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Build the SpinScooter

by KoolKat on July 22, 2010

Table of Contents
Build the SpinScooter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intro: Build the SpinScooter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 1: You will need a BMX front wheel and a caster wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 2: Front fork and required bearing hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 3: Find a matching head tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 4: Test the fork hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 5: Making a curved frame the easy way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 6: Weld the elbows to create a frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 7: Lay out the rest of the frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 8: The rear caster wheel support arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 9: Add strength through triangulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 10: Rear caster wheel installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 11: Head tube welded to the main frame tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 12: Both wheels installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 13: BMX style handlebars work best . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 14: Foot peg options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 15: Install the foot platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 16: Carve out some treads on the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 17: Ready to be painted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 18: Ready to roll! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 19: Trying to get into a drift slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 20: Not for those who suffer motion sickness! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 21: Build your own! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

http://www.instructables.com/id/Build-the-SpinScooter/

Intro: Build the SpinScooter

Once in awhile I get the urge to create a new wild and crazy cycle based on some idea from the many sketches I have collected over the years. Sometimes these bikes
work out as planned, creating new and fun ways to move from point A to point B, and sometimes these creations fail, either in a huge flop, or a blaze of glory where the
crash test pilot becomes acquainted with the pavement. This time, the plan worked out, resulting in a very unique and fun ride that is both challenging to master, and
capable of some off-the-wall maneuvers.

Step 1: You will need a BMX front wheel and a caster wheel
The SpinScooter is based loosely on our SpinCycle Stunt Trike , allowing the front wheel to steer the vehicle as normal, but also allowing some out of control steering
by allowing the rear caster to steer the rear of the vehicle. This front and rear steering gives the feeling of riding on ice, or doing a burn-out on a fast motorcycle. By
shifting your weight around and controlling the front wheel, you can get the SpinScooter to do 360s, steer into a drift, or behave like a regular kick scooter. When you are
first starting out, you will also learn creative ways to fall on your back!
As shown in Figure 1, you will require a pair of wheels - a standard front 20 inch BMX wheel and some kind of caster wheel like the ones you would find on the front of a
shopping cart. The larger the caster, the more fine control you will have over the scooter, so choose the larger diameter caster wheel you can find. Also, rubber or air
filled caster wheels are better than hard plastic casters for this project. The caster wheel shown in Figure 1 has a diameter of 8 inches and was taken from an old
wheelchair.

Step 2: Front fork and required bearing hardware

Just about any front fork will work for this project as long as the bearing hardware fits the fork stem. I wanted a bit more height on my scooter, so I chose a beefy looking
26 inch front fork as shown in Figure 2. The bearing hardware includes two ball bearings, two bearing cups, a top threaded bearing race, a lock washer and a top nut.
Notice that the bottom bearing race is slightly larger than the top, and when installing bearings, the balls go into the cups so that the flat part of the retainer is at facing up.

http://www.instructables.com/id/Build-the-SpinScooter/

Step 3: Find a matching head tube

You will also require a head tube that will match the length of the fork stem. A matching head tube will be about 2 inches shorter than the fork stem to allow all of the
bearing hardware to install properly. If the head tube is too long, you can always cut off a section, and may also be able to cut a bit of the threaded fork stem if it is too
long. I hacked an old mountain bike frame from the head tube shown in Figure 3, and it looked to be about the right length to match.

Step 4: Test the fork hardware

When the fork hardware is installed as shown in Figure 4, you should be able to hold the head tube and spin the forks freely with very little friction. If the forks seem to
stick, then either your bearings are installed the wrong way or some of the hardware is not of matching size.
Yes, like all mechanical things in life, there are several sizes that look almost identical, yet will not work together properly. There is an underground committee of
engineers that meet in secret to ensure that many similar standards exist in order to anger and confuse all those who dare to take things apart. Don't let them defeat you!
Important: All welding processes produce fumes and gases to a greater or lesser extent. Galvanized steels produce added fumes from the vaporized zinc coating.
Fumes from welding galvanized steel can contain zinc, iron and lead. Use precautions, including high-velocity circulating fans with filters, good ventilation, air respirators
and fume-extraction systems.

Step 5: Making a curved frame the easy way

The SpinScooter is a very simple project that can be built using any available 1.5 inch or larger tubing you have on hand. Your only real goal is to place the front wheel
and forks in a position similar to that of a regular bicycle, then create some place to plant your feet. The distance between the front and rear caster is about 12-16 inches.
Seriously, don't worry about the angles and measurements, just build the scooter using the parts you have on hand. I did not plan any of this project, and there is no
doubt that it can be modified to perform better, so use your imagination and just start cutting up tubing!
I had some spare 2 inch conduit elbows in my scrap bin, so I decided to chop them up and welded them end to end in order to make a nice curved frame as can be seen
in later photos. To calculate the lengths and dimensions of the main frame, lay the wheels on the ground so that the distance between tire edges is about 12-16 inches
and then fill in the blanks. As for head tube and caster angle, anything between 10 and 15 degrees will work just fine. The slight angle of the caster gives your scooter a
bit more control for straight line riding, and the head tube angle helps with fine control of the vehicle. Again, feel free to alter these angles to see what happens!

http://www.instructables.com/id/Build-the-SpinScooter/

Step 6: Weld the elbows to create a frame

My frame is shaped like the letter S as shown in Figure 6 after cutting and welding the conduit elbows together end to end. Square tubing or heavy bicycle tubing would
also work, but tubing with a diameter of less than 1.25 inches might be too thin and could bend, so keep that in mind. To keep the two elbows aligned, they were placed
on a flat surface and initially tack welded together. The entire joint was then completed, ensuring proper penetrations for strength.

Step 7: Lay out the rest of the frame

Figure 7 shows the extent of my plan. Pplace the parts on the ground and fill in the blanks. I wanted my feet to be only a few inches from the ground so that it would be
easy to operate the unit as a standard kick scooter, so the pegs were placed to allow a 3 inch ground clearance, enough to avoid scraping the ground during tight corners
and spins. Also notice how the front head tube is angled slightly forward while the rear caster is angled slightly backwards. This 10-15 degree caster angle allows for
more stable control when actually trying to move in a straight line.

Step 8: The rear caster wheel support arm

To join the rear caster wheel to the frame, a small 1 inch conduit tube was cut to a length of 8 inches and welded to the caster wheel's tiny head tube. If you are using a
shopping cart caster, then it will have a bolt, not a head tube and will require a hole to mount it to your frame tubing. A piece of flatbar or angle iron would also work for
mounting a bolt style caster to your scooter.

http://www.instructables.com/id/Build-the-SpinScooter/

Step 9: Add strength through triangulation

The 1 inch diameter tube that connects the caster wheel to the frame needed to be strengthened, so a bit of rod was cut to form a triangle as shown in Figure 9. This
gusset or truss will add amazing strength to the caster support arm, which may not have been strong enough to withstand the weight of a "big kid" by itself.

Step 10: Rear caster wheel installed

The caster support tube and truss rod is shown welded to the frame in Figure 10. Initially tack weld all parts together so you can visually inspect alignment. Both wheels
should be inline when they are in the straight ahead position so that your scooter tracks properly when attempting to drive in a straight line. "Attempting" is the key word
here!

Step 11: Head tube welded to the main frame tube

Once you have all of your bits and pieces tack welded together and have checked for wheel alignment, complete all welding by going around the entire joint as shown in
Figure 11. Notice the same small truss rod has been installed at the head tube joint to add strength to the scooter in case of a front end collision with an "immovable
object" such as a wall or curb. This scooter was born to crash, so the stronger you can make the frame, the longer it will survive.

http://www.instructables.com/id/Build-the-SpinScooter/

Step 12: Both wheels installed

The main frame is shown in Figure 12, with both wheels installed and all joints fully welded. Now, all you need is a place to rest your feet and a set of handlebars to hold
on to.

Step 13: BMX style handlebars work best

A pair of tall BMX style handlebars will probably work best for this project, as you will require a little height rather than having to bend over to steer. Figure 13 shows a
typical 8 inch tall set of BMX handlebars and a matching gooseneck to hold them. Also note that goosenecks come in two sizes, and although the larger sized goosneck
will not fit into the smaller sized fork stem, the smaller gooseneck will indeed fit into the larger fork stem, but will eventually work its way free or fall out. This is more evil
doing by the secret non-standards committee, so be careful. There should be no play between the gooseneck tubing and the fork stem.

Step 14: Foot peg options

To stand on your scooter, you will require some kind of foot peg or platform. There are many options, including BMX pegs or even a skateboard plank, so use your
imagination. Figure 14 shows two options I considered - a standard round BMX peg and a platform mate of some 1/4 inch thick flatbar. I opted for the flatbar platform as I
wanted to use the foot pegs for some other project later. Remember to round off all sharp edges on your projects, especially ones that are guaranteed to be smashing
into you at high speed like this one will. The pavement hurts enough, so you don't need to be cut to shreds by your vehicle as well!

http://www.instructables.com/id/Build-the-SpinScooter/

Step 15: Install the foot platform

The flatbar foot platform is shown installed in Figure 15 after rounding off the sharp edges using a grinder disc and a sanding disc. The flatbar foot peg option worked out
better than the BMX foot pegs, as it kept my feet closer to the ground, making it easier to reach down and kick the ground for acceleration.

Step 16: Carve out some treads on the platform

A little grip tape will help keep your feet in place, or you could take a grinder disc and carve the top of the plate as shown in Figure 16 to add a little more grip. Grip tape
can be found at any skateboard shop and works perfectly.

Step 17: Ready to be painted

The completed and ready to be painted SpinScooter is shown in Figure 17 after many runs up and down the only clean section in my garage. Although I crashed several
times into the wall and the giant pile of twisted bicycle scrap, the SpinScooter showed great promise, able to scoot in a straight line when I wasn't attempting to do a 360.
I though about putting a front hubmotor and battery pack on the scooter before painting, but that little voice in my head that helps keep me alive said, "Dude, what are you
totally insane?!" I decided that kick speed would be the best option!

http://www.instructables.com/id/Build-the-SpinScooter/

Step 18: Ready to roll!

After a fresh coat of paint, the SpinScooter was ready to ride. I paint all of my bikes with department store spray paint, and if you take the time to use a good spray primer
and let coats cure overnight, you can have a very professional looking paint job for a few dollars. The bright yellow gave the SpinScooter a tamer look, as if to mask its
evil personality.

Step 19: Trying to get into a drift slide

There is not much to learn when first trying the SpinScooter, but do be prepared to wipe out! Because you can pull a complete 360 while moving (see the SpinCycle
videos), you will need to find that "point of no return" where the combination of front and rear steering overwhelms the vehicle, sending you into a vortex of pain.
After a bit of practice, I was able to fishtail, 360, t-slide, and drive without ending up on my back. It takes a bit of getting used to, but the SpinScooter does offer a ride like
no other scooter, that's for sure. As for just moving in a straight line, the SpinScooter does well there, behaving like and decent kick scooter should.
Recommended: wear a helmet and protective gear that you would normally wear while inline skating or skateboarding. Always be safe while you're having fun.

Step 20: Not for those who suffer motion sickness!

Have fun with your new wheels, and make sure to send in a few photos and videos of your creation! If you think this project is a bit too scary for your liking, then have a
look at our SpinCycle Stunt Trike, which will allow you to do all of the 360s and spin slides you want without the risk of falling over due to its three wheel configuration.
~ Brad (RadBrad) and Kathy (KoolKat) McGowan

http://www.instructables.com/id/Build-the-SpinScooter/

Step 21: Build your own!

Even if you have never taken a bicycle apart or handled an angle grinder, you can learn all of the skills needed in order to create your own recumbent bikes, trikes,
choppers, tandems, trailers, tall bikes, fun bikes and more in a few weekends using inexpensive tools and standard bicycle components. Our plans include many styles of
human powered and electric vehicles, and most projects can be built for a fraction of the cost of a new comparable vehicle.
Build a low and fast recumbent tadpole trike, or a sturdy load carrying trike from our plans. You can race local traffic by building a lowracer from our recumbent lowracer
plans, or look cool by building one of the radical chopper bicycles from our chopper plans!
None of our bike or trike plans require expensive or hard-to-find parts. You can easily make changes to suit your needs or work with the materials you have on hand. Any
standard store welder and a few handheld tools are needed to create your own choppers, custom trikes and recumbent bicycles from our plans, so dive right in and let
the sparks fly!
Check out some of the free, simple projects and tutorials above if this is your first time building a bike or trike from plans.
http://www.atomiczombie.com
Free DIY bike chopper projects: http://www.chopzone.com

Image Notes
1. AtomicZombie.com

Image Notes
1. Free bike chopper plans, bike hacking, welding, tall bikes

http://www.instructables.com/id/Build-the-SpinScooter/

Related Instructables

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The SkyWalker
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HANDLEBAR
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Bicycle Polo
Fixie in an
afternoon. by
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scooter with
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Comments
30 comments Add Comment

KoolKat says:

Jan 30, 2013. 12:39 PM REPLY

Thanks for your comments and suggestions. Be aware that there are fraudsters on Instructables ripping off others' projects and posting them as their own.
This is the original SpinScooter project that we made in 2009 and posted as a free DIY tutorial. Anybody who rips off others' work and takes credit for it
should be banned.

HammE says:

May 4, 2013. 12:36 PM REPLY

That's awesome! Is there a "no weld" version of this? I can't weld, and I would love to build it.

inthegroove says:

Feb 16, 2011. 2:25 PM REPLY

When I saw that I knew I had to bulid one.I used the front wheel off a electric scooter. Changed the the rake to make it a caster. Relaxed the angle on the
rear wheel to make it a little more safe. Gave it to a 9 year old boy for Christmas and he loves it...

ottist35 says:

Sep 6, 2011. 9:14 PM REPLY

Hi tgere! Can you post some pics of your scooter project? I was thinking of doing the exact same thing you did. Id like to see what it looks like.
It looks good on your profile pic but is too small to see any detail..
Good job and thanks.

inthegroove says:
Here are some pics of the scooter...

http://www.instructables.com/id/Build-the-SpinScooter/

Sep 23, 2011. 8:46 AM REPLY

ottist35 says:

Sep 23, 2011. 12:56 PM REPLY

hey Inthegroove, the scooter looks awesome. Thanks so much for the pictures, i hope mine comes out looking that good.
thanks again!

ottist35 says:

Sep 6, 2011. 9:15 PM REPLY

Do you have any video footage of how the scooter behaves? It would be great to see it in action

gofast845 says:

May 6, 2011. 10:00 PM REPLY

i made on except with out welding or creating a frame for it and it works the same ill post an instructable if you want. there very fun thanks for the idea

drummonkey92 says:

May 8, 2011. 6:44 AM REPLY

if you've got a no-weld version you should post it :)

gofast845 says:

May 9, 2011. 5:42 PM REPLY

will doo :]

drummonkey92 says:

May 8, 2011. 6:44 AM REPLY

That looks amazing!

ctz says:

Jan 24, 2011. 10:41 AM REPLY

I made one off your instructable and it works great. Ive even gone off a ramp and got some major air. GREAT INSTRUCTABLE

Dr. Pepper says:

Jan 18, 2011. 6:44 PM REPLY

Amazing!

Diabloscope says:

Jul 22, 2010. 6:34 PM REPLY

what about some foot pegs for the wheels , i see potential for some freestyle tricks , Wheres the Video Action Shots !! Looks Fun !!

KoolKat says:

Jul 23, 2010. 7:35 AM REPLY

We did some jumps and flips, but the vid got corrupted thanks to a computer virus. :(

rainger says:

Sep 4, 2010. 7:52 AM REPLY

Do some more! = ) I'm using this project as a intro to shop-work for my 10 year old, and some video would be a great motivator, as well as a
tantalizing goal for us to pursue! We promise to post a pic of ours when we finish! Great job on the imagination and guts to try it!

eyerobot says:

Sep 2, 2010. 8:15 AM REPLY

This is fairly close to the scooter I built last fall, With bycicle handle bars. It wasnt designed for anything spectacular though, Just a scooter thats easier to
steer. Good job.

IzzyP says:

Jul 22, 2010. 8:23 PM REPLY

It looks really cool. Do you think you could add a video?

KoolKat says:

Jul 23, 2010. 7:31 AM REPLY

We did take video, but a virus infected our computer and corrupted the vid. Maybe if it stops raining, we'll get another on done.

rainger says:
Has it stopped raining yet? Pleeeeease can we watch a movieee? = )

http://www.instructables.com/id/Build-the-SpinScooter/

Aug 11, 2010. 2:58 AM REPLY

the_burrito_master says:

Jul 22, 2010. 1:52 PM REPLY

Wish i were a welder! i wanna buy hese from kmart some day ,have you thought about selling them?

KoolKat says:

Jul 23, 2010. 7:33 AM REPLY

Too much liability insurance!

ExtremeYoshiFan says:

Aug 9, 2010. 9:47 PM REPLY

Really, because I would buy one. And not care as to what happens, put a disclaimer on the box, problem solved.

the_burrito_master says:

Jul 23, 2010. 4:34 PM REPLY

Awww that sucks, It doesn't look any harder to ride than a ripstik.

TOCO says:

Jul 22, 2010. 3:56 PM REPLY

cool, I used to make crazy bikes all the time. We even got a bike that clownes ride.

KoolKat says:

Jul 23, 2010. 7:34 AM REPLY

Awesome! We have a builders forum with hundreds of homebuilt bikes, if you'd like to submit a pic of your bikes: http://www.atomiczombie.com

TOCO says:

Jul 23, 2010. 10:02 AM REPLY

I wish i could. We moved away and all of the bikes got ran over by my friends dad. They would always leave them behind his truck. Now they are all
gone.

rimar2000 says:

Jul 22, 2010. 7:08 PM REPLY

Is it very difficult to drive this device?

KoolKat says:

Jul 23, 2010. 7:33 AM REPLY

At first to keep your balance, but then easy to make 360s and sideways slides. I'll add a sentence to the plan that wearing a helmet is a good idea.

sssssbooom says:
I want a video, please! It looks amazing.

http://www.instructables.com/id/Build-the-SpinScooter/

Jul 22, 2010. 10:40 PM REPLY