CERTIFICATION PROCESS OF AN ATMOSPHERIC STORAGE TANK CERTIFICATIONPROCESSOFANATMOSPHERICSTORAGETANK

Presented b Eser Temi PresentedbyEserTemiz

TRK LOYDU TRKLOYDU
IndustryandCertificationDivision
1
WHOWEARE
TRKLOYDUisanindependent,
impartial
classification,
tifi ti d certification,and
conformityassesmentorganization.
WithitsMarineandIndustryDivisionsprovideswiderangeofservices;
Classificationandstatutorysurveysofnewbuildingandexistingships,andcertificationof
marinematerialsandproducts.
Thirdpartyinspections,CEmarkinginpressurevessels,systemcertifications,type
approvalsaresomeofthebusinessesamongsttheothers.
2
PHASESTOCERTIFICATION;
APPROVALOF
PROJECTSAND
CALCULATIONS
INSPECTION
OFFABRICATION
AND
CONSTRUCTION
FINALTESTS
QUALIFYINGOF
WELDING
PROCEDURESAND
WELDERS
CALCULATIONS
CONSTRUCTION WELDERS
3
APPROVALOFPROJECTSANDCALCULATIONSAREEXECUTEDACCORDINGTOAPI
650,653
WealsouseCOADEsoftwaretoverifythecalculationsanddesign,
To analyse the structure we use ANSYS program ToanalysethestructureweuseANSYSprogram.
4
BEFORECONSTRUCTIONOFATANKINTHEWORKSHOPANDINTHEPLANT
EXAMINATIONOF
QUALITYPLAN(ITP)
ISANESSENTIALSTEPNOTTOBEOVERLOOKED.
5
QUALIFICATIONOFWELDINGPROCEDURES
WeldingprocedurequalificationrecordsmustmeettherequirementsofSectionIXof
theASMECode.
Either AWSD1.1 or AWSD1.6 arealsoacceptableforladderand platformassemblies,
handrails,stairways,andothermiscellaneous assemblies,butnottheirattachmentsto
the tank. thetank.
6
QUALIFICATIONOFWELDERS
Theweldersandweldingoperatorsmust bequalified inaccordancewithSectionIXof
theASMECode.
7
INSPECTIONOFMATERIALS;
STEELPLATES
PIPES PIPES
PROFILES
FLANGESetc.
8
MARKING
Toenablethevariousfabricatedcomponentstobeassembledtogether
correctlyonsite,eachparthastobemarkedwithauniquenumbering
system.
Hardstampingmaybeusedaswell,butexceptfortheplateslessthan6
mmthick.
Markingalsoprovidestraceabilityofeachpieceofmaterial.
9
AFTERFORMINGOFSHELLPLATES
RADIUSOFEACHPLATEMUSTBECHECKED
NOTTOSPENDMUCHTIMEDURINGTHISSTEP,APREFORMEDPATTERNMODEL
MADEOFTHINMETALSHEETCANBEUSED.
PRIMERSHOULDBEAPPLIEDBEFORETRANSPORTINGTHESHEETSTOPLANT,AND
INCASEOFNOTTOAFFECTTHEQUALITYOFWELDS,ALLWELDFACESSHOULDBE
COVERED BY PAPER TAPE PREVIOUSLY TO KEEP CLEAN FROM PAINT RESIDUE COVEREDBYPAPERTAPEPREVIOUSLYTOKEEPCLEANFROMPAINTRESIDUE.
INCASEANYDEFORMATIONMAYOCCURDURINGTRANSPORTANDSTACKING,
PREFORMED SHELL PLATES SHOULD BE SETTLED ON A PACKSADDLE. PREFORMEDSHELLPLATESSHOULDBESETTLEDONAPACKSADDLE.
10
CONCRETERINGWALL,ANDBOTTOMSURFACEAREMEASUREDBYMEANSOF
TOTALSTATIONDEVICE.
APPROPRIATENESS OF DRAIN PIPES APPROPRIATENESSOFDRAINPIPES
ANCHORSARECHECKED
DIMENSIONS DIMENSIONS,
MATERIALTYPE
LOCATION
Tensiletestisrequiredforeach
partyofsteelrodsusedinthe
concrete
11
BOTTOMPLATESARESETTLEDACCORDINGTOPLATEORIENTATIONSCHEMEINTHE
APPROVEDPROJECT.
BOTTOMPLATESAREWELDEDAFTERCONSTRUCTINGOFCOARSES
LAPWELDEDBOTTOM
PLATESUNDERTANK
SHELL
12
TWOTYPESOFTANKFLOORINGARE;
BOTTOMDOWN:Generally,bottomdownisdesignforconerooftanks.Centre y g
oftheflooringisinstalledwithdrainpit.Waterinthetankis accumulatedinthepit
(lowestpointofthebottomplate/floor).
BOTTOMUP:Generally,thistypeofdesignisusedforfloatingrooftanks, 3to4
collectorpitsareinstalled,closetotheshellplate. Eachofthepitisprovidedwitha
waterdrawoffline.
Aslopeof1:120issuitable p
13
DRAWOFF SUMP DRAWOFFSUMP
Theerectionprocedureshallincludethefollowingsteps:
(a)aholeshallbecutinthebottomplateorasumpshall
beplacedinthe foundationbeforebottomplacement;
(b)aneatexcavationshallbemadetoconformtothe
shapeofthedrawoffsump,thesumpshallbeput inplace,
andthefoundationshallbecompactedaroundthesump
after placement; and afterplacement;and
(c)thesumpshallbeweldedtothebottom.
14
ADJUSTMENTOFFIRSTCOURSE
UPRIGHTNESS,ROUNDNESSANDDIAMETEROFTHECOURSEISMEASUREDMIN.
AT8POINTS.
ITISCONSIDEREDTHATTHEWELDSEAMSOFBOTTOMPLATESANDVERTICAL
SEAMSOFTHECOARSEARENOTTOBEINTERSECTEACHOTHER
15
ADJUSTMENTOFSECONDCOURSE
UPRIGHTNESS,ANDROUNDNESSOFTHESHELLISMEASUREDMIN.AT8POINTS.
THENVERTICALWELDSAREEXECUTEDOFTHEFIRSTCOURSE.
16
ADJUSTMENT OF THIRD COURSE ADJUSTMENTOFTHIRDCOURSE
UPRIGHTNESS AND ROUNDNESS OF THE SHELL IS MEASURED MIN AT 8 POINTS UPRIGHTNESS,ANDROUNDNESSOFTHESHELLISMEASUREDMIN.AT8POINTS.
THEN,VERTICALANDCIRCUMFERENTIALWELDSOFTHESECONDCOURSEARE
EXECUTED. EXECUTED.
SUCHPRINCIPLEISFOLLOWEDFORTHEOTHERCOURSES.
17
FOURTH
THIRD
FIRST
SECOND
COURSE
18
TYPICALANCHORAGE
19
TYPICALANCHORAGE
20
AFTER COMPLETING ALL WELDS OF THE COURSES BOTTOM PLATES ARE WELDED AFTERCOMPLETINGALLWELDSOFTHECOURSES,BOTTOMPLATESAREWELDED.
THENVACUUMTESTISPERFORMED.
Vacuumtestingisperformedusingatesting box
approximately150mm(6in.)wideby750mm
(30in.)long withaclearwindowinthetop,
whichprovidespropervisibility toviewthearea
underinspection.
Duringtesting,illumination shallbeadequate g g, q
forproperevaluationand interpretationofthe
test.
Theopenbottomshallbesealed againstthe
tank surface by a suitable gasket Connections tanksurfacebyasuitablegasket.Connections,
valves,lightingandgauges,shallbeprovidedas
required.
A soapfilmsolutionor commercial,leak
detectionsolution, applicabletotheconditions,
shallbeused.
21
CONSTRUCTION OF ROOF CONSTRUCTIONOFROOF
22
TYPICAL WELD JOINTS AT ROOF TYPICALWELDJOINTSATROOF
23
NON DESTRUCTIVE EXAMINATION OF A TANK NONDESTRUCTIVEEXAMINATIONOFATANK
Complete penetration and complete fusion are required for welds joining shell Completepenetrationandcompletefusionarerequiredfor weldsjoiningshell
platestoshellplates.
Inspection for the quality of the welds shall be made using either the radiographic Inspectionforthe qualityoftheweldsshallbemadeusingeithertheradiographic
method, oralternatively,byagreement betweenthepurchaserandthe
manufacturer,usingtheultrasonic method.Inadditiontotheradiographic or
ultrasonicexamination,theseweldsarealsovisuallyexamined. , y
Ingeneral,radiographicinspectionisrequiredforshellbuttwelds,annularplate
buttwelds,andflushtypeconnectionswithbuttwelds.
24
TESTINGOFTHESHELL
Aftertheentiretankandroofstructureiscompleted,the shellis testedbyoneofthe
following methods:
1 Ifwaterisavailablefortestingtheshell,thetankshallbe filledwithwateras follows:
itothemaximumdesignliquid level;
iiforatankwithatightroof,to50mmabovetheweldconnectingtheroofplateor
compressionbar tothetopangleorshell
2 Ifsufficientwatertofillthetankisnotavailable,thetank maybetestedby painting
ll f th j i t th i id ith hi hl t ti il allofthejointsontheinside withahighlypenetratingoil
25
FIREPROTECTION
FireprotectionsystemshallbeestablishedaccordingtotheNFPAstandards.
Thissystemisinspectedduringmanufacturingoftheinstallationandafterthat y p g g
functions,andperformanceareexamined.
Systemshallinclude;
Foambasedextinguishing,
Watercooling
Monitors
Dikeprotection
26
FIREPROTECTION
Forthecoolingwaterratesthestandardsdonotprovidecogruentvalues.
Theyonlyprescribeminimumwaterflowrates
API2030 :4.1litersperminutepersquaremeter
NFPA15 :10.5liters/min.m
2
IP19 :2liters/min.m
2
TobeonthesafesideforexposureprotectionwerecommendandapplyNFPA
rate. rate.
27
CATHODICPROTECTION
Bothsacrificialanodesystemorimpressedcurrentsystemareacceptable.
ThemainstandardforthisstepisAPI651. p
28
EARTHING
Tominimizetheaccumulationofelectrostaticchargeandprevent sparks,all
metalpartsofthestorageinstallationmust bebondedtogetherandearthed.
Maximumresistancetoearthof10ohmsisrecommended.
29
Aftercompletingallstructureofthetank,forthesurfacesoftheweldseams
and sides of the seams affected by heat; andsidesoftheseamsaffectedbyheat;
First,shotblastingthen
primerpaintshouldbeappliedbeforewholetankispainted.
30
AFTER PAINTING TANK IS READY TO BE CERTIFIED AFTERPAINTING,TANKISREADYTOBECERTIFIED.
31
Thanks you for your attention Thanksyouforyourattention
32