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- WIRING SPECIFICATIONS Cabling Specification

6 Rue Pierre SEMARD


71880 CHATENOY LE ROYAL
Tel. : +33 3 85 98 19 19
Fax : + 33 3 85 98 19 18
email : hotline@vertech-fr.com
Website: www.vertech.fr

Version : 1.5

DIFA - Piedras Negras


For the Attention of Mr Jose Luis Perez

Contact(s) in DIFA

Jose Luis Perez

Cel +52 1 4442895106

luis.perez@difa.com.mx

Andres Ibarra

Cel +52 1 5543908698

andres.ibarra@difa.com.mx

Cesar Rodriguez

Cel +52 1 5554143457

crodriguez@sciautomation.com.mx

Eduardo Martinez

Cel +52 1 5548115068

emartinez@sciautomation.com.mx

Cel +52 1 6181381055

ludovic.dugenest@vertech.eu

Contact(s) in SCI

Ludovic Dugenest

Deadlines
SCIs cabling starting

15/04/2013

Vertech installation

13/05/2013

Furnace Official Starting

30/05/2013

Date
21/09/12
19/12/12
14/01/13
12/02/13
22/02/13
02/04/13

Version
1.0
1.1
1.2
1.3
1.4
1.5

Author
LDT
LDT
LDT
LDT
LDT
LDT

Modifications
Creation
Actualization after meeting in Naucalpan
Actualization during visit in Piedras Negras Plant
Actualization during visit in San Luis Potosi
Actualization after meeting with TI and SCI in Naucalpan
Actualization during visit in Piedras Negras with proyectos and SCI

C:\Vertech\TEMP\LDT\ARemonter\Difa\Cablage\CDC_121121 DIFA - Piedras Negras Cabling specifications v1.5_.docx

SET AF 02 version: Erreur ! Nom de


proprit de document inconnu. Date:
Erreur ! Nom de proprit de document

Contact(s) in Vertech

VERTECH'

Wiring Specifications Cabling Specification - 1.5

SUMMARY

1.

INTRODUCTION ................................................................................................. 3

2.

GENERAL DESCRIPTION ................................................................................. 3

3.

SILC WORKSTATION ........................................................................................ 6

4.

SILACQ CABINETS ........................................................................................... 8

5.

ETHERNET LINKS ........................................................................................... 10

6.

SERIAL LINKS FOR SCALE ............................................................................ 13

7.

RS232 SERIAL LINKS FOR DISPLAY ............................................................ 13

8.

RS232 SERIAL LINKS FOR MITUTOYO MULTIPLEXER ............................... 14

9.

RS422 SERIAL LINKS FOR SPT ..................................................................... 14

10.

RS232 SERIAL LINKS FOR LABORATORY................................................ 15

11.

24V DIGITAL LINKS ...................................................................................... 16

12.

CABLE LIST .................................................................................................. 23

13.

CONDITIONS OF REALIZATION .................................................................. 26

Page 2

VERTECH'

1.

Wiring Specifications Cabling Specification - 1.5

INTRODUCTION
This wiring specification describes all the tasks to be done by the plant or the wiring
contractor.
The realization relates to the wiring of the SIL system on furnace 2 of Piedras Negras
plant.
In the following:
The "wirer" means the company which carries out wiring.
Without specific specifications of the plant or group than can be more
restrictive, all the following specifications (work conditions, security ) must be
respected.

2.

GENERAL DESCRIPTION
The SIL is structured around:
2 virtual machines in the computer room

for each line of production


o 1 terminal at the hot end to place in a cabinet
o 1 LED display to install above the cabinet and connect at the HE terminal
o 1 scale to connect at the Moxa (Ethernet/Serial) converter.
o 1 Digimatic DMX8 Multiplexer for Mitutoyo calipers to connect at the HE
terminal
o 1 SILAcq 32 counters at the HE
o 1 terminal at the Cold end to install on the table of quality control
o 1 LED display to install above the table of quality control
o 1 SILAcq 128 counters at the CE
o 1 SPT with 2 serials connections
2 terminals for handling supervision to place in cabinets

For each line of painting


o 1 terminal to place on a table between the t machines
1 SILAcq 128 counters for painting area

1 terminal for packaging supervision to place on a table


1 SILAcq 128 counters for packaging area

Counting data coming from photo-eyes


Inspections Machines connected by ethernet.

2 terminals in laboratory dedicated to quality control


1 Moxa in laboratory
Many equipment to connect to the Moxa used for quality control
1 DSG AGR equipment for laboratory controls

SILAcq sends data from counters to a central server through an Ethernet connection.
The servers send information to terminals to which they are connected through an
Ethernet network.
Page 3

SIL Network1

Vertech - rea de Produccin y Inspeccin

2013-04-04
Server Room

Display
Mitutoyo
Multiplexer
DMX-8

Display

RS232

SILAcq_HE21
10.14.65.201

Piedras1 :
PiedrasWin2 :

Display

Mitutoyo
Multiplexer
DMX-8

Mitutoyo
Multiplexer
DMX-8

RS232

SILAcq_HE23
10.14.65.203

SILAcq_HE22
10.14.65.202

scale

scale

10.14.65.1
10.14.65.4

RS232
Ethernet IDF SITE

scale

Moxa_HE21
10.14.65.221

RS232

Moxa_HE22
10.14.65.222

RS232

RS232

Moxa_HE23
10.14.65.223

RS232

RS232

RS232

HE21
10.14.65.21

HE22
10.14.65.22

HE23
10.14.65.23

FO

Lehr
L21

Lehr
L22

Emhart
Line Server Software
10.14.65.62

Emhart Cisco

Lehr
L23

Ethernet IDF A
Mcal4_1_L21
10.14.65.71

Mcal4_2_L21
10.14.65.72

Multi4_1_L21
10.14.65.81

Multi4_2_L21
10.14.65.82

SILAcq_CE21
10.14.65.204

Mcal4_1_L22
10.14.65.73

Mcal4_2_L22
10.14.65.74

Multi4_1_L22
10.14.65.83

Multi4_2_L22
10.14.xx.84

SILAcq_CE22
10.14.65.205

Mcal4_1_L23
10.14.65.75

Mcal4_2_L23
10.14.65.76

Multi4_1_L23
10.14.65.85

Multi4_2_L23
10.14.65.86

SILAcq_CE23
10.14.65.206

LAB1
10.14.65.241

RS422
Check_1_L21
10.14.65.91

Check_2_L21
10.14.65.92

SV_Maint_2122
10.14.65.124

FO

SV_Maint_2223
10.14.65.125

RS422
DSG

RS422
Check_1_L22
10.14.65.94

Check_3_L21
10.14.65.93

Check_2_L22
10.14.65.95

Check_3_L22
10.14.65.96

LAB2
10.14.65.242

Check_1_L23
10.14.65.97

Check_2_L23
10.14.65.98

Moxa_LAB
10.14.65.224

Check_3_L23
10.14.65.99

DSG_LAB
10.14.65.243

SPT

Display

SPT

Display

SPT

Ethernet Link

Display

Ethernet IDF B

Serial Link

RS232

Optic Fiber

CE21
10.14.65.121

CE22
10.14.65.122

C:\Vertech\TEMP\LDT\ARemonter\Difa\Cablage\CDC_121121 DIFA - Piedras Negras Cabling specifications v1.5_.docx

CE23
10.14.65.123

Range IP :
Mask :
Gateway :

10.14.65.1 to .255
255.255.255.0
10.14.65.254

FO

VERTECH'

Wiring Specifications Cabling Specification - 1.5

SIL Network2

Vertech - Area de Decorado y Paletizado

2013-04-02

SILAcq_Deco_F2
10.14.65.207

FO

PT6
10.14.65.26

PT7
10.14.65.27

PT8
10.14.65.28

PT9
10.14.65.29

Ethernet IDF B

Ethernet Link
Lehr
L21

Lehr
L22

Lehr
L23

Serial Link

Lehr
L23

Optic Fiber
Range IP :
Mask :
Gateway :

FO

10.14.65.1 to .255
255.255.255.0
10.14.65.254

Ethernet IDF Paletizado

SILAcq_Pack_F2
10.14.65.208

SV_Maint_Pal_F2
10.14.65.126

Page 5

VERTECH'

3.

Wiring Specifications Cabling Specification - version 1.5

SILC WORKSTATION
3.1

Description Hot End workstation


For each workstation (3 in total), the wirer will be in charge of the installation
and the connection of:
1 cabinet with air conditioning provided by DIFA
8 female sockets 110v, for power supply, placed in the
cabinet *
2 RJ45 Ethernet wall socket placed in the Rittal
cabinet.
2 ethernet multi strand patch cable from the
workstation to the wall socket
2 serial cables BELDEN 9730 protected to connect
- Scale to the Moxa
- Digimatic DMX8 multiplexer provided by Difa
to the terminal
1 LED Display provided by Vertech to install above the
cabinet
1 serial cable provided by vertech to connect the LED
display
1 whole workstation (with keyboard, mouse and
monitor) provided by Vertech to place in the Rittal
cabinet

Be careful: You have to make 4 holes in the cabinet for the outside connection of :
- Keyboard and mouse
- Scale
- DMX8 Multiplexer
- LED Display
3.2 Description Cold End workstation
For each workstation (3 in total), the wirer will be in charge of the installation and the
connection of:

1 whole workstation (with keyboard, mouse and monitor) provided by


Vertech to install on the table of the quality control
4 female sockets 110v, for power supply *
1 RJ45 Ethernet wall socket.
1 Ethernet multi strand patch cable from the workstation to the wall socket
1 LED Display provided by Vertech to install above the table

* Its not necessary to put a 110v alimentation with UPS

C:\Vertech\TEMP\LDT\ARemonter\Difa\Cablage\CDC_121121 DIFA - Piedras Negras Cabling specifications v1.5_.docx

VERTECH'
3.3

Wiring Specifications Cabling Specification - 1.5

Description of handling workstation


For each workstation (2 in total), the wirer will be in charge of the installation
and the connection of:

1 cabinet with air conditioning provided by DIFA


2 female sockets 110v, for power supply, placed in the
cabinet *
1 RJ45 Ethernet wall socket placed in the Rittal
cabinet.
1 Ethernet multi strand patch cable from the
workstation to the wall socket
1 whole workstation (with keyboard, mouse and
monitor) provided by Vertech to place in the Rittal
cabinet

Be careful: You have to make 1 hole in the cabinet for the outside connection of the
keyboard and mouse
3.4 Description of Painting workstation
For each workstation (4 in total), the wirer will be in charge of the installation and the
connection of:

1 whole workstation (with keyboard, mouse and monitor) provided by


Vertech and to install on a table between the machines
4 female sockets 110v for power supply *
1 RJ45 Ethernet wall socket.
1 Ethernet multi strand patch cable from the workstation to the wall socket

3.5 Description of Palletizing workstation


For the workstation, the wirer will be in charge of the installation and the connection of:

1 whole workstation (with keyboard, mouse and monitor) provided by


Vertech and to install on a table in the palletiser area
4 female sockets 110v for power supply *
1 RJ45 Ethernet wall socket.
1 Ethernet multi strand patch cable from the workstation to the wall socket

3.6 Description of Quality control workstation


For each workstation (2 in total), the wirer will be in charge of the installation and the
connection of:

1 whole workstation (with keyboard, mouse and monitor) provided by


Vertech to install in the laboratory
2 female sockets 110v for power supply *
1 RJ45 Ethernet wall socket placed in the Rittal cabinet.
1 Ethernet multi strand patch cable from the workstation to the wall socket

* Its not necessary to put a 110v alimentation with UPS

Page 7

VERTECH'

Wiring Specifications Cabling Specification - 1.5

List of operator workstations

3.7

Labels
HE21
CE21
HE22
CE22
H223
CE23
Maint1
Maint2
PT21
PT22
PT23
PT24
Maint3
Lab1
Lab2

4.

Type
Hot end operator
Cold end operator
Hot end operator
Cold end operator
Hot end operator
Cold end operator
Handling operator
Handling operator
Painting operators
Painting operators
Painting operators
Painting operators
Palletizer operator
Quality control
Quality control

Location
IS machine Line 21
Lehr exit Line 21
IS machine Line 22
Lehr exit Line 22
IS machine Line 23
Lehr exit Line 23
Between L21 and 22
Between L22 and 23
Between Struzt L21
Between Struzt L22
Between Struzt L23
Between Struzt L24
Between Palletizer
Laboratory
Laboratory

SILACQ CABINETS
Description

4.1

For each SILAcq cabinet, the wirer is responsible for the installation and wiring of:

Mounting
The 3 SILAcq 32 counters cabinets for the HE have to be fixed on the wall
or column
The other SILAcq 128 counters have to be fixed on the ground
1 power supply to SILAcq (respecting country standard)
Be careful: 110v alimentation with UPS is necessary
Wiring of all digital inputs on the terminal strips
SILACQ 32 counters for Hot End
Electrical Cabinet
Width: 4000mm
Height: 500mm
Depth:2600mm
Weight: 20 kg
No air conditioning, has to be installed in an air conditioned area

Page 8

VERTECH'

Wiring Specifications Cabling Specification - 1.5

SILAcq 64 counters for Cold End + Painting and Packaging Area

4.2

Electrical Cabinet
Width: 930mm
Height: 1210mm
Depth:300mm
Netto weight: 98kg
Brutto weight: 98 kg

SILAcq PLC list


Labels
SILAcq_HE21
SILAcq_HE22
SILAcq_HE23
SILAcq_CE21
SILAcq_CE22
SILAcq_CE23
SILAcq_DECO
SILAcq_PACK

Type
SILAcq cabinet
SILAcq cabinet
SILAcq cabinet
SILAcq cabinet
SILAcq cabinet
SILAcq cabinet
SILAcq cabinet
SILAcq cabinet

Location
Timer room
Timer room
Timer room
Cold End area
Cold End area
Cold End area
Painting area
Packaging area

Page 9

VERTECH'

5.

Wiring Specifications Cabling Specification - 1.5

ETHERNET LINKS
5.1

Introduction
Position and number of Ethernet switches must be determined by the plant
depending on distance and existing switches if any.
Purchasing and installation of a patch panel in the Ethernet switch cabinets for
the connections between Ethernet sockets and this patch panel with a straight
one strand cable.
Purchasing and installation straight Ethernet multi strand cables for the
connections between:
The patch panel and the switch.
The Ethernet socket and the SIL equipments (PLC cabinet, terminals).
SIL Cabinet (PLC, Rittal)

Switch cabinet
Ethernet Switch

Ethernet
Patch
cable

Patch panel

VXL, SILAcq, SILQual


terminal

RJ45 Ethernet socket


Straight One
strand
Ethernet cable

5.2

Description
The wirer is in charge of the purchase, the installation and the connection of the
following equipment:

1 Ethernet RJ45 female socket fixed near the equipment.


1 straight multi strand Ethernet cable between this socket and the
equipment = ethernet Patch cable
1 straight one strand Ethernet cable between this socket and the patch
panel dedicated to the SIL.
1 straight multi strand Ethernet cable between the patch panel and the
Ethernet switch.

All cables must be labelled at each extremity.


Cable type: Any specification decided by the IT department of the plant must be
respected. Without any norm, select SFTP RJ45 Cat. 6A (for the one strand
Ethernet cables and the multi strand Ethernet cables)

Page 10

VERTECH'
5.3 Ethernet cable List

Wiring Specifications Cabling Specification - 1.5

Cable name/Host
Piedras1
PiedrasWin2

From
Virtual Machine in IBM Server
Virtual Machine in IBM Server

IDF SITE
IDF A
IDF B
IDF PALETT

Hot End (HE) IDF SITE


Cold End (CE) IDF A
Painting (PT) IDF B
Packaging (PK) Paletizado

2
3
4

HE21
HE22
HE23

SIL Hot End Workstation Line 21


SIL Hot End Workstation Line 22
SIL Hot End Workstation Line 23

IDF SITE
IDF SITE
IDF SITE

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

5
6
7
8

SILAcq_HE21
SILAcq_HE22
SILAcq_HE23
Moxa_HE21

SILAcq Hot End Line 21


SILAcq Hot End Line 22
SILAcq Hot End Line 23
Moxa Hot End Line 21

IDF SITE
IDF SITE
IDF SITE
IDF SITE

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

Moxa Hot End Line 22


Moxa Hot End Line 23
IS Machines LineServerSystem

IDF SITE
IDF SITE
IDF SITE

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

9
Moxa_HE22
10
Moxa_HE23
11 Emhart_LineServer

To
IDF SITE
IDF SITE

Cable Type
Ethernet Cat 6A
Ethernet Cat 6A

11 nodos
20 nodos
17 nodos
2 nodos

1
2
3
4
5
6

Mcal4_L21_1
Mcal4_L21_2
Mcal4_L22_1
Mcal4_L22_2
Mcal4_L23_1
Mcal4_L23_2

Mcal4 loop 1 Line 21


Mcal4 loop 2 Line 21
Mcal4 loop 1 Line 22
Mcal4 loop 2 Line 22
Mcal4 loop 1 Line 23
Mcal4 loop 2 Line 23

IDF A
IDF A
IDF A
IDF A
IDF A
IDF A

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

7
8
9
10
11
12

Multi4_L21_1
Multi4_L21_2
Multi4_L22_1
Multi4_L22_2
Multi4_L23_1
Multi4_L23_2

Multi4 loop 1 Line 21


Multi4 loop 2 Line 21
Multi4 loop 1 Line 22
Multi4 loop 2 Line 22
Multi4 loop 1 Line 23
Multi4 loop 2 Line 23

IDF A
IDF A
IDF A
IDF A
IDF A
IDF A

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

13
14
15

SILAcq_CE21
SILAcq_CE22
SILAcq_CE23

SILAcq Cold End Line 21


SILAcq Cold End Line 22
SILAcq Cold End Line 23

IDF A
IDF A
IDF A

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

16
17

SV_Maint_1
SV_Maint_2

SIL Maintenance Workstation


SIL Maintenance Workstation

IDF A
IDF A

Ethernet Cat 6A
Ethernet Cat 6A
Page 11

VERTECH'

Wiring Specifications Cabling Specification - 1.5

18
19
20

LAB1
LAB2
MOXA_LAB

Quality Workstation
Quality Workstation
Moxa in Laboratory

IDF A
IDF A
IDF A

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

1
2
3
4
5
6
7
8
9

Check+_L21_1
Check+_L21_2
Check+_L21_3
Check+_L22_1
Check+_L22_2
Check+_L22_3
Check+_L23_1
Check+_L23_2
Check+_L23_3

Check+ loop 1 Line 21


Check+ loop 2 Line 21
Check+ loop 3 Line 21
Check+ loop 1 Line 22
Check+ loop 2 Line 22
Check+ loop 3 Line 22
Check+ loop 1 Line 23
Check+ loop 2 Line 23
Check+ loop 3 Line 23

IDF B
IDF B
IDF B
IDF B
IDF B
IDF B
IDF B
IDF B
IDF B

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

10
11
12

CE21
CE22
CE23

SIL Cold End Workstation Line 21


SIL Cold End Workstation Line 22
SIL Cold End Workstation Line 23

IDF B
IDF B
IDF B

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

13
14
15
16
17

PT21
PT22
PT23
PT24
SILAcq_DECO_F2

SIL Painting Workstation Line 21


SIL Painting Workstation Line 22
SIL Painting Workstation Line 23
SIL Painting Workstation Line 24
SILAcq Painting Furnace 2

IDF B
IDF B
IDF B
IDF B
IDF B

Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A
Ethernet Cat 6A

1
2

SV_Maint_3
SILAcq_PACK_F2

SIL Packaging Workstation F2


SILAcq Packaging Furnace 2

IDF PALET
IDF PALET

Ethernet Cat 6A
Ethernet Cat 6A

Page 12

VERTECH'

6.

Wiring Specifications Cabling Specification - 1.5

SERIAL LINKS FOR SCALE


6.1

Description
The wirer is in charge of the purchase, the installation and the connection of the
following equipment:

1 Electronic scale provided by Difa


1 serial cable between the element and the corresponding equipment.
The cable shall be inserted in the cable path used for the plant network.
Make sockets at both ends according to annexed schemes.

All cables shall be identified at both ends.


The plugs will have the same brand as currently used by the plant.
Cable type: Belden 9730
6.2

Cable list

Labels
SIL21-Scale
SIL22-Scale
SIL23-Scale

7.

From
Scale L21
Scale L22
Scale L23

To
Cabinet HE21
Cabinet HE22
Cabinet HE23

Cable type
Belden 9730
Belden 9730
Belden 9730

RS232 SERIAL LINKS FOR DISPLAY


7.1

Display wiring description


The wirer is in charge of the installation and the connection of the following
equipment:

1 Alpha 220C Display provided by Vertech' and installed above the Rittal
cabinet.
1 cable provided by Vertech between the display and the corresponding
equipment.
1 RJ11/DB9 adapter provided by Vertech'.

Cable type: Roline provided by Vertech


7.2
Labels
Display21-HE
Display21-CE
Display22-HE
Display22-CE
Display23-HE
Display23-CE

RS232 Cable list


From
HE display L21
CE display L21
HE display L22
CE display L22
HE display L23
CE display L23

To
Cabinet HE21
Cabinet HE22
Cabinet HE23
Cabinet HE21
Cabinet HE22
Cabinet HE23

Cable Type
Roline
Roline
Roline
Roline
Roline
Roline
Page 13

VERTECH'

8.

Wiring Specifications Cabling Specification - 1.5

RS232 SERIAL LINKS FOR MITUTOYO MULTIPLEXER


8.1

Description
The wirer is in charge of the purchase, the installation and the connection of the
following equipment:

1 Digimatic DMX-8 Multipler provided by DIFA


1 RS232 Cable between the element and the corresponding equipment.
Make sockets at both ends according to annexed schemes.

All cables shall be identified at both ends.


The plugs will have the same brand as currently used by the plant.
Cable type: Belden 9730
8.2

RS232 cable list

Labels
SIL21-Mitutoyo
SIL22-Mitutoyo
SIL23-Mitutoyo

9.

From
Multiplexer L21
Multiplexer L21
Multiplexer L23

To
Cabinet HE21
Cabinet HE22
Cabinet HE23

Cable type
Belden 9730
Belden 9730
Belden 9730

RS422 SERIAL LINKS FOR SPT


9.1

Display wiring description


The wirer is in charge of the installation and the connection of the following
equipment:

2 RS422 cables between each SPT and the corresponding SILAcq


cabinet.
Make sockets at both ends according to annexed schemes.

Plug : 2 Amphenol 19 pin female


Cable type: BELDEN 9730
9.2
Labels
SPT_A_21
SPT_B_21
SPT_A_22
SPT_B_22
SPT_A_23
SPT_B_23

RS422 Cable list


From
SPT 21
SPT 21
SPT 22
SPT 22
SPT 23
SPT 23

To
SILAcq_CE21
SILAcq_CE21
SILAcq_CE22
SILAcq_CE22
SILAcq_CE23
SILAcq_CE23

Cable Type
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730
Page 14

VERTECH'

10.

Wiring Specifications Cabling Specification - 1.5

RS232 SERIAL LINKS FOR LABORATORY


10.1 Display wiring description
The wirer is in charge of the installation and the connection of the following
equipment:

All equipment for quality control provided by DIFA


7 RS232 cables between each equipment and the corresponding
Moxa_LAB.
Make sockets at both ends according to annexed schemes.

Cable type: BELDEN 9730


10.2 RS232 Cable list
Labels
DSG_LAB
HECM_LAB
FCM_LAB
HHTP_LAB
FHT_LAB
RPT_LAB
SCALE_LAB

From
DSG AGR
HECM AGR
FCM AGR
HHTP AGR
FHT AGR
RPT2 AGR
METTLER TOLEDO

To
MOXA_LAB
MOXA_LAB
MOXA_LAB
MOXA_LAB
MOXA_LAB
MOXA_LAB
MOXA_LAB

Cable Type
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730
BELDEN 9730

Page 15

VERTECH'

11.

Wiring Specifications Cabling Specification - 1.5

24V DIGITAL LINKS


11.1 General description
The job consists in:
Providing, installing and connecting all the opto isolators interfaces.
Installing and connecting all photo eyes at the hot end and the cold end.
providing the cable needed for the connection from the SILAcq to the
final equipment
wiring the cable in a pipe or existing cable path
connecting on both side (SILAcq and equipment)
Cable type: Shielded cable wire section: 0,5 mm (24 awg)
11.2 Photo-eye
Purchase, install and connect:
1 photo eye 24VDC (type)
1 bracket for the photo eye.
1 junction box fixed on the conveyor (for the Hot end, the junction box
must be thermo isolated)
3 terminal strips located inside the junction box.
1 shielded cable 3x0,5 mm2 from the terminal strip, inside the junction
box, to the photo eye.
1 shielded cable 4x0,5 mm2 (4x20 awg )from the terminal strip, inside the
junction box, to the terminal strip of the PLC cabinet.
Photo eyes shall be installed after a bottle spacer.

HE photo eyes (LEHR IN) The HE photo eyes provide by Emhart will be installed at the lehr entry.
Be careful: It would be better use a silicon cable, high temperature resistant

CE photo eyes
Reference: Sick WL12G-3V2572 (PNP) + Reflector + M24 connector +
bracket

Red light; consequently, fast alignment is possible

Reliable detection of transparent objects

Innovative microprocessor technology allows continuous adaptation


of the switching threshold on contamination

Operating range can be preselected via rotary switch or external


cable

The reflector and the photo eye have to be fixed on the same bracket for useful
regulation.

Page 16

VERTECH'

Wiring Specifications Cabling Specification - version 1.5

INPUT LIST
SILAcq_HE
Produccin
Linea 21
1x Corte de chuchillas
1x Gotas Rechazadas
12x Gob delivery emhart NIS por cada
seccin
1x Rechazo IS
1x Entrada al horno

Linea 22
1x Corte de chuchillas
1x Gotas Rechazadas
10x Gob delivery emhart NIS por cada
seccin
1x Rechazo IS
1x Entrada al horno

Linea 23
1x Corte de chuchillas
1x Gotas Rechazadas
12x Gob delivery emhart NISpor cada
seccin
1x Rechazo IS
1x Entrada al horno

SILAcq_CE
Inspeccin
Linea 21 Fotoceldas
2x Fotocelda entrada Mcal4
2x Fotocelda salida Multi4
3x Fotocelda entrada check+
3x Fotocelda salida check+

Linea 22 Fotoceldas
2x Fotocelda entrada Mcal4
2x Fotocelda salida Multi4
3x Fotocelda entrada check+
3x Fotocelda salida check+

Linea 22 Fotoceldas
2x Fotocelda entrada Mcal4
2x Fotocelda salida Multi4
3x Fotocelda entrada check+
3x Fotocelda salida check+

Linea 21 Salidas
1x salida compuerta

Linea 21 Salidas
1x salida compuerta

Linea 21 Salidas
1x salida compuerta

Linea 21 Comunicacin RS422 SPT


Molde
Presin

Linea 21 Comunicacin RS422 SPT


Molde
Presin

Linea 22 Comunicacin RS422 SPT


Molde
Presin

C:\Vertech\TEMP\LDT\ARemonter\Difa\Cablage\CDC_121121 DIFA - Piedras Negras Cabling specifications v1.5_.docx

VERTECH'

Wiring Specifications Cabling Specification - 1.5

SILAcq_DECO
Decorado
Horno 21 Fotoceldas
2x Entrada a strutz
2x Entrada a horno
2x Parada strutz
2x Velocidad Maquina
1x Entrada pantalla
1x Salida pantalla

Horno 22 Fotoceldas
2x Entrada a strutz
2x Entrada a horno
2x Parada strutz
2x Velocidad Maquina
1x Entrada pantalla
1x Salida pantalla

Horno 23 Fotoceldas
2x Entrada a strutz
2x Entrada a horno
2x Parada strutz
2x Velocidad Maquina
1x Entrada pantalla
1x Salida pantalla

Horno 24 Fotoceldas
2x Entrada a strutz
2x Entrada a horno
2x Parada strutz
2x Velocidad Maquina
1x Entrada pantalla
1x Salida pantalla
12x Botonera

SILAcq_PACK
Armadoras de caja
3x Entrada armadora de caja
3x Salida armadora de caja
3x Salida insertadora
4x Entrada MPK
4x Salida MPK
Empacadoras
3x Entrada de caja
3x Salida caja llena
Paletizadores
6x entrada a carriles P1
6x entrada a carriles P2
6x entrada a carriles P3
6x entrada a carriles P4

1x Tarima P1
1x Tarima P2
1x Tarima P3
1x Tarima P4

Page 18

VERTECH'

Wiring Specifications Cabling Specification - 1.5

SIL21-TIMER

SIL22-TIMER

SIL23-TIMER

Timer

Timer

Timer

SIL21-Gob Delivery 1 to 6

SIL22-Gob Delivery 1 to 5

SIL23-Gob Delivery 1 to 6

Timer

Timer

Timer

SIL22-Gob Delivery 6 to 10

SIL21-Gob Delivery 7 to 12

SIL23-Gob Delivery 7 to 12

Timer

Timer

Timer

SIL21-LEHR IN

SIL22-LEHR IN

SIL23-LEHR IN

LEHR IN

LEHR IN

LEHR IN

110V

SILAcq_HE21
32 Counters
Electrical
cabinet

110V

SILAcq_HE22
32 Counters
Electrical
cabinet

ETHERNET

DRAWING BY : LDT
CHECK ON SITE BY :
LAST UPDATE : 27/09/12

110V

SILAcq_HE23
32 Counters
Electrical
cabinet
ETHERNET

ETHERNET

SILAcqHE: BLOC DIAGRAMM


File :
VisioDocument

CUSTOMER : Vertech
DRAWING # :

Page 19

VERTECH'

CE IN 1
CE IN 2
MULTI4 OUT 1
MULTI4 OUT 2
CHECK+ IN 1
CHECK + IN 2
CHECK+ IN 3
CE OUT 1
CE OUT 2
CE OUT 3

Wiring Specifications Cabling Specification - 1.5

SIL21-IN1

SIL21-IN2

SPT_L21

CE IN 2

SIL21-MULTI1
SIL21-MULTI2
SIL21-C+1

MULTI4 OUT 1
MULTI4 OUT 2
CHECK+ IN 1

SIL21-C+2

CHECK + IN 2

SIL21-C+3

CHECK+ IN 3

SIL21-OUT1

CE OUT 1

SIL21-OUT2

CE OUT 2
SIL21-OUT3

110V

COMPUERTA

CE IN 1

CE OUT 3

SILAcq_21
128 Counters
Electrical
cabinet

SIL21-COMP

SIL22-IN1

CE IN 1

SIL22-IN2

CE IN 2

SIL22-MULTI1

MULTI4 OUT 1

SIL22-MULTI2

MULTI4 OUT 2

SIL22-C+1

CHECK+ IN 1

SIL22-C+2

CHECK + IN 2

SIL22-C+3

CHECK+ IN 3

SIL22-OUT1

CE OUT 1

SIL22-OUT2

CE OUT 2

SIL22-OUT3

CE OUT 3

110V

COMPUERTA

SPT_L22

SILAcq_22
128 Counters
Electrical
cabinet

SIL22-COMP

SIL23-IN1

SIL23-IN2

SIL23-OUT1
SIL23-OUT2
SIL23-C+1

SIL23-C+2

SIL23-C+3

SIL23-OUT1
SIL23-OUT2

SIL23-OUT3

110V

COMPUERTA

SILAcq_23
128 Counters
Electrical
cabinet

SIL23-COMP

SPT_L23

Page 20

VERTECH'

Wiring Specifications Cabling Specification - 1.5

STRUTZ IN L21.1

SIL21-STRU1

STRUTZ IN L22.1

SIL22-STRU1

STRUTZ IN L23.1

SIL23-STRU1

STRUTZ IN L24.1

SIL24-STRU1

STRUTZ IN L21.2

SIL21-STRU2

STRUTZ IN L22.2

SIL22-STRU2

STRUTZ IN L23.2

SIL23-STRU2

STRUTZ IN L24.2

SIL24-STRU2

LEHR IN L21.1

SIL21-LEHR1

LEHR IN L22.1

SIL22-LEHR1

LEHR IN L23.1

SIL23-LEHR1

LEHR IN L24.1

SIL24-LEHR1

LEHR IN L21.2
SPEED 1 L21.1
SPEED 2 L21.2

SIL21-LEHR2

LEHR IN L22.2

SIL21-SPEED1

SPEED 1 L22.1

SIL21-SPEED2

SPEED 2 L22.2

SIL22-LEHR2

LEHR IN L23.2

SIL22-SPEED1
SIL22-SPEED2

SPEED 1 L23.1
SPEED 2 L23.2

SIL23-LEHR2
SIL23-SPEED1
SIL23-SPEED2

LEHR IN L24.2
SPEED 1 L24.1
SPEED 2 L24.2

SIL24-LEHR2
SIL24-SPEED1
SIL24-SPEED2

STRUTZ
ALARM L21.1

SIL21-STRUZT ALARM 1

STRUTZ
ALARM L22.1

SIL22-STRUZT ALARM 1

STRUTZ
ALARM L23.1

SIL23-STRUZT ALARM 1

STRUTZ
ALARM L24.1

SIL24-STRUZT ALARM 1

STRUTZ
ALARM L21.2

SIL21-STRUZT ALARM 2

STRUZT
ALARM L22.2

SIL22-STRUZT ALARM 2

STRUTZ
ALARM L23.2

SIL23-STRUZT ALARM 2

STRUTZ
ALARM L24.2

SIL24-STRUZT ALARM 2

VISUAL IN L21
DECO OUT L21

SIL21-VISU

VISUAL IN L22

SIL21-OUT

DECO OUT L22

SIL22-VISU

VISUAL IN L23

SIL22-OUT

DECO OUT L23

SIL23-VISU
SIL23-OUT

VISUAL IN L24
DECO OUT L24
BUTTONS L24

SIL24-VISU

SIL24-OUT

SIL24-BUTTONS

SILAcq_DECO_F2
128 Counters
Electrical cabinet
110V

DRAWING BY : LDT
CHECK ON SITE BY :
LAST UPDATE : 222/023/12

SILAcq_Deco: BLOC DIAGRAMM


File :
VisioDocument

CUSTOMER : Vertech
DRAWING # :

Page 21

VERTECH'

Wiring Specifications Cabling Specification - 1.5

BOX IN 1

PACK-BOX1

BOX IN 2

PACK-BOX2

BOX IN 3

PACK-BOX3

ARMADORA OUT 1

PACK-ARM1

PACK-EMPIN1

PACK-EMPIN2

PACK-EMPIN2

ARMADORA OUT 2
ARMADORA OUT 3
INSERTADORA OUT 1
INSERTADORA OUT 2
INSERTADORA OUT 3
MULTIPACK IN 1
MULTIPACK IN 2
MULTIPACK IN 3
MULTIPACK IN 4
MULTIPACK OUT 1
MULTIPACK OUT 2
MULTIPACK OUT 3
MULTIPACK OUT 4

DRAWING BY : LDT
CHECK ON SITE BY :
LAST UPDATE : 27/09/12

PACK-EMPOUT1

PACK-EMPOUT2

PACK-ARM2

PACK-EMPOUT3

PACK-ARM3

EMPACADORA IN 1
EMPACADORA IN 2
EMPACADORA IN 3
EMPACADORA OUT 1
EMPACADORA OUT 2
EMPACADORA OUT 3

PACK-STAC1

PACK-INSERT1

PALETIZADOR 1
PACK-STAC2

PACK-INSERT2

PALETIZADOR 2
PACK-STAC3

PACK-INSERT3

PALETIZADOR 3
PACK-STAC4

PACK-MPKIN1

PALETIZADOR 4

PACK-MPKIN2

PACK-MPKIN3

PACK-MPKIN4

PACK-MPKOUT1

PACK-MPKOUT2

SILAcq_PACK_F2
PACK-MPKOUT3

PACK-MPKOUT4
110V

SILAcq_Pack: BLOC DIAGRAMM


File :
VisioDocument

128 Counters
Electrical cabinet

CUSTOMER : Vertech
DRAWING # :

Page 22

VERTECH'

12.

Wiring Specifications Cabling Specification - version 1.5

CABLE LIST

Label of the cable

Type

From

To

Nb of wirers

SIL21-Timer

Opto isolator 24V/24V

Timer

SILAcq_HE21

SIL21-Gob Delivery 1- 6

Opto isolator 24V/24V

Timer

SILAcq_HE21

SIL21-Gob Delivery 7 - 12

Opto isolator 24V/24V

Timer

SILAcq_HE21

SIL21-LehrIn

Photo Eye Emhart

Photo eye

SILAcq_HE21

SIL22-Timer

Opto isolator 24V/24V

Timer

SILAcq_HE22

SIL22-Gob Delivery 1-5

Opto isolator 24V/24V

Timer

SILAcq_HE22

SIL22-Gob Delivery 6 - 10

Opto isolator 24V/24V

Timer

SILAcq_HE22

SIL22-LehrIn

Photo Eye Emhart

Photo eye

SILAcq_HE22

SIL23-Timer

Opto isolator 24V/24V

Timer

SILAcq_HE23

SIL23-Gob Delivery 1- 6

Opto isolator 24V/24V

Timer

SILAcq_HE23

SIL23-Gob Delivery 7 - 12

Opto isolator 24V/24V

Timer

SILAcq_HE23

SIL23-LehrIn

Photo Eye Emhart

Photo eye

SILAcq_HE23

SIL21-IN1

Photo eye Sick WL12G

CE right entry photo eye

SILAcq_CE21

SIL21-IN2

Photo eye Sick WL12G

CE left entry photo eye

SILAcq_CE21

SIL21-MULTI1

Photo eye Sick WL12G

Multi4 right out photo eye

SILAcq_CE21

SIL21-MULTI2

Photo eye Sick WL12G

Multi4 left out photo eye

SILAcq_CE21

SIL21-C+1

Photo eye Sick WL12G

C+ In right photo eye

SILAcq_CE21

SIL21-C+2

Photo eye Sick WL12G

C+ In center photo eye

SILAcq_CE21

SIL21-C+2

Photo eye Sick WL12G

C+ In left photo eye

SILAcq_CE21

SIL21-OUT1

Photo eye Sick WL12G

C+ Out right photo eye

SILAcq_CE21

SIL21-OUT2

Photo eye Sick WL12G

C+ Out center photo eye

SILAcq_CE21

SIL21-OUT3

Photo eye Sick WL12G

C+ Out left photo eye

SILAcq_CE21

SIL21-COMPUERTA

Opto isolator ??V/24V

Bypass SPT

SILAcq_CE21

SIL22-IN1

Photo eye Sick WL12G

CE right entry photo eye

SILAcq_CE22

SIL22-IN2

Photo eye Sick WL12G

CE left entry photo eye

SILAcq_CE22

SIL22-MULTI1

Photo eye Sick WL12G

Multi4 right out photo eye

SILAcq_CE22

SIL22-MULTI2

Photo eye Sick WL12G

Multi4 left out photo eye

SILAcq_CE22

SIL22-C+1

Photo eye Sick WL12G

C+ In right photo eye

SILAcq_CE22

SIL22-C+2

Photo eye Sick WL12G

C+ In center photo eye

SILAcq_CE22

SIL22-C+2

Photo eye Sick WL12G

C+ In left photo eye

SILAcq_CE22

SIL22-OUT1

Photo eye Sick WL12G

C+ Out right photo eye

SILAcq_CE22

SIL22-OUT2

Photo eye Sick WL12G

C+ Out center photo eye

SILAcq_CE22

SIL22-OUT3

Photo eye Sick WL12G

C+ Out left photo eye

SILAcq_CE22

SIL22-COMPUERTA

Opto isolator ??V/24V

Bypass SPT

SILAcq_CE22

SIL23-IN1

Photo eye Sick WL12G

CE right entry photo eye

SILAcq_CE23

SIL23-IN2

Photo eye Sick WL12G

CE left entry photo eye

SILAcq_CE23

SIL23-MULTI1

Photo eye Sick WL12G

Multi4 right out photo eye

SILAcq_CE23

SIL23-MULTI2

Photo eye Sick WL12G

Multi4 left out photo eye

SILAcq_CE23

SIL23-C+1

Photo eye Sick WL12G

C+ In right photo eye

SILAcq_CE23

SIL23-C+2

Photo eye Sick WL12G

C+ In center photo eye

SILAcq_CE23

SIL23-C+2

Photo eye Sick WL12G

C+ In left photo eye

SILAcq_CE23

SIL23-OUT1

Photo eye Sick WL12G

C+ Out right photo eye

SILAcq_CE23

SIL23-OUT2

Photo eye Sick WL12G

C+ Out center photo eye

SILAcq_CE23

SIL23-OUT3

Photo eye Sick WL12G

C+ Out left photo eye

SILAcq_CE23

SIL23-COMPUERTA

Opto isolator ??/24V

Bypass SPT

SILAcq_CE23

C:\Vertech\TEMP\LDT\ARemonter\Difa\Cablage\CDC_121121 DIFA - Piedras Negras Cabling specifications v1.5_.docx

VERTECH'

Wiring Specifications Cabling Specification - 1.5

SIL21-STRU1

Photo eye Sick WL12G

Strutz Right entry

SILAcq_DECO

SIL21-STRU1

Photo eye Sick WL12G

Struzt Left Entry

SILAcq_DECO

SIL21-LEHR1

Photo eye Sick WL12G

Lehr In right

SILAcq_DECO

SIL21-LEHR2

Photo eye Sick WL12G

Leht In Left

SILAcq_DECO

SIL21-SPEED1

Opto isolator 24V/24V

Speed t right

SILAcq_DECO

SIL21-TALARM1

Opto isolator 24V/24V

Stop t right

SILAcq_DECO

SIL21-SPEED2

Opto isolator 24V/24V

Speed t left

SILAcq_DECO

SIL21-TALARM2

Opto isolator 24V/24V

Stop t leftt

SILAcq_DECO

SIL21-VISU

Photo eye Sick WL12G

Visual In

SILAcq_DECO

SIL21-OUT

Photo eye Sick WL12G

Visual OUT

SILAcq_DECO

SIL22-STRU1

Photo eye Sick WL12G

Strutz Right entry

SILAcq_DECO

SIL22-STRU1

Photo eye Sick WL12G

Struzt Left Entry

SILAcq_DECO

SIL22-LEHR1

Photo eye Sick WL12G

Lehr In right

SILAcq_DECO

SIL22-LEHR2

Photo eye Sick WL12G

Leht In Left

SILAcq_DECO

SIL22-SPEED1

Opto isolator 24V/24V

Speed t right

SILAcq_DECO

SIL22-TALARM1

Opto isolator 24V/24V

Stop t right

SILAcq_DECO

SIL22-SPEED2

Opto isolator 24V/24V

Speed t left

SILAcq_DECO

SIL22-TALARM2

Opto isolator 24V/24V

Stop t leftt

SILAcq_DECO

SIL22-VISU

Photo eye Sick WL12G

Visual In

SILAcq_DECO

SIL22-OUT

Photo eye Sick WL12G

Visual OUT

SILAcq_DECO

SIL23-STRU1

Photo eye Sick WL12G

Strutz Right entry

SILAcq_DECO

SIL23-STRU1

Photo eye Sick WL12G

Struzt Left Entry

SILAcq_DECO

SIL23-LEHR1

Photo eye Sick WL12G

Lehr In right

SILAcq_DECO

SIL23-LEHR2

Photo eye Sick WL12G

Leht In Left

SILAcq_DECO

SIL23-SPEED1

Opto isolator 24V/24V

Speed t right

SILAcq_DECO

SIL23-TALARM1

Opto isolator 24V/24V

Stop t right

SILAcq_DECO

SIL23-SPEED2

Opto isolator 24V/24V

Speed t left

SILAcq_DECO

SIL23-TALARM2

Opto isolator 24V/24V

Stop t leftt

SILAcq_DECO

SIL23-VISU

Photo eye Sick WL12G

Visual In

SILAcq_DECO

SIL23-OUT

Photo eye Sick WL12G

Visual OUT

SILAcq_DECO

SIL24-STRU1

Photo eye Sick WL12G

Strutz Right entry

SILAcq_DECO

SIL24-STRU1

Photo eye Sick WL12G

Struzt Left Entry

SILAcq_DECO

SIL24-LEHR1

Photo eye Sick WL12G

Lehr In right

SILAcq_DECO

SIL24-LEHR2

Photo eye Sick WL12G

Leht In Left

SILAcq_DECO

SIL24-SPEED1

Opto isolator 24V/24V

Speed t right

SILAcq_DECO

SIL24-TALARM1

Opto isolator 24V/24V

Stop t right

SILAcq_DECO

SIL24-SPEED2

Opto isolator 24V/24V

Speed t left

SILAcq_DECO

SIL24-TALARM2

Opto isolator 24V/24V

Stop t left

SILAcq_DECO

SIL24-VISU

Photo eye Sick WL12G

Visual In

SILAcq_DECO

SIL24-OUT

Photo eye Sick WL12G

Visual OUT

SILAcq_DECO

SIL24-BUTTONS

BOTONERA

BUTTONS

SILAcq_DECO

12

PACK-BOX IN 1

Opto isolator 24V/24V

Armadora In 1

SILAcq_PACK

PACK-BOX IN 2

Opto isolator 24V/24V

Armadora In 2

SILAcq_PACK

PACK-BOX IN 3

Opto isolator 24V/24V

Armadora In 3

SILAcq_PACK

PACK-ARM1

Opto isolator 24V/24V ?

Armadora Out 1

SILAcq_PACK

PACK-ARM2

Opto isolator 24V/24V ?

Armadora Out 2

SILAcq_PACK

PACK-ARM3

Opto isolator 24V/24V ?

Armadora Out 3

SILAcq_PACK

PACK-INSERT1

Photo eye Sick WL12G

Insertadora Out 1

SILAcq_PACK

PACK-INSERT2

Photo eye Sick WL12G

Insertadora Out 2

SILAcq_PACK

PACK-INSERT3

Photo eye Sick WL12G

Insertadora Out 3

SILAcq_PACK

PACK-MPKIN1

Photo eye Sick WL12G

Multipack In 1

SILAcq_PACK

4
4

4
4

4
4

4
4

Page 24

VERTECH'

Wiring Specifications Cabling Specification - 1.5

PACK-MPKIN2

Photo eye Sick WL12G

Multipack In 2

SILAcq_PACK

PACK-MPKIN3

Photo eye Sick WL12G

Multipack In 3

SILAcq_PACK

PACK-MPKIN4

Photo eye Sick WL12G

Multipack In 4

SILAcq_PACK

PACK-MPKOUT1

Photo eye Sick WL12G

Multipack Out 1

SILAcq_PACK

PACK-MPKOUT2

Photo eye Sick WL12G

Multipack Out 2

SILAcq_PACK

PACK-MPKOUT3

Photo eye Sick WL12G

Multipack Out 3

SILAcq_PACK

PACK-MPKOUT4

Photo eye Sick WL12G

Multipack Out 4

SILAcq_PACK

PACK-EMPIN1

Opto isolator 24V/24V

Empacadora In 1

SILAcq_PACK

PACK-EMPIN2

Opto isolator 24V/24V

Empacadora In 2

SILAcq_PACK

PACK-EMPIN3

Opto isolator 24V/24V

Empacadora In 3

SILAcq_PACK

PACK-EMPOUT1

Opto isolator 24V/24V

Empacadora Out 1

SILAcq_PACK

PACK-EMPOUT2

Opto isolator 24V/24V

Empacadora Out 2

SILAcq_PACK

PACK-EMPOUT3

Opto isolator 24V/24V

Empacadora Out 3

SILAcq_PACK

PACK-PAL1

Opto isolator 24V/24V

Num. Pallet 1

SILAcq_PACK

PACK-PAL2

Opto isolator 24V/24V

Num. Pallet 2

SILAcq_PACK

PACK-PAL3

Opto isolator 24V/24V

Num. Pallet 3

SILAcq_PACK

PACK-PAL4

Opto isolator 24V/24V

Num. Pallet 4

SILAcq_PACK

Page 25

VERTECH'

13.

Wiring Specifications Cabling Specification - 1.5

CONDITIONS OF REALIZATION
13.1 Work Organization
Install and switch on operator workstations.
Install and switch on SILAcq cabinets.
Install Ethernet network.
Install serial links.
Install and connect digital links on SILAcq cabinets.
13.2 Cable paths
The cable path shall systematically be installed at more than 400 mm from
high power cables (380V - 20A).
Not respecting this requirement shall lead to the modification of the cable path
at the wirer expenses.
If any dysfunction appears in the network, the litigious parts of the cable path
shall be modified.
The cable path shall be protected with isolating sheets when close to hot areas
(temperature exceeding that recommended for the cable)
The type of cable path proposed by the wirer shall be indicated in the offer.
13.3 Cleanliness - Safety
The wirer shall sign a safety plan as an external contractor.
Vertech' specially reminds the wirer that:
work shall done while production lines are running
Security boots, goggles, ear plugs and helmet are compulsory.
13.4 Services
The wirer shall provide:
Any element or equipment required to realize the work
Labour
One-day assistance in the field
Two copies of all wiring schemes (electrical and network).
Verification of network cabling with tests.
13.5 Delivery time
Work defined in specifications shall be achieved within 6 weeks after the wirer
has acknowledged receipt of the order.
13.6 Responsibility
The connection of the equipments is done with someone from the plant and
under the plant (customer) responsibility (digital signals network).
The plant (customer) is responsible to check with its suppliers that the
connections do not break the law and the guarantee of the equipments.
Vertech and the cabling contractor decline any responsibility about the
consequences done by such connections.
13.7 Guarantee
The whole work will be guaranteed for 12 months. The guarantee will start on
the date of final acceptance of the installation, in working order, provided that a
period of a month without any interruption of the network is respected.

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VERTECH'

Wiring Specifications Cabling Specification - 1.5

ANNEXES

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VERTECH'

Wiring Specifications Cabling Specification - version 1.5

Line 21
SILAcq_HE21

Corte Cuchillas,
Section delivery 1-n
Gotas Rechazadas
Botellas Rechazadas

SV_Maint_2122

RS422
SILAcq_CE21

IS 12 TG

SPT

Display

Display

TEMPLADOR
LEHR
RS232

2
MCAL4

MULTI4

HE21

RS232

MCAL4

RS232

Mitutoyo
Multiplexer
DMX-8

MULTI4

C+

C+

RS232

C+

Mettler
Emhart
PCC

Photo Eye
Onboard Signal
Ethernet link
Serial link

DRAWING BY : LDT
CHECK ON SITE BY :
LAST UPDATE :

L21
File :
VisioDocument

C:\Vertech\TEMP\LDT\ARemonter\Difa\Cablage\CDC_121121 DIFA - Piedras Negras Cabling specifications v1.5_.docx

CE21

CUSTOMER : Vertech

Bypass
Compuerta

VERTECH'

Wiring Specifications Cabling Specification - 1.5

Line 22
SILAcq_HE22

Corte Cuchillas,
Section delivery 1-n
Gotas Rechazadas
Botellas Rechazadas

SV_Maint_2223

RS422
SILAcq_CE22

IS 10 TG

SPT

Display

Display

TEMPLADOR
LEHR
RS232

MCAL4

MULTI4

HE22

RS232

MCAL4

RS232

Mitutoyo
Multiplexer
DMX-8

MULTI4

C+

C+

CE22

RS232

C+

Bypass
Compuerta

Mettler
Emhart
PCC

Photo Eye
Onboard Signal
Ethernet link
Serial link

DRAWING BY : LDT
CHECK ON SITE BY :
LAST UPDATE :

L22

CUSTOMER : Vertech

File :
VisioDocument

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VERTECH'

Wiring Specifications Cabling Specification - 1.5

Line 23
SILAcq_HE23

Corte Cuchillas,
Section delivery 1-n
Gotas Rechazadas
Botellas Rechazadas

RS422
SILAcq_CE23

IS 12 TG

SPT

Display

Display

TEMPLADOR
LEHR
RS232

MCAL4

MULTI4

HE23

RS232

MCAL4

RS232

Mitutoyo
Multiplexer
DMX-8

MULTI4

C+

C+

CE23

RS232

C+

Bypass
Compuerta

Mettler
Emhart
PCC

Photo Eye
Onboard Signal
Ethernet link
Serial link

DRAWING BY : LDT
CHECK ON SITE BY :
LAST UPDATE :

L23

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File :
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VERTECH'

Wiring Specifications Cabling Specification - 1.5

Lines 21, 22, 23 and 24


Strutz
L24

Visual
LEHR

LEHR

Strutz

Tapada
Manchada
Movida
Pegada
Porosa

Picada
Centrado
China
Hervido
F. de Tono

Velocidad, Parada

Strutz
LEHR

L23

LEHR
Visual

Strutz
Velocidad, Parada

Strutz

SILAcq_Deco_F2

L22

Visual
LEHR

LEHR

LEHR

LEHR

Strutz
Velocidad, Parada

Strutz
L21

Photo Eye
Onboard Signal
Ethernet link
Serial link

Visual
Strutz
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D21-24

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VERTECH'

Wiring Specifications Cabling Specification - 1.5

Packaging Area

E
M
P
****

E
M
P
****

E
M
P
****

Split

SILAcq_Pack_F2

MPK
***

I
N
S
*

MPK
***

I
N
S
*

MPK
***

I
N
S
*

MPK
***

x6

A
C
**

A
C
**
Num.Cajas

A
C
**

x6

PAL

PAL

* Ins. = Insertadora

PAL

Tarimas

Photo Eye
Onboard Signal
Ethernet link
Serial link

** A.C. = Armadora de Caja


*** MPK = Multipack
**** EMP = Empacadora
DRAWING BY : LDT

LAST UPDATE :

PAL

Num.Cajas

Num.Cajas

Tarimas

CHECK ON SITE BY :

x6

x6

Page 1

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File :
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VERTECH'

Wiring Specifications Cabling Specification - 1.5

Laboratory

LAB2
10.14.65.242

LAB1
10.14.65.241

Ethernet IDF Switch

DSG AGR
THERMO CHOC

HECM AGR

TILT TABLE

FCM AGR

POLARISCOPE

METTLER
HHTP AGR

IMPACT TEST

FHT AGR
VLT AGR

CHECK ON SITE BY :
LAST UPDATE :

RS232

RS232

RS232
Moxa_LAB
10.14.65.224

DENSITY

DRAWING BY : LDT

RS232

Lab

RPT2 AGR

RS232

RS232

RS232

CUSTOMER : Vertech

File :
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Page 33