SKF TIH 400

Induction Heater
Instructions for use
EU-DECLARATION OF CONFORMITY
We, SKF Maintenance Products BV, Constructieweg 7,
3641 SB MIJDRECHT, The Netherlands, declare that the
INDUCTION HEATERS SERIES
TIH 400
are designed and manufactured in accordance with
EUROPEAN LOW VOLTAGE DIRECTIVE 73/23/EEC
EMC NORM 89/336/EEC
The Netherlands, 1 January 1996
Magnus Rydin
Manager Product Development and Quality
Table of contents page
Safety recommendations . . . . . . . . . . . . . . . . . . . . . 4
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Principle of operation . . . . . . . . . . . . . . . . . . . . . . 5
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Technical data TIH 400 . . . . . . . . . . . . . . . . . . . . . 6
3. Operating instructions . . . . . . . . . . . . . . . . . . . . . 7
3.1 Instructions before use . . . . . . . . . . . . . . . . . . . . . 7
3.2 Use of keyboard . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.1 Function of keys . . . . . . . . . . . . . . . . . . . . . 8
3.2.2 Working with time control - TIME MODE . . . . . . . . 10
3.2.3 Working with temperature control - TEMP MODE
or BEARING MODE . . . . . . . . . . . . . . . . . . 11
3.3 Thermometer mode . . . . . . . . . . . . . . . . . . . . . 12
3.4 Change of temperature unit . . . . . . . . . . . . . . . . . 12
3.5 Demagnetisation . . . . . . . . . . . . . . . . . . . . . . . 12
3.6 50% capacity . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.7 Safety features . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Transportation . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Spare parts list TIH 400 . . . . . . . . . . . . . . . . . . . 14
TIH 400 3
Safety recommendations
The operating instructions should always be followed.
Since a magnetic field is generated by the induction heater,
people wearing a pacemaker should not work with or be in the
immediate vicinity of the apparatus. Other sensitive electronic
equipment such as wrist watches might also be affected.
Make sure the supply voltage is correct.
Sometimes there might be a potential difference between big
components and the core/housing. This might result in
mini-arching between the component and the core/housing.
This is not dangerous for human beings or the workpiece.
However, the equipment should not be used in areas where there
is a risk for explosion.
Do not expose electronic components to high humidity.
Never start the heater without a yoke in position.
Never modify the heater.
All repair work should be taken care of by a SKF repair shop.
4 TIH 400
1. Introduction
The SKF induction heater TIH 400 is intended for heating large size
rolling bearings. Other metal components forming a closed circuit such
as gear wheels, housings, bushings, shrink rings and pulleys can also
be heated.
The TIH 400 has a maximum capacity of 40 kVA and can be used for
bearings up to 1500 kg but depends on type of component, its geometry
and the required temperature. Limits for solid components like gear
wheels is restricted to somewhere around 700 kg.
At the end of the heating cycle the workpiece is automatically
demagnetized.
The apparatus can also be used as a demagnetizer only.
1.1 Principle of operation
An induction heater can be compared with a transformer using the
principle of a primary coil with a large number of windings, and a
secondary coil with a few windings, on a mutual iron core. The
input/output voltage ratio is equal to the ratio of windings, while the
energy remains the same. Consequently, the secondary coil will provide
a low voltage at a high amperage.
In the case of the SKF induction heater, the bearing is a short circuited,
single-turn, secundary coil through which a low A.C. voltage flows at
high amperage, thus generating a lot of heat. The heater itself as well as
the yoke remain at ambient temperature.
TIH 400 5
2. Description
The heating cycle is electronically controlled either in a TIME MODE,
where the heating time is selected, or in a TEMP MODE where the
desired temperature is selected. The temperature can be measured
either in
o
C or
o
F. The heater can further be run on 50% capacity when
small yokes are used or when there is a risk for too quick heating of
sensitive workpieces (e.g. bearings with C1 or C2 clearance).
2.1 Components
The induction heater consists of a U-shaped iron core with a large
induction coil on one of its legs. The control electronics sits in a separate
control box on top of the heater.
The temperature is controlled by means of a magnetic probe.
2.2 Technical data TIH 400
Voltage TIH 400 : 2 x 400 V, 50 Hz
TIH 400/460 V 2 x 460 V, 60 Hz
Power consumption (maximum) : 40 kVA
Recommended fuse : 150 A, slow blow type
Temperature control : 0-250
o
C (32-482
o
F)
Time mode : 0-60 minutes; in steps of 0,1 minute
Power reduction : 50%
Demagnetisation : automatic; residual magnetism <2A/cm
Overall dimensions (w x d x h) :: 1230 x 520 x 1130 mm
(48,4 x 20,4 x 44,5 in)
Standard yoke dimensions : 125 x 125 x 860 mm
(4,9 x 4,9 x 33,8 in)
Space between supports (w x h): 560 x 510 mm (22 x 20,1 in)
Coil diameter : 216 mm (8,5 in)
Weight : 520 kg (1.144 lb)
6 TIH 400
3. Operating instruction
3.1 Instructions before use
a) Compare line voltage with indication given on the cable.
As standard the heaters are supplied connected for either 2 x 400 V
or 2 x 460 V.
The plug should be connected as follows:
- yellow/green wire --> ground
- brown --> phase 1
- blue --> phase 2
Only two of the three phases are used.
For the TIH 400 a 150 A fuse of the slow blow type should be used.
b) The heater must be placed in horizontal position and on a stable
support.
c) If the temperature mode is to be used, connect the temperature probe
with the heater.
d) Switch on the main switch by pulling up the handle on the side of the
heater. Press the ON/OFF key on the keyboard and the signal lamp
will light up, indicating that the heater is ready for operation.
e) Always use the biggest possible yoke to obtain shortest heating time.
Never operate the heater without yoke.
f) Make sure that the protection film is removed from the yoke and place
it with the laminated face downwards.
g) The probe should be attached to the inner ring of the bearing, or as
close to the yoke as possible.
h) Select the heating temperature or time and start the heater according
to the instructions for use of the keyboard (paragraph 3.2).
TIH 400 7
3.2 Use of the keyboard
3.2.1 Function of keys
The function of the keys on the keyboard are described below.
Key Function
To switch ON and OFF the heater for shorter periods (use
mains circuit breaker to switch off for longer periods).
To start and stop heating with automatic demagnetisation.
TIME MODE - the heating cycle will be time monitored. When
pressed during heating the pre-selected time will be displayed.
TEMP MODE - the heating cycle will be monitored by the
temperature of the workpiece.
When pressed during heating the pre-selected temperature
will be displayed.
BEARING MODE - recommended heating temperature for
bearings of 110
o
C (230
o
F) is automatically selected.
8 TIH 400
Key Function
To set required time or temperature:
time range : 00,0 to 60,0 minutes.
temperature range : 0-250
o
C (32-482
o
F).
Full capacity (standard mode).
Power reduced to 50%.
To measure the actual temperature recorded by
the probe when the unit is not in operation; to be
pressed simultaneously.
To change from
o
C to
o
F, or vice versa; to be
pressed simultaneously.
Indicates temperature or time;
t = time in minutes
o
C = degree Celsius
o
F = degree Fahrenheit
-
+
+
TIH 400 9
3.2.2 Working with time control - TIME MODE
a) Select TIME MODE by pressing .
b) Set desired heating time by using the keys - .
c) Press when recommended according to paragraph 3.6.
d) Press to start the heating. The remaining heating time will be
displayed.
e) When the pre-selected time has run out, the heater switches off after
automatically demagnetising the workpiece.
f) An acoustic signal will indicate the completed
heating cycle.
This will switch off after about 10 signals or when is pressed.
g) The heater is again ready for use with the same pre-selected time.
10 TIH 400
3.2.3 Working with temperature control -
TEMP MODE or BEARING MODE
a) Press either or .
b1) If you pressed , you will have to select the
desired heating temperature manually by using the keys - .
b2) The key will automatically choose 110
o
C (230
o
F), which is the
recommended heating temperature for bearings.
c) Press when recommended according to paragraph 3.6.
d) Press to start the heating. The actual temperature will be shown.
e) When the pre-selected temperature is reached, the heater switches
off after automatically having demagnetised the workpiece.
f) An acoustic will indicate the completed heating
cycle. This will switch off after about 10 signals or when is
pressed.
g) If the workpiece is left in position, the heater will automatically start
again as soon as the temperature has fallen 10
o
C (18
o
F) below the
selected value.
h) The warm keeping cycle is stopped by pressing . The workpiece
will anyhow be demagnetised.
i) The heater is again ready for use with same pre-selected
temperature.
TIH 400 11
3.3 Thermometer mode
By pressing and simultaneously when the unit is not running,
the actual temperature recorded by the probe will be displayed.
Reset this function by pressing any other key.
3.4 Change of temperature unit.
To change from
o
C to
o
F, or vice versa, the buttons and should
be pressed simultaneously.
The last setting will be remembered.
3.5 Demagnetisation
The workpiece is automatically demagnetised at the end of the heating
cycle.
This function is eliminated when the heater is switched off by the
key, the main switch or by pulling the plug.
When using the heater for demagnetisation only, just run the heater on
shortest possible heating time.
12 TIH 400
3.6 50% capacity
The power should be reduced to 50% when using smaller yokes than
standard (available on request) or when extra care has to be paid to
avoid excessive heating.
Bearings with brass cages should also be heated on 50% capacity.
3.7 Safety features
The induction heater is equipped with the following safety features:
Automatic overheating protection.
Electronics protected by fuses.
In the TEMP MODE the heater will be switched off if the temperature
probe does not register a temperature increase of
1 degree every 60 seconds.
TIH 400 13
4. Maintenance
To ensure optimum performance and lifetime:
Protect the yoke supports and the yokes against corrosion, damage
and deformation. A perfect contact between the yoke and the support
is vital for optimum function.
Protect the heater from water or very high humidity.
4.1 Fault finding
Most faults will cause an indication of the display as shown below.
Display Fault Action
E 00 E Electronic failure Return to SKF for repair
E 01 E Electronic failure Return to SKF for repair
E 02 E Electronic failure Return to SKF for repair
E 03 E Overheating in the housing Waiting for cooling down
E 04 E Selected time/temperature
out of range
Re-program
E 05 E Temperature increase below
1 degree per 60 seconds
Check the probe connection
or change to TIME MODE
E 06 E Temperature probe not
connected or defect
Check the probe
E 07 E Current control defect Return to SKF for repair
4.2 Transportation
Before transportation, secure top yoke properly. Use safety straps when
transporting by car or in a van.
4.3 Spare parts list TIH 400
Spare parts available on request.
14 TIH 400
TIH 400 15
In line with our policy of continuous development of
our products we reserve the right to alter any part of the
above specification without prior notice.
SKF Maintenance Products
Copyright SKF 1998
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