Ga 603

ABB Lummus Global B.V.
SPECIFICATION
Client
Indian Oil Corporation Limited (IOCL)
Plant
Naphtha Cracker Unit
Location
Panipat, Haryana, India
Always refer to this number

120.221
04184
GA-603
Dept./Sect.
Project
Specification
THIS DOCUMENT/DRAWING IS THE PROPERTY OF ABB LUMMUS GLOBAL B.V. INCLUDING ALL PATENTED AND PATENTABLE FEATURES AND/OR CONFIDENTIAL INFORMATION AND ITS USE IS CONDITIONED UPON THE USERS AGREEMENT NOT TO REPRODUCE
THE DOCUMENT/DRAWING, IN WHOLE OR IN PART, NOR THE MATERIAL DESCRIBED THEREON, NOR TO USE THE DOCUMENT/DRAWING FOR ANY PURPOSE OTHER THAN AS SPECIFICALLY PERMITTED IN WRITING BY ABB LUMMUS GLOBAL B.V.
Doc. No.
04184-120221-GA-603
Rev. 0
Specification For:
POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
11-03-2005
For Feed Package
JPR
LSH
JHWO
REV.
DATE
Print Date: 2/25/2005 02:33:00 PM
DESCRIPTION
PREPARED
CHECKED
APPROVED
250734768.doc
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SPECIFICATION
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INDEX
SECTION
PAGE
1.
SCOPE
2.
SELLER'S RESPONSIBILITY
3.
CORRESPONDENCE TO API
4.
MODIFICATIONS AND ADDITIONS
Print Date: 2/25/2005 02:33:00 PM
250734768.doc
Page 2 of 9

SPECIFICATION
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Plant
Location
1.

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SCOPE
This specification together with API standard 675, 2nd edition October, 1994, "Positive Displacement
Pumps - Controlled Volume" cover the minimum requirements for controlled-volume pumps.
1.2
DEFINITIONS
For this specification the following definitions are applicable:
Requisition:
Client:
Contractor:
Buyer:
Seller:
Means the Requisition including all attachments.

Indian Oil Corporation Limited (IOCL) or his representative.
Carries out all or part of the design, engineering, procurement,
construction and commissioning for the project.
Is either Client or Contractor.
Is the party responsible for the delivering the goods in accordance with the
requisition. This shall also mean rendering all services forming part of the
delivery.
2.
SELLER'S RESPONSIBILITY
2.1
Any conflict between the requirements of this specification and related codes, standards, data
sheets, drawings, requisition, etc., shall be presented in writing for buyers resolution prior to
manufacturing.
2.2
Assumptions to cover lack of information are not allowed. Seller is obliged to obtain reliable
information from buyer or other sources.
2.3
Seller shall submit a list of all appliances, special tools and accessories that are necessary or
incidental to the proper installation, operation and maintenance of the equipment, even though
these items are not included on the drawings, specifications or data sheets.
3.
CORRESPONDENCE TO API
The numbers and titles correspond to the API standard 675, sections and paragraphs involved. For
API paragraphs not addressed in this specification, seller shall adhere strictly to the requirements of
API standard 675.
The word in parenthesis following the API standard 675 paragraph number indicates the modified
action taken.
(Addition)
An addition to a part, section or paragraph referred to.
(Decision)
A decision has been made where required in the corresponding

section or paragraph.
(Exception)
An exception has been made to a statement of the corresponding

section or paragraph.
(Modification)
An amplification or rewording has been made to a part of the

corresponding section or paragraph, but not a substitution
invalidating the entire section or paragraph.
(Substitution)
A substitution has been made for the corresponding section or

paragraph of the code or standard in its entirety.

SPECIFICATION
Client
Plant
Location
4.
MODIFICATIONS AND ADDITIONS
4.1
SCOPE
4.1.1
Alternative Designs
4.1.1.1
API 675, Subsection 1.1 (Addition)

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Alternative proposals to use equivalent metric fasteners and flanges shall be submitted to buyer for
approval.
4.1.2.1
API 675, Paragraph 1.5.1 (Additions)

a. Following American standard is added:
MSS-SP 55
Quality Standard for Steel Castings Visual Method.
b. Following International standard is added:
ISO 10474
Steel and Steel Products; Inspection Documents.
c. Additional engineering specifications will be covered in the specific requisition. In case of

conflict, the project engineering specifications will prevail.
4.1.2.2
API 675, Paragraph 1.5.1 (Addition)

The API 675 standard makes reference to American standards. Corresponding alternative
international publications may be acceptable with buyers approval.
4.1.2.3
API 675, Paragraph 1.5.2 (Substitution)

Governmental codes, regulations, ordinances, or rules applicable to the equipment in the country
where latter will be installed, shall prevail over the requirements of API 675 and/or this engineering
specification in those cases where they are more stringent.
4.2
BASIC DESIGN
4.2.1
General
4.2.1.1
API Standard 675 Paragraph 2.1.1 (Modification)

The word auxiliaries, shown in parenthesis, shall be read as auxiliaries and accessories (as defined in
section 3 of API 675).
4.2.1.2

Motors, electrical components and installations shall be suitable for the electrical area classification
(Zone, Gas Group and Temperature Class) specified.
4.2.1.3
API 675, Paragraph 2.1.12 (Modification)

The equipment shall be designed for outdoor, un-sheltered installation. For site and meteorological
data refer the Site & Utility data sheet.

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4.2.1.4

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The pump flow rate shall be adjustable over the entire operating range (0 - 100%) while the pump is
running or during standstill.
4.2.1.5

The equipment shall comply with the relevant Project Specifications and equipment data sheets.
Seller shall fill in on request of buyer, an equipment classification list, to determine if pressure
vessel type equipment and/or piping included in his scope of supply are subject to review,
inspection, etc., by the authorities.
Seller shall follow-up all buyer's instructions and provide all documentation required to obtain
approvals of the authorities.
4.2.2
Liquid End Connections
4.2.2.1
API 675, Paragraph 2.3.1 (Addition/Decision)

Unless otherwise specified, all customer connections shall be flanged.
4.2.3
Pump Check Valves
4.2.3.1
API 675, Subsection 2.4 (Addition/Decision)

When feasible double ball type pump check valves shall be used. In case ball type check valves are
not suitable to sellers experience, wing type check valves shall be used.
4.2.4
Diaphragms
4.2.4.1
API 675, Paragraph 2.5.5 (Modification)

Sandwich type double diaphragms are acceptable.
Seller shall provide a diaphragm failure detection system for each pumphead equipped with a double
diaphragm. Diaphragm rupture sensor systems isolation valves, if provided, shall be locked-open.
4.2.4.2

Pumps in toxic and / or hazardous service (refer pump data sheet) shall be provided with double
diaphragms.
4.2.5
Relief Valve Applications
4.2.5.1

The pump integral internal pressure relief valve set pressure shall be 10% higher than the discharge
system relief valve setting. Seller shall consult the buyer in case this results in oversizing of the
equipment and final setting shall be mutually agreed upon.
Internal relief valves shall be set during testing and sealed.

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4.2.6
Gears
4.2.6
API 675, Subsection 2.8 (Addition)

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Gears may be integral with the drive mechanism(s) or separate, directly flanged to the drive
mechanism(s).
4.2.7
Capacity Adjustment
4.2.7.1

Unless specified otherwise, speed control shall not be used.
4.2.7.2

Devices for remote stroke adjustment (refer pump data sheet) shall be suitable for an electronic
analog input [4-20 mA] and have an analog output for remote stroke setting indication.
4.2.8
Materials
4.2.8.1
API 675, Paragraph 2.13.1.1 (Addition)

The use of asbestos is prohibited.
Unless otherwise specified, the use of plastics or similar materials for wetted parts other than
diaphragms and seals is prohibited.
4.2.8.2

Equivalent DIN materials may be used, seller shall, however, indicate the material by their ASTM
designation in all documents.
4.2.9
Nameplates and Rotation Arrows
4.2.9.1

In addition the nameplate data shall include sellers purchase order number. Metric (SI) units are to
be shown.
4.3
ACCESSORIES
4.3.1
Drivers
4.3.1.1

Unless otherwise specified, pumps shall be driven by an electric motor. Vertical motors shall be
equipped with a rain hood.
Electric motor drivers shall comply with the relevant Project Engineering Specifications and
equipment data sheets.
4.3.1.2
API 675, Paragraph 3.1.5d (Modification)

Delete: "based on API Recommended Practice 500".

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When feasible, the motor shall be directly flanged to the gearbox or drive mechanism enclosure.
4.3.2
Coupling Guards
4.3.2.1

Coupling guards shall be of non-sparking design.
4.3.3
Baseplates
4.3.3.1
Base plates shall be provided for multifeed applications (multiplex pump heads), or when
required for alignment purposes between the various components and accessories or when
required to support the pulsation dampner(s).
Single head pumps (simplex pump heads) shall be mounted directly on the foundation.
Simplex pump units requiring pulsation dampener(s) requiring support shall be provided with
a baseplate..
Seller shall advise in his proposal whether supporting of the pulsation dampeners from the baseplate
leads to unnecessary oversizing of the baseplate (also refer paragraph 4.3.6.3).
4.3.3.2

Base plates shall be suitable for cementitious grouting. Adequate sized grouting openings and venting
holes shall be provided for each compartment. All openings shall be raised min. 6 mm (-inch) and
accessible after mounting of the equipment.
4.3.3.3

Base plates shall be of continious welded steel construction and shall have a drain rim with minimum
1 inch threaded plugged drain connection.
4.3.4
Controls and Instrumentation
4.3.4.1
API 675, Paragraph 3.4.1.1 (Substitution)

Instrumentation and installation shall comply with the relevant Project Engineering Specifications and
applicable data sheets.
4.3.4.2
API 675, Paragraph 3.4.1.2 (Substitution)

Controls, instrumentation and electrical systems shall be suitable for the specified area classification.
4.3.4.3
API 675, Paragraph 3.4.1.3 (Modification)

Instrumentation shall comply with buyer's specification(s) and data sheet(s), unless the
instrumentation is specific for the pump model provided. Seller shall identify in his proposal where he
can not comply with buyers instrument specification(s) and / or data sheet(s).

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4.3.4.5

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API 675, Subparagraph 3.4.4.5.1 (Decision)

Relief valve that are required for the protection of the pump (head) shall be supplied by the seller.
External (system) relief valves for installation in buyers piping shall be furnished by the buyer unless
otherwise specified.
The external relief valve arrangement for pumps forming part of a skid mounted package unit
complete with suction vessel, pressure relief valves etc. shall be subject to buyers approval.
Arrangement of piping and packing components shall be mutually agreed upon.
4.3.5
Electrical Systems
4.3.5.1

Electrical systems and electric motors shall comply with the relevant Project Engineering
Specifications and applicable data sheets.
4.3.6
Piping
4.3.6.1

For line sizes 2 inches and larger mechanical joints shall be flanged. Welding-neck flanges and
lap-joint flanges are acceptable.
4.3.6.2

Socket-weld fittings shall not be used.
4.3.6.3
API 675, Paragraph 3.5.3.1 (Decision)

Process piping within the battery limit as indicated on the applicable process and instrument
diagrams shall be included in sellers scope of supply. Manifold piping shall be included when
feasible and / or required to facilitate the installation at site. Where pulsation bottles are to be
included, manifold piping and adeqate supporting of piping and pulsation suppresion devices is to
be included in sellers scope.
4.3.7
Pulsation Suppression Devices
4.3.7.1

Unless otherwise specified, pressure pulsations shall not exceed 2 % (half amplitude) of the system
discharge pressure.
4.3.7.2

Buyer shall specify suction piping and discharge piping dimensions (Piping outer diameter, wall
thickness and equivalent length), seller shall verify if pulsation suppression devices are required and
shall quote these in his proposal.
Unless specified otherwise and acceptable to the seller, gas filled pulsation suppression devices with
elastomeric diaphragm, directly mounted at the pump head inlet or outlet shall be used.

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4.3.7.3

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Seller shall indicate the acceleration losses of the suction line in his proposal. The value shall be
reviewed by both buyer and seller befor a final selection is made.
4.4
INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT
4.4.1
General
4.4.1.1
API 675, Paragraph 4.2.1.1a (Decision)

Material certificates shall be in accordance with the international standard ISO 10474, latest edition.
Material certificates according to ISO 10474-3.1B shall be submitted for pressure-containing parts,
for parts operating in a corrosive atmosphere, for materials not covered by recognized international
standards and for piping in contact with the fluid handled and with lube oil.
Material certificates according to ISO 10474-2.2 shall be submitted for nonpressure-containing
wetted pump parts and for piping in nonhazardous service.
4.4.2
Material Inspection
4.4.2.1

The quality standard for steel castings shall be in accordance with the international standard MSSSP 55, latest edition.
4.4.3
Tests
4.4.3.1

Performance testing shall be at 5 points: 10%, 30%, 60%, Design capacity and rated capacity.
4.4.4
Preparation for Shipment
4.4.4.1

Prior to shipment, a final inspection shall be made by buyer to ensure that all instruments, tags, etc.,
are as specified. All the items requiring this inspection are to be collected in a central area to save
both time and energy.
4.4.4.2
API 675, Paragraph 4.4.3.2 (Modification)

The type of rust preventative used shall be indicated on a stainless steel tag attached to the
equipment. Recommended solvent for removing rust preventatives shall also be specified on this
tag.
Rust preventatives used within lube-oil systems shall be oil soluble and shall not require special
flushing procedures prior to start-up of the equipment.
4.4.4.3

All connections, except suction and discharge flanges, shall be identified by metal tags attached by
stainless-steel wire or stenciled imprints stamped on each connection.

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ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Naphtha Cracker Unit

Panipat, Haryana, India

Always refer to this number

For Feed Package

Print Date: 2/25/2005 02:33:00 PM

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Error: Reference source not found

Error: Reference source not found

Always refer to this number

Error: Reference source

Error: Reference source

MODIFICATIONS AND ADDITIONS

Print Date: 2/25/2005 02:33:00 PM

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Error: Reference source not found

Error: Reference source not found

Always refer to this number

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Means the Requisition including all attachments.

An addition to a part, section or paragraph referred to.

A decision has been made where required in the corresponding

An exception has been made to a statement of the corresponding

An amplification or rewording has been made to a part of the

A substitution has been made for the corresponding section or

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

Error: Reference source not found

Error: Reference source not found

MODIFICATIONS AND ADDITIONS

API 675, Subsection 1.1 (Addition)

Always refer to this number

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API 675, Paragraph 1.5.1 (Additions)

Quality Standard for Steel Castings Visual Method.

b. Following International standard is added:

Steel and Steel Products; Inspection Documents.

c. Additional engineering specifications will be covered in the specific requisition. In case of

API 675, Paragraph 1.5.1 (Addition)

API 675, Paragraph 1.5.2 (Substitution)

API Standard 675 Paragraph 2.1.1 (Modification)

API 675, Paragraph 2.1.7 (Substitution)

API 675, Paragraph 2.1.12 (Modification)

ABB Lummus Global B.V.

Indian Oil Corporation Limited (IOCL)

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Always refer to this number

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API 675, Paragraph 2.1.14 (Substitution)

API 675, Paragraph 2.1.22 (Addition)

Liquid End Connections

API 675, Paragraph 2.3.1 (Addition/Decision)

Pump Check Valves

API 675, Subsection 2.4 (Addition/Decision)

API 675, Paragraph 2.5.5 (Modification)

API 675, Paragraph 2.5.6 (Addition)