Henry Street
Sheffield
S3 7EQ
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Part Number:
Issue Number:
001
ytyr
Date:
Time:
Initials:
30000000
11500000
0.2840
0-45
45-56
End Type:
Dead Coils:
Tip Thickness:
End Fixation:
Design Parameters
Wire Diameter:
Outside Diameter:
Total Coils:
Spring Rate:
Free Length:
0.3120
1.900
10.500
340.153
3.625
Lbf/in^2
Lbf/in^2
Lb/in^3
%
%
Calculated Data
Solid Length:
Min. Length (static):
Min. Length (dynamic):
Solid Load:
Solid Stress:
Stress Factor:
Active Coils:
Spring Index:
Helix Angle:
Buckling Possible:
Buckling Definite:
Spring Pitch:
Inside Diameter:
Mean Coil Dia.:
Wire Length:
Weight / 100:
Natural Freq:
in
in
Lbf/in
in
(Calculated)
(Calculated)
Stress Data
Operating Positions
Lower
Tensile
203000
Solid
8U
% Tensile
1
3U
Specified
Operating Data
Operating Positions
Length (in)
Load (Lbf)
Deflection (in)
Stress (Lbf/in^2)
Stress % Solid
Load Tol. (Rolled) (Lbf)
Load Tol. (Machined) (Lbf)
O.D. Expansion (in)
1
3.502
41.686
0.1226
5550
35
22.945
18.356
0.0003159
3.276
3.656
4.036
118.713
15806.2
1.288
10.000
5.090
3.978
STABLE
STABLE
0.3469
1.276
1.588
52.508
114.010
10450.0
14/11/2014
03:22:10 p.m.
in
in
in
Lbf
Lbf/in^2
Deg
in
in
in
in
Lb
RPM
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001
ytyr
Date:
Time:
Initials:
Spring Tolerances
Free Length (in):
Outside Dia. (in):
Squareness (in):
Parallelism (in):
Working Loads
Load 1 (Lbf):
Maximum Solid Length:
Expansion at Solid:
Diametral Space
Tolerance:
O.D. Expansion
Bore:
Rod:
Rolled
0.07153
0.03150
0.1088
0.04750
41.686
22.945
18.356
3.424
0.0008995
in
in
Grade 1
NO
2.090
1.148
in
in
Value
3.625
1.900
14/11/2014
03:22:10 p.m.
User Specified
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Issue Number:
001
ytyr
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Time:
Initials:
14/11/2014
03:22:10 p.m.
1000
68
No
None
Hours
F
Relaxation:
% Relaxation
0
0
2500
5000
7500
10000
Time (Hours)
Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)
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Part Number:
Issue Number:
001
ytyr
Date:
Time:
Initials:
Goodman Diagram
Material:
Grade:
Shot Peened:
Pre-Stressed:
14/11/2014
03:22:11 p.m.
Operating Positions
1
3.502
41.686
7149
Length (in):
Load (Lbf):
Corrected Stress (Lbf/in^2):
1
3.502
41.686
7149
GOODMAN DIAGRAM
Based on IST interpretation of SAE data
225000
202500
180000
157500
135000
112500
NOTE: Lower Tensile
WARNING! Spring Working with too small a coil gap
90000
Fatigue Life:
10^4 Cycles
10^5 Cycles
10^6 Cycles
2.5*10^6 Cycles
67500
45000
22500
0
0
22500
45000
67500
90000
112500
135000
157500
180000
202500
225000
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Issue Number:
001
ytyr
Date:
Time:
Initials:
14/11/2014
03:22:11 p.m.
Operating Positions
1
3.502
41.686
5550.29
Length (in):
Load (Lbf):
Stress (Lbf/in^2):
1
3.502
41.686
5550.29
LOAD vs LENGTH
200
180
160
140
Load (Lbf)
120
100
80
60
40
20
0
3.24
3.28
3.32
3.36
3.40
3.44
3.48
3.52
3.56
3.60
3.64
Length (in)
Software Copyright 2002-2011 Institute of Spring Technology, Sheffield, UK (V1.0.15)
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Part Number:
Issue Number:
001
ytyr
Lateral Characteristics
Axial
Length
in
Free Position
3.625
Working Positions
1
3.502
Date:
Time:
Initials:
Axial
Load
Lbf
0
Axial
Stress
Lbf/in^2
0
Lateral
Rate
Lbf/in
177.355
41.686
5550
174.446
Lateral
Deflection
in
Lateral
Load
Lbf
14/11/2014
03:22:11 p.m.
Lateral
Stress
Lbf/in^2
Combined
Stress
Lbf/in^2
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001
ytyr
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Initials:
Special Considerations
Influence of the change in wire diameter induced during coiling:
Spring Rate (Lbf/in)
% Change
Value
Theoretical
340.153
Single Point
NO DATA
Twin Point
NO DATA
Manual Coil
NO DATA
Spring Tangling:
Crossover Tangling:
Parallel Tangling:
Tangling Force:
NO
NO
391.263
Lbf
% Change
NO DATA
NO DATA
NO DATA
14/11/2014
03:22:11 p.m.
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Issue Number:
001
ytyr
Date:
Time:
Initials:
Spring Drawing
Material:
Tolerance:
d
De
nt
Rs
L0
Lc
Fcth
0.3120
1.900
10.500
340.153
3.625
3.276
118.713
in
in
3.502
41.686
3.502
41.686
in
Lbf
in
Lbf
Wire Diameter:
Outside Diameter:
Total Coils:
Spring Rate:
Free Length:
Solid Length
Solid Load
Operating Positions
L1
Length:
F1
Load:
L1
Length:
F1
Load:
Fcth
F
De
d
14/11/2014
03:22:11 p.m.
0.03150
Lbf/in
in
in
Lbf
0.07153
22.945
22.945
F1
S1
L1
S1
L1
Sc
Lc
L0
Part no:
Issue no:
EN 15800:2010
001
ytyr
10.000
Total coils
nt =
10.500
10
Optional
Right
Left
No
Inside
Outside
Direction of coils
Working deflection
Sh =
41.686
41.686
-10.545
118.713
in
in
in
in
in
in
in
in
in
in
in
in
in
in
Lbf
Lbf
Lbf
Lbf
k1
k2
kn
c
kh
R
w
k
=
=
=
=
5550
5550
-1404
15806
Lbf/in^2
Lbf/in^2
Lbf/in^2
Lbf/in^2
=
0 Lbf/in^2
= 340.153 Lbf/in
=
5.090
=
1.288
Tolerance grade
2
3
Specified
Value
De
L0
F1
F2
e1
e2
R
in
Not specified
11
Application
Not specified
No
Surface protection
Material standard:
ASTM A322 Hot Coiling Alloy
Permissable shearing stress, using lower tensile
zul = 91350
Unprestressed,
Lbf/in^2
zul = 113680 Lbf/in^2
Prestressed,
Rigidity modulus
G = 11500000 Lbf/in^2
Production compensation
(a) if the spring force and the spring length
are specified
Not specified
Shot peened
13
0.3120
1.900
1.276
1.588
0
0
3.625
3.502
3.502
3.656
3.276
0
Stress range
Spring rate R
Spring index
Stress correction factor
Active coils
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
by:
L0
n and d
n and De/Di
L0, n and d
L0, n and
De/Di
Prestressing
Prestress all springs
Setting length: to solid
Additional information