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BAB I
PENDAHULUAN
I.1. Latar Belakang
Saat ini, terjadi pertumbuhan yang sangat pesat pada penggunaan produk plastik di
industri manufaktur karena sangat serbaguna dan memiliki nilai ekonomis yang tinggi.
Dukungan ilmu pengetahuan dan teknologi sangat diperlukan khususnya untuk pemanfaatan
dan pengolahan polimer, sehingga dapat dihasilkan produk plastik dengan kuantitas yang
cukup tinggi dan kualitas yang baik. Salah satu teknik yang cukup efektif dan banyak
dipergunakan untuk pengolahan bahan thermoplastic adalah injection molding.
Injection Molding banyak dipilih karena memiliki beberapa keuntungan diantaranya :
kapasitas produksi yang tinggi, sisa penggunaan material (useless material) sedikit dan tenaga
kerja minimal. Sedangkan kekuranganya, biaya investasi dan perawatan alat yang tinggi ,
serta perancangan produk harus mempertimbangkan untuk pembuatan disain moldingnya.
Pembuatan sebuah mould, tidaklah serumit dulu , karena telah banyak produsen yang
menjual sebuah mould base , yang dapat memudahkan operator dalam mencapai efesiensi
waktu dan memiliki kemudahan yang sangat menguntungkan.

I.2. Tujuan
Mengetahui fungsi Mould Base
Agar mengetahui standar-standar Mould Base yang ada atau tersedia di pasaran
Sarana belajar moulding
Pemenuhan tugas mata kuliah (PPK)









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BAB II
PEMBAHASAN
II.1. Pengertian Mould Base
Mould base digunakan dalam berbagai industri untuk jangka pendek dan aplikasi
pencetakan.Mould base diproduksi dengan menggunakan bahan kualitas unggul seperti baja
ringan dan baja karbon. Tersedia berbagai cetakan yang tersedia dalam berbagai ukuran,
bentuk dan dimensi yang sesuai dengan berbagai jenis die casting dies.

II.2. Standar Mould Base
II.2.1. Standar Mould base dari Ashna
Standar. Standar dasar Mould umumnya digunakan dalam prototipe cetakan dan
pendek berjalan. Cetakan ini menawarkan fleksibilitas untuk melakukan lebih banyak
pekerjaan bernilai tambah, dengan penurunan yang signifikan dalam biaya dasar cetakan.
Proses produksi terkonsentrasi pada penyediaan dasar cetakan berkualitas tinggi untuk
plastik.
Mould base / Mold Base
Material - C - 45 / As Per Customer requirement

S.N. 1 2 3 4 5 6 7 8 9 10 11 12
TYPE 2020 2025 2030 2035 2525 2530 2540 3030 3035 3040 4040 4045
CODE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE 1 AE
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CODE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE 2 AE
CODE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE 3 AE
CODE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE 4 AE





II.2.2. Standar Mould base dari Futaba
Specification/selection
Specification
2-plates
type
3-plates type
S series
D/E
series
F/G series H series
Standard
specification
Thickness
selection
Dimension
A

Dimension
B

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Dimension
U

Dimension
C

Mounting plate specification
Guide specification
Ejector plate specification
Support pin specification
Support pin length
Puller bolt length
Option specification
Thickness
selection
Dimension
R

Dimension
S

No screw hole for Eyebolt
No hole for Ejector rod
Material change

Plate accuracy of mold base (template, ejector plate and the other plates)
* The surface roughness sign in the above figure is arithmetic mean roughness (Ra).
Material
S50C(up to 25mm thick)
S55C(30mm thick or more)

Dimensional allowance of T
L - dimension(mm) Dimensional allowance of T (mm)
Up to 300 +0.1 to +0.2
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More than 300 and up to 600 +0.15 to +0.25
More than 600 and up to 1150 +0.2 to +0.3
Uniformity of thickness (T)
0.008 per 100mm
Flatness of both faces of T
Dimensional T (mm)

Dimensional - L (mm)
Up to 300
More than 300
and up to1150
5 or more and up to 10
More than 10 and up to 20
More than 20 up to 40
More than 40 up to 350

0.020 0.040
0.015 0.020
0.010 0.015
0.008 0.010

Squareness of reference plane
0.008 per 100mm
Spacer block
* The surface roughness sign in the above figure is arithmetic mean roughness (Ra).
Material
SS400 or more than equivalent
Uniformity of thickness of (T)
0.008 per 100mm
Variation of T in a pair of plates
0.02



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Mold base with three plates structure used for such as pin point gate

Feature Type Template size
High rigidity type which extend spacer block width High rigidity type 15182540
Standard type with extensive template sizes Standard type
11135070


Structure/Name

DA type
DD type


Ej ector pi n ej ects products.
Stri pper plate ej ects produts.
No support pl ate.
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DB type
DE type
.







DC type
DF type


.






EA type





Stri pper plate ej ects products.
Stri pper plate ej ects products
by mol d openi ng movement
Ej ector pi n ej ects products.
No support pl ate.
Stri pper plate ej ects products by mol d
openi ng movement.
No support pl ate
Ej ecter pi n ej ects products.
No runner stri pper pl ate.
EA t ype is mol d base which eliminate runner stripper
pl ate from DA type.
Similarl y, each t ype of EB/EC/ED is DB/DC/DD without
runner stri pper pl ate.
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Mold base with three plates structure which usable space is extended owing to the guide
by only support pin

Feature Type Template size
High rigidity type to extend spacer block width High rigidity type 15152540
Standard type with extensive template sizes Standard type
11135070



Structure/name


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FA type
FF type




This Type is what ejector pin is stuck out.
This type is what stripper plate is stuck out by mold opening movement.
FC type
GA type




This type is what ejector pin is stuck out without backing plate.
This type is what ejector pin is stuck out without runner stripper
FE type
GC type




This type is what stripper plate is stuck out by mold opening movement.
This type is what ejector pin is stuck out without runner stripper plate.
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Mold base with three plates structure to make pins etc. arranged at the four corners

Feature Type Template size
Standard for long mold with split mold and slide mechanism
25404070





Structure/name



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HA type
HC type





This type is what ejector pin is stuck out.
This type is what ejector pin is stuck out without backing plate.
HB type
HD type




This type is what stripper plate is stuck out.
This type is what stripper plate is stuck out without backing plate.









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II.2.3. Standar Mould base Hasco

HASCO Standard mould base (450*450~450*700)


Quick Details
Place of Origin: Guangdong, China (Mainland)
Brand Name: JSM
Model Number: 45 seriesThree Plate Type System mold base
Type: FAI~FCI, GAI~GCI,FAH-FCH,GAH-GCH
Size: 450*450~450*700
Shaping Mode: Plastic Injection Mould
Product Material: Steel
Application: Household Product or Vehicle
Raw material:1050,P20,718,718H,738,8407,1.2311,1.1730,S50C
Roughness: Ra 1.6
Thickness tolerance: +/- 0.05mm
Vertical: 0.01/100mm
Packaging & Delivery
Packaging
Details:
(1)Anti-rust oil (2)plastc film (3)white foam (4)pallet or wood
box ,according to customer's request.
Delivery
Detail:
7 days




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Specifications
1. professional manufacturers.
2. High quality, low price.
3. Advanced machinery and equipment.
4. Meet European standard.

Product's Details:
Standard: DME, HASCO, JIS, LKM
Design Software: UG, CAD
Life Time: 300,000 shots
lead Time: 7 days
Manufacture Experience: 15 years
Certification: ISO9001
Processing Machinery: CNC, Grinding, Milling, lathe, polishing
Terms Of Delivery: By sea or By air
Surface Treatment: Sparkerusion and polished
place an order: your own design or choose our design



Terdapat 3 standar, di antaranya:
I. K Standards
K 3600 / Small series mould
Order No. material No.
K3660/3670/156x156/1.1730 2048822
K3660/3670/156x156/1.2312 2048823
K3660/3670/190x246/1.1730 2048824
K3660/3670/190x246/1.2312 2048825
K3660/3670/246x296/1.1730 2048826
K3660/3670/246x296/1.2312 2048827
K3660/3670/296x396/1.1730 2048828
K3660/3670/296x396/1.2312 2048829
Ejector assembly K3660/3670









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K / round
Order No. material No.
K 15/156X 22/1.1730 11142
K 15/196X 22/1.1730 11231
K 15/246-3X 27/1.1730 114880
K 15/246X 27/1.1730 11304
Clamping plate K 15




K / square
Order No. material No.
K 10C/095X095X 22/1.1730 2009292
K 10C/095X095X 22/1.2085 2009293
K 10C/095X095X 22/1.2312 2009294
Clamping plate K 10C




K 2500 / Split Mould Kit
Order No. material No.
K 2500/100x130x 16 589546
K 2500/100x130x 20 589547
K 2500/100x130x 25 589548
K 2500/100x130x 32 589549
K 2500/100x130x 40 589550
K 2500/156x156x 20 589551
K 2500/156x156x 25 589552
Split mould kit K 2500





K 3500 / Quick-change Mould System
Quick changeable mould K 3500
Order No. material No.
K 3500/156x196x46x46/1.2085 2001233
K 3500/156x196x46x56/1.2085 2001234
K 3500/156x196x 46x 56/1.2312 589071
K 3500/156x196x 46x 46/1.2312 589070
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K 3500/156x196x56x46/1.2085 2001235
K 3500/156x196x56x56/1.2085 2001236
K 3500/156x196x 56x 46/1.2312 589072






K 5000 / Mouldbase 75x75mm
Cavity plate K 5121
Order No. material No.
K 5121/075X075X 40/1.2083 2007853
K 5121/075X075X 40/1.2085 2006804
K 5121/075X075X 40/1.2343 2006805
K 5121/075X075X 50/1.2083 2007855
K 5121/075X075X 50/1.2085 2006808
K 5121/075X075X 50/1.2343 2006809
K 5121/075X075X 60/1.2083 2007857
K 5121/075X075X 60/1.2085 2006812
K 5121/075X075X 60/1.2343 2006813









KR / Insert-Modular-System
Bloster plate KR 25
Order No. material No.
KR 25 /246X246X 36/1.1730 589902
KR 25 /246X246X 36/1.2085 589903
KR 25 /246X246X 36/1.2312 589904
KR 25 /246X246X 46/1.1730 589905
KR 25 /246X246X 46/1.2085 589906
KR 25 /246X246X 46/1.2312 589907
KR 25 /246X246X 56/1.1730 589908
KR 25 /246X246X 56/1.2085 589909
KR 25 /246X246X 56/1.2312 589910



II. P Standards

F / precision flat steel
Order No.
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K / 500 X 63 X 1000 / 1.1730
K / 500 X 50 X 1000 / 1.1730
K / 500 X 40 X 1000 / 1.1730
K / 500 X 32 X 1000 / 1.1730
K / 500 X 30 X 1000 / 1.1730
K / 500 X 25 X 1000 / 1.1730
K / 500 X 63 X 1000 / 1.1730
K / 500 X 50 X 1000 / 1.1730
Precision ground flat stell F






P / riser ring
Order No. material No.
P/ 156X098X 36/1.1730 34886
P/ 156X098X 46/1.1730 34894
P/ 156X098X 56/1.1730 34908
P/ 156X098X 76/1.1730 34916
P/ 196X132X 46/1.1730 36919
P/ 196X132X 56/1.1730 36927
P/ 196X132X 76/1.1730 36935
P/ 196X132X 96/1.1730 36943
P/ 246X168X 56/1.1730 39144
Plate P






P / riser segments
Order No. material No.
P/ 095X020X 22/1.1730 31674
P/ 095X020X 27/1.1730 31682
P/ 095X020X 36/1.1730 31690
P/ 095X020X 46/1.1730 31704
P/ 116X029X 36/1.1730 32913
P/ 116X029X 46/1.1730 32921
P/ 116X029X 56/1.1730 32930
Plate P






Order No. material No.
P/ 095X 6/1.1730 30996
P/ 095X 6/1.2162 31003
P/ 095X 6/1.2312 31011
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P/ 095X 6/1.2767 84662
P/ 095X 9/1.1730 31038
P/ 095X 9/1.2162 31046
P/ 095X 9/1.2312 31054
P/ 095X 9/1.2767 84670
P/ 095X 12/1.1730 31070
P / round
Plate P








P 1100 / square
Order No.
P 1100 / 218X296X17 / 1.2162
P 1100 / 218X296X17 / 1.2312
P 1100 / 218X296X17 / 1.2311
P 1100 / 218X296X66 / 1.2767
P 1100 / 218X296X66 / 1.2312
P 1100 / 218X296X66 / 1.2311
P 1100 / 218X296X76 / 1.2311
P 1100 / 218X296X76 / 1.2162
P 1100 / 218X296X76 / 1.2085
P 1100 / 218X296X76 / 1.1730
Machine plate P 1100







P 8000 / round steel
Order No. material No.
P 8000/006X100/1.2210 2032215
P 8000/006X200/1.2210 2032216
P 8000/006X400/1.2210 2032217
P 8000/006X500/1.2210 2032218
P 8000/006X650/1.2210 2032219
P 8000/006X800/1.2210 2032220
P 8000/008X100/1.2210 2032221
P 8000/008X200/1.2210 2032222
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P 8000/008X400/1.2210 2032223 Round steel P 8000







PR / inserts, square
Order No. material No.
PR/ 40X 50X 20/1.2767 235962
PR/ 40X 50X 20/3.4365 278262
PR/ 40X 50X 25/1.2767 235970
PR/ 40X 50X 25/3.4365 278270
PR/ 40X 50X 32/1.2767 235989
PR/ 40X 50X 32/3.4365 278289
PR/ 40X 50X 40/1.2767 235997
PR/ 40X 50X 40/3.4365 278297
PR/ 40X 70X 20/1.2767 236004

Precision insert PR







III. Z Standards
Z1 General mould Components
Order No. material No.
Z 12 /12X 40 194646
Z 12 /12X 56 194654
Z 12 /18X 45 194662
Z 12 /18X 56 194670
Z 12 /18X 71 194689
Z 12 /30X 56 194697
Z 12 /30X 75 194700
Ball guide bush Z 12


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Z2 General tool component
Arrow insert Z 484
Order No. material No.
Z 484 / 6 232009
Z 484 / 8 232017
Z 484 /12 232130
Z 484 /16 232149
Z 484 /20 232157





Z3 Ejection
Air valve Z 491
Order No. material No.
Z 491 / 8/ 6 73199
Z 491 /12/ 8 73210
Z 491 /16/10 73237









Z4 Demoulding
Adapter Z 1696
Order No. material No.
Z 1696 /22 92908
Z 1696 /25 171913
Z 1696 /32 19909





Z5 Cold runner components
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Filter cartridge Z 109
Order No. material No.
Z 109 /14 X 45/0,7 143987
Z 109 /20 X 45/1 278181
Z 109 /25 X 50/1,2 278190




Z7 measuring technology
Bracket Z 1455

Order No.
material No.
Z 1455 /20/ 6,5 383724
Z 1455 /20/ 8 383732
Z 1455 /20/ 8,2 383740
Z 1455 /20/10 557943
Z 1455 /24/12,2 383759
Z 1455 /30/18,2 383767









Z8 Cooling system
Order No. material No.
Z 803/9x9,4 2038497
Z 803/9,4x9 2038498
Z 803/13x13,5 2038499
Z 803/13,5x13 2038500
Adapter coupling Z 803















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II.2.4. Standar Mould base LKM






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II.2.5. Standarisasi Mould Base Hoppt

Mould Base & Mould Base Components
Standard, semi-complex and finishing mould bases of more than 2,000
combinations of different dimensions
Pins and bushes to support every customer's needs



We also sell various components such as:
Guide Pin, Guide Bush, Support Pin, Support Pillar, Ejector Guide Pin, Ejector Guide Bush,
Return Pin
* Steel Grade JIS S50C-Plain Carbon
Steel
* Applications: Plastic Injection Moulds
* Composition (%)
C 0.50
Si 0.25
Mn 0.70
* Equivalent:
- AISI 1050
- DIN C55W5
- WERKSTOFF 1820
- ASSAB 760
- BSS EN 43
* Our quality Mould Bases are
precision machined to close tolerance
* Material used is JIS S50C which is highly
recommended for Plastic Injection Moulds. To
cater, other materials are available upon request
* Our prices are very competitive * Quick delivery service
* "hoppt" Mould Bases are made in
Singapore
* We also accept special or customized Mould
Base orders according to customers'
specifications
All enquiries are welcomed
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II.3. MOLDING PLASTIC INJECTION

Injection molding adalah proses manufaktur yang paling umum digunakan untuk
pembuatan plastik. Berbagai macam produk yang diproduksi menggunakan injection
molding, yang sangat bervariasi dalam, kompleksitas aplikasi mereka ukuran, dan. Proses
injection molding memerlukan penggunaan mesin injection molding, bahan baku plastik, dan
cetakan. Plastik meleleh di mesin injection molding dan kemudian disuntikkan ke dalam
cetakan, di mana mendingin dan membeku ke bagian akhir. Langkah-langkah dalam proses
ini dijelaskan secara lebih rinci dalam bagian berikutnya.


Injection molding

Injection molding digunakan untuk menghasilkan berdinding tipis plastik untuk berbagai macam aplikasi, salah
satu perumahan paling umum plastik yang. Perumahan plastik adalah kandang berdinding tipis, sering
membutuhkan banyak tulang rusuk dan bos pada interior. Ini perumahan digunakan dalam berbagai produk
termasuk peralatan rumah tangga, elektronik konsumen, alat-alat listrik, dan dashboard seperti otomotif. Umum




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Proses Siklus
Siklus proses untuk injection molding sangat pendek, biasanya antara 2 detik dan 2 menit,
dan terdiri dari empat tahapan sebagai berikut:

1. Clamping - Sebelum injeksi bahan ke dalam cetakan, dua bagian cetakan
pertama harus aman ditutup oleh unit klem. Setiap setengah dari cetakan terpasang
pada mesin injection molding dan satu setengah diperbolehkan untuk slide. Unit
penjepit hidrolik mendorong cetakan bagian bersama-sama dan mengerahkan
kekuatan yang cukup untuk menjaga aman cetakan tertutup sementara bahan yang
disuntikkan. Waktu yang diperlukan untuk menutup dan klem cetakan tergantung
pada mesin - mesin yang lebih besar (orang-orang dengankekuatan menjepit lebih
besar) akan membutuhkan lebih banyak waktu. Kali ini dapat diperkirakan
dari waktu siklus mesin kering.
2. I njeksi - Bahan baku plastik, biasanya dalam bentuk pelet, dimasukkan ke
dalam mesin injection molding, dan maju ke cetakan oleh unit injeksi. Selama proses
ini, bahan yang meleleh oleh panas dan tekanan. Plastik cair kemudian disuntikkan
ke dalam cetakan sangat cepat dan penumpukan kemasan tekanan dan memegang
materi. Jumlah bahan yang disuntikkan disebut sebagai tembakan. Waktu injeksi sulit
untuk menghitung secara akurat karena aliran kompleks dan berubah dari plastik cair
ke dalam cetakan. Namun, waktu injeksi dapat diperkirakan dengan volume
menembak, tekanan injeksi, dan kekuasaan injeksi.
3. Pendinginan - Plastik cair yang ada di dalam cetakan mulai dingin segera
karena membuat kontak dengan permukaan cetakan interior. Seperti plastik
mendingin, itu akan memperkuat ke dalam bentuk bagian yang diinginkan. Namun,
selama pendinginan beberapa bagianpenyusutan dapat terjadi. Kemasan bahan dalam
tahap injeksi memungkinkan material tambahan untuk mengalir ke cetakan dan
mengurangi jumlah penyusutan terlihat. Cetakan tidak dapat dibuka sampai waktu
pendinginan yang diperlukan telah berlalu. Waktu pendinginan dapat diperkirakan
dari sifat termodinamika beberapa plastik dan ketebalan dinding maksimum bagian.
4. Ejeksi - Setelah cukup waktu telah berlalu, bagian didinginkan dapat
dikeluarkan dari cetakan oleh sistem ejeksi, yang melekat ke bagian belakang
cetakan. Ketika cetakan dibuka, mekanisme yang digunakan untuk mendorong
bagian dari cetakan. Angkatan harus diterapkan untuk mengeluarkan bagian karena
selama pendinginan bagian menyusut dan melekat pada cetakan. Dalam rangka
memfasilitasi pengusiran bagian, agen pelepas cetakan dapat disemprotkan ke
permukaan rongga cetakan sebelum injeksi material. Waktu yang dibutuhkan untuk
membuka cetakan dan mengeluarkan bagian yang dapat diperkirakan dari waktu
siklus mesin kering dan harus mencakup waktu untuk bagian yang jatuh bebas dari
cetakan. Setelah bagian tersebut dikeluarkan, cetakan bisa menjepit ditutup
untuktembakan berikutnya untuk disuntikkan.
Setelah siklus injection molding, beberapa pengolahan pasca biasanya diperlukan. Selama
pendinginan, bahan dalam saluran cetakan akan memperkuat melekat pada bagian. Ini materi
berlebih, bersama dengan flash yang telah terjadi, harus dipangkas dari bagian, biasanya
dengan menggunakan pemotong. Untuk beberapa jenis bahan, seperti termoplastik, bahan
memo bahwa hasil dari pemangkasan dapat didaur ulang dengan ditempatkan ke dalam
penggiling plastik, juga disebut regrind mesin atau granulators, yang regrinds bahan bekas
menjadi pelet. Karena beberapa degradasi sifat material, regrind harus dicampur dengan
32 | Mo u l d i n g


bahan baku dalam rasio regrind yang tepat untuk digunakan kembali dalam proses injection
molding.


Injeksi dibentuk bagian
lainnya berdinding tipis produk meliputi berbagai jenis wadah terbuka, seperti ember. Injection
molding juga digunakan untuk memproduksi beberapa barang sehari-hari seperti sikat gigi atau
maperalatan medis, termasuk katup dan alat suntik, diproduksi menggunakan injection molding juga.
II.3.1 Injection Mould Mitsumi
Mold Related Dimensions of Plastic Injection Molding Machines (1)
Category : Standard Specifications
While a mold for plastic injection molding is used by installing it in an injection
molding machine, at present the specifications for installing the mold in the molding machine
are different for different molding machines. On the other hand, in JIS, the recommended
standard specifications have been stipulated regarding the "Mold related dimensions of
plastic injection molding machines" (JIS B 6701-1992). From now on, these standards are
considered to be referred to for the general injection molding machines manufactured in
Japan. These standards will be discussed for several courses beginning with this course.
There is only one point that has to be paid attention to and that is, in the actual design
of a mold, as the final information for judgment, giving first priority to the mold installation
specifications of the injection molding machine that is scheduled to be used. Since JIS
standards are only recommended standards, depending on the individual features of the
injection molding machine, it is possible that the contents of the standards have been
changed, and hence it is necessary to keep this point in mind.
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JIS B 6701-1992
"Mold related dimensions of plastic injection molding machines"
These specifications stipulate the mold installation dimensions, etc. of plastic
injection molding machines with a mold clamping force of 196 to 7845 kN (20 to 800 tf).
Explanation:
The names of the different parts of the injection molding machine are as shown in the
figure below. (These names are merely the names used in the explanation of this standard,
and do not indicate the shape or the structure of the different parts.)
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In specific terms, the following items have been stipulated.

1. Spacing of the tie bar

2. Mold mounting bolt

3. Placement of the holes for mold mounting

4. Placement of the hole for the push rod (ejector rod)

5. Shape of the tip of the injection nozzle

6. Shape of the hole for the locate ring

II.3.2. Injection Machine Toshiba
Highest basic performance and achievement of high productivity and steady molding

The EC-SX series is a high performance all electric injection molding machine that
achieves"Precise aand steady molding"and"High productivity" by great improvement of the
basic performance given by newly developed mold clamping unit and injection unit. The
machine satisfies customer's various needs with "Five kinds of new technologyh"we
propose and molding technology accumulated over many years.
Product Introduction
1) New mold clamping unit (Solid Clamp)
The device transforms uniform clamping force to the mold with newly designed toggle
mechanism and improved rigidity, enabling molding by lower clamping force than
conventional device. Moreover the device achieves high speed cycle of the industry-leading
class.
1. New toggle mechanism: link line toggle + high rigidity platens
- Minimizes mold deflection and achieves uniform clamping force distribution.
- Enables molding even by clamping force lower than conventional unit and contributes to
improve product quality and mold maintenance reduction.
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2. Dynamic acceleration/deceleration control (Patent pending)
- Adopts acceleration/deceleration control to reduce shock at mold opening/closing.
- Enables maximum accelerate from an arbitrary position achieving high speed cycle
molding.
3. High response ejection
- Sharp movement shortens ejection time.
4. Grease-less tie rod
- Grease-less tie rods eliminates grease adhesion onto mold or product and maintains clean
environment.
- Standard rust proofing on hopper inlet prevents mixing of rust or refuse into product
5. SFC (high-speed mold open/close) specification (option)
- Shortens dry cycle time further and achieves molding at higher speed cycle.
6. High rigidity frame
- Level pads to facilitate installation or relocation is available as option.
7. Built-in hydraulic core puller (option)
- The unit is stored inside the machine to be installed at the clamping unit end.
2) New injection unit S-Cube (Simple, Steady, Smooth)
Takes over powerful filling performance in high speed and high pressure range and achieves
steady molding by smooth movement.
1. Friction-free drive
- Suppresses slide resistance to the utmost limit and contributes to precise and steady molding
by stable injection characteristic.
- Smoothes leading response of injection and improves charging stability.
- Reduces variation among molding machines.
2. Control accuracy improvement in injection pressure and back pressure
- Absorbs inherent characteristic of pressure detector by linearize correction control, to lose
machine difference to the utmost limit. This improves control accuracy of injection pressure
and back pressure and achieves one up steady molding.
3. Space-saving injection unit
- The structure of the injection unit was optimized to shorten the overall length of the
machine.
4. Hold pressure strength improvement
- Hold pressure strength was improved to enable heavy load injection molding.
5. 2-stage charge deceleration device: high torque and medium rotation (option)
- Handles high viscosity resin
3) High performance controller (INJECTVISOR-V50)
Achieves high productivity and precise stability by great improvement in control
performance.
1. High performance HMI (Human-Machine Interface)
- 15-inch large-scale panel facilitates visualization and improves operability. *Takes over the
function of INJECTVISOR-V30.
- Enables data browsing or printing on the personal computer by means of USB thumb drive
or iPAQET LiTE.
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2. Wide split screen
- Displays information necessary for the process on a split screen independent of the setting
screen. This minimizes the changing of setting screen.
3. Signal customizing function
- Enables arbitrary selection of output signal to peripheral equipment.
- Allows each selection of output condition or output form.
4. Remote monitor/managerial system "iPAQET"
- Monitors and manages multiple molding machines in real time by using LAN line. Enables
centralized management on wide range of information including the monitoring of
operational condition of the machine and resin lot in addition to the monitoring of production
state or the accumulation analysis function of product quality data.
5. Enables plug-in of peripheral and rationalization equipments and facilitates integrated
management including rationalization equipments.
4) Molding control (DST: Dynamic Self Tuning)
Automatic correction function is added to molding control. This contributes to reproducibility
of high-precision molding and long-term steady molding.
1. DST-Press (clamping force correction)
- Does not generate sink mark or short shot (influence of gas vent) as a result of clamping
force fluctuation.
- Automatic correction made during molding does not influence operation cycle while
maintaining steadybr molding.
2. DST-Fill (molding condition correction)
- Conducts automatic change of molding conditions and maintains steady molding, against
the variation of molded product quality that takes place in a long period of operation as a
result of resin lot change, crushed material ratio change or molding environment change.
3. Abundant molding controls
- A variety of function are installed, such as VHI (virtual hydraulic injection) circuit, high
sensitivity mold protection and ejection torque monitor.
5) Screw variation
Screw variation matched to diversified resin types is available.
Screw name Resin
DBG screw (standard) General purpose
SDB screw For olefin series resin
DBC screw Hard vinyl chloride

6) Package specification
Satisfies customer's various needs.
o Vented-barrel injection molding machine
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o Vinyl chloride spec/fluorine spec/core back and injection compression/gas injection/light
guide plate spec/MuCell spec

II.3.3. Injection Molding Machine (MZ1180F)
Basic Info.
Model NO.:MZ1180F
Type:Injection Blow Molding
Export Markets:Global
Additional Info.
HS Code:8477101090
Production Capacity:30/Month
Product Description
Injection molding machine

1. Two oil tanks, one tank for cycle the injection part, another tank for cycle the clamping
part. In this case, the oil temperature will not increase too much when oil press through the
valves. Machine is more stable and longlife.
2. Three safety protector(hydraulic, mechanic, electric)
3. Adopt bearing in the moving platen. The connection between the surface and the bearing is
only one touchable line, so it is more quick response than normal block design.

4. Machine clamping force is bigger than the model name. So you don't afraid of reach high
peak of this machine
5. Machine has the auto-back-pressure setting in the PLC. Whatever you want to adjust the
backpressure for different products and material, just click the keyboard, very convenience.
6. Machine is more stronger design with thick platen. All the material we'r using is endurable.
SPECIFICATION TABLE
SPECIFICATION MZ1180F
INJECTION UNIT A B C
screw diameter mm 110 120 130
screw l/d ratio L/D 24 22 20
shot volume cm 3 5037 5994 7035
injection weight g 4634 5515 6472
injection pressure Mpa 181 152 129
injection rate g/sec 647 770 904
screw speed rpm 105
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CALMPING UNIT
clamp tonnage KN 11800
toggle stroke mm 1250
min mold height mm 450
max mold height mm 1200
space between tie brs mm 1220*1220
ejector tonnage KN 240
ejector stroke mm 350
ejector number pc 21
OTHERS
max pump pressure Mpa 16
heater power kw 60
motor power kw 45+45
oil box volume L 2000
machine dimension(L*W*H) M 12.3*2.6*307
machine weight T 60















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BAB III
KESIMPULAN
Dipasaran banyak sekali macam-macam jenis dan harga dari berbagai produsen
mouldbase,kita dapat membeli atau menyesuaikan harga dan tujuan yang kita inginkan
dengan tersedianya bnyak variasi di pasaran.
Mould base digunakan dalam berbagai industri untuk jangka pendek dan aplikasi
pencetakan.Mould base diproduksi dengan menggunakan bahan kualitas unggul seperti baja
ringan dan baja karbon. Tersedia berbagai cetakan yang tersedia dalam berbagai ukuran,
bentuk dan dimensi yang sesuai dengan berbagai jenis die casting dies.
Dalam membuat sebuah moulding , ada beberapa aspek penting yang harus
diperhatikan , diantaranya adalah biaya, wkatu, dan pengefesiensian alat-alat yang ada. Hal,
ini akan berpengaruh dalam ketertarikan konsumen dalam memesan hasil produksi kita.
















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BAB IV
DAFTAR PUSTAKA

http://lathif-cyber.blogspot.com/2011/12/molding-plastic-injection.html
http://id.scribd.com/doc/62973859/Injection-Moulding-2011
http://digilib.mercubuana.ac.id/manager/file_artikel_abstrak/Isi_Artikel_853167162630.pdf

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