Anda di halaman 1dari 76

01 Approved

Work may proceed.


02 Approved with comments
Work may proceed subject to compliance with and incorporation of comment.
03 Reject
Revise and resubmit.
04 INFORMATION ONLY
Accepted for information only.
This approval does not relieve the vendor of his responsibility to meet purchase order conditions relating to duty,
specifications, materials, design, construction and delivery requirements
Date CHKD REVD APPD
0
B
11-Sep-13 FOR FINAL/ CERTIFIED DESC LQ MM EG
13-Feb-13 ISSUED FOR APPROVAL DESC LQ MM EG
A
REV.
NO.
DATE
05-Aug-12 ISSUED FOR APPROVAL DESC LQ MM EG
1670-933
Contractor
DOC. NO.
1151D-ME300J1-COMM-927
DESCRIPTION PRED CHKD REVD APPD
ARAMCO OVERSEAS COMPANY B.V
PROJECT NO. : PACKAGE #3: 11051D
PROJ ECT
TITLE
WASIT SRU & UTILITIES PROJECT, PACKAGE #3
DOCUMEN
T
TITLE
WELD PROCEDURE SPECIFICATION (WPS,PQR,WELDING MAP
AND REPAIR PROCEDURE) SRU STACK
Company
PO NO.
WRCI-Q71-32-C101
TOTAL
SHEETS
76
Vendor
DOC. NO.
Contractor
PO NO.
11051D-PO-ME-3-ME300-J1 SHEET SIZE A4

WASIT SRU & UTILITIES PROJECT,
PACKAGE # 3

Doc. No.
DES-1744-QA&QC-09
Descon Engineering FZE.
WELDBOOK
Rev. 00 Page1of 75



Engineering & Construction




WELDBOOK FOR SRU STACK

Document No: DES-1744-QA&QC-09

Purchase Order No.: 12166-1670-08

Equipment/Material: SRU STACK
















REV DATE DESCRIPTION PREPARED CHECKED APPROVED

00 11-9-2013 FOR FINAL/ CERTIFIED

B 7/2/2013 Issued for Final Approval MAJ MAJ SAKET KUMAR
A 4/7/2012 Issued for client review SRF MAJ SAKET KUMAR
DESCON ENGINEERING FZE

Doc. No. : DES-QA&QC/FRM-57
DESCON ENGINEERING LTD. Rev. : 00
WELD MATRIX
Date: Sep 05,2006
Page :
COMPANY NAME:
REFRENCE DRAWING REFRENCE WPS(Index)
Sr#
1 HMW-11-B/C-61
2 DES-11-B/C-61
3
4
5 DES-11-F/B-86
6
7
8
9
- Client HAMWORTHY COMBUSTION ENGINEERING SRL
- Project No./Project Name: WASIT SRU & UTILITIES PROJECT, PACKAGE # 3
- Descon Doc # DES-1744-QA&QC-09
- Equipment #
- Inspection Authority QC-DES /Client
DES-B-15
DES-88-A/F-41 AMW-A/D-08-08
AMW-A/D-07-08 DES-18-A/F-42
1of 2
11051D-ME300JI-COMM-507
SRU STACK
Supporting PQR No(s) Welding Procedure Specification No
DES-11-B/C-61
DES-A/B-25
HAMWORTHY COMBUSTION ENGINEERING SRL
DES-11-A/B-70
HMW-11-B-61A
DES-18-B-25B
DES-18-B-25
DES-88-A/B-26
DES-F/B-86
DES-A/B-62
DES-B-15
REMARKS:
- WPS: In accordance with
ASME IX AFNOR 32-107
EN 287.1 / EN 288.3 AWS D1.1
Other
DISTRIBUTION:
- Production
- QC
- Client
REVISION AND STATUS.
Rev. Description Init. Date Init. Date Init. date
Issued Checked Approved
7-Feb-13 7-Feb-13
4-J ul-12 MAJ 4-J ul-12 SK
SK MAJ
0
Issued for Client
Review SRF 4-J ul-12
1
Issued for Final
Approval 7-Feb-13 MAJ
X
Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.
Doc. No. : DES-QA&QC/FRM-57
Rev. : 00
Date: Sep05,2006
Page: 2 of 2
IMPACT TEST:NO
DESCON ENGINEERING LTD.
WELD MATRIX
Item# SRU STACK PWHT: NO IMPACT TEST:NO
Full Penetration As per drawing
Full Penetration As per drawing
Full Penetration As per drawing
Item # SRU STACK PWHT: NO
Applicable WPS
Supporting
PQR
DES-11-B/C-61 SMAW+SAW
Applicable
Welding
Process
DES-11-B/C-61
Joint Detail Filler Metal
SMAW+SAW E7018+EH12K
E7018+EH12K P1 To P1
All LS WELDS
(P8 to P8) DES-88-A/B-26
All CS WELDS
(P1 to P1) HMW-11-B/C-61
P1 To P1
Jiont Type Material
All LS WELDS
(P1 to P1) HMW-11-B/C-61
DES-A/B-25 GTAW / SMAW ER316L / E316L P8 to P8
Weld No.
p g
Full Penetration As per drawing
Full Penetration As per drawing
Compound fillet As per drawing
Full Penetration As per drawing
( )
DES-A/B-25
All CS WELDS
(P8 to P8) DES-88-A/B-26 ER316L / E316L P8 to P8 GTAW / SMAW
DES-11-A/B-70 DES-A/B-62 GTAW/SMAW ER70S6/E7018 P1 To P1
ALL CS WELDS
(P1 to P8) DES-18-B-25 DES-B-15 SMAW E309L-16 P1 To P8
(K1/K2/K5)A TYP HMW-11-B-61A DES-11-B/C-61 SMAW E7018 P1 To P1
(K1/K2/K5)B TYP
Full Penetration As per drawing
Compound fillet As per drawing
Full Penetration As per drawing
Full Penetration As per drawing
Compoundfillet Asper drawing
DES-A/B-62 GTAW/SMAW (K1/K2/K5)C TYP DES-11-A/B-70
(K3/K6)A TYP HMW-11-B-61A DES-11-B/C-61 SMAW E7018 P1 To P1
P1 To P1
ER70S6/E7018 P1 To P1
(K3/K6)B TYP DES-11-A/B-70 DES-A/B-62 GTAW/SMAW ER70S6/E7018 P1 To P1
(K3/K6)C TYP DES-11-A/B-70 DES-A/B-62 GTAW/SMAW ER70S6/E7018
K4A HMW11 B 61A DES 11 B/C 61 SMAW E7018 P1ToP1 Compound fillet As per drawing
Full Penetration As per drawing
Compound fillet As per drawing
Full Penetration As per drawing
Compound fillet As per drawing
P1 To P1
DES-11-A/B-70 P1 To P1
K4B DES-11-A/B-70 DES-A/B-62 GTAW/SMAW ER70S6/E7018
K7A HMW-11-B-61A DES-11-B/C-61 SMAW E7018
DES-11-B/C-61 SMAW E7018 P1 To P1
K7B GTAW/SMAW ER70S6/E7018
K4A HMW-11-B-61A DES-11-B/C-61 SMAW E7018 P1 To P1
K8A HMW-11-B-61A
DES-A/B-62
P1 To P1
Compound fillet Detail 13
Fillet Detail 30
Compound fillet Detail 30
Full Penetration Detail 30
SMAW E7018 P1 To P1
S
M1C HMW-11-B-61
M1A DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
A1 HMW-11-B-61A DES-11-B/C-61
M1B HMW-11-B-61A DES-11-B/C-61 SMAW E7018
DES-11-B/C-61 SMAW+SAW E7018+EH12K P1 To P1
P1 To P1
Fillet Detail 10
Fillet As per drawing
Compound fillet Detail 18,21,23,27,28
Full Penetration Detail 16
Fillet
Detail 19,20,22,24
252629
Name Plate Support DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Trunnion welds DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Earthing Lug DES-18-B-25 DES-B-15 SMAW E309L
P1 To P8
TAILING LUG DES 11 F/B 86 DES F/B 86 SMAW/FCAW E7018/E71T 1 P1ToP1
PIPE SUPPORT FOR
FLUE GAS DUCT DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Fillet ,25,26,29
Fillet Detail 3
Fillet Detail 14
Fillet Detail 11
Compound fillet Detail 4
SMAW/FCAW ER70S6/E7018 P1 To P1
DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
TAILING LUG DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Box support DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
BASE RING ANCHOR
CHAIR WELDS DES-11-F/B-86 DES-F/B-86
Cable tray Support DES-11-F/B-86
Vent Holes
Doc. No. : DES-QA&QC/FRM-57
Rev. : 00
Date: Sep05,2006
Page: 2 of 2
IMPACT TEST:NO
DESCON ENGINEERING LTD.
WELD MATRIX
Item# SRU STACK PWHT: NO IMPACT TEST:NO Item # SRU STACK PWHT: NO
Applicable WPS
Supporting
PQR
Applicable
Welding
Process
Joint Detail Filler Metal Jiont Type Material Weld No.
Fillet Detail 33
Fillet Detail 31
Fillet Detail 1,3
Bottom Plate DES-11-F/B-86 DES-F/B-86 SMAW/FCAW P1 To P1 E7018/E71T-1
P1 To P1
Platform Clips DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Reinf. Ring DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1
Fillet As per Drawing
Fillet As per Drawing
Fillet As per Drawing
Fillet As per Drawing
Stack Flange E7018/E71T-1 P1 To P1
Turning Vane Head DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1
DES-11-F/B-86 DES-F/B-86 SMAW/FCAW
Platform connections DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Stiffner Angle ring DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
P1 To P1
p
Fillet As per Drawing
Fillet As per Drawing
Fillet As per Drawing
Fillet As per Drawing
Fillet
As per attached
drawing
E7018/E71T-1 P1 To P1
Temperory bracing DES-11-F/B-86 DES-F/B-86 SMAW/FCAW E7018/E71T-1 P1 To P1
Ladder connections
E7018/E71T-1 P1 To P1
DES-11-F/B-86 DES-F/B-86 SMAW/FCAW
Turning Vane Head DES-11-F/B-86 DES-F/B-86 SMAW/FCAW
Bar support DES-11-F/B-86 DES-F/B-86 SMAW/FCAW
E7018/E71T 1 P1ToP1
E7018/E71T-1 P1 To P1
All other attacment
welds (CS) DES 11 F/B 86 DES F/B 86 SMAW/FCAW Fillet drawing
Fillet
As per attached
drawing
Fillet
As per attached
drawing
Fillet
As per
Drawing
All other attacment
welds (CS to SS) DES-18-A/F-42 AMW-A/D-07-08 GTAW/FCAW ER 309L/E309LT1-1 P1 to P8
E7018/E71T-1 P1 To P1
All other attacment
welds (SS) DES-88-A/F-41 AMW-A/D-08-08 GTAW/FCAW ER 316L/E316LT1-1 P8 to P8
Anchor Welds DES-18-B-25B DES-B-15 SMAW ER 309L-16 P1 to P8
welds (CS) DES-11-F/B-86 DES-F/B-86 SMAW/FCAW
Pipe support for Flue gas duct
K8A
A1A
K7A
K6A K3A
K6B K3B
K6C K3C
K4A K4B
K1A K2A-1 K2B-1 K5A
K1B K2A-2 K2B-2 K5B
K1C K2A-3 K2B-3 K5C
M1A
M1B
M1C
M1D
DoC No.: DES-QA&QC/FRM-38
Rev : 00
Date : Sep 05,2006
Page : 1 of 2
Welding Procedure Specification No. HMW-11-B/C-61 Revision No. 1
Supporting PQR No(s). DES-11-B/C-61
Welding Process (es) Type (s) SMAW (Manual ) SAW (Machine )
(Automatic, Manual, Machine or Semi-Auto)
JOINTS (QW-403)
Joint Design ALL BUTT,FILLET&GROOVE WELD AS PER APPROVED DRAWINGS.
Backing Yes
Backing Material (Type) Weld metal
(Refer to both backing and retainers.)
Metal Nonfusing Metal
Nonmetallic Other
Retainers : NONE NOTE:Root spacing as per applicable drawing
BASE METALS (QW-403)
P.No./S.NO. 1 Group No. 1/2 to P.No./S.NO 1 Group No. 1/2
OR
Specification type and grade
to specification type and grade
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range :
WELDING PROCEDURE SPECIFICATION
(WPS)
N/A
Date
SMAW+SAW
10/11/2011
N/A
c ess a ge
Base Metal with out Impact Groove 5 mm ~ 200 mm Fillet All
Base Metal with Impact Groove 16 mm ~ 200 mm Fillet All
Pipe Dia Range: Groove All Fillet All
Other
_ NO PASS SHALL BE GREATER THAN 13 mm (1/2" ) Thick
FILLER METALS (QW-404)
Spec. No. (SFA) 5.1
AWS No. (Class)
F. No. 4
A.No. 1
Consum.insert NONE
Filler Met. Product Form: N/A
Size of Filler Metals 2.5mm/3.2mm/4mm
Deposited Weld Metal
Thickness Range :
Groove 200 mm
Fillet All
FLUX
Flux/ WireClass N/A
Alloy Flux N/A
Supplemental N/A
Alloy Elements: N/A
Flux Type N/A
Flux Recrushed Slag N/A
Penetration Flux N/A
Other Brand: Bohler
Not used
NONE
Brand:ESAB Autrod 12.32/ OK Flux 10.62
All
F7A8-EH 12K
NONE
N/A
N/A
Neutral
N/A
NONE
1
6
3.2mm
200 mm
5.17
EH 12K
SMAW SAW
E 7018
Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.
DoC No.: DES-QA&QC/FRM-38
Rev : 01
Date : Sep 05,2006
Page : 2 of 2
WPS No. HMW-11-B/C-61 Rev. 1
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove SMAW (ALL) , SAW (1G) Temperature Range N/A
Welding Progression : Uphill Time Range N/A
Other N/A
Position(s) of Fillet SMAW (ALL)
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temp Min. 45 C Min & for T 25mm 100C Gas (es) (Mixture) Flow Rate
Interpass Temp Max. 200 C Shielding N/A N/A
Preheat Maintenance N/A Trailing NO N/A N/A
(Continuous or special heating where applicable should be recorded) Backing NO N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Pulsing: Not Used
Amps (Range)
Tungsten electrode Size and Type N/A
(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW N/A
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range N/A
TECHNIQUE (QW-410)
String or Weave bead SMAW (String / weave) SAW (only string)
N/A
DCEP
for SMAW
WELDING PROCEDURE SPECIFICATION
ASME IX
Refer to below Table
N/A
Polarity
Refer to below table Volt(Range)
String or Weave bead SMAW (String / weave) , SAW (only string)
Orifice or Gas Cup Size N/A
Initial and Interpass Cleaning (Brushing, Grinding etc.) Grinding & Brushing
Method of Back Gouging Grinding / Arc Gouging
Oscillation N/A
Contact Tube to Work distance 20mm Max
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes SINGLE
Close to out chamber : N/A
Travel Speed (Range) Refer to below table
Peening NO
Use of Thermal Process: None
Other None
Filler Metal Current
Weld
Layer (s)
Process Class Dia.mm
Type
Polar.
Amp.
Range
DCEP
SIGN: SIGN :
NAME : M.ALI JAVED NAME : SAKET KUMAR
DATE : DATE :
70~90
500~600 28~32 420~500
1.45~3.54
1.4~1.6
10/11/2011 10/11/2011
PREPARED BY APPROVED BY
2.5,3.2,4 85~190
Volt
Range
AS
REQUIRED
EH12K SAW
SMAW
3.2 DCEP
20~28 E 7018
Heat Input
(kj / mm)
Travel Speed
Range
(mm / min)
Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.
mpa
566
571
560
563
bohler
kiswel
E 316LT1-1
1.5 to 17 mm
Use of thermal Process
spray transfer
DoC No.: DES-QA&QC/FRM-38
Rev : 01
Date : Sep 05,2006
Page : 1 of 2
Welding Procedure Specification No. DES-18-A/F-42 Revision No. 0 10/09/2012
Supporting PQR No(s). AMW-A/D-07-08
Welding Process (es) Type (s) GTAW:Manual FCAW: Semi Auto
(Automatic, Manual, Machine or Semi-Auto)
J OINTS
J oint Design ALL BUTT,FILLET&GROOVE WELDS AS PER APPROVED DRAWINGS.
Backing Yes
Backing Material (Type) GTAW .NO FCAW .Weld metal
(Refer to both backing and retainers.)
Metal Nonfusing Metal
Nonmetallic Other
Retainers : NONE NOTE:Root spacing as per applicable drawing
BASE METALS (QW-403)
P.No./S.NO. 1 Group No. 1/2 to P.No./S.NO 8 Group No. 1
OR
Specification type and grade
to specification type and grade
OR
Chem. Analysis and Mech. Prop. N/A
to Chem Analysis and Mech Prop N/A
WELDING PROCEDURE SPECIFICATION
ASME IX
N/A
Date
GTAW+FCAW
N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range :
Base Metal with out Impact Groove 1.5~17.12mm Fillet All
Base Metal with Impact Groove N/A Fillet N/A
Pipe Dia Range: Groove N/A Fillet All
Other
_ NO PASS SHALL BE GREATER THAN 13 mm (1/2" ) Thick
FILLER METALS (QW-404)
Spec. No. (SFA) 5.9
AWS No. (Class)
F. No. 6
A.No. 8
Consum.insert NONE
Filler Met. Product Form: solid
Size of Filler Metals 2 mm / 2.4mm
Deposited Weld Metal
Thickness Range :
Groove 7mm
Fillet All
FLUX
Flux/ WireClass N/A
Alloy Flux N/A
Supplemental N/A
Alloy Elements: N/A
Flux Type N/A
Flux Recrushed Slag N/A
Penetration Flux N/A
Other NONE

5.22
E309LT1-1
GTAW FCAW
ER 309L
8
6
1.2mm
10.12mm
All
N/A
FLUX CORED
NONE
N/A
N/A
NONE
N/A
N/A
N/A
N/A
Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.
DoC No.: DES-QA&QC/FRM-38
Rev : 01
Date : Sep 05,2006
Page : 2 of 2
WPS No. DES-18-A/F-42 Rev. 0
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Temperature Range NO
Welding Progression : Uphill Downhill Time Range NO
Position(s) of Fillet All
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temp Min. 21 C Min Gas (es) (Mixture) Flow Rate
Shielding (FCAW) CO2 10~15 L/min
Interpass Temp Max. 150 C Shielding (GTAW) ARGON 5~10 L/min
Preheat Maintenance N/A Trailing NO N/A N/A
(Continuous or special heating where applicable should be recorded) Backing ARGON 10~15 L/min
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Pulsing: Not Used
Amps (Range)
Tungsten electrode Size and Type 2.4 mm ,WT-20
(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW N/A
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range 6~9 Mtr / Min
TECHNIQUE (QW-410)
String or Weave bead string / weave
99.99%
WELDING PROCEDURE SPECIFICATION
ASME IX
99.99%
Polarity
Refer to below table Volt(Range)
GTAW: DCEN , FCAW:DCEP
99.99%
Refer to below Table
String or Weave bead string / weave
Orifice or Gas Cup Size 10mm
Initial and Interpass Cleaning (Brushing, Grinding etc.) Grinding & Brushing
Method of Back Gouging Grinding
Oscillation N/A
Contact Tube to Work distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes SINGLE
Close to out chamber : N/A
Travel Speed (Range) Refer to below table
Peening NO
Use of thermal process None
Other None
Filler Metal Current
Weld
Layer (s)
Process Class Dia.mm
Type
Polar.
Amp.
Range
DCEN 95~150 35 ~ 122
154 ~ 243
SIGN: SIGN :
NAME : M.ALI J AVED NAME : SAKET KUMAR
DATE : DATE :
E309LT1-1 FCAW
GTAW
1.2 DCEP
Volt
Range
0.7~0.8
Heat Input
(kj / mm)
Travel Speed
Range
(mm / min)
20~21
ER 309L
10/09/2012 10/09/2012
PREPARED BY APPROVED BY
100~145
10~15
AS
REQUIRED
2/ 2.4 1.10~1.6
Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.
DoC No.: DES-QA&QC/FRM-38
Rev : 00
Date : Sep 05,2006
Page : 1 of 2
Welding Procedure Specification No. DES-18-B-25B Revision No. 1 10/1/2011
Supporting PQR No(s). DES-B-15
Welding Process (es) Type (s) Manual
(Automatic, Manual, Machine or Semi-Auto)
JOINTS
Joint Design
Backing Yes
Backing Material (Type) .Weld metal
Metal Nonfusing Metal
Nonmetallic Other
Retainers : NONE
BASE METALS (QW-403)
P.No./S.NO. 1 Group No. 1/2 to P.No./S.NO 8 Group No. 2
OR
Specification type and grade
to specification type and grade
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range :
Base Metal with out Impact Groove 5 mm ~ 26 mm Fillet All
Base Metal with Impact Groove N/A Fillet N/A
Pipe Dia Range: Groove All Fillet All
Other
_ NO PASS SHALL BE GREATER THAN 13 mm (1/2" ) Thick
FILLER METALS (QW-404)
Spec. No. (SFA)
AWS No. (Class)
F. No.
A.No.
Consum.insert
Filler Met. Product Form:
Size of Filler Metals
Deposited Weld Metal
Thickness Range :
Groove
Fillet
FLUX
Flux/ WireClass
Alloy Flux
Supplemental
Alloy Elements:
Flux Type
Flux Recrushed Slag
Penetration Flux
Other ESAB , ELGA OR Bohler Avesta.
N/A
N/A
N/A
N/A
N/A
N/A
All
N/A
NONE
N/A
2.5mm/3.2mm
26 mm
WELDING PROCEDURE SPECIFICATION
N/A
Date
SMAW
(Refer to both backing and retainers.)
As per approved Drawings.
AISI 310
5.4
8
5
E 309L-16
SMAW
Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.
DoC No.: DES-QA&QC/FRM-38
Rev : 00
Date : Sep 05,2006
Page : 2 of 2
WPS No. DES-18-B-25 Rev. 1
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Temperature Range NONE
Welding Progression : Uphill Downhill Time Range NONE
Position(s) of Fillet All
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temp Min. 20C Min Gas (es) (Mixture) Flow Rate
Interpass Temp Max. 150 C Shielding N/A N/A
Preheat Maintenance N/A Trailing NO N/A N/A
(Continuous or special heating where applicable should be recorded) Backing NO N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Pulsing: Not Used
Amps (Range)
Tungsten electrode Size and Type N/A
(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW N/A
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range N/A
TECHNIQUE (QW-410)
String or Weave bead String / weave
Orifice or Gas Cup Size N/A
Initial and Interpass Cleaning (Brushing, Grinding etc.) Grinding & Brushing
Method of Back Gouging Grinding
Oscillation N/A
Contact Tube to Work distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes SINGLE
Close to out chamber : N/A
Travel Speed (Range) Refer to below table
Peening NO
Use of Thermal process: NO
Other None
Filler Metal Current
Weld
Layer (s)
Process Class Dia.mm
Type
Polar.
Amp.
Range
DCEP
SIGN: SIGN :
NAME : M.ALI JAVED NAME : SAKET KUMAR
DATE : DATE :
AS REQUIRED
2.5/3.2/4 90~180 80~110
10/01/2011 10/01/2011
PREPARED BY APPROVED BY
SMAW 1.35~2.94 18~30
WELDING PROCEDURE SPECIFICATION
E 309L-16
Refer to below Table
N/A
Polarity DCEP
Refer to below table Volt(Range)
Heat Input
(kj / mm)
Travel Speed
Range
(mm / min)
N/A
Volt
Range

Do not Duplicate, Controlled Copy If Stamped In Red
DESCON Engineering FZE.