Lada 110 111 112 Manual

LADA
110
111
112
Illustration album
AvtoVAZ City of Togliatti Russia
2001
CONTENTS
VAZ-2110, VAZ-21102, VAZ-21103 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
VAZ-2111 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
VAZ-2112 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Instruments and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2110 and 2111 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2112 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2110 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2112 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Injection system diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Carburettor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Carburettor operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Gearchange linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Gearbox operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Front wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Rear suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Braking system operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Injection system wiring diagram (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Wiring diagram for engine 2111 management system, multipoint
fuel injection to meet EURO-2 emission standards (ECM MP7.0H),
designed for vehicles VAZ-21102, 2111, 21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Wiring diagram for engine 2112 management system, sequential
fuel injection to meet EURO-2 emission standards (ecm m1.5.4n and January-5.1),
designed for vehicles VAZ-21103, 21113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed
for vehicles VAZ-21102, 2111,21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed
for vehicles VAZ-21103, 2113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Breakerless ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Headlight unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Bodywork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Bodywork trim and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Body mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Interior heating and ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
VAZ-2110, VAZ-21102, VAZ-21103 layout
Specification
VAZ-2110 VAZ-21102 VAZ-21103
Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . .
Payload , kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 . . . . . . . . . .
Kerb weight, kg . . . . . . . . . . . . . . . . . 1010 . . . . . 1020 . . . . . .1035
Engine . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . . 2111 . . . . . . .2112
Maximum speed, km/h . . . . . . . . . . . . 165 . . . . . . 167 . . . . . . . .185
Acceleration time from 0 to 100 km/h
through gear shifting on GVW vehicle 14 . . . . . . . 14 . . . . . . .12.5
Dimensions, mm:
- overall length. . . . . . . . . . . . . . . . . . . . . . 4265
- overall width . . . . . . . . . . . . . . . . . . . . . . 1680
- overall height. . . . . . . . . . . . . . . . . . . . . . 1420
Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . 2492
Front wheel track, mm . . . . . . . . . . . . . . . . . . . 1400
Rear wheel track, mm. . . . . . . . . . . . . . . . . . . . 1370
1. Headlight unit
2. Cold air intake
3. Engine
4. Air cleaner
5. Steering
6. Fluid reservoir for brake hydraulic system
7. Door mirror
8. Interior rearview mirror
9. Inboard rear light
10. Boot lid
11. Rear seat
12. Outboard rear light
13. Main silencer
14. Spare wheel
15. Coil spring / rear suspension shock absorber
16. Rear brakes
17. Rear axle beam
18. Fuel tank
19. Intermediate silencer
20. Front seat
21. Instrument panel
22. Direction indicator side repeater light
23. Cooling system expansion tank
24. Front brakes
25. Front suspension strut
26. Windscreen washer fluid reservoir
27. Battery
28. Towing eye
29. Front bumper
30. Number plate
31. Radiator grille
3
VAZ-2111 layout
Specification
Number of seats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Payload, kg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1040
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2110
Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . . . 14
Dimensions, mm:
Overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4265
Overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1680
Overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1460
Wheelbase, mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2492
Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400
Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370
1. Headlight unit
2. Air cleaner
3. Engine
4. Plegnum
5. Tailgate washer fluid reservoir
8. Door mirror
9. Instrument panel
10. Steering wheel
12. Sunvisor
13. Roof rack rail
14. Rear seat
15. Tailgate
16. Rear light unit
17. Spare wheel
18. Main silencer
20. Rear brakes
21. Fuel tank
22. Front seat
26. Front brakes
27. Gearbox
28. Windscreen / headlight washer fluid reservoir
29. Battery
4
VAZ-2112 layout
Specification
Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .475
Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1010
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2112
Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . .12.5
Dimensions, mm:
overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4170
overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1680
overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1435
Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2492
Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400
Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370
1. Headlight unit
2. Canister
3. Engine
4. Air cleaner
5. Tailgate washer fluid reservoir
8. Door mirror
9. Instrument panel
10. Steering wheel
12. Sunvisor
1. Sunroof
14. Rear seat
15.Tailgate spoiler
16. Rear light unit
17. Spare wheel
18. Main silencer
20. Rear brakes
21. Fuel tank
22. Front seat
24. Gearchange lever
26. Catalytic converter
28. Front brakes
29. Gearbox
30. Windscreen / headlight washer fluid reservoir
31. Battery
5
Instruments and controls
1. Exterior light switch
2. Front foglight switch
3. Instrument cluster
4. Foglight switch and warning lamp
5. Heated rear window switch and warning lamp
6. Instrument lighting switch (rheostat)
7. Immobilizer warning sender
8. Wiper / washer stalk switch
9. Centre facia ventilation nozzles
10. Air recirculation switch
11. Heater flap control lever
12. A/C switch
13. Temperature control knob
14. Fan control knob
15. Hazard flasher warning switch
16. Headlight wiper / washer switch
17. Side window demister nozzle
18. Drivers / passengers side facia ventilation nozzles
19. Glovebox lid
20. Glovebox lid pushlock
21. Clock (digital or normal type) or trip computer as an option
22. On-board control system display cluster
23. Cover, radio/cassette player aperture
24. Cigarette lighter
25. Front ashtray
26. Floor tunnel cover
27. Handbrake lever
28. Gearchange lever
29. Accelerator pedal
30. Inspection light socket
31. Brake pedal
32. Clutch pedal
33. Ignition switch
34. Steering column tilt adjuster lever
35. Bonnet release handle
36. Horn
37. Fusebox cover
38. Boot lid (tailgate) release knob
39. Fusebox lock button
40. Headlight hydraulic adjuster
41. Turn indicator and main / dipped beam stalk switch
42. Coolant temperature gauge
43. Tachometer
44. Left turn warning light
45. Right turn warning light
46. Speedometer
47. Odometer
48. Low fuel / fuel reserve warning light
49. Fuel gauge
50. Main beam warning light
51. Hazard flashers warning light
52. Braking system failure warning light
53. Trip recorder reset knob
54. Trip recorder
55. CHECK ENGINE light
56. Battery charge warning light
57. Handbrake on warning light
58. Oil pressure warning light
59. Extra
60. Sidelights on warning light
61. Front left-hand door open LED
62. Front right-hand door open LED
63. Bulb failure LED
64. Brake pad wear LED
65. Drivers seat belt reminder LED
66. Rear right-hand door open LED
67. Rear left-hand door open LED
68. Coolant level LED
69. Washer fluid level LED
70. Engine oil level LED
71. Electric mirror control unit
72. Selector position LEDs
73. Selector switch
74. Electric mirror adjustment pushbutton switch
75. Electric window control unit
76. Electric window pushbutton, front left
77. Electric window pushbutton, front right
78. Electric window pushbutton, rear left
79. Electric window pushbutton, rear right
80. Front seat heating control unit
81. Seat heating LEDs
82. Right-hand seat heating switch
83. Left-hand seat heating switch 6
2110 and 2111 engines
Specification
Engine model. . . . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . . 2111
Cylinder bore and piston stroke, mm . . . . . . . . . . . . .82 71
Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5
Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.9
Rated power as per GOST 14846 (net)
and IS0 1585, kW . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . . 58
Crankshaft rate at rated power, RPM . . . . . . . . 5600 . . . . . 4800
1. 1st main bearing cap
2. Camshaft pulley
3. Alternator pulley
4. Crankshaft front oil seal
5. Oil pump
6. Connecting rod
7. Piston
8. Exhaust valve
9. Inlet valve
10. Camshaft pulley
11. Timing belt front cover
12. Camshaft oil seal
13. Camshaft drivebelt
14. Timing belt rear cover
15. Camshaft bearing housing
16. Valve cover
17. Camshaft
18. Oil separator screen, crankcase ventilation
19. Oil separator cover
20. Camshaft bearing housing, rear
21.* Ignition distributor*
22. Engine ancillary attachments
23. Water jacket outlet manifold
24. Spark plug
25. Cylinder head
26. Cylinder block
27. Crankshaft rear oil seal / retainer
28. Flywheel
29. Oil sump
30. Oil level dipstick
31. Crankshaft
32. Power unit
33. Rear mounting bracket
34. Rear mounting flexible unit stop
35. Engine rear mounting flexible unit
36. Bracket, left-hand mounting
37. Lower stop, flexible unit
38. Engine left-hand mounting flexible unit
39. Bracket, left-hand chassis arm
40. Upper stop, flexible unit
41. Flexible unit securing nut
42. Bracket, right-hand mounting
43. Spacer washer
44. Flexible unit, right-hand mounting
45. Bracket, right-hand chassis arm
. Fuel pump drive eccentric
* Not fitted to 2110 engines
7
*
2112 engine
Specification
Engine model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2112
Cylinder bore and piston stroke, mm . . . . . . . . . . . . . . . . . . 82 71
Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Rated power at crankshaft speed of 5600 RPM as
per GOST 14846 (net) and ISO 1585-82, kW . . . . . . . . . . . . . . . . . 68
1. Oil pump
2. Damper
3. Crankshaft
4. Camshaft pulley
5. Alternator drivebelt
6. Connecting rod
7. Piston
8. Chain tensioner roller
9. Cylinder head
10. Output camshaft
11. Camshaft oil seal
12. Ftont timing cover
13. Rear timing cover
15. Valve cover
16. Plegnum
17. Guide pipe
18. Input camshaft
19. Screen
20. Coupling
21. Crankcase breather hose
22. Intake pipe
23. Injector
24. Crankshaft oil seal retainer
25. Flywheel
26. Cylinder block
27. Oil sump
29. Body bracket
30. Nut
31. Arm with rubber/metal units
32. Bracket, cylinder block
33. Power unit
34. Left-hand mounting bracket
35. Bottom stop, flexible unit
36. Flexible unit, engine left-hand mounting
37. Bracket, left-hand chassis arm
38. Top stop, flexible unit
39. Retaining nut, flexible unit
40. Right-hand mounting bracket
41. Spacer washer
42. Flexible unit, right-hand mounting
43. Bracket, right-hand chassis arm
44. Bracket, cylinder block
45. Arm with rubber/metal units
46. Body bracket
8
Crank mechanism
1. Big-end cap
2. Connecting rod
3. Retaining bolt, big end cap
4. Bush, small end
5. Circlip, gudgeon pin
6. Thermoregulator plate
7. Piston, 8-valve engine
8. Oil ring
9. Bottom compression ring
10. Top compression ring
11. Expander spring
12. Gudgeon pin
13. Big-end bearing shell
14. Piston, 16-valve engine
15. Thrust half-rings, centre main bearing
16. Main bearing- to -big-end bearing oil galleries
17. Main bearing shells
18. Crankshaft rear oil seal retainer
19. Crankshaft rear oil seal
20. Scale in clutch bellhousing window
21. Nut, flywheel retaining bolt
22. Dowel, clutch
23. Starter ring gear
24. Flywheel
25. Crankshaft
26. Crankshaft oil gallery plug
27. Crankshaft front oil seal
(pressed onto oil pump cover)
28. Crankshaft sprocket
29. Alternator drive pulley
A. No I and IY cylinder piston TDC mark
B. Piston class mark according to gudgeon pin hole
C. Piston class mark according to outer diameter
D. Piston oversize mark
E. Locating arrow
F. No I and IY piston TDC mark (notch in flywheel)
G. No I and IY piston TDC mark on ring gear
I. Timing marks
II. Marks on crankshaft main bearing caps
(bearings numbered from engine front onwards)
9
2110 timing gear
1. Crankshaft sprocket to drive camshaft
2. Camshaft timing belt
3. Coolant pump pulley
4. Timing belt tensioner
5. Camshaft sprocket
6. Camshaft bearing front housing
7. Camshaft bearing rear housing
8. Camshaft
9. Valve collets
10. Top valve spring seat
11. Outer valve spring
12. Inner valve spring
13. Bottom valve spring seat
14 Inlet valve
15. Guide, inlet valve
16. Guide, outlet valve
17. Outlet valve
18. Circlip
19. Oil deflector cap
20. Tappet bucket
21. Shim
22. Cylinder head
23. Valve seat
24. Spacer washer
A. TDC mark on crankshaft sprocket
B. Alignment mark on oil pump cover
C. Pointer (lug) on rear timing cover
D. Timing mark on camshaft sprocket
E. Camshaft eccentric, fuel pump drive
I. Checking the timing belt tension
II. Cylinder head bolt tightening sequence
III. Sequence to tighten camshaft bearing housing securing nuts
10
2112 timing gear
1. Crankshaft sprocket, camshaft drive
2. Camshaft timing belt
3. Coolant pump pulley
4. Tension pulley
5. Ehxaust camshaft sprocket
6. Rear timing cover
7. Input camshaft sprocket
8. Disc, cam phaser
9. Guide roller
10. Output camshaft
11. Valve cover
12. Input camshaft
13.Tappet
14. Piston
15. Ball
16. Plunger guide
17. Plunger
18. Valve spring guide
20. Hydraulic valve lifter assy
21. Valve spring
22. Oil deflector cap
23. Valve guide
24. Valve seat
25. Inlet valve
26. Cylinder head
27. Return valve
28. Cam phaser
A. TDC mark on crankshaft sprocket
B. Alignment mark on oil pump cover
C. Notch in rear timing cover
D. Timing mark on exhaust camshaft pulley
E. Timing mark on input camshaft pulley
F. Notch in rear timing cover
G. Original ring of input camshaft
H. Oilway to hydraulic tappet
I. Cylinder head bolt tightening sequence
II. Hydraulic valve lifter assy
11
Engine lubrication system
1. Oilway in cylinder head
2. Oil gallery in cylinder head
3. Camshaft
4. Pipe to draw crankcase emission to the side of air cleaner
5. Oil filler neck cap
6. Pipe to draw crankcase emission on carburettor / throttle body
7. Oilway to camshaft bearing
8. Oil pressure warning light switch
9. Sealing ring
10. Valve spring
11. Relief valve
12. Oil pump housing
13. Oil pump cover
14. Oil pick-up pipe
15. Oil pump - to - oil filter oilway
16. Oil filter - to - main oil gallery oilway
17. Check valve
18. Oil drain plug
19. Sump
20. Paper filter element
21. By-pass valve
22. Main bearing - to - big end bearing oilway
23. Oilway to main bearing
24. Main oil gallery
25. Oilway in cylinder block to cylinder head
26. Inlet pipe
27. Throttle valve plate
28. Carburettor
29. Air cleaner
30. Crankcase ventilation hose to air cleaner
31. Hose to draw crankcase emission on carburettor / throttle body
32. Oil separator strainer gause
33. Ventilation hose
12
Engine cooling system
1. Expansion tank cap
2. Coolant level sender
3. Expansion tank
4. Radiator - to - expansion tank hose
5. Cylinder head outlet manifold
6. Radiator outlet hose
7. Radiator inlet hose
8. Cooling fan motor thermoswitch
9. Left-hand fluid cooler
10. Cooling fan motor
11. Cooling fan
12. Fan cowl
13. Inlet elbow (from radiator)
14. Main thermostat valve
15. Thermostat by-pass valve
16. Thermostat housing
17. Inlet pipe (from engine)
18. Solid heat sensitive filling
19. Rubber washer
20. Piston
21. Retainer
22. Outlet pipe (to pump)
23. Thermostat cover
24. Radiator cooling pipes
25. Radiator cooling plates
26. Right-hand fluid cooler
27. Drain tap
28. Coolant pump shaft bearing
29. Coolant pump sprocket
30. Coolant pump shaft
31. Oil seal
32. Coolant pump impeller
33. Oil seal thrust ring
34. Coolant pump housing
35. Coolant pump
36. Timing belt
37. Cap exhaust valve
38. Cap inlet valve
39. Cap valve housing
40. Coolant pump intake pipe
41. Coolant supply hose to carburettor choke pull-down
42. Coolant supply hose to throttle body heating
43. Coolant return hose from carburettor
44. Coolant supply hose to heater
45. Coolant feed hose from heater
46. Coolant return hose to expansion tank
47. Coolant temperature gauge sender
(used in electronic ignition system)
48. Thermostat
49. Heater radiator discharge hose
I. Thermostat operation diagram:
A - coolant temperature over 102C;
B - coolant temperature within 87 to 102C;
C - coolant temperature below 87C.
13
Injection system diagram
1. Air cleaner
2. Mass airflow meter (MAF sensor)
3. Diagnostic plug
4. CHECK ENGINE light
5. Idle speed adjuster
6. Throttle position sensor
7. Throttle body
8. Tachometer
9. Speedometer
10. Fuel level gauge
11. Trip computer
12. Immobilizer control unit
13. Ignition module
14. Electronic control unit
15. Cooling fan relay
16. Cooling electric fan
17. Check valve
18. Gravity valve
19. Fuel pump relay
20. Two-way valve
21. Fuel vapour separator
22. Fuel filter
23. Cam phaser
24. Fuel pressure regulator
25. Fuel injector
26. Knock sensor
27. Electric fuel pump and sender
28. Speed sender
29. Crankshaft position sensor
30. Spark plug
31. Coolant temperature sender
32. Canister and electromagnetic purge valve
33. Oxygen sensor
35. Ignition switch
36. Battery
37. Ignition relay
14
Injection system
1. Air pipe
2. Air cleaner housing
3. Air cleaner cover
4. Fuel rail
5. Fuel injector
6. Fuel return pipe
7. Fuel supply pipe
8. Fuel pressure regulator
9. Filter element
10. Airflow meter
11. Fuel pump and fuel level sender
12. Intake pipe hose (connected to throttle body)
13. Fuel return line
14. Fuel supply line
15. Crankcase emission inlet hose (from cylinder head cover)
16. Fuel tank
17. Injector wiring harness
18. Coolant temperature sensor
19. Throttle body
20. Fuel filter
21. Throttle valve control cable
22. Hose to draw crankcase emission at idle
25. Vacuum hose to fuel pressure regulator
26. Plegnum
27. Cap, pressure gauge connector
29. Fuel pressure regulator valve
30. Fuel pressure regulator diaphragm
31. Mounting bracket
32. Intake pipe
33. Suppor bracket
34. Fluid discharge hose, throttle body
35. Fluid feed hose, throttle body heating
36. Fuel evap hose, canister
37. Inlet valve
A. Air suction to plegnum
B. Fuel return to fuel tank
C. Fuel supply from fuel rail
15
Fuel system
1. Cold air intake
2. Air duct
3. Camshaft eccentric
4. Pushrod
5. Fuel pump thermal insulating spacer
6. Gasket, thermal insulating spacer
7. Fuel pump gasket
8. Termoregulator
9. Air cleaner body
10. Air cleaner cover
11. Gause
12. Filter housing securing plate
13. Filter element
14. Perforated shell of filter element
15. Delivery pipe
16. Inner spacer
17. Seat, delivery valve
18. Delivery valve
19. Fuel pump cover
20. Filter
21. Suction valve
22. Suction line
23. Top cover
24. Top diaphragms
25. Bottom diaphragm
26. Bottom cover
27. Rocker arm
28. Shaft
29. Rocker
30. Eccentric
31. Pullrod
32. Priming lever
33. Outer spacer
34. Vapour separator
35. Filler cap
36. Vapour separator vent hose and sealing ring
37. Filler pipe
38. Fuel tank - to - vapour separator hose
39. Vent hose
40. Fuel tank
41. Vent pipe
42. Fuel gauge sender unit
43. Drain pipe
44. Return flow line
45. Supply line
46. Non-return valve
47. Fine filter
48. Fuel pump
49. Carburettor
50. Inlet air temperature control unit
51. Pushrod
52. Follower
53. Operating rod
54. Hot air intake
55. Flap valve
16
Carburettor
1. Part throttle heater
2. Primary throttle
3. Crankcase emission pipe
4. Accelerator pump operating lever
5. Accelerator pump rocker cam
6. Diaphragm
7. Part throttle enrichment fuel jet
8. Carburettor body
9. Part throttle enrichment diaphragm
10. Electromagnetic shut-off valve
11. Idling fuel jet
12. Carburettor top cover
13. Primary barrel main air jet
14. Choke plate
15. Accelerator pump nozzle and fuel delivery valve
16. Pull-down diaphragm
17. Throttle stop screw
18. Vacuum pipe to ignition distributor vacuum control unit
19. Idle mixture adjustment screw
20. Throttle operating lever
21. Cam, throttle valve control
22. Fluid barrel
23. Pull-down diaphragm pushrod
24. Pull-down unit cover
25. Bi-metal coil
26. Cam
27. Cover, semi-automatic pull-down unit
28. Closed throttle switch lead (overrun)
29. Choke lever
30. Main air jet, secondary barrel
31. Emulsion tube
32. Primary main fuel atomizer
33. Fuel supply pipe
34. Return to fuel tank
35. Fuel filter
6. Float needle valve
37. Secondary throttle plate
38. Main fuel atomizer, secondary barrel
39. Secondary throttle adjustment screw
40. Secondary throttle arm
41. Choke pull-down gap adjustment screw
42. Primary throttle opening adjustment screw
43. Secondary throttle operating lever
44. Float
17
Carburettor operation diagram
1. Pull-down diaphragm
2. Pushrod
3. Electromagnetic cut-off valve
4. Idling fuel jet
5. Main air jet, primary barrel
6. Idling air jet
7. Choke valve plate
8. Main fuel jet, primary barrel
9. Acceleration pump nozzles
11. Econostat injection tube, full throttle enrichment
12. Main air jet, secondary barrel
13. Fuel correction jet, secondary barrel
14. Carburettor top cover
15. Needle valve
16. Jet, fuel return to tank
17. Return line to fuel tank
18. Fuel filter
19. Fuel supply pipe
20. Diaphragm, part throttle enrichment
21. Fuel jet, part throttle enrichment
22. Ball valve, part throttle enrichment
23. Float
24. Fuel jet and tube, full throttle enrichment
25. Fuel correction jet and tube, secondary barrel
26. Emulsion tube, secondary barrel
28. Carburettor body
29. Secondary throttle plate
30. Primary throttle plate
31. Idle mixture adjustment screw
32. Part throttle channel heater
33. Crankcase breather
34. Vacuum pipe to ignition distributor vacuum control
35. Main fuel jet, primary barrel
36. Emulsion tube, primary barrel
37. Accelerator pump, ball valve
38. Accelerator pump rocker arm
39. Accelerator pump diaphragm
40. Accelerator pump operating lever
41. Bi-metal coil
42. Arm, bi-metal coil
43. Choke valve operating rod
44. Cam
45. Adjustment screw
46. Cam, throttle operating arm
47. Throttle valve lever, primary barrel
48. Arm, stop
49. Throttle valve adjustment screw
50. Throttle valve control rod
51.Throttle operating arm
52. Choke lever
a. Idling air passage
b. Float chamber balance orifice
c. Air passage, part throttle enrichment
d. Fuel passage, part throttle enrichment
e. Outlet correcting ports, secondary barrel
f. Air passage, pull-down unit
g. Idling air passage orifice
h. Correcting port, primary barrel
i. Idling emulsion passage
I. Choke linkage
II. Secondary throttle linkage
18
I II
Exhaust system
1. Exhaust manifold, 8 - valve engine
2. Bracket, front exhaust pipe
3. Gasket
4. Exhaust manifold, 16 - valve engine
5. Bracket clamp
6. Catalytic converter ceramic substrate
9. Clasp
10. Sealing ring
11. Intermediate silencer housing
12. Exhaust perforated pipe
13. Baffle plate
14. Intake perforated pipe
15. Front exhaust pipe
16. Oxygen sensor
17. Nut locking plate
18. Flange, exhaust downpipe
19. Joint sealing ring
20. Flange, intermediate silencer pipe (or catalytic converter)
21. Suspension rings
22. Left-hand perforated pipe
23. Front perforated pipe
24. Centre baffle plate
25. Rear perforated pipe
26. Main silencer housing
27. Rear baffle plate
28. Right-hand perforated pipe
29. Front baffle plate
I. Exhaust system, 8 - valve engine
II. Exhaust system, 16 - valve engine
19
Clutch
1. Clutch bellhousing
2. Clutch release bearing
3. Bearing bush, clutch release fork pivot
4. Clutch release fork
5. Diaphragm spring
6. Clutch disc
7. Flywheel
8. Pressure plate
9. Scale to check ignition timing
10. Clutch - to - flywheel securing bolt
11. Clutch cover
12. Diaphragm spring fulcrum ring
13. Guide sleeve, clutch release bearing spring
14. Gearbox input shaft oil seal
15. Input shaft bearing
16. Input shaft
17. Sleeve, clutch release fork pivot
18. Clutch release fork boot
19. Adjustment nut
20. Cable protective boot
21. Outer cable end, bottom
22. Outer cable
23. Outer cable end, top
24. Cable
25. Clutch pedal bracket
26. Clutch pedal shaft
27. Pedal
28. Clutch pedal spring
29. Clutch release fork / bearing spring
30. Clutch release bearing assy
31. Clutch cover - to - pressure plate connection plate
32. Damper spring
33. Clutch disc hub
34. Rivet / damper tip
20
Gearbox
1. Gearbox housing
2. Drain plug
3. Differential taper roller bearing
4. Shim
5. Oil seal
6. Front left-hand roadwheel drive
7. Output shaft 1st driven gear
8. 1st, 2nd speed and reverse gear synchro sleeve
9. Output shaft 2nd speed driven gear
10. Output shaft 3rd speed driven gear
11. 3rd and 4th synchro sleeve hub
12. Output shaft 4th driven gear
13. Thrust washer
14. Output shaft ball bearing
15. Output shaft 5th speed driven gear
16. 5th synchro sleeve hub
17.Thrust washer
18. Output shaft
19. Gearbox housing end cover
20. Input shaft 5th speed driving gear
21. Input shaft
22. Input shaft ball bearing
23. 3rd / 4th synchro baulk ring
24. 3rd / 4th synchro sleeve
25. Detent ball
26. Interlock plungers
27. Input shaft roller bearing
28. Clutch release arm
29. Breather
30. Clutch release fork
31. Clutch release fork shaft sleeve
32. Clutch housing
33. Clutch release bearing
34. Output shaft roller bearing
35. Crown wheel
36. Pinion
37. Pinion shaft
38. Halfshaft gear
39. Speedometer drive gear
40. Speed sender
41. Speedometer driven gear
42. Front right-hand roadwheel drive
43. Boot, gearshift linkage joint
21
Gearchange linkage
1. Gearchange lever grip
2. Gearchange lever
3. Gearchange lever shaft
4. Gear lever shaft bushes
5. Spacer
6. Gaiter
7. Clamping plate
8. Stop, gearchange lever shaft
9. Circlip, ball socket
10. Cap, ball socket
11. Ball socket, gearchange lever
12. Spherical finger, gearchange lever
13, Spring, gearchange lever
14. Buffer, gearchange lever
15. Retainer, ball socket
16. Restrainer plate, ball socket retainer
17. Ball socket retainer - to - body floor securing bolt
18. Reverse locking bracket
19. Reverse locking bracket strap
20. Torque rod
21. Gearbox control rod
22. Clamp, gearbox control rod
23. Joint end
24. Joint sleeve
25. Joint shaft
26. Joint housing, gearbox control rod
27. Joint retaining taper screw
28. Joint gaiter
29. Shift rod oil seal housing
30. Oil seal
31. Bush, shift rod
32. Shift rod
33. Clutch housing
34. Relay lever (forward gears)
35. Lock clips
36. 1st / 2nd gear selector fork rod
37. 3rd / 4th gear selector fork rod
38. 5th gear selector fork rod
39. Lock clip guide pivot
40. Reverse relay lever
41. Reverse selector fork
42. Relay shaft
43. Gear selector mechanism housing
44. Torque rod securing bracket
45. Torque rod joint eye
46. Torque rod joint damper
47. Torque rod shaft
48. Torque rod end
49. Torque rod clamp
I. Reverse gear selection
II. 1st - 2nd gear line selection
III. Torque rod securing bracket, option
IV. Gearchange lever position with reverse gear engaged
22
Gearbox operation diagram
1. Gearbox housing end cover
2. 5th speed driving gear
3. Gearbox housing
4. 4th speed driving gear
5. Detent ball
6. Detent spring
7. Detent plunger
8. 3rd speed driving gear
9. 2nd speed driving gear
10. Reverse driving gear
11. 1st speed driving gear
12. Clutch bellhousing
13. Gearbox input shaft
14. Axle drive gear
15. Output shaft
16. Pinion shaft
17. Pinion
18. Halfshaft gear
19. Oil seal
20. Speedometer drive gear
21. Differential case
22. Crown wheel
23. Shift rod
24. Lever, shift rod
25.Three - shoulder relay lever
26. Reverse fork lock
27. Reverse fork
28. Reversing light switch
29. Reverse idler gear
30. Reverse idler gear shaft
31. Shim
32. 1st speed driven gear
33. 1st, 2nd speed and reverse synchro sleeve
34. 2nd speed driven gear
35. 3rd speed driven gear
36. 3rd / 4th synchro baulk ring
37. 3rd / 4th synchro sleeve hub
38. 3rd / 4th synchro sleeve
39. 4th speed driven gear
40. 5th speed driven gear
41. 5th synchro sleeve
A. Baulk ring projection
a, b, c - Gaps
I. Synchronizer operation diagram
II. Neutral
III. Engaging 4th gear
IV. Completed angular speed trimming
for gear 39 and shaft 15
V. 4th gear complete engagement
23
Front wheel drive
1. Left-hand front wheel drive
2. Right-hand front wheel drive
3. Boot inner clip
4. Boot outer clip
5. Right-hand roadwheel driveshaft
6. Halfshaft gear circlip
7. Inner joint housing
8. Splash guard
9. Shaft buffer
10. CV joint hub circlip
11. CV joint ball
12. CV joint cage
13. CV joint hub
14. Thrust ring
15. Inner joint retaining clip
16. CV joint boot
17. Left-hand roadwheel driveshaft
18. Outer joint housing
24
Front suspension
1. Telescopic strut mounting, upper
2. Coil spring upper seat
3. Compression buffer
4. Telescopic strut bellows
5. Coil spring
6. Coil spring lower seat
7. Swing arm
8. Telescopic strut
9. Adjustment bolt
10. Eccentric washer
11. Control arm
12. Anti-roll bar bracket
13. Anti-roll bar mounting rubber
14. Anti-roll bar
15. Anti-roll bar strut
16. Brake disc
17. Circlips
18. Outer joint housing splined shank
19. Wheel hub bearing
20. Tie - rod
21. Front suspension cross-member
22. Balljoint housing
23. Balljoint bearing
24. Ballpin
25. Spacer
26. Ballpin boot
27. Compression buffer mounting
28. Suspension strut piston rod
29. Upper mounting bearing
30. Upper mountng rubber
31. Cover
32. Front suspension cross-member securing bolt
33. Front tie-rod joint mounting rubber
34. Shim
35. Front tie-rod joint bush
36. Stub axle
37. Suspension arm - to - body bracket
38. Suspension arm joint rubber bush
39. Suspension arm joint spacer
40. Anti-roll bar joint
41. Rear tie-rod joint
25
Rear suspension
1. Rear wheel hub
2. Rear suspension arm
3. Suspension arm securing bracket
4. Joint rubber bush
5. Spacer sleeve
6. Securing bolt, rear suspension arm
7. Body bracket
8. Upper mounting, coil spring
9. Retaining washer, shock absorber piston rod
10. Spacer sleeve
11. Coil spring packing
12. Retaining rubbers, shock absorber piston rod
13. Compression buffer
14. Shock absorber piston rod
15. Bellows
16. Rear suspension coil spring
17. Lower coil spring seat
18. Shock absorber
19. Link bar
20. Rear brake backplate
21. Circlip
22. Hub bearing
23. Washer
24. Wheel hub securing nut
25. Wheel hub shaft
26. Sealing ring
27. Hub cap
28. Splash guards
29. Suspension arm flange
30. Arm bracket with shock absorber lug
31. Shock absorber rubber bush
26
Steering
1. Track-rod end
2. Track-rod balljoint
3. Steering lever
4. Tie-rod adjuster pin
5. Left-hand track rod
6. Track rod - to - rack securing bolts
7. Right-hand track rod
8. Ballpin liner
9. Protective cap
10. Ballpin
11. Clip
12. Steering rubber mounting
13. Bellows
14. Needle bearing
15. Spider
16. Steering box
17. Pinch bolt
18. Flexible coupling
19. Middle shaft
20. Steering wheel mounting bracket
21. Spacer sleeve
22. Clamp bolt
23. Steering rack
24. Rack pad
25. Damper rings
26. Silent block
27. Connection plate
28. Upper shaft
29. Adjuster bush
30. Steering column tilt adjuster lever
31. Circlip
32. Upper column shroud
33. Steering shaft bearing
34. Horn push pad
35. Steering wheel
36. Lower column shroud
37. Roller bearing
38. Pinion
39. Ball bearing
40. Protective bush
41. Sealing ring
42. Nut, bearing
43. Dust cover
44. Sealing ring
45. Damper slipper
46. Nut
A. Mark on the steering box
B. Mark on the dust cover
27
Braking system
1. Brake disc
2. Carrier
3. Caliper
4. Brake pads
5. Wheel cylinder
6. Piston
7. Pad wear indicator
8. Sealing ring
9.Wheel cylinder - to - guide pin securing bolt
10. Dust cover
11. Guide pin
12. Splash guard
13. Friction linings
14. Wheel hub
15. Guide studs
16. Brake hose
17. Pad spring
18. Piston dust cover
19. Stub axle - to - wheel cylinder securing bolt
20. Bleed screw
21. Caliper mounting bolt
22. Rear brake shoes
23. Hold-down spring
24. Expander strut
25. Upper return spring
26. Wheel cylinder dust seal
27. Stop screw
28. Bleed screw
29. Rear brake backplate
30. Retainer
31. Thrust ring
32. Spring
33. Brake fluid inlet union
34. Hold-down cup
35. Seal
36. Wheel cylinder piston
37. Abutment plate
38. Pin, shoe manual operation lever
39. Shoe manual operation lever
40. Handbrake cable
41. Cable spring
42. Cable end piece
43. Lower return spring
44. Brake shoe mount
45. Guide plate
46. Rivets
47. Cast iron ring
a. Vents
b. Threaded holes for drum removal
28
Braking system operation diagram
1. Carrier
2. Guide pin
3. Disc brake pads
4. Caliper
5. Left-hand front - to - right-hand rear brake hose
6. Front brake wheel cylinder
7. Wheel cylinder piston
8. Piston seal
9. Front brake disc
10. Piston stroke limiter screw
11. Sealing ring
12. Thrust cup
13. Piston return spring
14. Right-hand front - to - left-hand rear brake operating piston
15. Spring, sealing ring
16. Spacer
17. Master cylinder fluid reservoir
18. Left-hand front - to - right-hand rear brake operating piston
19. Seal
20. Vacuum valve
21. Valve body
22. Diaphragm
23. Vacuum servo unit piston
24. Vacuum servo unit valve
25. Valve spring
26. Input rod return spring
27. Air filter
28. Input rod
29. Brake pedal return spring
30. Rear pressure regulator piston
31. Bush, piston
32. Seal
33. Spring, piston
34. Sealing rings
35. Valve disc
36. Valve spring
37. Plug
38. Valve
39. Spring
40. Plunger
41. Piston head seal
42. Left-hand front - right-hand rear hydraulic circuit
43. Stop - light switch end
44. Brake pedal
45. Dust cover
46. Output rod
47. Valve housing return spring
48. Shoe return spring
49. Rear brake shoe
50. Rear brake wheel cylinder piston
51. Piston seal
52. Thrust rings
A. Vacuum cavity
B. Atmospheric cavity
C. Atmosphere - to - valve inner cavity port
D. Vacuum - to - valve inner cavity port
E, G. Pressure regulator chambers connected to master cylinder
F. Pressure to the piston from related drive componenets
L, N. Pressure regulator chambers connected to wheel cylinders
K, M, H. Gaps
P1 - Fluid pressure in master cylinder
P2 - Fluid pressure in wheel cylinder
29
Wiring diagram
1. Headlight unit
2. Front brake pad wear sensor
3. Reversing light switch
4. Cooling fan motor thermo-switch
5. Engine cooling fan motor
6. Horn
7. Carburettor electromagnetic valve
8. Closed throttle switch
9. Oil level sender
10. Oil pressure warning light sender
11. Coolant temperature gauge sender
12. Speed sender
13. Starter motor
14. Battery
15. Alternator
16. Windscreen washer motor
17. Washer fluid level sender
18. Coolant level sender
19. Windscreen wiper gear motor
20. Exhaust gas recirculation (EGR) valve
21. Micro gear motor, heater shutter control
22. Heater unit motor
23. Ignition coil
24. Ignition distributor
25. Spark plug
26. Control module
27. Carburettor electromagnetic valve control unit
28. Heater motor additional resistor
29. Brake fluid level sender
30. Exterior lighting switch
32. Foglight switch
33. Foglight warning light
34. Heated rear window warning light
35. Heated rear window switch
36. Steering column combination switch
37. Instrument lighting switch
38. Ignition switch
39. Fusebox
40. Fuel level gauge sender
41. EGR valve switch
42. Inspection light socket
43. Heater control unit
44. On-board control system display cluster
45. Hazard warning flashers switch
46. Clock
47. Heater controls illumination lamp
48. Glovebox light
49. Direction indicators side repeaters
50. Glovebox light switch
51. Handbrake on warning light switch
52. Cigarette lighter
53. Drivers seat belt reminder sender
54. Ashtray lamp
55. Stop-light switch
56. Reading light
57. Interior light
58. Temperature sensor for heating system
59. Switches in front door pillars
60. Switches in rear door pillars
61. Outboard rear lights
62. Inboard rear lights
63. Number plate light
64. Luggage compartment light
K1. Bulb failure relay
K2. Windscreen wiper relay
K3. Intermittent relay, direction indicator / hazard flashers
K4. Headlight dipped beam relay
K5. Headlight main beam relay
K6. Extra relay
K7. Heated rear window relay
K8. Not used (not fitted to vehicles of VAZ -2110 family)
A. Connectors for rear window washer motor
B. To dim-dip light wiring connector
C. Connector to trip computer
D. To headlight wiper wiring connector
E. To rear window heating element
F. Connector for extra brake light
30
Injection system wiring diagram (GM)
1. Diagnostic plug
3. Electronic control module (ECM)
4. Knock sensor
5. Ignition module
6. Spark plugs
7. Injectors
8. Fuel electric pump and fuel level sender
9. Connector to instrument panel wiring harness
10. Oxygen sensor
11. Fuse for fuel pump, fuel pump relay and injectors
12. Fuel pump relay
13. Fuse for speed sender, oxygen sensor and MAF sensor
14. Power on relay
15. Fuse for ECM and ignition module
16. Cooling fan motor relay
17. Engine cooling fan motor
18. Mass airflow (MAF) meter
19. Canister purge valve
20. Speed sender
21. Coolant temperature sensor
A. To battery + terminal
31
Wiring diagram for engine 2111 management
system, multipoint fuel injection to meet
EURO-2 emission standards (ECM MP7.0H),
designed for vehicles VAZ-21102, 2111, 21122:
1 - Injectors;
2 - Spark Plugs;
3 - Ignition Module;
4 - Data Link Connector (DLC);
5 - Electronic Control Module (ECM);
6 - Connector, to instrument panel harness;
7 - Main Relay;
8 - Fuse, to main relay;
9 - Cooling Fan Relay;
10 - Fuse, to cooling fan relay;
11 - Fuel Pump Relay;
12 - Fuse, to fuel pump relay;
13 - Mass Air Flow (MAF) Sensor;
14 - Throttle Position (TP) Sensor;
15 - Engine Coolant Temperature (ECT) Sensor;
16 - Idle Air Control (IAC) Valve;
17 - Heated Oxygen Sensor (HO2S);
18 - Knock Sensor (KS);
19 - Crankshaft Position (CKP) Sensor;
20 - EVAP Purge Solenoid;
21 - Immobilizer Control Module;
22 - Immobilizer System Key Reader;
23 - Vehicle Speed Sensor (VSS);
24 - Electric Fuel Pump with Fuel Level Sensor;
25 - Oil Pressure Control Light Sensor;
26 - Engine Coolant Temperature Gauge Sensor;
27 - Oil Level Sender;
A - Connector, to internal ABS module;
B - Connector, to A/C harness;
C - Connector, to electric fan harness;
D - wiring to ignition switch (illumination light);
E - Connector, to blue/white wire disconnected from
the ignition switch;
F - to battery terminal +;
G1, G2 - Ground Connections.
Alongside letter code of wire color this diagram also has digital
marking indicating the number of electrical component to which the wire
should be connected, e.g. -5-. Marking -S7- or -SF- means that
the wire should be connected to component #7 or F through the con-
nection not shown on the diagram.
Important: A different sequence of fuses may be used while
assembling the vehicle.
32
system, sequential fuel injection to meet
EURO-2 emission standards (ECM M1.5.4N
and January-5.1), designed for vehicles
VAZ-21103, 21113, 2112:
1 - Injectors;
2 - Spark Plugs;
6 - Connector, to instrument panel harness;
7 - Main Relay;
17 - Heated Oxygen Sensor (HO2S);
21 - Camshaft Position Sensor (CMP);
A - Connector, to interior ABS module;
B - Connector, to A/C harness;
E - Connector, to blue/white wire disconnected from
the ignition switch;
nection not shown on the diagram. Some markings also indicate pin
number (after a slash), e.g. -5/15-
33
system, sequential fuel injection, to meet
designed for vehicles VAZ-21102, 2111,21122:
1 - Injectors;
2 - Spark Plugs;
9 - Main Relay;
20 - Rough Road Sensor (G-Sensor);
21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2);
22 - Fuel Control Heated Oxygen Sensor (HO2S 1);
27 - Camshaft Position (CMP) Sensor;
30 - Connector, to instrument panel har ness;
A - Connector, to A/C harness;
B - Connector, to internal ABS module;
E - Connector, to blue/white wire discon nected from the ignition switch;
number (after a slash), e.g. -5/15-.
34
system, sequential fuel injection, to meet
designed for vehicles VAZ-21103, 2113, 2112:
1 - Injectors;
2 - Spark Plugs;
9 - Main Relay;
16 - Rough Road Sensor (G-Sensor);
21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2);
22 - Fuel Control Heated Oxygen Sensor (HO2S 1);
27 - Camshaft Position (CMP) Sensor;
30 - Connector, to instrument panel har ness;
A - Connector, to A/C harness;
B - Connector, to internal ABS module;
D - Wiring to ignition switch (illumination light);
E - Connector, to blue/white wire discon nected from the ignition switch;
number (after a slash), e.g. -5/15-.
35
Alternator
Specification
Maximum current at 13 v
and 6000 RPM, A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Adjustable range of voltage, v . . . . . . . . . . . . . . . . . . . . 13.2 to 14.7
Engine - to - alternator ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 : 2.4
1. Housing
2. B+ terminal for power consumption
3. Interference suppression capacitor 2.2 uF
4. Common terminal of additional diodes
(connected to D+ of voltage regulator)
5. Holder for rectifier positive diodes
6. Holder for rectifier negative diodes
7. Stator winding terminals
8. Voltage regulator
9. Brush holder
10. Rear cover
11. Front cover
12. Stator core
13. Stator winding
14. Spacer
15. Washer
16. Taper washer
17. Pulley
18. Nut
19. Rotor shaft
20. Front rotor shaft bearing
21. Rotor pole ends
22. Rotor winding
23. Bush
24. Clamp screw
25. Rear rotor bearing
26. Bearing bush
27. Slip rings
28. Negative diode
29. Positive diode
30. Additional diode
31. D terminal (common terminal of additional diodes)
32. Battery
33. Alternator
34. Fusebox
35. Ignition switch
6. Battery charge warning light
38. Brush
39. Voltage regulator earth terminal
40. Voltage regulator DF terminal
41.Voltage regulator D+ terminal
36
Starter motor
Specification
Rated power, kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55
Current consumption at rated power, not greater, A . . . . . . . . .375
Current consumption at brake-on state, not greater, A . . . . .700
Current consumption at idle, not greater, A . . . . . . . . . . . . . . . . .80
1. Drive shaft
2. Front cover bush
3. Stop ring
4. Pinion and free-wheel clutch inner ring
5. Clutch roller
6. Drive shaft mount and retainer
7. Planet gear shaft
8. Gasket
9. Bracket, lever
10. Operating lever
11. Front cover
12. Starter motor relay armature
13. Relay holding winding
14. Relay plunging winding
15. Solenoid yoke
16. Plunger
17. Relay core
18. Contact disc
19. Cover
20. Through-bolts
21. Positive brush terminal
22. Clip
23. Brush holder
24. Positive brush
25. Armature shaft
26. Pinch bolt
27. End cover and bush
28. Commutator
29. Housing
30. Permanent magnet
31. Armature core
32. Armature shaft mount and retainer
33. Planet gear
34. Centre (drive) gear
35. Carrier
36. Ring gear
37. Ring, operating lever
38. Hub and free-wheel clutch outer ring
39. Spring stop
40. Battery
41. Alternator
42. Starter motor
43. Ignition switch
I. Starter motor operation diagram:
A - starter motor is OFF
B, C - actuation of starter motor
D - starter motor is ON
II. Clutch operation:
on the left - at engine start-up
on the right - after engine start
37
Breakerless ignition system
1. Integrated circuit
2. Permanent magnet and circuit
3. Cover
4. Terminal for ignition coil lead
5. Centre carbon electrode
6. Side electrode and terminal
7. Rotor
8. Shield
9. Shaft front bearing holder
10. Baseplate
11. Steel screen
12. Centrifugal advance unit driven plate
13. Governor weight
14. Drive plate
15. Oil seal
16. Shaft
17. Coupling
18. Rear shaft end bush
19. Vacuum advance unit
20. Vacuum union
21. Diaphragm
22. Vacuum advance operating rod
23. Hall sensor
24. Ignition distributor housing
25. Bearing, baseplate
26. Bush
27. Felt ring
28. Contact stud
29. Insulator
30. Spark plug body
31. Sealing ring
32. Heat screening washer
33. Centre electrode
34. Side electrode
35. Secondary winding terminal (high tension)
36. Ignition coil secondary winding
37. Ignition coil primary winding
38. Plastic insulation
39. Core
40. Primary winding terminals (low tension)
41. Ignition distributor
42. Spark plugs
43. Ignition coil
44. Ignition control module
45. Ignition switch
I. Centrifugal advance operation diagram
II. Hall sensor operation diagram:
U - voltage pulses at Hall sender output
I - current pulses in ignition coil primary winding
t - current build-up time
III. Vacuum advance unit characteristics:
A - timing angle, degrees
P - vacuum, GPa
IV. Centrifugal advance unit characteristics:
A - timing angle, degrees
n - distributor shaft rotation rate
38
Headlight unit
1. Headlight housing
2. Cover
3. Vertical adjustment screw
4. Lens bracket
5. Horizontal adjustment screw
6. Lens mounting rim
7. Carrier plate
8. Reflector, main beam
9. Main beam bulb AK 12-55
10. Sidelight bulb A12-5-1
11. Headlight glass
12. Frame
13. Lens
14. Diaphragm
15. Dipped light reflector
16. Dipped light bulb AK 12-55
17. Direction indicator side repeater housing
18. Light filter
19. Direction indicator bulb A 12-21-3
20. Direction indicator glass
21. Hydraulic adjuster working cylinder
22. Spring
23. Joint
24. Slide
25. Shield
26. Arm
27. Lens retaining clamp
28. Return spring
29. Pushrod, hydraulic adjuster working cylinder
30. Seal
31. Headlight unit
32. Fusebox
33. Headlight switch
34. Exterior light switch
35. Ignition switch
36. Headlight main beam warning light, instrument cluster
A. To power supply
K4. Headlight main beam relay
K5. Headlight dipped beam relay
I. AO Avtosvet headlight unit
II. Optical diagram of AO Avtosvet main beam headlight unit
III. Terminal numbers in headlight connector:
1 - negative
2 - dipped beam light
3 - sidelight
4 - main beam light
IV. Bosch headlight unit (direction indicator is as in AO Avtosvet
headlight unit)
V. Headlight operation diagram
39
Windscreen wiper
1. Bracket
2. Wiper gear motor
3. Left-hand arm connection
4. Left-hand arm spindle
5. Bush, shaft
6. Crank arm
7. Connection rod
8. Link arm
9. Wiper arm
10. Protective cap
11. Right-hand arm spindle
12. Right-hand arm connection
13. Crank arm
14. Cover
15. Joint housing
16. Balljoint
17. Gear motor tie-rod
18. Crank
19. Rear bush, armature shaft
20. Felt ring
21. Motor housing
22. Permanent magnet
23. Armature
24. Commutator
25. Rocker arm with brush holders, chokes and thermo bi-metal fuse
26. Front bush, armature shaft
27. Panel with interference suppression capacitors
and limit switch contacts
28. Intermediate gears unit
29. Cover
30. Gear motor housing
31. Driven gear
32. Output shaft, gear motor
33. Intermediate gears unit
34. Contact ring, limit switch
35. Wiper motor
36. Thermo bi-metal fuse
37. Windscreen washer pump motor
38. Fusebox
39. Ignition switch
40. Windscreen wipe/wash switch
A. Terminal numbers
in windscreen wiper connector
B. To power supply
C1, C2. Interference suppression capacitors
K2. Windscreen wiper relay
K6. Additional relay
L1, L2. Chokes
a. 1st speed (slow) wiper arm
b. 2nd speed (fast) wiper arm
40
Bodywork
1. Front panel
2. Top cross-member, radiator grille
3. Right-hand front wing
4. Right-hand inner wing
5. Bonnet hinge
6. Bonnet
7. Front door inner panel
8. Windscreen pillar
9. Front roof beam
10. Right-hand rear door
11. Centre roof beam
12. Left-hand body side
13. Rear coil spring mounting
14. Cross-member
15. Rear roof beam
16. Roof panel
17. Boot lid
18. Rear floor
19. Rear screen frame
20. Rear panel
21. Left-hand rear door
22. Floor sill
23. Centre floor
24. Left-hand front door
25. Front floor
26. Left-hand front wing
27. Front coil spring mounting
28. Bracket
29. Left-hand front chassis arm
30 Bottom cross-member, radiator grille
31. Roof panel
32. Side window pillar
33. Tailgate
34. Top panel, rear body
35. Bottom panel, rear body
36. Rear body side panel
37. Centre pillar
38.Top panel, body side
39. Roof panel
40. Right-hand side panel, rear body
41.Tailgate panel
42.Upper panel, rear body
43. Centre panel, rear body
44. Bottom panel, rear body
45. Left-hand side panel , rear body
I. VAZ - 2110 bodywork
II. VAZ - 2111 bodywork
III. VAZ - 2112 bodywork
41
Bodywork trim and seals
1. Bulkhead insulation
2. Right-hand front door trim
3. Windscreen pillar trim
4. Headlining
5. Right-hand rear door trim
6. Upper trim, centre pillar
7. Lower trim, centre pillar
8. Rear parcel shelf
9. Rear pillar cover
10. Boot covering
11. Luggage compartment carpet
12. Wheel arch / boot trim
13. Sill trim, rear
14. Sill trim, front
15. Floor carpet
16. Tailgate trim, lower
17. Right-hand tailgate trim
18. Tailgate trim, upper
19. Headlining
20. Right-hand rear pillar trim
21. Rear screen right-hand pillar trim
22. Shelf support
23. Rear parcel shelf
24. Wheel arch / body side trim
25. Luggage compartment carpet
A - Airbox seal
B - Seal, sliding glass front guide rail
C - Sliding glass window seals, lower
D - Windowscreen seal, upper
E - Windscreen upper corner seal
F - Door weatherstrips and sliding glass upper seals
G - Seal, sliding glass rear guide rail
H - Rear window seal
I - Molding, side window
J - Boot lid seal
K - Door aperture weatherstrip, lower
L - Upper molding, side window
M - Lower molding, side window
N - Tailgate aperture weatherstrip
I. Detail, VAZ - 2111 bodywork
42
Seats
1. Front seat cushion
2. Front seat back
3. Headrestraint
4. Headrestraint plastic insert
5. Split pin
6. Headrestraint guide
7. Headrestraint trim
8. Right-hand rear seat back
9. Centre rear seat back
10. Left-hand rear seat back
11. Rear seat cushion
12. Seat back rake adjuster
13. Retainer
14. Gasket
15. Side trim, seat back rake adjuster
16. Seat back frame
17. Bottom part, seat back rake adjuster
18. Seat slide
19. Seat rail
20. Seat sliding adjuster
21. Frame support
22. Cushion frame
23. Springs
24. Front bracket
25. Torsion bars
26. Right-hand cushion trim, rear seat
27. Right-hand cushion panel, rear seat
28. Rear seat back lock handle
29. Right-hand rear seat back
30. Rear seat back locking catch
31. Mounting bracket
32. Rear seat back
33. Rear seat cushion
34. Rear seat cushion hinges
35. Cushion lift strap
43
Body mechanisms
1. Door lock gear motor
2. Locking rod
3. Inner lock housing
4. Outer control lever
5. Intermediate lever
6. Lock operating lever
7. Lock operation finger
8. Pawl
9. Ratchet
10. Exterior lock cover
11. Exterior lock housing
12. Private lock
13. Clip
14. Exterior door handle
15. Dog
16. Door exterior handle operating link
17. Private lock control rod
18. Striker plate
19. Finger
20. Door locking knob
21. Locking knob rod
22. Inner door lock housing
23. Inner handle intermediate rod
24. Inner handle crank arm
25. Interior door handle
26. Operating lever
27. Inner control lever
28. Drive lever, door locking knob
29. Inner door handle locking lever
30. Inner handle operating rod
31. Winder handle lever
32. Handle trim cover
33. Escutcheon
34. Operating shaft
35. Pinion
36. Barrel with gear wheel
37. Window regulator housing
38. Roller
39. Stud
40. Retainer
41. Strap
42. Bracket
43. Window regulator gear motor
44. Window regulator mechanism
45. Window regulator mounting
46. Roller
47. Sliding glass
48. Sliding glass holder
49. Plate
50. Guide rail
51. Cable
52. Left-hand lock housing
53. Drive link
54. Lock linkage
55. Lock handle
56. Right-hand lock housing
57. Pawl
58. Arm
59. Lock rotor
60. Striker plate
61. Reinforcement plate
62. Bonnet hook
63. Striker plate
64. Rotor
65. Operating lever
66. Ejector
67. Control cable
68. Lock handle
69. Lock housing
I. Front door lock
II. Rear door lock operation diagram
III. Front door window regulator linkage
IV. Electric window regulator
V. Check strap
VI. Window regulator
VII. Boot lock
VIII. Bonnet lock
44
Interior heating and ventilation
1. Left-hand air duct
2. Inner ventilation outlet
3. Drivers footwell outlet
4. Left-hand centre facia vent
5. Inner ventilation air duct
6. Footwell control flap
7. Heater radiator cowling
8. Heater radiator
9. Micro gear motor
10. Lever
11. Heater control flap operating lever
12. Return hose
13. Supply hose
14. Rear cowl
15. Fan cowl
16. Evap hose
17. Front cowl
18. Electric fan, heater
19. Air box
20. Bulkhead insulation
21. Fresh air box outlet
22. Recirculation shutter
23. Windscreen demister nozzles
24. Outlet grilles
25. Vent nozzle control lever
26. Side window demister nozzles
27. Control lever
28. Right-hand vent control lever
29. Facia
30. Air conditioner switch
31. Recirculation switch
32. Electric fan control knob
33. A/C control knob
34. Passengers footwell air duct outlet
35. Right-hand air duct
36. Heater duct shutter
37. Heater control flap
38. Windscreen demister nozzle flap
39. Bracket, heater control levers
40. Intermediate lever
41. Footwell flap operating rod
42. Operating rod, windscreen demister nozzle flap
I. Heater operation diagram
II. Heater controls
45
2110-3902400-11

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