Vertical Immersion Pump VTP-BBF

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MB 5 04 01 / 1
Improved changes are always reserved without notice.
JESCO DOSIERTECHNIK GmbH & Co. KG
General
VTP centrifugal pumps in block design (BBF) correspond
to the system of two-pipe pumps.
Basically these immersion pumps are single-level
immersion pumps with vertical axis the main components
of which are combined according to the proven module
system.
The drive motor is located in the dry section above the
fastening plate. The pump head is immersed in the
medium.
VTP-BBF immersion pumps are designed without
bearings and are suited to convey low-viscosity,
aggressive acidic, alkaline and solutions from
depressurized tanks.
The efficient immersion depth can be increased by max.
300 mm by using a suction pipe. Furthermore the pump
head can be equipped with a coarse at the suction
connector.
Constructional features
VTP-BBF immersion pumps are characterized by their
simple and sturdy design. The immersion pipe is fitted
with a rigid supporting plate and thick sides. The sealing
between spiral casing and immersion pipe is realized by
a labyrinth seal.
The hydraulic parts such as spiral casing, impeller, etc.
are standard components from the standard pump
program.
The drive motor (basic version according to IEC) is
equipped with an extended shaft. Therefore it is not
necessary to provide the shaft with a bearing in the pump
head area so that dry running is prevented and operation
is almost maintenance-free.
Applications
There is a variety of possibilities to use vertical immersion
pipes. They are generally suitable for applications which
do not allow to convey the media from depressurized
tanks, basins and reservoirs with dry pumps due to the
local constructional, physical or safety requirements. The
maximum operating temperature depends on the
concentration of the medium, a temperature of 80 C
must, however, not be exceeded for the material PP.
Materials
All parts in contact with the medium are made of PP,
elastomers are of EPDM or FPM.
Shaft
The drive shaft of high-quality steel is coated with a PP
shaft protection pipe in the area of the medium.
Impeller
The impeller form is radial.
The individual sizes are supplied with the following
impellers: sizes 15-85, 20-120 and 25-135 in open form,
all other sizes in closed form (open impellers on request).
Delivery
pipe
Shaft with
protection
pipe
Metering head
Electric motor
Immersion
pipe
Shaft seal
Inlet and outlet pipe connection
The suction opening is located in the lower section of
the pump, i.e.: the medium enters the pump body axially.
The outlet pipe connection is situated in the dry section
above the tank cover.
Drive
Surface-cooled three-phase motors according to IEC
standard, 2900 rpm, protection class IP55, insulation
class F, mounting IM V1. The motor has an exended
shaft.
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B
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MB 5 04 01 / 2
Type VTP 15 - 85 BBF
Frderhhe
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6
8
10
12
0,01 1 2 3 4 5
Frderstrom in m/h
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Wirkungsgrad
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8,00
12,00
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20,00
0,01 1 2 3 4 5
Frderstrom in m/h
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Leistungsbedarf
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0,2
0,4
0,6
0,8
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0,01 1 2 3 4 5
Frderstrom in m/h
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Motor kW: 0.37
Speed: 2880
Flow rate
Efficiency
Power consumption
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Flow rate in m/h
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B
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MB 5 04 01 / 3
Frderhhe
0
4
8
12
16
20
24
0,01 1,2 2,4 3,6 4,8 6 7,6 8
Frderstrom in m/h
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Wirkungsgrad
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40,00
0,01 1,2 2,4 3,6 4,8 6 7,6 8
Frderstrom in m/h
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Leistungsbedarf
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0,4
0,8
1,2
0,01 1,2 2,4 3,6 4,8 6
Frderstrom in m/h
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Typ VTP 20 - 120 BBF
Motor kW: 1.1
Speed: 2850
Flow rate
Efficiency
Power consumption
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MB 5 04 01 / 4
Frderhhe
0
5
10
15
20
25
0,01 7 10 15 20
Frderstrom in m/h
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Wirkungsgrad
0,00
5,00
10,00
15,00
20,00
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35,00
40,00
45,00
0,01 7 10 15 20
Frderstrom in m/h
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Leistungsbedarf
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0,5
1
1,5
2
0,01 7 10 15 20
Frderstrom in m/h
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Motor kW: 1.5
Speed: 2860
Flow rate
Efficiency
Power consumption
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B
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MB 5 04 01 / 5
Frderhhe
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10
15
20
25
30
0,01 7 10 15 20 30 35
Frderstrom in m/h
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Wirkungsgrad
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20,00
30,00
40,00
50,00
60,00
70,00
80,00
0,01 7 10 15 20 30 35
Frderstrom in m/h
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Leistungsbedarf
0
0,5
1
1,5
2
2,5
3
0,01 7 10 15 20 30 35
Frderstrom in m/h
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Motor kW: 1.5
Speed: 2850
Flow rate
Efficiency
Power consumption
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Flow rate in m/h
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B
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MB 5 04 01 / 6
Wirkungsgrad
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10,00
20,00
30,00
40,00
50,00
60,00
70,00
0,01 5 10 15 20 25 30 35 40
Frderstrom in m/h
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Leistungsbedarf
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1
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0,01 5 10 15 20 25 30 35 40
Frderstrom in m/h
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Frderhhe
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50
0,01 5 10 15 20 25 30 35 40
Frderstrom in m/h
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Motor kW: 3
Speed: 2880
Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
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B
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MB 5 04 01 / 7
Frderhhe
0
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10
15
20
25
30
0,01 10 15 20 25 30 40 45
Frderstrom in m/h
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Wirkungsgrad
0,00
10,00
20,00
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40,00
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60,00
70,00
80,00
0,01 10 15 20 25 30 40 45
Frderstrom in m/h
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Leistungsbedarf
0
0,5
1
1,5
2
2,5
3
3,5
4
0,01 10 15 20 25 30 40 45
Frderstrom in m/h
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Motor kW: 3
Speed: 2880
Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
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B
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MB 5 04 01 / 8
Motor kW: 4
Speed: 2900
Frderhhe
0
5
10
15
20
25
30
35
0,01 10 20 30 40 45
Frderstrom in m/h
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Wirkungsgrad
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20,00
30,00
40,00
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60,00
0,01 10 20 30 40 45
Frderstrom in m/h
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Leistungsbedarf
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1
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0,01 10 20 30 40 45
Frderstrom in m/h
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Flow rate
Efficiency
Power consumption
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B
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MB 5 04 01 / 9
Motor kW: 5.5
Speed: 2915
Frderhhe
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10
15
20
25
30
35
0,01 10 20 30 40 50 70 80
Frderstrom in m/h
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Wirkungsgrad
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
0,01 10 20 30 40 50 70 80
Frderstrom in m/h
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Leistungsbedarf
0
1
2
3
4
5
6
7
0,01 10 20 30 40 50 70 80
Frderstrom in m/h
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Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
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B
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MB 5 04 01 / 10
Motor kW: 11
Speed: 2900
Frderhhe
0
5
10
15
20
25
30
35
40
45
50
0,01 10 15 20 30 40 45 50 60 70 80 90
Frderstrom in m/h
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Wirkungsgrad
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
80,00
0,01 10 15 20 30 40 45 50 60 70 80 90
Frderstrom in m/h
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Leistungsbedarf
0
2
4
6
8
10
12
0,01 10 15 20 30 40 45 50 60 70 80 90
Frderstrom in m/h
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Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
Flow rate in m/h
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B
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MB 5 04 01 / 11
Motor kW: 7.5
Speed: 2930
Frderhhe
0
5
10
15
20
25
30
35
0,01 20 40 60 70 80
Frderstrom in m/h
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Wirkungsgrad
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0,01 20 40 60 70 80
Frderstrom in m/h
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Leistungsbedarf
0
2
4
6
8
10
0,01 20 40 60 70 80
Frderstrom in m/h
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Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
Flow rate in m/h
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B
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MB 5 04 01 / 12
Motor kW: 3
Speed: 1450
Frderhhe
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2
4
6
8
10
12
0,01 10 20 30 40 50 60 70
Frderstrom in m/h
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Wirkungsgrad
0,00
10,00
20,00
30,00
40,00
50,00
60,00
0,01 10 20 30 40 50 60 70
Frderstrom in m/h
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Leistungsbedarf
0
0,5
1
1,5
2
2,5
3
0,01 10 20 30 40 50 60 70
Frderstrom in m/h
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Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
Flow rate in m/h
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B
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MB 5 04 01 / 13
Frderhhe
10
11
12
13
14
15
16
17
18
0,01 10 20 30 40 50 60 70
Frderstrom in m/h
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Wirkungsgrad
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
0,01 10 20 30 40 50 60 70
Frderstrom in m/h
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Leistungsbedarf
3,2
3,4
3,6
3,8
4
4,2
4,4
0,01 10 20 30 40 50 60 70
Frderstrom in m/h
L
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k
W
Motor kW: 7.5
Speed: 1750
Flow rate
Efficiency
Power consumption
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Flow rate in m/h
Flow rate in m/h
Flow rate in m/h
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MB 5 04 01 / 14
Dimensions of centrifugal pump
max. level
min. level
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Type DN E + TT A B E F G e f
15 - 85 15 300 20 60 90 30 G 1 1/4 25 50
20 - 120 20 300/400 25 90 122 30 G 2 1/4 25 50
25 - 135 25 300/400 32 90 122 30 G 2 1/4 25 50
32 - 125 32 55 35 110 35 G 3 25 50
32 - 160 32 55 35 110 35 G 3 30 50
40 - 125 40 65 35 110 40 G 3 1/2 30 50
40 - 160 40 65 35 120 40 G 3 1/2 35 50
50 - 125 50 80 35 131 40 G 4 35 75
50 - 160 50 80 35 131 40 G 4 35 60
65 - 125 65 100 35 160 40 G 4 1/2 35 70
65 - 160 65 100 35 160 40 G5 35 70
65 - 200 65 100 35 144 40 G5 35 70
Immersion depth=E+TT
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MB 5 04 01 / 15
Dimensions of tank opening
min. required
tank opening
Type D L R r b a
15 - 85 370 340 68 35 120 30
20 - 120 380 350 102 40 165 40
25 - 135 400 370 107 45 175 53
32 - 125 445 415 140 45 196 50
32 - 160 482 450 145 45 216 52
40 - 125 472 438 146 53 204 54
40 - 160 500 466 153 53 225 52
50 - 125 600 510 148 63 232 73
50 - 160 560 526 173 63 255 71
65 - 125 600 550 180 73 274 100
65 - 160 650 600 190 73 293.5 100
65 - 200 660 630 200 73 318.5 113
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ET 5 04 01 / 1
Spare parts and wear parts
Item Description Material Qty Part numbers for pump type ...
15 - 85 20 - 120 25 - 135 32 - 125 40 - 125 50 - 125
1 Electric motor with shaft extension misc. 1 see motor type
2 Intermediate piece GG/PP 1 52722 52292 52292 52251 52271 52555
3 Submersible pipe PP/Ms 1 52723 52597 52293 52252 52316 52582
3a Submersible pipe cover 1 52725 -- -- -- -- --
4 Shaft protection PP 1 52727 52578 68900 68901 68902 68903
5 Delivery pipe PP 1 52731 52715 52299 52259 52322 52589
6 Locking disc PP 1
52726 52304 52304 52263 52263 52281
7 Impeller kit EPDM/PP 1
50036 68907 68908 68909 68910 68911
FPM/PP 1
-- 68917 68918 68919 68920 68921
8 Spiral casing PP 1
52224 50032 50034 50191 50199 52740
9 Suction connector PP 1
52730 52305 52305 52265 52328 52594
10 Flange PP 1
-- -- -- 52266 52266 52595
11 Lock nut PP 1
52733 52720 52307 52267 52329 52388
12 Flange PP 1 50059 50060 50061 50309 50310 50311
13 Barrier PP 1 -- 68927 68927 68928 68928 68929
14 Motor mounting kit VA 1 68932 68933 68933 68934 68935 68935
15 Intermediate piece mounting kit VA 1 68936 68937 68937 68938 68939 68940
16 Hex. screw PP 6 83786 83813 83813 83812 83812 83814
17 Sealing kit EPDM 1
68941 68942 68943 68944 68945 68946
FPM 1
68952 68953 68954 68955 68956 68957
18 V-ring FPM 1
-- 81705 81659 81659 81659 81702
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ET 5 04 01 / 2
Spare parts and wear parts
Item Description Material Qty Part numbers for pump type ...
65 -125 32 - 160 40 - 160 50 - 160 65 - 160 60 - 200
1 Electric motor with shaft extension misc. 1 see motor type
2 Intermediate piece GG/PP 1 52555 52271 52271 52271 52555 52555
3 Submersible pipe PP/Ms 1 52556 52272 92590 52373 52736 52759
4 Shaft protection PP 1 68904 68905 68905 68906 68904 68903
5 Delivery pipe PP 1 52564 52279 52322 52380 52564 52763
6 Locking disc PP 1 52570 52281 52281 52570 52570 52570
7 Impeller kit EPDM/PP 1
68912 68913 68914 68915 68916 68963
FPM/PP 1
68922 68923 68924 68925 68926 68964
8 Spiral casing PP 1
52741 52284 52742 52743 52744 52765
9 Suction connector PP 1
52432 52282 50297 52386 50307 50408
10 Flange PP 1
52573 52283 52283 52387 52739 52766
11 Lock nut PP 1
52572 52267 52329 52388 52572 52572
12 Flange PP 1
50312 50309 50310 50311 50312 50312
13 Barrier PP 2 68929 68930 68930 68931 68929 68929
14 Motor mounting kit VA 1 68935 68935 68935 68935 68935 68935
15 Intermediate piece mounting kit VA 1 68940 68939 68939 68939 68940 68940
16 Hex. screw PP 8 83824 83814 83814 83814 83824 83843
17 Sealing kit EPDM 1
68947 68948 68949 68950 68951 68951
FPM 1
68958 68959 68960 68961 68962 68962
18 V-ring FPM 1
81702 81659 81659 81702 81702 81702
BW 5 04 01 / 1
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This instruction manual should be read before installation
and starting pump operation. Each JESCO pump is
designed, tested and supplied according to the data
specified in the order. If the operating conditions change
at a later date (e.g. other medium, viscosity, temperature,
supply conditions, etc.), we must examine, and if
necessary, confirm in each case if the pump can be
operated without modification. For damages which occur
due to incorrect use or nonobservance of this instruction
manual, we take no liability.
General
Pump description
VTP-BBF vertical immersion pumps are normal-suction,
single-level, plastic centrifugal pumps in a vertical design.
The pumps of this series have been developed according
to the requirements of the chemical industry and are
mainly used to convey liquids which are pure or with a
low solid content, acid or alkaline, and with a low
viscosity, from depressurized tanks.
The sealing between the spiral housing and the delivery
pipe is ensured by a labyrinth seal.
The drive motor (basic version according to IEC) is
equipped with an extended shaft.
Prior to shipment each pump is subject to a functional
test including measurement of the flow rate, head and
the power consumption of the motor.
Each pump has a label with the pump data and another
one with the respective motor data. Please refer to these
labels when contacting us.
Operating and Maintenance Instructions
shaft seal
delivery pipe
shaft with
protection pipe
pump head
electric
motor
immersion
pipe
Transportation und storage
No particular precautions are required for the
transportation and storage of plastic centrifugal pumps
under normal conditions. At an ambient temperature
under -10 C, it is necessary to protect all pump parts
from impact stress by appropriate packing. The
connection (delivery side) and the suction opening of
the pump must be closed. The pump must be stored so
that the delivery pipe of the pump is not stressed.
When starting up a pump which has been stored for
several years, the following measures must be taken.
Test the elastomer seals for elasticity
- replace if necessary.
Warranty
Prior to shipment each pump is subject to a functional
test including measurement of flow rate, head and power
consumption of the motor. A warranty regarding material
resistance can only be given if the exact operating
conditions were known during the design phase of the
device.
Not included in the warranty are all sealing elements
and wear part as well as damages which result from
nonobservance of these operating and maintenance
instructions.
Our General Sales Conditions have priority.
BW 5 04 01 / 2
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Assembly and installation
Assembly of the complete pump unit
Each complete pump unit is carefully aligned and tested
before leaving the factory. When installed in a system,
the complete unit must be fastened on a flat, stable
surface (tank cover or bracket) with the respective
mounting holes.
Laying the pipes
Nominal diameters
The nominal diameter of the pipe must not be smaller
than the pump connection. For short pipes, the nominal
diameter should be large enough to ensure least flow
resistance. For long pipes, the most economical nominal
diameter must be determined in each case.
Changes in diameter or direction
Sudden changes in the diameter or direction as well as
extremely sharp bends should be avoided. Flange seals
must not protrude inwards.
Support und flange mounting
The pipe should be connected to the pump without stress.
lt should be supported near the pump and should be
screwed on easily to prevent tension. After loosening
the screws, the flanges must neither be tilted nor
separated and may not press against each other.
Any tension which may occur at the pipes (e.g.
temperature influences, etc.) should be kept from the
pump body by taking appropriate measures - such as
installing compensators.
Cleaning the pipes before assembly
Before final assembly all the pipe parts and valves should
be cleaned carefully.
Delivery pipes
Delivery pipe diameters
Delivery pipe diameters should be dimensioned so that
the flow rate is in the range of 1-3 m/s. The optimum
pipe diameter within this range must be determined in
each individual case.
Valves in the delivery pipe
Shut-off valve
A shut-off valve should be integrated in the delivery
pipe close to the pump so that the flow rate can be
regulated.
Back stop
For long delivery pipes or higher pressures, a back stop
must be installed. Thus, the pump is mechanically
relieved and the medium conveyed cannot run back in
the case of a standstill. This prevents damaging pressure
impacts on the pump and foot valve.
General safety information
- The operational safety of the pump is only warranted
when the pump is used as intended.
- All the equipment to protect against accidental contact
(coupling guard) must be mounted before operation
of the pump.
- Leakage of environmentally hazardous media must
be disposed of according to the legal requirements.
- Take the dangers of mounting and dismounting into
consideration. Make sure that the pump stands
securely. Check that the parts are fastened to
prevent falling. Support or adjust loose parts.
- Connecting flanges, drilled holes and other openings
on the pump must be closed during transportation and
storage.
Attention: Eyebolts on pump parts and motors must not
be used to lift the completely assembled pump or the
entire pump unit. The eyebolts are only for lifting the
detached single parts during assembly and disassembly.
EC - machine directive
- Any work on the complete pump unit may only
be done by authorized specialists.
- According to the Machine Directive 89/392/EEC, these
pump units are not regarded as machines; they can,
however, be built into installations which are
regarded as machines. In such cases, observe the
following note.
We distinctly emphasize that operation is prohibited
until it has been confirmed that the machine (plant)
into which these products have been built
corresponds to the requirements of the EC Machine
Directive 89/392/EEC. A respective declaration of
conformity may be requested.
BW 5 04 01 / 3
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Electrical connection
The electric motor mounted on the pump should be
connected according to the wiring instructions printed
on the inside cover of the terminal box. In addition to the
usual fuses, each pump motor must be protected with a
thermoswitch (see diagram). The external electrical
connection must be done by a specialist according to
the local regulations.
R T S R T S Direct start Star-triangle start
Commissioning
Prior to operation
- Remove any particles (solid matter) from the pipe.
- Check pipe for leaks (pressure test).
- Check if there is any stress on the pipe connections
to the pump
- Check direction of rotation of complete unit (see
direction of rotation)
- Remove delivery and suction stops
- Fill tank before starting operation (minimum level)
Direction of rotation
The direction of rotation of the motor must coincide with
the directional arrow on the motor housing. The motor
can be switched on briefly to check the direction of
rotation. A wrong directionof rotation reduces the capacity
and might damage the pump.
Start-up
Before start-up, check again if the system and the pump
have been satisfactorily filled and vented.
Motor switch-on
Shut-off valve on delivery side
Immediately after start-up, the shut-off valve on the
delivery side must be slightly opened so that, when the
pump is started, the delivery line is properly vented.
Insufficient venting
lf the head does not increase with a higher speed, turn
off the pump and vent once more.
Adjusting output values
After reaching operating speed, open the shut-off valve
on the delivery side as far as necessary to reach the
required output values.
Operation with closed shut-off valve
Longer operation with a closed shut-off valve on the
delivery side should be avoided by all means because,
in addition to heating the medium conveyed, it might
damage the pump.
Motor switch-off
Delivery pipe
lf a non-return valve has been built into the delivery pipe,
the shut-off valve can remain open. lf there is no non-
return valve in the delivery pipe, the shut-off valve must
be closed.
Motor
Switch motor off.
Switching the pump on again
Before switching the pump on again, check if the pump
shaft has stopped. lf the shut-off valve in the delivery
pipe leaks or is not completely closed, the backflow of
the medium could cause the pump shaft to turn
backwards.
Changing the operating data
Higher density of the medium conveyed
lf the density of the medium conveyed is higher than
indicated in the order or during the design phase of the
pump, it is absolutely necessary to make sure the motor
is not overloaded.
For longer interruptions in operation
lf, in the case of longer interrutpion, the concentration
may change or the medium may crystallize, the pump
must be drained and rinsed with a preservative liquid.
Maintenance
Maintenance of the complete pump unit is limited to
regular inspection of the following points:
- Does the pump reach the required capacity (flow rate/
head)?
- Does the pump or the motor emit any unusual
noises or vibrations?
- Is the motor heat normal?
BW 5 04 01 / 4
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max. level
min. level
Immersion depth=E+TT
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Pumpegrsse DN E + TT A B E F G e f
15 - 85 15 300 20 60 90 30 G 1 1/4 25 50
20 - 120 20 300/400 25 90 122 30 G 2 1/4 25 50
25 - 135 25 300/400 32 90 122 30 G 2 1/4 25 50
32 - 125 32 55 35 110 35 G 3 25 50
32 - 160 32 55 35 110 35 G 3 30 50
40 - 125 40 65 35 110 40 G 3 1/2 30 50
40 - 160 40 65 35 120 40 G 3 1/2 35 50
50 - 125 50 80 35 131 40 G 4 35 75
50 - 160 50 80 35 131 40 G 4 35 60
65 - 125 65 100 35 160 40 G 4 1/2 35 70
65 - 160 65 100 35 160 40 G5 35 70
65 - 200 65 100 35 144 40 G5 35 70
Dimensions of centrifugal pump
BW 5 04 01 / 5
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Dimensions of tank opening
min. required
tank opening
Pumpegrsse D L R r b a
15 - 85 370 340 68 35 120 30
20 - 120 380 350 102 40 165 40
25 - 135 400 370 107 45 175 53
32 - 125 445 415 140 45 196 50
32 - 160 482 450 145 45 216 52
40 - 125 472 438 146 53 204 54
40 - 160 500 466 153 53 225 52
50 - 125 600 510 148 63 232 73
50 - 160 560 526 173 63 255 71
65 - 125 600 550 180 73 274 100
65 - 160 650 600 190 73 293,5 100
65 - 200 660 630 200 73 318,5 113
BW 5 04 01 / 6
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Troubleshooting
The following chart is intended to help evaluate any
possible problems and their reasons. Shoud failures
occur, which are not included or which cannot be
remedied with the proposals given here, we recommend
to contact your supplier.
Failure Cause Remedy
Pump does not convey Direction of rotation of motor is wrong Interchange the 2 supply mains.
The actual back pressure is greater than
the max. pump pressure
Wrong pump size has been chosen. Use
larger pump.
Stop on the suction and delivery
connections has not been removed
Remove stop.
Pump conveys too little Shut-off valve in delivery pipe has not
been completely opened
Open shut-off valve completely.
Blockage in pipe or impeller Clean pipe and remove impeller, if
required.
Geodetic head too high
May need larger impeller/inquire
Wrong pump size has been choosen
Request impeller or larger pump
Pipe resistance higher than expected Install pipe with larger diameter,
Use larger Impeller or larger pump /
inquire
Viscosity of the medium conveyed is
higher than expected
Dilute or preheat (observe max. working
temperature).
Pump conveys too much The system head is less than the pump
head
- throttle the shut-off valve on the
delivery side
- install smaller impeller
- possibly use smaller pump
Motor overloaded Pump conveys too much See "Pump conveys too much".
Particles in the pump Open the pump and clean it.
Density or viscosity of the medium
conveyed is too high
Check flow data.
Mount larger motor.

Vertical Immersion Pump VTP-BBF

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