Manuale Air Conditioner 2

1 Contents
Page 2
Feb 2012
1 Contents ..........................................................................................................
2 Selection of installation positions for indoor unit.....................................................
2.1 Ensure sufficient space for installation and maintenance. .................................. 4
2.2 Height limits of indoor and outdoor units. ....................................................... 4
3 Selection of installation positions for outdoor unit...................................................
3.1.1 Detailed space requirements around the outdoor unit ................................. 5
4 Installation of indoor unit....................................................................................
5 Installation fixture of outdoor unit .......................................................................
6 Refrigerant pipeline connection & Air purging.........................................................
7 Electrical Connections ........................................................................................
7.1 AC Supply requirements................................................................................
7.2 Indoor Unit to Outdoor Unit ...........................................................................
7.3 Indoor Unit to AC Mains Supply ..................................................................... 10
7.4 Bus connections .......................................................................................... 11
8 Refrigerant Cycle Diagram .................................................................................
9 Troubleshooting ................................................................................................
9.1 Recommended Spare parts .......................................................................... 13
9.2 Spare part Identification...............................................................................
9.3 Indoor Unit Display Interface ........................................................................
9.3.1 Alarm Code P0 Compressor Current Protection ....................................... 16
9.3.2 Alarm Code P1 Condenser Temperature Protection.................................... 17
9.3.3 Alarm Code P2 Compressor DC Bus Protection ........................................ 18
9.3.4 Alarm Code P3 Discharge Temperature Protection.................................... 19
9.3.5 Alarm Code P4 Compressor Overheated Protection................................... 20
9.3.6 Alarm Code E0 Bus Connection Faulty .................................................... 21
9.3.7 Alarm Code E1 AC High Alarm............................................................... 22
9.3.8 Alarm Code E2 AC Low Alarm ............................................................... 23
9.3.9 Alarm Code E3 Indoor PCBs Communication Alarm .................................. 24
9.3.10 Alarm Code E4 E7 Outdoor Sensor Faulty ........................................... 25
9.3.11 Alarm Code F0 F1 Indoor Sensor Faulty ............................................. 26
9.3.12 Alarm Code F2 BCU Faulty................................................................... 27
9.3.13 Alarm Code F3 Jammed Fan ................................................................ 28
9.3.14 Alarm Code F4 Compressor Startup Fault .............................................. 29
9.3.15 Alarm Code F6 Indoor/Outdoor Communication Fault .............................. 30
9.3.16 Alarm Code F5 High Discharge Temp Shutdown...................................... 31
9.3.17 Alarm Code F7 Low Cooling Capacity Protection...................................... 32
9.3.18 Alarm Code F8 Low Cooling Capacity Protection...................................... 33
9.3.19 Alarm Code F9 Compressor Uncontrollable............................................. 34
10 Technical Measurement ....................................................................................
10.1Temperature Sensor Check .......................................................................... 35
10.2Compressor Wiring Check ............................................................................ 36
10.3Outdoor Motor Check................................................................................... 37
11 Refrigerant Level Check ...................................................................................
Appendix A. Compressor Speed versus parameter ...................................................39
Appendix B. Outdoor Unit Alarm LED Indication .....................................................
Appendix C. Recharge of Refrigerant.......................................................................
Appendix D. Indoor and Outdoor Unit Schematics ...................................................
13 Warranty ........................................................................................................
2
4
5
6
7
8
9
9
9
12
13
14
15
35
38
40
41
43
45
WARNING
The air conditioner operates at high pressure and
from hazardous voltage levels (both AC and DC) all
installation and service work shall only be conducted by
properly trained service personnel.
Ensure all power sources are completely isolated prior to commencing any installation or service work. Double
check that no hazardous voltages (both AC and DC) are present before touching any potentially live parts.
The appliance shall be installed in accordance with national
wiring regulations.
Children should be supervised to ensure that they do not
play with the appliance.
This appliance is not intended for use by persons with
reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by
a person responsible for their safety.
Page 3
Feb 2012
2 Selection of installation positions for indoor unit
To be installed towards the top of the room to ensure highest temperature air is
returned to the indoor unit (optimising efficiency)
To be installed at the position where the air delivered from the unit can reach every
corner of the room;
To avoid blockage to the air inlet or outlet of the unit;
Not to install on top of electronic equipment due to risk of leakage of condensed
water in the case of drain pipe blockage
In the case of modular redundant system installation (i.e. more than 1 unit installed)
care taken to ensure that all units will be more or less equally exposed to the heat
sources and able to direct their airflow to the telecom equipment inlets.
2.1 Ensure sufficient space for installation and maintenance.
To allow ease of maintenance and optimum performance, it is recommended to

ensure enough space between the unit and the walls.
Attention: If there are some additional devices to install to the air conditioner (such as
the BCU), be sure add to the installation space for these devices.
2.2 Height limits of indoor and outdoor units.
It is acceptable for the indoor unit to be located above or below the outdoor unit up to a
maximum of 5m (see below).
Try to avoid bending the piping lines excessively so as to avoid possible negative impact
upon the performance of the units.
Page 4
Feb 2012
3 Selection of installation positions for outdoor unit
Install the outdoor unit in a position which can stand the load of the machine weight
and which will not cause excessive vibrations and noise;
Install the unit in a well ventilated location not exposed to rain or direct sunshine
Where the noises generated from the unit will not affect the neighboring places;
Do not install the unit on a non-metal frame;
Do not install the unit in places where there is risk of exposure to inflammable gases;
Pay attention to the drainage of the condensed water from the base plate during
operation;
Avoid the air outlet being directly against the wind.
3.1 Detailed space requirements around the outdoor unit

Page 5
Feb 2012
Pipelines can be connected in the directions of (1), (2), (3), (4), and
(5) as indicated in Fig.1. When the pipelines are connected in the
directions of (3), (4) and (5), a groove for the pipes has to be
opened at the proper place on the base stand.
1. Installation of wall-mounting plate
Fix the wall-mounting plate firmly on the wall with screws. Make
sure of the leveling of the plate. A slanted wall-mounting plate
4 Installation of indoor unit

might jeopardise the smooth discharge of the condensed water.
2. Drill hole through the wall
Drill a holes slightly below the wall-mounting plate, with a hole
diameter of 65mm (2-3/5) and the outer edge of the hole 5-10mm
(1/5-2/5) lower than the inner edge (Fig.2) so that the condensed
water can smoothly flow out. Cut the wall penetrating pipe to proper
length according to the thickness of the wall (3-5mm (1/10-1/5)
longer than the wall thickness) and insert the pipe as indicated in
Fig.2.
3. Installation of drain pipe
Install the refrigerant pipelines of the indoor unit in accordance with
the direction of the wall holes. Tightly wrap the drain pipe and the
refrigerant pipelines with tape. Make sure that the drain pipe is
underneath the refrigerant pipelines. (Fig.3) (When the drain pipe
passes the room interior, some condensed water might occur to its
surfaces if the humidity is very high).
4. Installation of indoor unit
Pass the connection wires, connecting pipelines and drain pipe
through the wall hole. Hang the indoor unit on the hooks at the top of
the wall-mounting plate so that the hooks at the bottom of the indoor
unit match the hooks of the wall-mounting plate. (Fig.4)
5. Inspection
a) Check if the hooks at the top and bottom are firmly fixed.
b) Check the indoor unit is properly leveled.
c) The drain pipe should not curve upward (Fig.5).
d) The drain pipe should be located below the refrigerant pipes
(Fig.5).
Page 6
Feb 2012
5 Installation fixture of outdoor unit
To protect the unit, try to ship the product to the installation location in its original
package;
As the center of gravity of the unit is not at the geometric center, special caution should
be taken when using hoisting cables to lift it up;
During shipping, the outdoor unit must not be slanted to over 45 degrees (Do not store
the unit in a horizontal orientation).
Use Expansion bolts to fix the mounting supports on the wall;
Use bolts and nuts to fix the outdoor unit firmly on the supports and ensure the unit is
level;
If the unit is installed on the wall or at the rooftop, the supports have to be firmly fixed so
as to resist earthquake or strong wind.
Dimensions for parallel units installations
Page 7
Feb 2012
6 Refrigerant pipeline connection & Air purging

No dust, foreign articles, air or moisture should be allowed to enter the air conditioning
system. Careful attention should be paid when pipeline connection for outdoor unit is
made. Try to avoid repeated curves as much as possible, otherwise hardening or cracks
might be caused to the copper pipes. Suitable wrenches should be used when the
pipeline connection is done so as to ensure appropriate torque (refer to following torque
Table 1). Excessive torque might damage the joints, while too little torque might lead to
leakage.
Air purging with vacuum pump
Table 1 Torque based upon the wrench to be used

Outer diameter of copper
Tightening torque
pipe
6.35(1/4)
160kgf.cm(63kgf.inch)
12.7(1/2)
1. Check that liquid and gas pipeline connections have
been properly connected, remove the charging port
cap, and connect the manifold gauge and the vacuum
pump to the charging valve by service hoses as shown
Fig.6.
2. Open the valve of the low pressure side of manifold
gauge, then, run the vacuum pump. Vacuum the indoor
unit and the connecting pipes until the pressure in them
reduces to below 1.5mmHG (The operation time for
vacuuming is about 10 minutes). When the desired
vacuum is reached, close the low pressure valve of the
manifold gauge and stop the vacuum pump.
3. Disconnect the service hoses and fit the cap to the
charging valve.
4. Remove the blank caps, and fully open the spindles of
the 2-way and 3-ways valves with a service valve
wrench.
5. Tighten the blank caps of the 2-way and 3-ways valves,
applying the above torque (Table 1)
Adding refrigerant
Refrigerant must be added if the piping is more than 5
meters in length. This operation can only be performed
by a professional technician, for the additional amount,
see the table 2 below.
Table 2
Refrigerant leakage inspection
Additional refrigerant amount

Liquid pipe diameter
6.35(1/4)
(piping length-5)mx30g
After the pipeline connection is done, use a leakage inspection device or soap suds to
carefully check if there is any leakage at the joints. This is an important step to ensure the
quality of installation. Once a leakage is detected, proper treatment should be taken
immediately.
Page 8
Feb 2012
Strengthened tightening
torque
7 Electrical Connections
CAUTION: Before connecting or disconnecting any electrical
connections, ensure that all power is disconnected from the system.
7.1 AC Supply requirements

AC Supply
Nominal
Voltage
208-240
Voltage
Range
160-260
Nominal
Frequency
50-60Hz
Max
Current
12A
Cable
Size
2.5mm2
7.2 Indoor Unit to Outdoor Unit

The Indoor Unit is connected to the Outdoor Unit via the 4 core (4 x 1.5mm2) cable provided.
This cable provides both power to the Outdoor Unit and communication between the Indoor
Unit and Outdoor Unit. The cable is provided already connected to the Indoor Unit and
should be connected to the Outdoor Unit according to the diagram below:
Grey
Secure the cable using the provided strain relief and replace the metal cover plate once wiring
is complete.
(1)
L
I
V
E
Brown
Page 9
Feb 2012
Black
(2)
N
E
U
T
R
A
L
(3)
S
I
G
N
A
L
E
A
R
T
H
Green/ Yellow
Recommended
Breaker/fuse
20A
Breaker/fuse
size (Range)
15A - 25A
7.3 Indoor Unit to AC Mains Supply
The Indoor Unit is connected to the AC Mains supply via the 3 core (3 x 2.5mm2) cable
provided. It is recommended to use a dedicated circuit for powering each airconditioning unit.
The AC Mains Supply circuit to the Indoor Unit should have a
minimum capacity of 15A. It is recommended to protect the circuit supplying the air conditioner by
a 20A circuit breaker. It is also recommended to install an isolation switch (or other
disconnect mechanism) to allow the unit to be safely isolated from the AC Mains Supply
during maintenance/repair work.
Live (Brown)
Earth (Green/Yellow)
Neutral (Blue)
The AC supply cable uses standard wiring colour conventions, with a Brown wire for Live,
Blue wire for Neutral and Green/Yellow wire for Earth.
WARNING:
If the supply cable is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
Page 10
Feb 2012
7.4 Bus connections
The Bus is a communication and power bus by which the airconditioning units
share information with each other and with auxiliary units (such as the Central Control Unit).
The Bus is hot-pluggable and auto-configuring, allowing units to be safely added to a live
system.
A Bus cable consists of a flat 6 way cable (26AWG) with 8p8c RJ45 connectors on either
end. Standard length Bus cables are provided together with the system, but
non-standard length cables can be constructed if required. See diagram below.
Note: the maximum length of a single Bus cable is 6m and the maximum total
length of all Bus cables in a system is 12m.
Note: do not use standard Ethernet/Cat5 cable for Bus connections 6 way cable
is required.
Start
1 nc
2
3
4
5
6
7
8 nc
All Bus sockets are connected in parallel, so any units can be connected in any
position/order to the Bus. The diagram below shows a typical system Bus
connection.
End
1 nc
2
3
4
5
6
7
8 nc
Bus
To other units
Page 11
Feb 2012
8 Refrigerant Cycle Diagram

Page 12
Feb 2012
9.1 Recommended Spare parts

DESCRIBTION
Indoor Control PCB
Fan Inverter PCB
9 Troubleshooting
Indoor PCB Cable
PART
Indoor Temperature Sensor

Display PCB
Indoor Fan Motor
Outdoor Unit PCB
Outdoor Unit Sensor
Outdoor Fan Motor
Outdoor Unit Module
Outdoor Unit
BUFFER QUANTITY
UTS-55W-DISP
UTS-55W-FAN
UTS-55E-FAN
UTS-55E-INV
UTS-55E
Page 13
Feb 2012
ORDER CODE
CL1506 PCB
CL1505 PCB
9.2 Spare part Identification
1.
Indoor Control PCB (CL1506 PCB)

Outdoor Unit Sensors
Outdoor Unit (UTS-55E)
Fan Inverter Board (CL1505 PCB)
Indoor Fan Motor (UTS-55W-FAN)
Outdoor Unit PCB
Outdoor Unit Module (UTS-55E-INV)
Indoor Temperature sensors
Indoor PCB Cable
Outdoor Fan Motor (UTS-55E-FAN)
Display PCB (UTS-55W-DISP)
Page 14
Feb 2012
9.3 Indoor Unit Display Interface

OK
BACKUP
ALARM SPEED
Figure 8-1 Indoor Unit Display Interface
Legends:
Page 15
OK LED lit:Running properly

ALARM LED litWarning alarm active
ALARM LED blink:Urgent alarm active
Digits alternately show values and alarms:
Digits (Numbers & SPEED LED lit):
Actual Compressor Speed
Digits (Numbers & SPEED LED off):
Return Temperature
Digits (Begins with letter P, E or F):
Check Alarm Codes below
Alarm Code
P0
P1
P2
P3
P4
E0
E1
E2
E3
E4
E5
E6
E7
F0
F1
F2
F3
F4
F6
F5
F7
F8
F9
Feb 2012
CCU-03 Monitor Alarm

Comp Overcurrent
Condenser T High
Comp DC Bus Low
Discharge T High
Comp High Temp
CoolBus Fault
AC High
AC Low
In/Fan Comms
Temp Sensor
Temp Sensor
Temp Sensor
Temp Sensor
Temp Sensor
Temp Sensor
BCU Fault
ACU Fan Fault
Outdoor Fault
In/Outdoor Fault
OverT Shutdown
----
9.3.1 Alarm Code P0 Compressor Current Protection
Alarm Code
P0
CCU-03 Monitor
Alarm
Comp Overcurrent
Source:
Outdoor Unit
Condition:
Outdoor Unit activates compressor over-current protection as compressor current
> 11A. Compressor speeds versus current level are shown as follows:
I 10A
No restrain
10A < I 11A
Speed limited
11A < I 13A
Speed reduces
I > 13A
Compressor stops
Remark: When compressor is overheated during the operation, this alarm may be
generated. In general, if there is reasonable cooling, the compressor should not
be over-current.
Corrective Action:
Restart the Unit, if protection is
reported before or upon the
compressor being started up.
No
Compressor is started
normally, but protection
reported after a while.
Yes
Limited
performance under
hot climate; No
action to be taken.
Yes
Yes
Is TAmbient high and
Compressor speed high?
No
Perform compressor wiring
check and see if it is ok
Yes
Replace Outdoor Unit Module
P0 still exists
Replace Outdoor Unit
NOTE:
Compressor Wiring Check Refer to section 9.2
Page 16
Feb 2012
9.3.2 Alarm Code P1 Condenser Temperature Protection

Alarm Code
P1
Condenser T High
Source:
Outdoor Unit
Condition:
Outdoor Unit activates high condenser temperature protection if condenser coil
temperature rises to 58. Compressor speeds versus condenser temperature
level are shown as follows:
Tcondenser <48
Compressor, fan speed under indoor control
Speed limited, fan speed 100%
58 Tcondenser <66
Speed reduces, fan speed 100%
Tcondenser 66
Compressor stops, fan speed 100%
Tcondenser 48
Compressor, fan speed under indoor control
Corrective Action:
Yes
Check if the fan is working
No
Restart the Unit
P1 still exists
No
Perform Outdoor Motor
Check and see if it is ok
Yes
P1 still exists
Replace the Fan
P1 still exists
Limited performance under hot
climate; No action to be taken.
Yes
Is TAmbient high and
Compressor speed high?
No
Clean the condenser coil and
heat sink
P1 still exists
Yes
Check if condenser coil
and heat sink are dirty
No
Replace outdoor unit
NOTE:
Outdoor Motor Check refer to section 9.3
Page 17
Feb 2012
48 Tcondenser <58
9.3.3 Alarm Code P2 Compressor DC Bus Protection
Alarm Code
P2
Comp DC Bus Low
Source:
Outdoor Unit
Condition:
With measuring the DC Bus supply voltage to the compressor in the outdoor unit,
when the voltage is out of the normal operation range, the unit will protectively
lower the compressor frequency or stop working.
If the DC Bus voltage U 320V for 5s, this protection will be active. Compressor
speeds versus DC Bus voltage level are shown as follows:
U 340V
No restrain
300V U < 340V
Speed limited
210V U < 300V
Speed reduced
U < 210V
Compressor stops
Remark: The outdoor unit incorporates a Power Factor Correction (PFC) circuit.
The PFC circuit regulates the DC Bus voltage to approximately 383VDC while the
compressor is running and switches off when the compressor stops running.
When the PFC circuit switches off, the DC Bus voltage drops to approximately the
peak of the AC or DC input supply voltage.
The PFC circuit is disabled if a temperature sensor mounted to the heat sink
detects that the heat sink temperature exceeds approximately 80. If the
compressor starts or runs while the PFC circuit s shut down, voltage protection
will be activated if the peak of the input AC or DC voltage to the outdoor unit is
less than 320V for 5 seconds.
Corrective Action:
No
No
Replace the Fan
P2 still exists
Is TAmbient high? (i.e. ~50)
No
Check if condenser coil and
heat sink are dirty
No
NOTE:
Outdoor Motor Check Refer to section 9.3
Yes
Clean Condenser Coil and
Heatsink
Yes
Yes
Yes
Restart the Unit
P2 still exists
P2 still exists
Page 18
Dec 2011
9.3.4 Alarm Code P3 Discharge Temperature Protection

Alarm Code
P3
Discharge T High
Source:
Outdoor Unit
Condition:
Outdoor Unit activates Discharge Temperature protection if the Discharge
temperature is 95. Compressor speeds versus Temperature levels are shown
as follows:
Compressor, fan speed under indoor control T Discharge 86
Speed limited
86< TDischarge 100
Speed reduces
100< TDischarge 115
Compressor stops
T Discharge >115
Compressor, fan speed under indoor control T Discharge 86
Remark:
Indicated F5 alarm if compressor stops twice
Corrective Action:
No
No
Replace the Fan
P3 still exists
Yes
Yes
Yes
Restart the Unit
P3 still exists
P3 still exists
No
heat sink are dirty
No
Check leakage of pipe;
Recharge refrigerant if
necessary.
P3 still exists
Yes
Heatsink
P3 still exists
NOTE:
Page 19
Dec 2011
9.3.5 Alarm Code P4 Compressor Overheated Protection

Alarm Code
P4
Source:
Outdoor Unit
Comp High Temp
Condition:
The compressor built-in overheated protection active. The contact is normally
shorted and connected to outdoor unit PCB (CN103, labeled O-HEAT).
Alarm activated if the contact is opened (Tcompressor 1153)
Alarm deactivated if the contact return to be shorted (Tcompressor 955)
Corrective Action:
Yes
O-HEAT Connector
No
No
Replace the Fan
P4 still exists
No
Unplug O-HEAT cable from Outdoor
PCB; Are the leads opened circuit?
Yes
heat sink are dirty
No
necessary.
Restart the Unit
P4 still exists
Yes
P4 still exists
Yes
No
Replace Outdoor Unit PCB
P4 still exists
Yes
Heatsink
P4 still exists
NOTE:
Page 20
Dec 2011
9.3.6 Alarm Code E0 CoolBus Connection Faulty
Alarm Code
E0
Bus Fault
Source:
Indoor Unit (CL1506 PCB)
Condition:
Bus is used to share information between units. However, faulty unit might
lock up the bus and avoid other units transmit data. When the bus is not available
for certain period of time, units will generate alarm to indicate the bus faulty.
Alarm activated if there is no successive transmission during the last 300
milliseconds.
Alarm deactivated if there is a successive transmission.
Corrective Action:
Target to a unit
Yes
Unplug it from Bus
Adaptor; Check if E0 is
gone.
No
E0 still exists;
Target to
another unit.
Replace Bus
Adaptor
Unplug the Bus
Adaptor; Check if E0 is
gone.
Yes
Replace CL1506 PCB
Connect all units back
Page 21
Dec 2011
9.3.7 Alarm Code E1 AC High Alarm
Alarm Code
E1
AC High
Source:
Condition:
Alarm activated if AC input voltage raise above 266VAC;
Alarm deactivated if AC input voltage is between 160VAC and 264VAC for 10
seconds.
Note:
The Indoor Unit determines the AC High or AC Low situation by its own AC
voltage reading, which might differ from the AC reading measured by a
multimeter due to measurement tolerances. The AC supply voltage, as measured
by the indoor unit (and used for determining AC High and AC Low condition), can
be shown via CCU-03.
The earlier batch (before 2011) of units may have an old version of firmware.
Their AC High alarm activated at above 255VAC, and the alarm deactivated if AC
input voltage is between 205VAC and 245VAC for 10 seconds.
Corrective Action:
Check Supply Voltage
above 264VAC?
Yes
No
Replace CL1505
E1 still exists
Does CCU AC reading is
2% to multimeter reading?
Yes
Fix Supply Voltage
No
Check if electrical wirings
on Indoor Unit and
Outdoor Unit are correct.
Still mismatch value
Replace CL1506 PCB
No
Fix the wiring
NOTE:
Refer to Appendix C (Indoor and Outdoor Schematic)
Page 22
Dec 2011
9.3.8 Alarm Code E2 AC Low Alarm
Alarm Code
E2
AC Low
Source:
Condition:
Alarm activated if AC input voltage drops below 130VAC;
Alarm deactivated if AC input voltage is between 160VAC and 264VAC for 10
seconds.
Note:
The Indoor Unit determines the AC High or AC Low situation by its own AC
voltage reading, which might differ from the AC reading measured by a
multimeter due to measurement tolerances. The AC supply voltage, as measured
by the indoor unit (and used for determining AC High and AC Low condition), can
be shown via CCU-03.
The earlier batch (before 2011) of units may have an old version of firmware.
Their AC Low alarm activated at below 195VAC, and the alarm deactivated if AC
input voltage is between 205VAC and 245VAC for 10 seconds.
Corrective Action:
E2 still exists
Supply Voltage
below 160VAC?
Yes
No
Replace CL1505 PCB
Fix Supply Voltage
Yes
Does CCU AC reading is
2% to multimeter reading?
No
Yes
Check Supply Voltage
below 130Vac?
No
Read E3 Alarm
on Indoor Unit and
Yes
Replace CL1506 PCB
No
Fix the wiring
NOTE:
Refer to Appendix C (Indoor and Outdoor Schematic)
:
UTS-55W Installation/Service Manual R1a
Page 23
Dec 2011
9.3.9 Alarm Code E3 Indoor PCBs Communication Alarm

Alarm Code
E3
In/Fan Comms
Source:
Indoor Unit (CL1506 PCB and CL1505 PCB)
Condition:
Indoor Unit PCBs share data by themselves. For any cases which they could not
communicate with each other, certain behavior will be shown on each side. (i.e.
CL1505 will run the fan at full speed; CL1506 will generate alarm.)
Alarm is generated by CL1506 PCB. The alarm activated if no feedback from
CL1505 PCB for more than one minute.
Alarm deactivated if the CL1505 PCB has feedback to CL1506 PCB.
Corrective Action:
Check if the Fan
is running
Yes
Replace Indoor PCB Cables
E3 still exists
No
Replace CL1506 PCB
E3 still exists
E2 exists?
No
Replace CL1505 PCB
Yes
Fix Supply Voltage
:
Page 24
Dec 2011
9.3.10
Alarm Code E4 E7 Outdoor Sensor Faulty
Alarm Code
E4UTS
Temp Sensor - Ambient sensor faulty
E5UTS
Temp Sensor - Condenser sensor faulty
E6UTS
Temp Sensor - Suction sensor faulty
E7UTS
Temp Sensor - Discharge sensor faulty
Source:
Outdoor Unit (PCB)
Condition:
Outdoor Unit measures four temperatures for its operation and feedback to indoor
unit. If some of the sensors are faulty, it will notice indoor unit about the sensor
fault.
Alarm activated if the outdoor sensor is faulty (opened or shorted circuit).
Alarm deactivated if the outdoor sensor reading is recovered.
Corrective Action:
Is thermistor resistance
open/short circuit
No
Replace Outdoor PCB
Yes
Replace the outdoor sensor
NOTE:
Temperature Sensor Check Refer to section 9.1
:
Page 25
Dec 2011
9.3.11
Alarm Code F0 F1 Indoor Sensor Faulty
Alarm Code
F0UTS
Temp Sensor - Return sensor faulty
F1UTS
Temp Sensor - Evaporator sensor faulty
Source:
Condition:
Indoor Unit measures two temperatures for its operation. As some of the sensors
are faulty, it will generate alarm to indicate the sensor fault.
Alarm activated if the indoor sensor is faulty (Rsensor <1.4 or >30).
Alarm deactivated if the indoor sensor reading is recovered,
Corrective Action:
Is thermistor resistance
open/short circuit
No
Replace CL1506 PCB
Yes
Replace the indoor sensor
NOTE:
:
Page 26
Dec 2011
9.3.12
Alarm Code F2 BCU Faulty
Alarm Code
F2
BCU Fault
Source:
Indoor Unit (CL1506 and CL1505 PCB) and BCU-4818
Condition:
Battery Convertor Unit (BCU) provides DC supply when the default input AC
supply is not suitable for the Indoor Unit. Indoor Unit enables BCU (if connected)
periodically to check if it can work properly
Alarm activated if BCU could not provide sufficient voltage (~280V) during the
check or as BCU has been activated.
Alarm deactivated if indoor unit detects sufficient voltage from BCU during the
check or as BCU has been activated.
Corrective Action:
BCU is connected?
Yes
Is BCU powered?
(Green LED is On)
Yes
Power off the Unit
Unplug the BCU
No
Replace the Fan inverter PCB
No
Power up BCU
Yellow LED and Fan On?
Output Power correct?
Yes
Replace
CL1506 PCB
No
Replace BCU
F2 still exists
F2 still exists
Replace
CL1505 PCB
:
Page 27
Dec 2011
9.3.13
Alarm Code F3 Jammed Fan
Alarm Code
F3
ACU Fan Fault
Source:
Condition:
Motor Jam alarm can prevent the controller blew up / overloaded.
Alarm activated and reset the motor speed down to minimum (=40%) if it
detected the over-current situation.
Alarm deactivated if the motor speed ramped up to the target speed.
Corrective Action:
Check if the Fan is
running
Yes
Replace the CL1505 PCB
F3 still exists
Replace the motor
No
Check if the fan is
blocked
No
Yes
Service the fan
F3 still exists
Page 28
Dec 2011
9.3.14
Alarm Code F4 Compressor Startup Fault
Alarm Code
F4
Outdoor Fault
Source:
Outdoor Unit
Condition:
This alarm indicates the outdoor unit cannot startup properly.
The compressor will be stopped and this alarm is unrecoverable. Power has to be
recycled in order to reset the alarm.
Corrective Action:
Restart the Unit
F4 still exists
Check the Outdoor Alarm Flash Rate
Flash 15 times, Compressor
stops for 5sStartup Faulty
Flash 8 tmes,
stops for 5s
EEPROM Faulty
Replace Outdoor Control PCB
F4 still exists
Module
NOTE:
Outdoor Alarm Flash Rate Refer to Appendix.B
:
Page 29
Dec 2011
9.3.15
Alarm Code F6 Indoor/Outdoor Communication Fault
Alarm Code
F6
In/Outdoor Fault
Source:
Indoor Unit (CL1506 PCB) and Outdoor Unit (PCB)
Condition:
Indoor Unit and outdoor unit share data by themselves. For any cases which they
could not communicate with each other, certain behavior will be shown on each
side. (i.e. Outdoor Unit will stop the unit; Indoor Unit will generate alarm.)
Alarm activated if no feedback from outdoor unit for more than one minute.
Alarm deactivated if the outdoor unit has feedback to the indoor unit.
Corrective Action:
Disconnect Power and BCU (if any);
Connect Outdoor Communication
Tester onto Outdoor Unit
Power up the unit
Can outdoor unit pass the test?
Yes
No
PCB
on Indoor Unit and
F6 still active
Replace CL1506 PCB
F6 still active
Fix the connections
F6 still active
Replace CL1505 PCB
Page 30
Dec 2011
9.3.16
Alarm Code F5 High Discharge Temp Shutdown
Alarm Code
F5
OverT Shutdown
Source:
Outdoor Unit
Condition:
This alarm is generated by outdoor unit and usually because of low refrigerant
condition. Low refrigerant would overheat the compressor as it is running.
Although outdoor unit has protective operation during high discharge temperature,
this alarm can avoid the compressor overheated frequently.
Alarm activates if compressor stopped twice during P3 protection.
The compressor will be stopped and this alarm is unrecoverable. Power has to be
recycled in order to reset the alarm.
Corrective Action:
No
Reset power to unit
Yes
Set to minimum Normal Setpoint to
turn compressor to maximum speed
to this unit only.
P3 still active
Refer to P3 alarm
Page 31
Dec 2011
9.3.17
Alarm Code F7 Low Cooling Capacity Protection
Alarm Code
F7
-Source:
Condition:
During the compressor running, (Return Temperature Evaporator Temperature)
< 4C and (Condenser Temperature Evaporator Temperature) < 7C for more
than 20 minutes.
Compressor permanently shutdown if the alarm is active. Power needs to be
recycled or service reset from CCU to reset the alarm.
Corrective Action:
No
Send Service Done command
to the unit.
Yes
to this unit only.
F7 still active
necessary.
F7 still active
Replace outdoor unit module
F7 still active
NOTE:
:
Page 32
Dec 2011
9.3.18
Alarm Code F8 Low Cooling Capacity Protection
Alarm Code
F8
-Source:
Condition:
Alarm is active if Compressor Overheat alarm (P4) has been activated 5 times.
Note:
Compressor permanently shutdown if the alarm is active. Power needs to be
recycled or service reset from CCU to reset the alarm.
Corrective Action:
Send Service Done command
to the unit.
to this unit only.
P4 still active
Check if outdoor sensor
positions are incorrect.
No
necessary.
P4 still active
P4 still active
Yes
Relocate the positions of
the sensors
P4 still active
:
Page 33
Dec 2011
9.3.19
Alarm Code F9 Compressor Uncontrollable
Alarm Code
F9
-Source:
Condition:
Alarm activated if actual speed is equal to zero for more than 2 minutes as indoor
unit has commanded outdoor unit to run.
Alarm deactivated if actual speed is more than zero as indoor unit has
commanded outdoor unit to run.
Corrective Action:
Perform Compressor Wiring
Check see if it is ok
Yes
No
F9 still exists
is/are Winding resistance
incorrect?
Yes
No
F9 still exists
F9 still exists
Reconnect U, V and W and
start the unit again
NOTE:
Compressor Wiring Check Refer to section 9.2
Page 34
Dec 2011
Page 35
Dec 2011
10.2 Compressor Wiring Check

For the compressor check, please refer to the outdoor unit schematic in Appendix.
and verify the connection from the compressor to Outdoor Unit Module. Ensure U
(Black), V (White) and W (Red) cables are connected to the correct terminals on
IPM board in the module.
The winding resistance between U-V, U-W and V-W should be identical, which is
around 0.668.
It is necessary to ensure the U, V and W is isolated to the EARTH. If there is
problem and some of the connections are not isolated to the EARTH, the outdoor
unit may need to be replaced.
Remark:
As the resistance of the winding between U-V, U-W and V-W is too low to be
measured, please note down the resistance between the leads of the multimeter
as an offset before the measurement.
Page 36
Dec 2011
10.3 Outdoor Motor Check

1. Switch Off the Unit. Open the case of outdoor unit (do not unplug the fan)
2. Before the below voltage measurement, enable the Fan supply voltage by
startup the compressor. Normally
3. Suppose the fan was not working, check the fan supply voltage on Outdoor
Unit PCB.
4. Measure the voltage between PG and GND, which should be 38315VDC.
V = 38315VDC
5. Measure the voltage between +15 and GND, which should be 150.5VDC.
V = 150.5VDC
6. If the above voltages are correct but the fan does not run, replace the fan
motor; if the above voltage is / are not correct, please measure the
following resistance.
7. Measure resistance between leads of Black and White cables, which is
27.6k9%.
If not, replace Outdoor
Fan Motor
8. Measure resistance between leads of Black and Yellow cables, which is
216k9%.
If not, replace Outdoor
Fan Motor
Page 37
Dec 2011
11
1.
2.
3.
4.
Refrigerant Level Check

Disconnect the CoolBus of the unit to separate it from the system
Connect the Gas Pressure Meter (for R410A) to its suction pipe
Connect the CCU-03 to the unit
Enable the ACU TEST mode in CCU-03 so as it shows Enable to start
the test
5. Wait 15mins to allow test parameter to be stable. Please check the
parameter in Monitor ACU menu and see if the Compressor speed is
702Hz and EEV Settings is 2905Step
6. After these parameters are settled, please keep note of the suction
pressure via Gas Pressure Meter and Compressor Current via CCU-03 to
check if they are stable as well. Please refer to the following table with
different ambient temperature points via CCU-03.
Tambient
C
Suction Pressure
Min
kPa
Nom
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
896
884
872
860
848
836
824
812
800
788
776
764
752
740
728
716
8.96
8.84
8.72
8.60
8.48
8.36
8.24
8.12
8.00
7.88
7.76
7.64
7.52
7.40
7.28
7.16
9.95
9.82
9.68
9.55
9.42
9.28
9.15
9.02
8.88
8.75
8.62
8.48
8.35
8.22
8.08
7.95
10.95
10.80
10.65
10.51
10.36
10.21
10.07
9.92
9.77
9.63
9.48
9.33
9.19
9.04
8.89
8.75
129.88
128.14
126.40
124.66
122.92
121.18
119.44
117.70
115.96
114.22
112.48
110.74
109.00
107.26
105.52
103.78
Max
1095
1080
1065
1051
1036
1021
1007
992
977
963
948
933
919
904
889
875
Min
bar
Nom
Max
Min
psi
Nom
Max
Compressor
Current
A
Min Nom Max
Remark:
if the Gas Pressure Meter measures with unit psig, it can be converted to psi
value by adding 14.7 to the measured value.
7. If a measured reading is higher than the maximum in the table, please try
to release gas until the reading is within the range.
144.31
142.38
140.44
138.51
136.58
134.64
132.71
130.78
128.84
126.91
124.98
123.04
121.11
119.18
117.24
115.31
158.74
156.61
154.49
152.36
150.23
148.11
145.98
143.85
141.73
139.60
137.47
135.35
133.22
131.09
128.97
126.84
8.1
8.0
7.9
7.8
7.6
7.5
7.3
7.0
6.7
6.4
6.3
6.1
6.0
5.9
5.8
5.7
8.9
8.8
8.7
8.6
8.4
8.3
8.1
7.8
7.5
7.2
7.1
6.9
6.8
6.7
6.6
6.5
9.7
9.6
9.5
9.4
9.2
9.1
8.9
8.6
8.3
8.0
7.9
7.7
7.6
7.5
7.4
7.3
995
982
968
955
942
928
915
902
888
875
862
848
835
822
808
795
8. If the measured pressure is lower than the minimum in the table, it is

necessary to discharge all refrigerant. Vacuumize first, and then charge
the liquid refrigerant into air conditioner.
9. Please do not let other cooling medium, except specified R410A or air
enter into the cooling circulation system. Otherwise, there will be
abnormal high pressure in the system to make it crack and lead to
personal injuries.
Remark:
Please check Appendix C for information of Refrigerant Recharge.
Page 38
Dec 2011
Appendix A. Compressor Speed versus parameter

Low AC Input Voltage Compressor Speed Limit
There are several compressor speed limits to ensure the proper operation. The AC
low voltage changeover point on the fan inverter unit from AC to DC mode has
extended down to 130V, with indoor fan speed limitation for input voltages below
160V. We also need to limit the maximum compressor speed for input voltages
below 160V to prevent overloading the outdoor unit power circuit. The
compressor speed should be limited as follows:
160VAC 70Hz
158VAC 69Hz
156VAC 68Hz
154VAC 67Hz
152VAC 66Hz
140VAC 65Hz
148VAC 64Hz
146VAC 63Hz
144VAC 62Hz
142VAC 61Hz
130VAC 50Hz
138VAC 59Hz
136VAC 58Hz
134VAC 57Hz
132VAC 56Hz
130VAC 0Hz
High Ambient Temperature Compressor Speed Limit
The unit can work up to a maximum outdoor ambient temperature of 51C (as
measured by the outdoor unit), but the compressor speed to be limited above
40C as follows:
40C
41C 42C 43C 44C 45C 46C 47C 48C 49C 50C 51C 52C - 70Hz
66Hz
62Hz
58Hz
54Hz
50Hz
46Hz
42Hz
38Hz
34Hz
30Hz
26Hz
0Hz
Page 39
Dec 2011
Appendix B. Outdoor Unit Alarm LED

Indication
Serial
1
2
3
4
5
6
7
8
Error Detail
Outdoor Ambient Sensor Error
Condenser Sensor Error
Compressor Discharge Sensor Error
Protection Detail
Suction Sensor Error
Compressor Overheated(due to
on/off over-cycling)
EEPROM Error
Compressor Discharging Overtemperature Error
Inverter Board Error
Communication protection
Current protection
Module protection function
Over Refrigeration protection
Voltage Protection
Discharge protection
Indoor too cold/overheated
Low pressure protection
Outdoor LED LD3
Flash 1 timeStop 5s
Flash 2 timesStop 5s
Outdoor LED LD3
Flash
Flash
Flash
Flash
Flash
Flash
Flash
Flash
Fig.B. Outdoor PCB LD3
Page 40
Dec 2011
Appendix C. Recharge of Refrigerant

Fig.C-1 Configuration of refrigerant changing
Page 41
Dec 2011
Fig.C-2
Page 42
Dec 2011
Appendix D. Indoor and Outdoor Unit Schematics

NOTE:
FUSE: 3AG, 250VAC 15A
Page 43
Dec 2011
NOTE:
FUSE: 250VAC 30A
Page 44
Dec 2011
13 Warranty
1. The Warranty of the product:
a) covers the product against faulty materials and manufacturing defects for the shorter of a period of
eighteen (18) months from the date of manufacture, or twelve (12) months from the date of installation.
b) covers replacement of parts provided under this Warranty for the remainder of the period of Warranty
for the product into which they are incorporated or applied.
c) does not cover any consumables including accessories and/or air filters supplied with the product
unless such items are shown to be defective when the product was first purchased by the owner.
d) does not cover any damage to paintwork, metalwork, or finished trims of the product caused by
weathering, atmospheric fallout, hail, salt, or other corrosive residue.
2. The Warranty will not apply if:
a) the product is damaged by the use of an accessory not supplied by Coolsure Ltd.
b) the product is installed by a person other than Coolsure Ltds certified installer/repairer.
c) the product case is opened by a person other than Coolsure Ltds certified installer/repairer.
d) the product is damaged by a failure to check and clear obstructions in both indoor and outdoor
sections of the product, including the air filters, vents, coils and drainage pipes.
e) the product is re-installed during the period of the Warranty at any location other than the original
location.
3. Under the Warranty:
a) faulty parts covered by the Warranty will be repaired, or replaced at Coolsure Ltds discretion, by
Coolsure Ltd or a Coolsure Ltd recognised repairer, upon return to Coolsure Ltd or Coolsure Ltds
recognised repair agent.
b) the owner is responsible for all transport costs and intransit insurance costs if the product or part has
to be returned for repair to Coolsure Ltds or Coolsure Ltds recognised repair agent. Whenever
possible, the product should be returned in its original carton and packing or alternatively in packing
suitable to prevent damage to the product. Coolsure Ltd will not accept responsibility for damage to the
product caused by unsuitable or inadequate packing.
c) the owner is responsible for all travelling, labour and transport costs if the owner requests any repair
to be performed on site.
d) the owner is at all times responsible for the repair of defects caused by accidental or intentional
damage, improper voltage, fire, misuse, abuse, neglect, alterations by or negligence of the owner,
incorrect or incomplete installation or operation by the owner, Acts of God, vermin or foreign matter
entering the product, e.g. dirt and moisture. Refer to the Owners Instruction Manual for operation and
other information.
4. For repair of the product under the Warranty:
a) Coolsure Ltd should be contacted within thirty (30) days of the fault developing, via email, telephone
or postal address shown at the last page of this manual
b) Coolsure Ltd shall allocate a Repair Reference number and advise how the repair shall be processed
(e.g. faulty part returned for repair, new replacement part supplied, etc).
c) the Warranty with the original purchase documents must be presented to Coolsure Ltds recognised
distributor or repairer or the recognised distributors repair agent on request.
5. Limitations of Warranty:
a) The warranty shall not cover any consequential or resulting liability, damage or loss to property or life
arising directly or indirectly out of any defect in the product
b) Coolsure Ltds obligation under the warranty shall be limited to repair or providing replacement of
defective parts only under the warranty period.
c) Under no circumstances shall Coolsure Ltds obligation exceed that of the purchase price of the
product.
d) In case of any dispute, the Coolsure Ltd reserves the right for final judgement and decision.
Page 45
Dec 2011

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1 Contents

2 Selection of installation positions for indoor unit

2.1 Ensure sufficient space for installation and maintenance.

To allow ease of maintenance and optimum performance, it is recommended to

2.2 Height limits of indoor and outdoor units.

3 Selection of installation positions for outdoor unit

3.1 Detailed space requirements around the outdoor unit

4 Installation of indoor unit

5 Installation fixture of outdoor unit

6 Refrigerant pipeline connection & Air purging

Table 1 Torque based upon the wrench to be used

Additional refrigerant amount

7.1 AC Supply requirements

7.2 Indoor Unit to Outdoor Unit

7.3 Indoor Unit to AC Mains Supply

7.4 Bus connections

8 Refrigerant Cycle Diagram

9.1 Recommended Spare parts

Indoor Temperature Sensor

9.2 Spare part Identification

Indoor Control PCB (CL1506 PCB)

9.3 Indoor Unit Display Interface

OK LED lit:Running properly

CCU-03 Monitor Alarm

9.3.1 Alarm Code P0 Compressor Current Protection

9.3.2 Alarm Code P1 Condenser Temperature Protection

9.3.3 Alarm Code P2 Compressor DC Bus Protection

9.3.4 Alarm Code P3 Discharge Temperature Protection

9.3.5 Alarm Code P4 Compressor Overheated Protection

9.3.6 Alarm Code E0 CoolBus Connection Faulty

9.3.7 Alarm Code E1 AC High Alarm

9.3.8 Alarm Code E2 AC Low Alarm

9.3.9 Alarm Code E3 Indoor PCBs Communication Alarm

10.2 Compressor Wiring Check

10.3 Outdoor Motor Check

Refrigerant Level Check

8. If the measured pressure is lower than the minimum in the table, it is

Appendix A. Compressor Speed versus parameter

High Ambient Temperature Compressor Speed Limit

Appendix B. Outdoor Unit Alarm LED

Appendix C. Recharge of Refrigerant

Appendix D. Indoor and Outdoor Unit Schematics

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