Read this instruction manual before use of product

IWAKI Magnetic Drive Pump

Model MDF-L
Instruction Manual
(Asian Edition)
T307-6 '05/04
Singapore
Indonesia
Malaysia
Taiwan
Thailand
Hong Kong
China
China
China
China
Philippines
Korea
U.S.A.
Australia
TEL : (65)6316 2028
TEL : (62)21 690 6606
TEL : (60)3 7803 8807
TEL : (886)2 8227 6900
TEL : (66)2 322 2471
TEL : (852)2 607 1168
TEL : (86)750 380 9018
TEL : (86)20 8435 0603
TEL : (86)10 6442 7713
TEL : (86)21 6272 7502
TEL : (63)2 888 0245
TEL : (82)2 3474 0523
TEL : (1)508 429 1440
TEL : (61)2 9899 2411
Germany
Italy
Denmark
Sweden
Finland
Norway
France
U.K.
Switzerland
Austria
Holland
Spain
Belgium
TEL : (49)2154 9254 0
TEL : (39)02 990 3931
TEL : (45)48 24 2345
TEL : (46)8 511 72900
TEL : (358)9 2742714
TEL : (47)66 81 16 60
TEL : (33)1 69 63 33 70
TEL : (44)1743 231363
TEL : (41)26 674 9300
TEL : (43)2236 33469
TEL : (31)297 241121
TEL : (34)943 630030
TEL : (32)1367 0200
: IWAKI Singapore Pte. Ltd.
: IWAKI Singapore (Indonesia Branch)
: IWAKIm Sdn. Bhd.
: IWAKI Pumps Taiwan Co., Ltd.
: IWAKI (Thailand) Co.,Ltd.
: IWAKI Pumps Co., Ltd.
: IWAKI Pumps (Guandong) Co., Ltd.
: GFTZ IWAKI Engineering & Trading (Guangzhou)
: IWAKI Pumps Co., Ltd. (Beijing)
: IWAKI Pumps (Shanghai) Co., Ltd.
: IWAKI Chemical Pumps Philippines, Inc.
: IWAKI Korea Co.,Ltd.
: IWAKI America Incorporated
: IWAKI Pumps Australia Pty. Ltd.
FAX : 6316 3221
FAX : 21 690 6612
FAX : 3 7803 4800
FAX : 2 8227 6818
FAX : 2 322 2477
FAX : 2 607 1000
FAX : 750 380 9078
FAX : 20 8435 9181
FAX : 10 6442 7712
FAX : 21 6272 6929
FAX : 2 843 3096
FAX : 2 3474 0221
FAX : 508 429 1386
FAX : 2 9899 2421
( )Country codes
IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan
TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)
: IWAKI EUROPE GmbH
: IWAKI Italia S.R.L.
: IWAKI Nordic A/S
: IWAKI Sverige AB
: IWAKI Suomi Oy
: IWAKI Norge AS
: IWAKI France S.A.
: IWAKI PUMPS (UK) LTD.
: IWAKI (Schweiz) AG
: IWAKI (Austria) GmbH
: IWAKI Holland B.V.
: IWAKI Iberica Pumps, S.A.
: IWAKI Belgium n.v.
FAX : 2154 1028
FAX : 02 990 42888
FAX : 48 24 2346
FAX : 8 511 72922
FAX : 9 2742715
FAX : 66 81 16 61
FAX : 1 64 49 92 73
FAX : 1743 366507
FAX : 26 674 9302
FAX : 2236 33469
FAX : 297 273902
FAX : 943 628799
FAX : 1367 2030
This product is protected by patent.
Thank you for selecting the IWAKI Magnetic Drive Pump type MDF-L. This instruction
manual has been prepared to ensure correct and safe handling of the pump. Please read this
manual carefully and thoroughly prior to operating the pump.
Pay special attention to the "Safety Instruction to Prevent Personal Injuries," "Warning," and
"Caution" messages included in this manual.
This instruction manual should be kept by each end user and within reach of the actual
operator, for quick reference when needed.
Contents
IMPORTANT INSTRUCTIONS
.................................................
1~3
Safety instructions to prevent personal injuries
OUTLINE OF PRODUCT
............................................................
4
1. Unpacking and inspection
........................
5
2. Description on body and label
..................
5
3. Model code
...............................................
6
4. Names of parts

8
INSTALLATION
...........................................................................
10
1. Installation
..............................................
11
2. Piping
.....................................................
12
3. Electrical wiring
......................................
14
OPERATION
................................................................................
15
1. Precautions on operation

16
2. Operation (Starting)
................................
17
3. Pump stopping
.......................................
17
MAINTENANCE
..........................................................................
18
1. Troubleshooting

19
2. Maintenance and inspection
..................
21
3. Disassembly and assembly
....................
25
4. Spare parts
............................................
28
Please contact the IWAKI sales office or IWAKI dealer for any
inquiries or questions regarding this product.
- 1 -
For the Safe and Correct Handling of the Pump
Before use of the pump, read carefully this "Safety Section" to prevent accidents and to
avoid the damage or loss of other assets.
Observe and abide by the instructions described in this "Safety Section". These
instructions are very important for protecting pump users or other persons from
hazard or from loss of assets.
Meaning of symbols
Following two symbols describe the extent of hazards and loss which may brought if the
instructions are not observed or if the pump is wrongly used.
Following two symbols describe the content to be observed.
SAFETY SECTION
Warning
Nonobservance or misapplication of the contents of
the "Warning" could lead to a death or heavy injury of
person.
Caution
Nonobservance or misapplication of the contents of the
"Caution" could lead to a injury of person or damage of
assets.
Prohibited action or procedure is indicated. Inside or
near this circle, a concrete activity to be prohibited is
depicted.
Action or procedure which must be performed without
fail is indicated. Inside this circle, a concrete activity
to be performed is depicted.
- 2 -
Warning
Magnet field danger
The magnet drive pumps contain very strong magnets. The strong magnet field
could adversely affect persons who are assisted by electronic devices such as
pacemakers etc.
Always turn off power supply prior to maintenance works etc. Pay special attention
so that no other operator turns on by mistake the power supply while someone is
working on the pump. In a noisy or poor visibility environment, display a sign near
power supply switch to notify other person that someone is "WORKING" on the
pump. Power supply mistakenly turned on during maintenance works may lead to
personal injury. Each operator must pay special attention.
Wear protectors
When piping is removed or pump is disassembled/assembled, wear protective gear
such as safety goggles and protective gloves etc.
Lifting pump
When pump is lifted, apply chain or belt to eye bolt and motor to keep the pump &
motor horizontally.
No remodeling
Remodeling of pump may result in serious personal injury or damage of the pump.
Do not attempt remodeling pump because it is very dangerous.
Power off
Wear protective
gear
No Remodeling
Dangerous liquid
When the pump is used to transfer dangerous liquids mentioned as below, the
pump must always be checked and watched so that the liquid can not be leaked.
The operation of pump leaking the liquid may result in personal injury, explosion or
fire accident.
Explosive or flammable liquids
Corrosive or stimulus toxic liquids
Liquids harmful to human health
Safety Section
- 3 -
CAUTION
Attention to magnetic force
This pump employs strong magnets. Special attention must be paid not to be injured
by attracting force of magnets. Follow the procedure "Disassembling and
Assembling" when the maintenance works are done.
Do not run pump dry
Do not run pump dry (without liquid). If the pump run dry, heat is generated by
rubbing, which causes pump damage. If the pump is operated with suction side
valve closed, the pump runs dry.
Countermeasures for static electricity
When low electric conductivity liquid such as ultra-pure water and fluor inactive
liquid (e.g. Fluorinert are handled, the static electricity may be generated in the
pump, whi ch may cause stati c di scharge and pump break down. Take
countermeasures to avoid and remove the static electricity.
Qualified operator
The pump must be handled or operated by the person who has enough knowledge
and well acquainted with the pump.
For specified application only
The use of pump in any application other than those clearly specified may result in
the failure or damage of the pump.
Do not run dry
Disposal of used pump
Disposal of used or damaged pump must be done in accordance with local laws and
regulations. (Consult a licensed industrial waste products disposing company.)
Ventilate the site
When handling the liquid which may generate toxic gas, safety measures such as
ventilation must be taken to prepare for the accidental liquid leakage.
Countermeasure to liquid flowing out
Protective measurement must be taken against liquid flowing out caused by
damage of pump or pipe by accident. Also, appropriate measurement must be taken
so that the liquid can not directly flow out on the ground.
Safety Section
Eliminate air in pump chamber
Before full operation of pump, run pump to eliminate air from pump chamber.
Above all when pumping liquid which easily generates bubbles (hydrogen peroxide,
sodium hypochlorite or so), eliminate air every time when pump is operated.
Operation of pump with air remaining in pump chamber may heat rubbing parts of
pump resulting in pump damage.
- 4 -
OUTLINE OF PRODUCT
1. Unpacking and inspection.................. 5
2. Description on body and label............ 5
3. Model code ........................................ 6
4. Names of parts................................... 8
- 5 -
1. Unpacking and inspection
Iwaki Magnet Pump
MODEL
HEAD
CAPACITY
MFG.No.
(m)
(r/min)
IWAKI CO.,LTD.
TOKYO
JAPAN
2
P
4
0
3
8
4
6
1
kW Hz rpm
After unpacking, check the following points to confirm that
the delivered product and its accompanying parts and
elements are exactly what you ordered.
[1] Do the model and frequency indicated on the nameplate
conform to your order?
[2] Prior to the installation of the MDF-LMKK pump
(using SiC liner ring and mouth ring), remove the
cardboard pad inserted inside the suction port.
[3] Has the pump unit or any part of it been damaged or
bolts and nuts been loosened during delivery?
2. Description on body and label
Pump unit (liquid feeding section)
No self priming: Before operating the pump,
feed liquid through the suction
or dischargeside port.
Motor nameplate
Use only the power voltage specified on the
nameplate. (Follow applicable local power
regulations.)
"Rotation" indicator label
The arrow indicates the rotating
direction of the motor.
Always make sure that the motor
runs in the direction the arrow
i ndi cates. (Refer to chapter
"Operation".)
Motor (Driver)
This motor provides power to the
pump unit.
Base
Pump should be fixed firmly.
Discharge port
Suction port
Drain port
Drain the discharged liquid into a
suitable container and follow the
applicable local regulations in
disposing of the liquid. Never
allow the discharged liquid to
flow directly onto the ground.
"Never Run Pump Dry" label
Operating the pump without liquid will cause damage inside the
pump. Never operate the pump without liquid. (Refer to pump
model code u.)
CAUTION
When cleaning the pump, do not wipe the labels or the pump body with
solvent.
Pump specification nameplate
Pump must be operated according to
the specified conditions.
- 6 -
3. Model code
Example:
MDF-L 42 5 CF V T - D H1
q w e r t y u i
q Series MDF-L Type Series
w Nominal bore size Suction Dischage (mm)
25 : 25 25
40 : 40 40
42 : 50 40
e Motor output 0: 0.4 kW 1: 0.75 kW 2: 1.5 kW 3: 2.2 kW
5: 3.7 kW Motor poles : 2P
r Material of bearing/spindle CA: High density carbon/Alumina ceramics 95%
CF: High density carbon/Alumina ceramics 99.5%
CC: Alumina ceramics 95%/Alumina ceramics 95%
AA: Alumina ceramics 99.5%/Alumina ceramics 99.5%
KK: SiC/SiC
t Material of O ring and gasket V: FKM E: EPDM A: AFLAS

FKM, AFLAS

: Fluoro rubber
EPDM: Ethylene propylene rubbe
y Code of impeller T, V, W: Standard (50Hz) X, Y, Z: Standard (60Hz)
K, L: For high head applications (50Hz)
P, Q: For high head applications (60Hz)
u Construction code D: Pump can run dry for max. one hour.
E: Pump can not run dry.
i High temp/
High pressure version
No code: Standard
H: For high liquid temperature
(Max. 100 deg. C for 250/401)
H1: For high allowable pressure
(Max. 0.5MPa for 42 model)
- 7 -
Operating condition of pump
[1] Allowable pressure
Graphs below show maximum pressure resistance of pump. Pump discharge pressure should not exceed the
max. allowable pressure.
[2] Slurries containing liquid
Liquid containing slurries can not be pumped as a general rule, however the pump with SiC bearing (KK type)
can handle liquid containing slurries max. 5% concentration, particle size max. 50 and hardness max. 80Hs.
Consult us in advance when you wish to handle liquid containing slurries.
[3] Specific gravity and viscosity of pumped liquid influence pump performance
Shaft power, discharge capacity and head are influenced by specific gravity and viscosity of pumped liquid.
Pump is manufactured based on the information of specification and operating condition given to us when
ordered. If the informed specification and condition will be changed, ask us for the possibility of usage before
you use the pump.
[4] Influence by temperature
Pump itself is not influenced by temperature change but pumped liquid changes its viscosity, vapor pressure,
chemical corrosion characteristics etc. according to the change of temperature. Therefore enough attention
should be paid to the change of temperature of pumped liquid.
MDF-L401
0.3
0.24
0 90 100
High temp. type (H)
High temp. type (H)
Temp
(deg. C)
Temp
(deg. C
M
a
x
.

a
l
l
o
w
a
b
l
e

p
r
e
s
s
.

(
M
P
a
)
MDF-L250
MDF-L425
0.3
0.16
0 90 100
0.5
0.45
0 100
MDF-L422, 423
0.5
0.4
0 100
Standard type
M
a
x
.

a
l
l
o
w
a
b
l
e

p
r
e
s
s
.

(
M
P
a
)
Standard type
High allow. press. type (HI)
Temp
(deg. C
M
a
x
.

a
l
l
o
w
a
b
l
e

p
r
e
s
s
.

(
M
P
a
)
Standard type
High allow. press. type (HI)
Temp
(deg. C)
M
a
x
.

a
l
l
o
w
a
b
l
e

p
r
e
s
s
.

(
M
P
a
)
Standard type
Ambient temp: 0~40 deg. C
Ambient humidity: 35~85%RH
- 8 -
4. Names of parts
I Names of Parts
MDF-L250 and 401
No.
1
2
3
5
7
8
9
11
12
13
15
16
17
No.
18
19
20
21
22
23
24
25
26
Q'ty
1
1
1
1
1
1
2
1
1
1
2
Parts name Material
M865, WITH SW, Q'TY5
FERRITE MAGNET+ALUMINUM ALLOY
STNLS STL
FC200
CFRETFE
PTFE
CFRETFE
M835, WITH SW, Q'TY1
M870, WITH SW, Q'TY5
M840, WITH SW, Q'TY3
Model 250 Model 401
Remarks
Front casing
Rear casing
Impeller
Drive magnet unit
Hex. head bolt
Hex. head bolt
Foot support
Cover A
Cover C
Cover B
Magnet capsule
Motor
Cap
Q'ty Parts name
Remarks
JIS B 2401
G 135
Only "H" type
Material
CF-D AA-E KK-E CC-E CA-D
PTFE
V: FKM E: EPDM A: AFLAS
Steel
STNLS STL
Alumina
ceramics 95%
Alumina
ceramics 99.5%
SiC

1
1
1
1
1
1
2
1
1
Liner ring
High density carbon
Impeller thrust
Spindle
Bearing
Mouth ring
O ring
Gasket
Eye bolt
Rear casing cover
JIS B 2401
G 160
Only model 401
16 13 2 25 9
11
1
12
22
18
3
17
24
23
19 15 21 5 20 26
8 7
- 9 -
MDF-L422, 423 and 425
Drawing shows standard type
No.
1
2
3
5
7
8
9
11
12
13
15
No.
18
19
20
21
22
23
24
25
26
Q'ty
1
1
1
5
1
1
1
2
1
1
Parts name Material
M10 40 WITH SW
RARE EARTH MAGNET+FCD450
FC200
CFRETFE
CFRETFE
M10 75 WITH SW
Front casing
Rear casing
Impeller
Drive magnet unit
Hex. socket head bolt
Hex. socket head bolt
Foot support
Cover A
Cover C
Cover B
Magnet capsule
Motor
Cap
Q'ty Parts name Remarks
JIS B 2401 G 165
For H1 type
For standard type
Material
KK-E AA-E CF-D
PTFE
Steel
STNLS STL
High density
carbon
Alumina ceramics 99.5%
SiC
1
1
1
1
1
1
2
1
1
Liner ring
Impeller thrust
Spindle
Bearing
Mouth ring
O ring
Gasket
Eye bolt
Rear casing cover
29 1
Retainer ring
PTFE
16
17
1
1
2
STNLS STL
Remarks
V: FKM E: EPDM A: AFLAS

7
23
24
17
3
18
22
12
1
20 5 21 15 19
16 9 25 2
11
13
29
8
- 10 -
1. Installation
................................................
11
2. Piping
........................................................
12
3. Electrical wiring
.......................................
14
INSTALLATION
- 11 -
1. Installation
Example of recommended piping
qDischarge pipe
wDischarge valve
eCheck valve
rPressure gauge
tMotor
yPump
uFlexible joint
iVacuum gauge
oSuction pipe
!0 Suction valve
!1 Gate valve
!2 Air vent piping
!3 Pipe support
1. Installed position
Install and fix the pump on the foundation which is not affected by vibration generated by other machines.
Keep enough space around the pump for the back pull-out of motor, assembly and disassembly of the pump.
Foundation area must be larger than pump base plate.
2. Location
Install the pump as close to the tank as possible and at lower position than the tank (flooded suction).
If the pump is installed at the location that the pump suction port comes higher position than the liquid level
of tank (suction lift style), install the priming piping and foot valve at the end.
3. Foundation
Refer to illustration below.
1
2
3
11
10
13 10
12
11
6
5
9 7
4
8
7
12
Within
1m
Concrete foundation
Foundation bolt
Baseplate liner
- 12 -
2. Piping
1. Tightening of pipe flange
Table below shows the bolt size and tightening torque for the connection of pipe flange to pump flange. Tightening
torque is the figure when metallic flange and rubber gasket are used.
2. Pipe load and moment
Pipe load and moment put on the pump should not exceed the figures shown below.
Pump model
MDF-L401, 422, 423, 425
Tightening torque
79 N m
Z
X
Y
X
Z
Y
Allowable pipe load on pump flange
Direction of load
Suction flange
Fx
Fy (Pression/Tension) 0.58
Fz 0.71
Load kN
Discharge flange
0.71 0.89
0.58
0.89/0.44
Allowable moment on pump flange
Direction of load
Suction flange
Mx
My 0.35
Mz 0.23
Moment kN m
Discharge flange
0.35 0.46
0.23
0.46
MDF-L250 42 N m
Bolt size
M12
M16
- 13 -
3. Suction piping
(1) Flooded suction
Flooded suction is recommended.
(2) Pipe diameter
Pipe diameter should be larger than pump inlet bore.
(3) Shortest piping
Employ less bends and shortest piping length.
(4) Straight piping
Employ straight pipe just before pump inlet port.
Pump inlet bore 50A or smaller : Straight pipe of 500 mm or longer
Pump inlet bore 65A or larger : Straight pipe of 8 times as larger than inlet port
For the easy pump dismantling and maintenance, install a removable short length pipe of 300mm or so in straight
piping.
(5) Air pocket in piping
Do not allow any projection in piping where air may be trapped along the suction pipe.
Suction pipe should have an ascending gradient of 1/100 toward the pump.
(6) Different diameter of pipes
If diameter of pump suction port is different from that of suction pipe, use the eccentric reducer pipe. Connect the
eccentric reducer pipe so that upper side is level. Residual air may not go out if it is mounted in reverse.
(7) Gate valve in suction side
In case of flooded suction, install gate valve in suction piping. It is needed when the pump is disassembled and
inspected.
(8) Piping for flushing
Install pump flushing piping in case that the dangerous liquid will be handled.
(9) End of suction piping
The end of suction pipe always should be located 500 mm or more below the liquid level. Take care so that air can
not be sucked in suction piping.
(10) In case of suction lift piping
The end of suction piping should be 1 to 1.5 times of pipe diameter or more away from the bottom of suction
tank.
Install foot valve or check valve in suction piping.
(11) Pipe support
Install the pipe support so that the weight of pipe can not be directly loaded to the pump.
(12) Pipe connection
Pipes must be connected securely so that the air can not be sucked in. If the sealing is not perfect, air is sucked in,
which causes pump damage.
- 14 -
4. Discharge piping
(1) Pipe diameter
In case the discharge piping is long, the specified performance may not be obtained because of unexpected pipe
resistance if the pipe diameter is the same as pump bore. Calculate the pipe resistance in advance to decide proper
diameter of pipe.
(2) Position of the first valve
Take 1m or so distance between pump and the valve located the nearest to pump and install air eliminating piping
at the place close to the nearest valve to the pump so that air can not remain in pump. Refer to Example of recom-
mended piping on page 10.
(3) Gate valve
Install the gate valve in discharge piping to adjust flow rate and to protect motor from over loading. If the check
valve is also installed, recommended arrangement is : Pump /Check valve /Gate valve
(4) Pressure gauge
Install a pressure gauge in discharge piping to check the operating conditions such as discharge head etc.
(5) Check valve
Check valve must be installed in the following cases.
Discharge piping is longer than 15 to 20 meters.
Actual head exceeds 15 meters.
Height difference between liquid level and discharge pipe end exceeds 9 meters.
When two pumps are used in parallel.
(6) Air vent
If horizontal discharge piping is longer than 15 to 20 meters, install air vent on the way.
(7) Drain
If the liquid must be drained to protect from freezing, install the drain valve.
(8) Pipe support
Install the pipe support so that the pipe weight can not be loaded to pump.
(9) Priming piping
Install piping for priming in case of suction lift.
3. Electrical wiring
Electrical works or wiring must be carried out by qualified and authorized person according to local law or regulation.
Use the electromagnetic switch which conforms to motor specifications such as voltage and capacity etc.
If pump is installed outdoor, wiring must be done so that water can not get into switch.
Electromagnetic switch and push-button switch must securely installed apart from the pump.
- 15 -
1. Precautions on operation
.....................
16
2. Operation (Starting)
...............................
17
3. Pump stopping
........................................
17
OPERATION
- 16 -
1. Precautions on operation
CAUTION
Never operate pump dry or with suction side valve closed.
Dry running possible model (D type of carbon bearing) can run dry (completely no liquid in pump)
continuously one hour max. However rubbing parts are worn in a short time which will result in pump
damage in the worst case if pump runs dry continuously exceeding one hour or if it runs dry repeatedly
although it is short time.
After the pump ran dry, leave the pump one hour or more for cooling down to start it once again. If the
liquid flows into the pump just after the pump ran dry, ceramic parts are cracked due to heat shock.
Check the direction of rotation of pump. Clockwise seen from motor fan is correct direction. If operated
in reverse, pump may be damaged.
Stop the pump within one minute if it is operated in cavitation.
Do not run pump with air sucking in.
If magnet coupling is disconnected, pump can not transfer liquid. Stop pump within a minute and settle
the cause of disconnection before pump is started again.
Intermittent operation
Frequent repetition of stop/start is not recommended. Stop/start repetition must be limited to six times
an hour. Frequent stop/run more than six times an hour may cause accelerated damage of parts and
lowered durability.
Temperature change at starting, stopping and operating of pump must be within 80 deg. C.
Fully close the discharge valve when pump is started to avoid water hammer.
If the pump is operated with discharge valve closed for a long time, the liquid temperature inside the
pump rises, which may cause pump damage. Do not run the pump for more than one minute with
discharge valve closed.
If power is interrupted while pump is running, switch off pump and close discharge valve.
Pay attention so that discharge pressure can not exceed pump allowable pressure.
Observe the allowable minimum flow rate. If the pump is operated below the allowable minimum flow
rate, bearing or rubbing parts may be seizured due to lack of lubrication and cooling.
Allowable min. flow rate MDF-L250, 401 : 10 L/min.
MDF-L422, 423 : 20 L/min.
MDF-L425 : 50 L/min.
When high temperature liquid is transferred, pump surface becomes very hot. Take protective measure
against burn.
Liquid temp. Max. pump surface temp. (Amb. temp. 40 deg. C)
90 deg. C 80 deg. C
100 deg. C 90 deg. C
Pump noise
MDF-L250: 75dB
MDF-L401, 422, 423, 425: 80dB
- 17 -
2. Operation (Starting)
1. Fully close discharge valve and fully open suction valve.
2. Fill liquid into pump
In case of flooded suction, confirm if suction valve is fully opened.
In case of suction lift, prime to fill liquid into suction piping.
3. Check rotating direction of motor.
Start motor momentarily (within a second) to check direction. Direction is shown on "arrow" mark on pump.
(Clockwise seen from motor fan side)
Also check if motor fan smoothly stops when switched off. If it does not stop smoothly, pump rotating parts may
be locked. Check the rotating parts.
4. Air vent operation
Before pump operation, vent the air in the pump.
Fully open the valve in air vent piping and repeat one second running for three to five times.
After the air vent running, fully close the discharge valve.
Note: In case air vent piping is not equipped, open the discharge valve to repeat momentary run several
times.
5. Starting pump
Start pump with discharge valve fully closed. (Maximum one minute)
Confirm that discharge pressure rises to shut-down pressure.
Gradually open discharge valve to get specified pressure (capacity).
Note: Pay attention to over-load caused by excessively opened valve.
Keep minimum allowable capacity to avoid seizure of bearing or rubbing parts.
3. Pump stopping
1. Slowly close the discharge valve
Quick closing of valve may cause water hammer and pump damage.
2. Switch off and stop the pump
Confirm if pump stops smoothly. If pump stops suddenly and not smoothly, inspection is needed.
3. When the pump is stopped for a long period, anti freezing measure must be taken so that the liquid can not be frozen
in the pump or piping.
Model
MDF-L422,423
Min. flow
20L/min
MDF-L425 50L/min
MDF-L250, 401 10L/min
- 18 -
1. Troubleshooting
......................................
19
2. Maintenance & inspection
....................
21
3. Disassembling & assembling
..............
25
4. Spare parts
..............................................
28
Maintenance
- 19 -
1. Troubleshooting
Troubles
Liquid can not
be sucked
Lack of priming
liquid
Dry running
Foot valve is cl-
ogged by foreign
matters.
Stop pump and reple-
nish pump with liquid to
re-start.
Primed liquid drops
quickly
Clean foot valve
Check if foreign matters
are not adhered to valve
seat.
When disch. valve
closed
After starting, pres-
sure drops as soon as
discharge valve is
opened.
Air is sucked from
suction pipe or gas-
ket.
Check if connected
flanges are completely
sealed.
Check if liquid level of
tank is not excessively
lowered.
Disconnected ma-
gnet coupling
Check amperage to see
if motor is not over-
loaded.
Check if foreign matters
do not lock imp-eller or
magnet capsule
Check if voltage is nor-
mal.
Press. gauge shows
low pressure
Low pump speed
Reverse rotation
Check wiring or motor.
Interchange wiring con-
nection.
Di s c h a r g e
capacity is
small.
Pressure gauge &
vacuum gauge indi-
cates normal figure.
Strainer is clog-ged
by foreign matters.
Remove foreign matters.
Air pocket in suc-
tion piping
Check and remedy suc-
tion piping.
Foreign matters are
clogged at impeller
inlet.
Remove foreign matters.
Air is sucked in
from suction pipe or
gasket.
Check connection part
of pipes and retighten it.
Foreign matters
clog at discharge
side.
Remove foreign matters.
Remove foreign matters
or scales in piping.
Symptom on pump
Cause Countermeasures
When disch. valve
opened
Press. gauge & vacu-
um gauge indicate
zero.
Pressure gauge vi-
brates and drops to
zero.
Vacuum gauge indi-
cates high figure.
Vacuum gauge indi-
cates very high figure.
Pressure gauge &
vacuum gauge vi-
brate.
Vacuum gauge indi-
cates hign but pres-
sure gauge indicates
normal.
There are resis-
tance such as air
pocket etc. in suc-
tion piping.
Check if there is not pro-
truded section in suction
piping.
- 20 -
Troubles
Symptom on pump
Cause Countermeasures
When disch. valve
closed
When disch. valve
opened
Di s c h a r g e
capacity is
small.
Pressure gauge &
vacuum gauge indi-
cates normal figure.
Pressure is high but
vacuum is normal.
Too high actual
head or too large
pipe resistance
Check actual head of
discharge piping and
loss of pipe resistance.
Pressure is low and
vacuum is very low.
Pressure is low and
vacuum is low.
Motor rotates in
reverse
Interchange motor
wiring.
Lowered power
voltage
Check voltage or fre-
quency.
Overload Check density and vis-
cosity of liquid
Too high ambient
temperature
Ventilate
Di s c h a r g e
capacity is
rapidly re-
duced.
Vacuum gauge indi-
cates high figure.
Foreign matters
clog suction piping.
Remove foreign matters.
Foundation is not
perfect.
Re-install the pump.
Loosened mount-
ing bolts.
Re-tighten
Cavitation occurs. Resolve the reason of
cavitation.
Worn or melted
bearing
Replace
Worn bearing of
motor
Replace bearing or
motor
Motor is ov-
erheated.
Pump vib-
rates.
Broken magnet
capsule or spindle
Replace
Bad dynamic bal-
ance of drive mag-
net
Resolve the reason or
replace
- 21 -
2. Maintenance & inspection
Daily inspection
(1) Check whether the pump operates smoothly, without generating any abnormal noise or vibration.
(2) Check the level of the liquid in the suction tank and the suction pressure.
(3) Compare the discharge pressure and electric current measured during operation with the values indicated on the
motor nameplate for the verification of normal pump load.
* Note that the values indicated on the pressure gauge vary in proportion to the specific gravity of the liquid.
The cock of the pressure gauge or vacuum gauge must be opened only when measurement is carried out. It
must be closed upon the completion of each measurement. If the cock remains open during pump operation,
the meter mechanism may be affected by abnormal pressure caused by water hammer action.
(4) If a spare pump is available, activate it from time to time to keep it ready for use any time.
(5) Check to be sure there is no liquid leakage in the pump before operating it. If leakage is detected, never try to
operate the pump.
(6) Check to be sure the discharge pressure, discharge flow rate, and motor power supply voltage do not fluctuate
during pump operation. If considerable fluctuation of the respective values occurs, refer to "1. Causes of
Trouble and Troubleshooting" for correct measures.
- 22 -
Periodical inspection (Once a six months)
Parts name Inspection items Countermeasures
Drive magnet
If there is no rubbed trace. If abnormality is found, consult dealer.
If drive magnet housing is correctly
mounted or if hex. bolts are not loos-
ened.
Re-mount the drive magnet to motor shaft or re-
tighten the bolt.
Decentering of magnet and motor shaft.
(Max. 0.1 mm)
Re-tighten bolts or replace drive magnet. (Consult
dealer if replacement is needed.)
If abnormality is found, consult dealer.
If crack is found, replace.
Wear of thrust ring. If worn abnormally, consult dealer.
Resolve the reason.
Clean
Replace if abnormality is found.
Replace if abnormality is found.
Replace if excessively worn.
If there is no trace of cavitation.
(Abnormal wear, seizure etc.)
Consult if abnormality is found.
Replace if abnormality is found.
Rear casing
Rubbed trace in inner surface.
If there is no cracks.
Dirt or clog inside impeller.
Change of dimension.
If there is no swelling or cracks in gas-
ket.
If there is no rubbed trace.
Spindle
If there is no crack.
Wear against bearing
Dirty inside. Cleaning
Magnet cap-
sule
If there is no rubbed trace. If abnormality is found, consult dealer.
If there is no cracks. If abnormality is found, consult dealer.
Measure the bearing inner diameter. Replace if worn excessively.
If impeller is securely fixed to magnet
capsule.
If loosened, replace or consult dealer.
Impeller
Measure the mouth ring thickness. Replace if excessively worn.
If there is no cracks. Replace if cracked.
Front casing
Dirty wet-end. Clean
If there is no cracks. Replace if abnormality is found.
If there is no abnormal wear, cracks,
rubbed traces in liner ring.
Consult dealer if abnormality is found.
Clogged drain. Clean
Mouth ring
- 23 -
* If the difference between the inner diameter of the bearing and the outer diameter of the spindle exceeds 1 mm, either
the bearing or the spindle whichever has the greater wear, should be replaced regardless of the values in the above
table. In the case of a ceramic bearing type pump, the spindle and the bearing should be replaced simultaneously.
* Initial wear may appear in the sliding parts in the first stages of operation but this not abnormal.
Wear limit of mouth ring
Unit: mm
Wear limits of bearing and spindle
Unit: mm
* The step between the surfaces of the mouth ring and the impeller when shipped is 2 mm. The wear limit of the
mouth ring is reached when this step is reduced to 0 mm. Replace the mouth ring then
Model
Part
MDF-L
250
MDF-L
401, 422, 423, 425
When shipped Time to be replaced When shipped Time to be replaced
Inner diameter of
bearing
18 19 26 27
Outer diameter of
spindle
18 17 26 25
Model
MDF-L250, 401, 422,
423, 425
Thickness when shipped 8
Thickness to be replaced 6
When shipped 2 mm
Impeller
- 24 -
Wear limits of tips of impeller thrust and spindle
(only for pumps with D or E at the end of model code)
Pumps whose model identification codes have D or E at the end are designed to result in contact between the impeller
thrust tip and the spindle tip in the event of an abnormal operating condition (cavitation, dry operation, etc.). If the tips
are worn out beyond the wear limit level, the pump is subject to serious damage. The condition of the tips in contact
must be checked if an abnormal profile such as dry operation or cavitation lasts a total of over 3 hours.
Wear checking steps
[1] Remove the rear casing from the foot support
and insert the magnet capsule attached to
impeller can into the rear casing.
[2] Rotate the impeller slowly by hand, with it
positioned on the rear casing.

Tips are not worn out beyond wear limit

The impeller and magnet capsule will continue
to rotate smoothly.

Tips are worn out beyond wear limit

The impeller and magnet capsule will not
continue to rotate smoothly. The contact at the
A section or B section, as shown in the figure of
the left, does not allow for the continuous
smooth rotation of the impeller and the magnet
capsule because the tips of the two elements are
excessively worn. In this case, replace the
impeller and rear casing with new ones.
Foot support
Rear casing
Impeller Impeller thrust
A section
B section
Spindle
Rear casing
Magnet capsule
- 25 -
Warning
Magnetic force is very strong. Pay attention when you handle the magnet capsule or driving magnet so that
fingers can not be injured by attraction of magnets.
The persons who are assisted by electronic devices such as pacemakers etc. are prohibited to approach the
magnet capsule and drive magnet.
Caution
Magnetic force is very strong. Pay attention so that iron pieces or powder can not be attracted to the magnet
capsule or drive magnet.
Do not approach the magnetic card to the pump not to break the data.
3. Disassembly and assembly
MDF-L250, 401
MDF-L422, 423
and 425
Front casing
Front casing
Drain cap
I Disassembly
(1) Disassemble only after thoroughly washing out the
liquid inside the pump by use of flushing piping,
remove the cap to discharge the liquid from the pump.
Then, clean the inside of the pump.
Warning
Wear protectors (goggles, rubber gloves, etc.).
Certain liquids are dangerous. They may hurt your
eyes and skin.
(2) Remove the front casing from the foot support.
Remove the hex socket bolts (or hex bolts) and take
out the front casing from the foot support.
Be careful with the spindle which remains pressed-fit
in the front casing.
Caution
Strong impacts may crack the spindle or casing.
Do not hit them with a tool.
* The spindle is integrated with the rear casing, not
pressed into the front casing.
* During disassembly, discharge the liquid from the
casing and clean the inside of the pump.
- 26 -
Do not hit them with a tool.
* The spindle is integrated with the casing, not pressed
into the front casing.
* During disassembly, discharge the liquid from the
casing and clean the inside of the pump.
(3) Pul l out the i mpel l er and magnet capsul e
assembly toward yourself.
Be careful not to scratch the surface of each part.
Since the magnet capsule is strongly magnetized, store
it in a place free of metal pieces or metal powder.
Handle the front casing, magnet capsule, and impeller
with extra care so as not to scratch the sliding surface
and sealing surface.
* Note on MDF-L250, 401
Then disconnecting the impeller from the magnet
capsule, hold the magnet capsule by hand and strike
the rear of the impeller gently with a resin hammer.
When the impeller is tightly pressed in and
disconnection is difficult, warm the impeller and
magnet capsule in hot water (about 90 deg. C) for 5
minutes prior to striking the impeller with the hammer.
* Note on MDF-L 422, 423 and 425
The impeller is fixed to the magnet capsule by screwing. When removing the impeller from the magnet capsule,
hold the magnet capsule by hand and rotate the impeller counterclockwise (from the impeller side).
If thread part is too tight and the impeller is not disconnected from the magnet capsule, put the magnet capsule with
the impeller on hot water (about 90 deg. C) for 5 minutes. And then rotate the impeller counterclockwise. Beware
of scald while this procedure.
(4) Remove the rear casing.
Insert a flat-head screwdriver into the perimeter of the rear casing and pull the rear casing forward while lifting it
slightly up.
* Pay extra attention not to scratch the sealing surface.
Impeller
Magnet capsule assembly
Rear casing
- 27 -
Assembly
The pump should be assembled by carrying out the steps of disassembly in reverse. Pay attention to the following
points.

Replacement of O ring and gasket

When replacing the O ring or gasket, be sure to install a new one. In addition, see that the O ring or gasket is not
twisted or pressed by another part.
* The sealing section should be cleaned free of dust or scratches before installation.

Fastening Bolts
Fasten the bolts in diagonal order by applying the fastening torque shown in the following table. Apply an equal
torque to each bolt.
Model Type
Fastening torque
Nm
Size of bolts
MDF-L 250
Hex. head bolt 12.5
M835L, M865L
MDF-L 401 M840L, M870L
MDF-L 422, 423, 425 Hex. socket head bolt 24.5 M1040L, M1075L
* Note on MDF-L 250, 401
(1) Attach the impeller onto the magnet capsule. If this is difficult, warm the magnet capsule in hot water (about
90 deg. C) for 5 minutes before attaching it.
* Note on MDF-L 422, 423 and 425
(1) Attach the impeller to the magnet capsule.
Rotate the impeller clockwise, and tightly screw it in the magnet capsule. If it is hard to screw in,warm the magnet
capsule putting it in hot water of approx.90 deg. C for 5 minutes.
(2) Insert the impeller and the magnet capsule unit to the rear casing. Then, the rear casing, the impeller and the
magnet capsule set is installed onto the foot support.
Caution
Since the magnet used in the pump is very powerful, be careful
not to get your fingers caught between elements by inserting
wood pieces or plastic pieces between the rear casing and the
foot support.
(3) Confirm there is no dust or scratches on the seal surface of the front
casing. Then, attach the O ring onto the front casing.
(4) Attach the front casing onto the foot support.
(5) Fasten the hex. socket head bolts in diagonal order, applying an equal torque to each.
Impeller
Spacer
- 28 -
4. Spare parts
Appropriate spare parts are necessary to ensure long, continuous operation of the pump. It is recommended that
consumable parts be kept at hand constantly. When placing an order, supply the following information.
q Name of part and part number (in accordance with the drawings in this instruction manual)
w Pump model number and manufacturing number (as indicated on the pump nameplate)
e Drawing number if you have received the Iwaki-approved drawing
sCircle around a number is consumable parts.
No. Part Name Material MDF-L250 MDF-L401 MDF-L422 MDF-L423 MDF-L425
15
+
21
Magnet
capsule
CA
CF
CFRETFE MFL1430 MFL0071 MFL1515 MFL1550 MFL1564
@4 Gasket
FKM MFL0031
EPDM MFL0032
Aflas

MFL0033
@3 O ring
FKM MFL0034 MFL0080 MFL0130
Aflas

MFL0036 MFL0082 MFL0132

AA CFRETFE MFL1432 MFL0073 MFL1516 MFL1551 MFL1565
KK CFRETFE MFL1433 MFL0074 MFL1517 MFL1552 MFL1566
2
+
19.1
+
20
Rear casing
unit
CF
AA
CFRETFE MFL1393 MFL1437 MFL1502
CA
CC
CFRETFE MFL1392 MFL1436
KK CFRETFE MFL1394 MFL1438 MFL1503
CC CFRETFE MFL1431 MFL0072
EPDM MFL0035 MFL0081 MFL0131
- 29 -
MDF-L422~425
MDF-L250
Read this instruction manual before use of product
IWAKI Magnetic Drive Pump
Model MDF-L
Instruction Manual
(Asian Edition)
T307-6 '05/04
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( )Country codes
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