertical sinusoidal motion
max. force: 13 000 N
total unbalanced mass: 0.136 kg*m
max. displacement (p-p, load= 0 kg): 2.5 mm
max. displacement (p-p, load= 50 kg): 1.7 mm
max. displacement (p-p, load=100 kg): 1.3 mm
max. acceleration (>50Hz, load= 0 kg): 12.2 g
max. acceleration (>50Hz, load= 50 kg): 8.3g
max. acceleration (>50Hz, load=100 kg): 6.3g
frequency range: 10 - 100 Hz
max. load: 100 kg
working area: 700 x 700 mm
threaded screws: 100 x 100 mm, M 8
working level: 0.7 m
dynamical mass: 109 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.8 x 0.7 x 0.7 m
weight: ca.195 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.3 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, CCE plug 16 A/6 h
pre-fuse 16 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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VIBROTEST - VS10004/ P

The electromechanical vibration system for increased load and general applications.
The series VS was developed for general applications in the industries and is nowadays in
multifarious use.

Technical description:
vertical sinusoidal motion
max. force: 10 000 N
total unbalanced mass: 0.04 0,4 kg*m
max. displacement (p-p, load= 0 kg): 4.6 mm
max. displacement (p-p, load= 50 kg): 3.6 mm
max. displacement (p-p, load=100 kg): 2.9 mm
max. acceleration (>25Hz, load= 0 kg): 5.8 g
max. acceleration (>25Hz, load= 50 kg): 4.5g
max. acceleration (>25Hz, load=100 kg): 3,7g
frequency range: 10 - 25 Hz
max. load: 100 kg
working area: 800 x 700 mm
threaded screws: 100 x 100 mm, M 8
working level: 0.7 m
dynamical mass: 175 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.9 x 0.8 x 0.7 m
weight: ca.250 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.3 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, CCE plug 16 A/6 h
pre-fuse 16 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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VIBROTEST - VS10005/ P

The electromechanical vibration system for increased load and general applications.
The series VS was developed for general applications in the industries and is nowadays in
multifarious use.
An optional acid-proofed clamping surface is also avaiable and can be used for testing
batteries at 30 35 Hz and 3g 5g according IEC 21(CO)254.

Technical description:
vertical sinusoidal motion
max. force: 15 000 N
total unbalanced mass: 0.07 0,35 kg*m
max. displacement (p-p, load= 0 kg): 3.9 mm
max. displacement (p-p, load= 50 kg): 3.0 mm
max. displacement (p-p, load=100 kg): 2.5 mm
max. acceleration (>33Hz, load= 0 kg): 8.5 g
max. acceleration (>33Hz, load= 50 kg): 6.6g
max. acceleration (>33Hz, load=100 kg): 5.5g
frequency range: 10 - 35 Hz
max. load: 100 kg
working area: 800 x 700 mm
threaded screws: 100 x 100 mm, M 8
working level: 0.7 m
dynamical mass: 180 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.9 x 0.8 x 0.7 m
weight: ca.250 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.3 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, CCE plug 16 A/6 h
pre-fuse 16 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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3.4 Series VA

VIBROTEST - VA10001/ P

The electromechanical vibration system for high load up to palette size.
The series VA has been developed for applications in the field of high loads and is
nowadays used especially for transportation simulation.

Technical description:
vertical sinusoidal motion
max. force: 40 000 N
total unbalanced mass: 0.033 0.33 kg*m
max. displacement (p-p, load= 0 kg): 3.0 mm
max. displacement (p-p, load=150 kg): 1.8 mm
max. displacement (p-p, load=300 kg): 1.3 mm
max. acceleration (>55 Hz, load= 0 kg): 15.0g
max. acceleration (>55 Hz, load=150 kg): 11.0g
max. acceleration (>55 Hz, load=300 kg): 7.8g
frequency range: 10 - 60 Hz
max. load: 300 kg
operating range: 1200 x 800 mm
working level: 550 mm
threaded screws: M 8
dynamical mass: 220 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 1.3 x 0.8 x 0.55 m
weight: ca. 350 kg
switch cabinet (w d h) (400 V): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x16 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.


Product range
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VIBROTEST - VA10002/ P

The electromechanical vibration system for high load up to palette size.
The series VA has been developed for applications in the field of high loads and is
nowadays used especially for transportation simulation.

Technical description:
vertical sinusoidal motion
max. force: 28 000 N
total unbalanced mass: 0.115 1.15 kg*m
max. displacement (p-p, load= 0 kg): 8.2 mm
max. displacement (p-p, load=150 kg): 5.3 mm
max. displacement (p-p, load=300 kg): 4.0 mm
max. acceleration (>25 Hz, load= 0 kg): 10.2g
max. acceleration (>25 Hz, load=150 kg): 6.6g
max. acceleration (>25 Hz, load=300 kg): 4.7g
frequency range: 10 - 25 Hz
max. load: 300 kg
operating range: 1200 x 800 mm
working level: 0.55 m
threaded screws: M 8
dynamical mass: 280 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 1.3 x 0.8 x 0.55 m
weight: ca. 350 kg
switch cabinet (w d h) (400 V): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x16 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.


Product range
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VIBROTEST - VA10003/ P

The electromechanical vibration system for high load up to palette size.
The series VA has been developed for applications in the field of high loads and is
nowadays used especially for transportation simulation.

Technical description:
vertical sinusoidal motion
max. force: 40 000 N
total unbalanced mass: 0.033 0.33 kg*m
max. displacement (p-p, load= 0 kg): 3.9 mm
max. displacement (p-p, load=150 kg): 2.1 mm
max. displacement (p-p, load=300 kg): 1.4 mm
max. acceleration (>55 Hz, load= 0 kg): 15.0g
max. acceleration (>55 Hz, load=150 kg): 12.7g
max. acceleration (>55 Hz, load=300 kg): 8.7g
frequency range: 10 - 60 Hz
max. load: 300 kg
operating range: 800 x 700 mm
working level: 0.55 m
threaded screws: M 8
dynamical mass: 170 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 0.9 x 0.8 x 0.55 m
weight: ca. 300 kg
switch cabinet (w d h) (400 V): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x16 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.


Product range
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version 18.9.2008
VIBROTEST - VA10005/ P

The electromechanical vibration system for high load.
The series VA has been developed for applications in the field of high loads and is
nowadays used especially for transportation simulation.

Technical description:
vertical sinusoidal motion
max. force: 80 000 N
total unbalanced mass
(size 1 for max. 50 Hz): 0.11 1.1 kg*m
max. displacement (p-p, load= 0 kg): 3.0 mm
max. displacement (p-p, load=300 kg): 2.1 mm
max. displacement (p-p, load=600 kg): 1.6 mm
max. acceleration (>42 Hz, load= 0 kg): 11.0g
max. acceleration (>42 Hz, load=300 kg): 7.8g
max. acceleration (>42 Hz, load=600 kg): 6.0g
total unbalanced mass
(size 2 for max. 100 Hz): 0.018 0.18kg*m
w/o add. unbalanced mass; request further details.
frequency range: 10 - 50 (optional 100) Hz
max. load: 600 kg
operating range: 1500 x 1500 mm
threaded screws: M 12
working level: ca. 0,55 m
dynamical mass: 740 kg
damping: pneumatic

oscillation displacement adjustable in stop position
switch cabinet with digital frequency display and serial interface (RS 232)

vibrating table (w d h): ca. 1.868 x 1.630 x 0.585 m
weight: ca. 1090 kg
switch cabinet (w d h) (400V): ca. 0.76 x 0.76 x 0.30 m
weight: ca. 65 kg
electrical power supply: 3x400 V, 50 Hz, pre-fuse 3x32 A, 5m
air pressure: 5 - 8 bar
cable length
switch cabinet - vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.

Product range
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version 18.9.2008
3.4 Series V20A and V50A

VIBROTEST V20A-Z

The electromechanical vibration system for testing according to DIN/IEC 50 A(CO)159
with high displacement.
As part of the world wide used VIBROTEST - program the series VXXA has been
developed for loose-cargo transportation simulation in the field of high and large
loads.

Technical description:
synchronous circular motion
diameter (p-p, fix): 50.0 0.5 mm
frequency range: 0.5 2 Hz
(30 120 min
-1
)
max. load: 20 kg
operating range: 550 x 450 mm
working level: 0.38 m
table surface coated with hard wood
strong steel frame with threads M 8 for attachment of barriers
for unfixed load

vibrating table (w d h): ca. 0.65 x 0.55 x 0.4 m
weight: ca. 150 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 1x230 V, 50 Hz, pre-fuse 16 A
air pressure: -
cable length
switch cabinet vibrating table: 3 m
colour upper part : RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.
Product range
22
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VIBROTEST V50A-V

The electromechanical vibration system for testing with high displacement.
As part of the world wide used VIBROTEST - program the series VXXA has been
developed for loose-cargo transportation simulation in the field of high and large
loads.

Technical description:
synchronous vertical motion
diameter (p-p, fix): 25.5 0.5 mm
frequency range: 2 8 Hz
(120 480 min
-1
)
max. load: 150 kg
operating range: 1000 x 800 mm
working level: 0.38 m
table surface coated with hard wood
strong steel frame with threads M 8 for attachment of barriers
for unfixed load

vibrating table (w d h): ca. 1.1 x 0.9 x 0.4 m
weight: ca. 250 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 1x230 V, 50 Hz, pre-fuse 16 A
air pressure: -
cable length
switch cabinet vibrating table: 3 m
colour upper part : RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.
Product range
23
version 18.9.2008
VIBROTEST V50A-Z

The electromechanical vibration system for testing according to DIN/IEC 50 A(CO)159
with high displacement.
As part of the world wide used VIBROTEST - program the series VXXA has been
developed for loose-cargo transportation simulation in the field of high and large
loads.

Technical description:
synchronous circular motion
diameter (p-p, fix): 25.5 0.5 mm
frequency range: 2 8 Hz
(120 480 min
-1
)
max. load: 150 kg
operating range: 1000 x 800 mm
working level: 0.38 m
table surface coated with hard wood
strong steel frame with threads M 8 for attachment of barriers
for unfixed load

vibrating table (w d h): ca. 1.1 x 0.9 x 0.4 m
weight: ca. 250 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 1x230 V, 50 Hz, pre-fuse 16 A
air pressure: -
cable length
switch cabinet vibrating table: 3 m
colour upper part : RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.
Product range
24
version 18.9.2008
VIBROTEST V50A-ZNV

The electromechanical vibration system for testing with high displacement.
As part of the world wide used VIBROTEST - program the series VXXA has been
developed for loose-cargo transportation simulation in the field of high and large
loads.

Technical description:
synchronous vertical, circular and not synchronous motion
diameter (p-p, fix): 25.5 0.5 mm
frequency range: 2 8 Hz
(120 480 min
-1
)
max. load: 150 kg
operating range: 1000 x 800 mm
working level: 0.38 m
table surface coated with hard wood
strong steel frame with threads M 8 for attachment of barriers
for unfixed load

vibrating table (w d h): ca. 1.1 x 0.9 x 0.4 m
weight: ca. 250 kg
switch cabinet (w d h): ca. 0.6 x 0.6 x 0.35 m
weight: ca. 35 kg
electrical power supply: 1x230 V, 50 Hz, pre-fuse 16 A
air pressure: -
cable length
switch cabinet vibrating table: 3 m
colour upper part : RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C


The control of the vibration system is provided by a software program on a CD ROM and
can be used on a PC with WIN 98 or higher and serial interface RS232. If no PC is
available, the system can be controlled by hand.
Product range
25
version 18.9.2008
3.6 Series 4W

VIBROTEST 4W- 5/10

The series 4W has been developed for applications where the test parameter as frequency
and accelerating strain of the test specimen has to be regulated very accurately (e.g. the
automobile industry).
This can be guaranteed due to the 4-shaft-technology. The amplitude during operation can
be adjusted between 0 and 100 %. With the corresponding feed-back of the test specimen
(e.g. with the help of the VIBROCONTROL measuring equipment) the test parameter can
be adjusted very precisely.

Technical description:
vertical sinusoidal motion
acceleration: 0 - 10g
frequency range: 10 - 80 Hz
max. load: 200 kg
operating range: 500 x 1000 mm
working level: 0.7 m
damping: pneumatic
air pressure: 5 -8 bar
cable length
switch cabinet vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C

VIBROTEST 4W- RD10

For the testing of critical components under corrosion conditions the series 4W has been
extended by this model.
The test sample can be covered by a special stainless steel hood, which is waterproof
connected to the table surface by an expansion.

Technical description:
vertical sinusoidal motion
acceleration: 0 - 15g
frequency range: 10 - 100 Hz
max. load: 300 kg
operating range: 1000 mm
working level: 0.7 m
damping: pneumatic
with waterproof hood
air pressure: 5 -8 bar
cable length
switch cabinet vibrating table: 3 m
colour upper part: RAL 5010 (blue)
colour sub-frame: RAL 7001 (grey)
clamping surface: blank
operating temperature: +10+40C
Theory

26
version 18.9.2008
4. Theory

The various VIBROTEST shakers were continuously optimized and are known as very
reliable and long lasting systems.
The active mechanical component of the system is the elastically suspended table surface
with an electromechanical drive. Two phase coupled rotating unbalances are generating
the vertical sinusoidal motion of the table surface.
Displacement and acceleration are depending on the total unbalancing moment, the
frequency and the load, according to the following equations.

Definitions: max. total unbalancing moment := U
0
[kg*m]
total unbalancing moment := U [kg*m]
set-up angle := [deg] (0...160)
frequency := f [Hz]
dynamical mass := M [kg]
load := m [kg]
displacement := s [m]
acceleration := a [m/s
2
]

Equations: U = U
0
cos(/2) (to adjust while standstill, except for Series 4W)
s = 2 U / (M + m) (independent from f )
a = 39.5 U f
2
/ (M + m) (proportional to f
2
)

These equations are only valid for frequencies outside the resonance of the vibration
system or the load. Concerning the technical data the load is assumed as an inelastic,
rigid mass. The centre-of-mass of the load generally has to be above the middle of the
table surface.

The unbalances are easy to adjust while standstill. The setting value can be determined by
the VIBROCONTROL PC software. Also the limits of the system concerning force,
frequency range and displacement are considered by the software automatically.

Because of the elastic suspension and the danger of resonance the clamping surface
requires a free horizontal moving space of 5 mm, a free declination space of approx. 3
and the absence of appreciable external forces except the gravitation force. This has to be
considered for example in case of climatic-chamber inlets.

Theory

27
version 18.9.2008

Example calculations:

shaker: VS10002.
total unbalancing moment: U = 0.012 - 0.12 kgm
max. total unbal. moment: U
0
= 0.12 kgm !
dynamical mass: M = 95 kg


What is the max. possible displacement s with a load of 100 kg ?
s = 2 0.12 kgm / (95 + 100) kg
= 0.0012 m
= 1.2 mm

What is the max. possible acceleration with a load of 100 kg at 55 Hz ?
a = 39.5 0.12 kgm 55
2
/ (95 + 100) kg
= 73 m/s
2

= 7.4 g

What is the displacement s with a load of 100 kg and a set-up angle of =160?
U = 0.12 kgm cos(160/2)
= 0.021 kgm
s = 2 0.021 kgm / (95 + 100) kg
= 0.00021 m
= 0.2 mm

References
28
version 18.9.2008
5. References

VIBROTEST reference list (extract)

Firm VIBROTEST System Application

ACS VE 10001/ C shaker environment simulation incl.
I-06056 Massa Martana climatic chamber

AGFA VE 10003/ P shaker Transport simulation,
D-81539 VCS 1.4 measuring &
control
IEC 68 part 2-6, 10 - 55 Hz.

ALPOCO VM 10001 shaker quality control
GB-GWYNEDD LL65 2UX

ARO VS 10002 shaker reliability & fatigue testing
F-72500 Chateau sur Loir of welding robots

Baumeister + Ostler
GmbH
VE10001 quality control
D-73773 Aichwald VCS 1.11
measuring & control


Belotti Systemi VA 10001/ P shaker vibration testing
I-20135 Milano VE 10001 shaker vibration testing

Blum-Novotest VS 10003 special shaker reliability & fatigue testing of
D-47877 Willich automotive devices

Transport simulation, BOSCH-SIEMENS
D-13623 Berlin DIN 55439, 5 - 25 Hz.

VA10011 shaker

V50A shaker Loose cargo' transport test,
DIN/ IEC 50 A (CO) 159.

DETA
D-37421 Bad Lauterberg
VCS 1.4
measuring & control
reliability & fatigue testing of
batteries

Eagle-Picher VS10002/ P reliability & fatigue testing of
D-74613 hringen automotive devices

FH Lippe VM 10001 shaker education in vibration
D-32667 Lemgo technologies
References
29
version 18.9.2008

VIBROTEST Reference list (extract)

Firm VIBROTEST System Application

Fuji Magnetics GmbH VE10003/ P/N +PC quality control
D-47533 Kleve climatic chamber floor data cartridge

HAMEG VM 10001 vibrating table quality control,
D-60528 Frankfurt electronic components

HVG Barth, Raiser & Co. V50A Transport simulation
D-93358 St. Johann world-wide/overseas

KNORR-BREMSE GmbH VA special vibrating table reliability & fatigue testing of
D-80809 Mnchen automotive devices

Kontron GmbH VE10003/ P quality control
D-85386 Eching VCS 1.9
measuring & control
Industry PC

Leybold GmbH VE10001/ P quality control
D-50330 Hrth didactic equipment

Lucius & Baer VS 10001 vibrating table quality control,
D-82538 Geretsried VCS 1.1
measuring & control
monitors

Wella/Ondal AG VE10003/ P processing technology
D-36085 Hnfeld VE10001/ P processing technology

Pfanni-Werke vibration line processing technology
D-8000 Mnchen

PMB-Elektronik VS 10001 vibrating table Transport simulation,
D-8130 Starnberg laser-medical technique

VE 10003/ P/ N vibrating
table
quality control, PILZ
D-73760 Ostfildern
VCS 1.4
measuring & control
electronic components

REETZ VM 10001 vibrating table quality control,
D-12555 Berlin high temperature materials

References
30
version 18.9.2008

VIBROTEST Reference list (extract)

Firm VIBROTEST System Application

VE10001 Rheinische
Bahngesellschaft
D-40549 Dsseldorf-
Heerdt

functional test for service,
mobile telephones

SIEMENS GWE
D-91056 Erlangen
VS 10001/ P/ N vibrating
table
quality control,
network devices

SIEMENS AUT2 GWE
D-91056 Erlangen
VA10021/ C/ P/ N vibrating
table
2 systems
quality control incl.
climatic chamber

SIEMENS NK
D-81379 Mnchen
control system for
dynamic
cable-tension testing
reliability & fatigue testing of
copper and fiber cables
.
Sikora
D-2800 Bremen
VE 10003/ P vibrating
table
VCS 1.1
measuring & control
quality control,
optoelectronic component

S.M.A.
D-71522 Backnang
VS 10020/ P/ N vibrating
table
VCS 1.4
measuring & control
reliability & fatigue testing of
automotive devices

TELUB
S-82125 stersund
VS10002/ P
VCS 1.4
measuring and control
environmental simulation in
TELUB test centre

Volkswagen AG
D-38436 Wolfsburg

VA 10001/P vibrating table
LDS-V635/MPA1 vibrating
table (electrodynamics)
processing technology,
coatings

Wacker Chemie VE 10002 vibrating table Transport simulation,
D-84480 Burghausen silicon wafer


References
31
version 18.9.2008



VIBROTEST Reference list (extract)

Firm VIBROTEST System Application

Deutsche Grove VM10001 Transport simulation
D-26389 Wilhelmshaven vibrating table

Piezomechanik VM10001 quality control,
D-81673 Mnchen vibrating table electronic components

LAT VM10001 quality control,
D-98527 Suhl vibrating table electronic components

Dionex Softron vibrating table quality control,
D-82110 Germering special execution electronic components

BFB 4-shaft vibrator structure dynamical test
D-70435 Stuttgart

Knorr 4W- 8/12 material test
D-80809 Mnchen horizontal X/Y angle

Knorr 4W- RD10 material test
D-80809 Mnchen wet tests

Sensorcraft Singapore VE-special vibrating table development of
compaction programs

Becorit Recklinghausen VA special vibrating table reliability & fatigue testing
of automotive devices

Belotti VS 10002 Transport simulation
Peschiera Borromeo, ITALIEN electronic components

Sony Alsace VM 10001 quality control
Ribeauville, FRANKREICH

Banner VSB 21 battery test
Linz

Elektrolux V50A-C Transport simulation
Rothenburg

System overview
32
version 18.9.2008
6. VIBROTEST System overview


Type Load clamping
surface
Frequency Acceleration *

VM10001 MINI 10 kg 300 x 300 mm 15-100 Hz 20 - 30
VE10001 50 kg 500 x 500 mm 10/30-100 Hz 6.3 - 13
VE10002 50 kg 500 x 500 mm 10/30-100 Hz 10 - 16
VE10003 50 kg 700 x 700 mm 10/30-100 Hz 5 - 8.4
VE10005 150 kg 800 x 700 mm 10 100 Hz 10 - 16
VS10002 100 kg 700 x 700 mm 10/30-100 Hz 6.3 -12,2
VS10004 100 kg 800 x 700 mm 10 25 Hz 3.7 5.8
VS10005 100 kg 800 x 700 mm 10 35 Hz 5.5 8.5
VA10001 300 kg 1200 x 800 mm 8 60 Hz 7.8 - 15
VA10002 300 kg 1200 x 800 mm 6 25 Hz 4.7 8.2
VA10003 300 kg 800 x 700 mm 10 60 Hz 8.7 - 15
VA10005 600 kg 1500 x 1500 mm 10 100 Hz 6 11
V50A-Z 150 kg 1000 x 800 mm 2 8 Hz 0.5 3.2
circular motion + shock
V50A-V 150 kg 1000 x 800 mm 2 8 Hz 0.5 3.2
vertical motion + shock
V50A-ZVN 150 kg 1000 x 800 mm 2 8 Hz 0.5 3.2
circular, vertical and non- synchronous motion + shock
System overview
33
version 18.9.2008

4W-RD10 300 kg 1000 mm 10 100 Hz 0 - 15
4W-5/10 200 kg 1000 x 500 mm 10 80 Hz 0 - 10
4W-8/12 300 kg 1200 x 800 mm 10 50 Hz 9.3 12.1
horizontal, selectively X-axis or Y-axis


*multiple of the acceleration due to gravity, max. acceleration depends on the load

Besides the above mentioned VIBROTEST-systems, we also offer
custom-made solutions.
Further options and specific constructions on request!



Assembly:

Option Description
O1.1 Specimen barrier (V50A)
O1.2 Pneumatic suspension
O1.3 Level control (only in connection with the pneumatic suspension)
O2.2 VIBROCONTROL-Software
O2.3 Acceleration sensor 10 g and A/D card
O2.4 Acceleration sensor 50 g and A/D card


Request Form
34
version 18.9.2008
Company Name: .

Contact person: .

Address: .

.

City: .

Country: .

Phone: .

Fax: .

e-mail: .

Vibrotest System:

Application: ( ) Reliability and fatigue testing

( ) Quality assurance

( ) Transportation Simulation

Direction of motion: ( ) circular

( ) vertical

( ) horizontal

( ) vertical and horizontal

( ) circular, vertical and non synchronous motion
(Transportation Simulation only)

Product to be tested: ...................

............

Table size ( l x w x h): ........x....................x....................mm

Max. Load to be tested: ....kg

Minimum test frequency: Hz

Maximum test frequency: Hz

Maximum acceleration: ....g

Maximum displacement: ....mm