Deficiency lis Aux.

Boiler (05/08/2014)
S.No
1

Deficiency
BFW Pump-A is running horizontal vibration
Proper support to be provided for the PG,PS and PT which is located in
the burner platform area.
NSW lines to be erected for Aux. boiler loads cooling
BFW Control valves are passing
In the upstream of drain valve in HSD tank O\L is having leak from
welding
Main steam valve passing
Hand rail to be provided for AH bypass damper control valve platform
area
Wind box flange leak (burner platform area)
Deaerator LCV bypass valve handle key missing

Agency
TP(Costruction)

Remarks

TP(Costruction)

Completed
As per drawing completed, To be checked with
O&M
Not in Scope
Within aceptable limit
To be welded when oil tank is in empty
condition
To be rectified after steam blowing

TP(Costruction)

Not in Scope

TP(Costruction)
TP(Costruction)

Completed
Completed

10 FD fan A oil cooler connecting rod to be provided for isolation valves

TP(Costruction)

To be provided

11 Boiler building peripheral enclosure to avoid rain water entry

Copy of Test data sheets of all loads in aux. boiler plant is to be
12
provided to commissioning group

TP(Costruction)

13 HSD pump recirculation line drain valve chocked to be rectified

TP(Costruction)

14 Upper drum level gauge lamps are not glowing

TP(Costruction)

2
3
4
5
6
7
8
9

TP(Costruction)
TP(Costruction)
TP(Costruction)
TP(Costruction)

TP(Costruction)

To be provided, after PG test.

To be welded when oil tank is in empty
condition
2 Nos. not glowing, to be provided

15 Hand rail to be provided for drum mounted safety valve platform area TP(Costruction)

Not in Scope

16 Hand rail to be provided BFW pumps suction valve platform area

TP(Costruction)

Not in Scope

TP(Costruction)

To be rectified after steam blowing

17

Furnace west side opening to be closed near wind box. Flame visible
from outside and flue gas coming out through this opening

Saturated Steam and superheated steam sample cooler chocked to be

TP(Costruction)
rectified
19 Spare gun supply opening (fuel and air) plug to be provided
TP(Costruction)
20 BFW Pump A discharge valve gland leak to be atteneded
TP(Costruction)
18

21 Deaerator overflow valve drain valve choked to be checked.

TP(Costruction)

To be completed on 28.10.14
to be checked
Completed
After pegging steam charging same to be
checked

Motor faulty trip alarm is to be incoperated in DCS for any Trip on elec.
Fault
23 FD fan B winding temperature reading fluctuating
24 FD Fan A running at 307 RPM when scoop position is 0%
25 Boiler drain inching valve feed back is not showing in DCS
22

26 Discharge pressure gauge not provided for diesel unloading pumps

27

The following thermocouple are to be erected in the air and flue gas
duct TPDsg47-604,TPDfg47-605, TPDfg47-606,TPDfg47-603 etc

Inst(Construction)

To be completed

Inst(Construction)
Inst(Construction)
Inst(Construction)

Completed
Completed
Completed

Inst(Construction)

Not in scope

Inst(Construction)

Drawing to be revised

The following pressure gauge impulse tubing is to be made available in

28 the air and flue gas duct. (PSRsa47-604, PDRfg47-605, PDRfg47-608
Inst(Construction)
etc)
Main steam line flow transmitter signals are to be made available in
29
Inst(Construction)
DCS
30 Limit switch to be provided for BFW suction valves
Inst(Construction)

Drawing to be revised
Completed

31 Soot blower system and Deaerator are to be commissioned

Inst(Construction)

32 Startup vent inching valve feed back is not showing in DCS

33 FD fan motors DE and NDE temperature gauge to be provided
BOTH the Air heater outlet pressure transmitter not working (air and
34
flue gas side)
35 Air flower controller tuning to be checked
36 Fuel flow controller tuning to be checked

Inst(Construction)
Inst(Construction)

To be completed
Wall blower already completed, LRSB and
pegging steam will be charged on 27.10.14
To be completed
Drawing to be revised

Inst(Construction)

Completed

Inst(Construction)
Inst(Construction)

37 Master pressure control tuning to be done and put into service

Inst(Construction)

Completed
Completed
To be completed on 28.10.14 ,during boiler light
up condition

Deaerator pressure control tuning and pegging steam supply of

dearator to be checked.
39 MCC auto bus transfer logic to be checked
38

Inst(Construction)

To be completed on 27.10.14

Elect (construction)

To be completed

40 Unloading Pump motor-A is unable to start from the local panel

Elect (construction)

Not in Scope

41 FD fan B tripped frequently on electrical problem

42 PG test to be carried out
43 CCC review and STD

Elect (construction)
TP(Costruction)

Completed
To be completed after steam blowing