Anda di halaman 1dari 9

The Institute of Spring Technology

Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

Spring Type: Round Wire Compression


Designed To:
EN 13906-1: 2002
Tolerance Standard:
DIN 2095 / 2096
Material
ASTM A322 Hot Coiling Alloy
Youngs Mod (E):
Rigidity Mod (G):
Density:
Unprestress:
Prestress:

30000000
11500000
0.2840
0-45
45-56

End Type:
Dead Coils:
Tip Thickness:
End Fixation:

Closed and Ground


0.5000
50.000
%
Both Ends Fixed and Guided

Design Parameters
Wire Diameter:
Outside Diameter:
Total Coils:
Spring Rate:
Free Length:

0.3120
1.900
10.500
340.153
3.625

Lbf/in^2
Lbf/in^2
Lb/in^3
%
%

Calculated Data
Solid Length:
Min. Length (static):
Min. Length (dynamic):
Solid Load:
Solid Stress:
Stress Factor:
Active Coils:
Spring Index:
Helix Angle:
Buckling Possible:
Buckling Definite:
Spring Pitch:
Inside Diameter:
Mean Coil Dia.:
Wire Length:
Weight / 100:
Natural Freq:

in
in
Lbf/in
in

(Calculated)
(Calculated)

Stress Data
Operating Positions
Lower
Tensile
203000

Solid
8U

% Tensile
1
3U

Specified
Operating Data
Operating Positions
Length (in)
Load (Lbf)
Deflection (in)
Stress (Lbf/in^2)
Stress % Solid
Load Tol. (Rolled) (Lbf)
Load Tol. (Machined) (Lbf)
O.D. Expansion (in)

1
3.502
41.686
0.1226
5550
35
22.945
18.356
0.0003159

Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

3.276
3.656
4.036
118.713
15806.2
1.288
10.000
5.090
3.978
STABLE
STABLE
0.3469
1.276
1.588
52.508
114.010
10450.0

14/11/2014
03:22:10 p.m.

in
in
in
Lbf
Lbf/in^2

Deg

in
in
in
in
Lb
RPM

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

Spring Tolerances
Free Length (in):
Outside Dia. (in):
Squareness (in):
Parallelism (in):
Working Loads
Load 1 (Lbf):
Maximum Solid Length:
Expansion at Solid:
Diametral Space
Tolerance:
O.D. Expansion
Bore:
Rod:

Rolled
0.07153
0.03150
0.1088
0.04750

DIN 2095 / 2096


Machined
0.05723
0.02362
0.1088
0.04750

41.686

22.945

18.356

3.424
0.0008995

in
in

Grade 1
NO
2.090
1.148

in
in

Value
3.625
1.900

Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

14/11/2014
03:22:10 p.m.

User Specified

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

14/11/2014
03:22:10 p.m.

Relaxation Prediction (based on IST data)


Material:
ASTM A322 Hot Coiling Alloy
Static Relaxation
Operating Position 1
Corrected Stress:
7149 Lbf/in^2
Time:
Temperature:
Shot Peened:
Prestressing:

1000
68
No
None

Hours
F

Relaxation:

% Relaxation

0
0

2500

5000

7500

10000

Time (Hours)
Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

Goodman Diagram
Material:
Grade:
Shot Peened:
Pre-Stressed:

14/11/2014
03:22:11 p.m.

ASTM A322 Hot Coiling Alloy


No
No

Operating Positions
1
3.502
41.686
7149

Length (in):
Load (Lbf):
Corrected Stress (Lbf/in^2):

1
3.502
41.686
7149

GOODMAN DIAGRAM
Based on IST interpretation of SAE data

225000

202500

180000

Final Stress (Lbf/in^2)

157500

135000

112500
NOTE: Lower Tensile
WARNING! Spring Working with too small a coil gap

90000

Fatigue Life:
10^4 Cycles
10^5 Cycles
10^6 Cycles
2.5*10^6 Cycles

67500

45000

22500

0
0

22500

45000

67500

90000

112500

135000

157500

180000

202500

225000

Initial Stress (Lbf/in^2)


Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

Load / Length Graph


Material:
Grade:
Lower Tensile (Lbf/in^2):

14/11/2014
03:22:11 p.m.

ASTM A322 Hot Coiling Alloy


203000

Operating Positions
1
3.502
41.686
5550.29

Length (in):
Load (Lbf):
Stress (Lbf/in^2):

1
3.502
41.686
5550.29

LOAD vs LENGTH
200
180
160
140

Load (Lbf)

120
100
80
60
40
20
0
3.24

3.28

3.32

3.36

3.40

3.44

3.48

3.52

3.56

3.60

3.64

Length (in)
Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Lateral Characteristics
Axial
Length
in
Free Position
3.625
Working Positions
1
3.502

Date:
Time:
Initials:

Axial
Load
Lbf
0

Axial
Stress
Lbf/in^2
0

Lateral
Rate
Lbf/in
177.355

41.686

5550

174.446

Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

Lateral
Deflection
in

Lateral
Load
Lbf

14/11/2014
03:22:11 p.m.

Lateral
Stress
Lbf/in^2

Combined
Stress
Lbf/in^2

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

Special Considerations
Influence of the change in wire diameter induced during coiling:
Spring Rate (Lbf/in)
% Change
Value
Theoretical
340.153
Single Point
NO DATA
Twin Point
NO DATA
Manual Coil
NO DATA
Spring Tangling:
Crossover Tangling:
Parallel Tangling:
Tangling Force:

NO
NO
391.263

Lbf

Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

% Change
NO DATA
NO DATA
NO DATA

14/11/2014
03:22:11 p.m.

Solid Length (in)


Value
3.276

The Institute of Spring Technology


Henry Street
Sheffield
S3 7EQ

Tel:
Fax:
E-mail:

0114 276 0771


0114 252 7997
ist@ist.org.uk

Part Number:
Issue Number:

001
ytyr

Date:
Time:
Initials:

Spring Drawing
Material:
Tolerance:

Right hand helix


ASTM A322 Hot Coiling Alloy
DIN 2095 / 2096 (Grade 1)

d
De
nt
Rs
L0
Lc
Fcth

0.3120
1.900
10.500
340.153
3.625
3.276
118.713

in
in

3.502
41.686
3.502
41.686

in
Lbf
in
Lbf

Wire Diameter:
Outside Diameter:
Total Coils:
Spring Rate:
Free Length:
Solid Length
Solid Load

Operating Positions
L1
Length:
F1
Load:
L1
Length:
F1
Load:

Fcth
F
De
d

14/11/2014
03:22:11 p.m.

0.03150

Lbf/in
in
in
Lbf

0.07153

22.945
22.945

F1
S1

L1

S1

L1

Sc

Lc
L0

Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)

SPECIFICATION OF HELICAL COMPRESSION SPRING

Part no:

Issue no:

EN 15800:2010

001

ytyr

Designed to EN 13906-1: 2002


d
De
Di
D
Dd
Dh
L0
L1
L2
Ln
Lc
Sh
e1
e2
F1
F2
Fn
Fc

Type 1 - Closed and ground end coils


1

10.000

Total coils

nt =

10.500

10
Optional
Right
Left
No
Inside
Outside

Direction of coils

Chamfer of spring ends

Working deflection

Stress cycle frequency

Sh =

41.686
41.686
-10.545
118.713

in
in
in
in
in
in
in
in
in
in
in
in
in
in
Lbf
Lbf
Lbf
Lbf

k1
k2
kn
c
kh
R
w
k

=
=
=
=

5550
5550
-1404
15806

Lbf/in^2
Lbf/in^2
Lbf/in^2
Lbf/in^2

=
0 Lbf/in^2
= 340.153 Lbf/in
=
5.090
=
1.288

Permissable deviations to DIN 2095 / 2096

Tolerance grade
2
3
Specified

Value

De
L0
F1
F2
e1
e2
R

in
Not specified
11

Range of working temperature

Application

Not specified

(b) if the spring force, the spring length


and L0 are specified

No

Surface protection

Material standard:
ASTM A322 Hot Coiling Alloy
Permissable shearing stress, using lower tensile
zul = 91350
Unprestressed,
Lbf/in^2
zul = 113680 Lbf/in^2
Prestressed,
Rigidity modulus
G = 11500000 Lbf/in^2

Production compensation
(a) if the spring force and the spring length
are specified

Not specified
Shot peened

13

0.3120
1.900
1.276
1.588
0
0
3.625
3.502
3.502
3.656
3.276
0

Stress range
Spring rate R
Spring index
Stress correction factor

Type 2 - Closed end coils

Active coils

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

(c) if two spring forces and the spring


lengths are specified
12

by:
L0
n and d
n and De/Di
L0, n and d
L0, n and
De/Di

Prestressing
Prestress all springs
Setting length: to solid

Additional information

Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0)

Anda mungkin juga menyukai