INTRODUCTION TO KKS
1.1
Serial No. of
breakdown
level
Processrelated
identification
Total plant
System code
Equipment
unit code
Component
code
Point of
installation
identification
Total plant
Installation
unit code
Installation
space code
Location
identification
Total plant
Structure code
Room code
Table 1 summarises the designation and type of data characters of the breakdown
levels for all three different types of designation appearing in the KKS.
TABLE 1: Breakdown Level Structure
Serial number of
breakdown level
Designation of data
character
F0 F1 F2 F3 FN FN
A1 A2 AN AN AN
B1 B2 BN BN
NAAANN
AANNN
AANN
PROCESS-RELATED DESIGNATION
In this type of designation the entire system is subdivided according to the function or
process, since, whether for mechanical, electrical or control, the equipment units and
items must be identifiable in relation to the process.
The process-related designation is for many applications the most important
designation, since it permits, for example, locations of electrical and control
equipment, rooms, signals, and the designations in circuit diagrams to be related to
particular functions.
In the mechanical, electrical and instrumentation control engineering sectors, the
equipment for auxiliary services, power supply, open-loop control, instrumentation,
protection, etc., is treated as a process engineering function.
This block has the prefix sign "=". According to the standard, the prefix sign can be
omitted provided that the designation remains unambiguous.
1.3
As with the process-related designation, the KKS is also used to designate location,
principally of electrical and instrumentation and control equipment, but also of
mechanical equipment. Locations for example, coordinates, racks and positions in
cubicles etc. are designated in the breakdown level EQUIPMENT UNIT.
The identification letters now used for the Point of installation identification in the
breakdown level FUNCTION are the same as those for the process-related
designation. This improves recognition of the designations in the overall system.
Confusion with the process related designation is impossible since, according to DIN
40719, part 2, the prefix sign "+" has to be added to this designation block "Location.
An easy segregation is done using decadic numbering for process-related
designation and serial numbering for Point of installation identification, e.g.:
=
+
The process-related label of the consumers is stuck on the rigid part of the
switchboard, and the Point of installation identification of the switching devices is on
the opening or removable part.
1.4
LOCATION IDENTIFICATION
In order to clearly designate the position of plant, subsystems and equipment in the
power station, the building structure and floor are entered at the breakdown level 1,
and the rooms on the various floors of the building structure at the breakdown level 2.
The breakdown level 3 is omitted in such cases.
2.
Total plant
Function
Equipment unit
Item
Process-related code
Total plant System code
Equipment unit
code
Mechanical engineering
Unit
System
Pump unit
Civil engineering
Unit
Structure, floor
Rolling door
Unit
Structure, floor
Fan unit
Unit
System
Measuring circuit
Transducer
Unit
Structure, floor
Measuring circuit
Temp. sensor
Unit
System
Open-loop control
Pushbutton
Unit
Unit
System
Measuring circuit
Unit
Switchgear
Switchgear
assembly
Unit
Transformer
Fan unit
Unit
Transformer
Measuring circuit
Unit
Transformer
Terminal box
Unit
Measuring circuit
Junction box
Installation space
code
Unit
Switchgear
Tier/space
Unit
Tier/space
Unit
Control console
Coordinate
Instrumentation and
control (for mechanical
and civil engineering)
Electrical and
instrumentation and
control engineering
Item code
Signal
Electrical and
instrumentation and
control engineering
Location code
Civil engineering
2.1
Room code
Unit
Structure, floor
Room/coordinates
Unit
Outdoor area
Coordinates
2.2
F0:
For Combined Cycle Power Plants, data character F0 shall be a numeric character
used for the numbering of the similar systems and plants in the parts of a Power
Station, identified with character G.
G and F0 usage should be as follows:
The block identifies the set of main machinery.
10
11
12
Instrumentation and Control Equipment (for use only when the function codes C
is insufficient for the identification)
Auxiliary Systems
Ancillary Systems
Structures
Solar Systems
2.3.1
General
In the process-related designation the first two alphabetical symbols (A1 and A2) are
used to distinguish between the mechanical apparatus and equipment units,
electrical and I & C equipment, and between the measuring and closed-loop control
circuits:
Electrical equipment
In the location designation, this breakdown level is used to designate - for electrical
and I&C equipment the racks and positions in panels, boards or cubicles and the
coordinates on the desks; in the case of mechanical equipment, also for coordinates,
for example, in the fuel tank.
In the room designation, this breakdown level is used to identify indoor areas
(rooms).
At this breakdown level, the numerical digits (AN) again have no classification
significance, except as detailed below, for all three types of designation, but merely
count the unit identified by the A1A2 digits.
See para. 6. Equipment unit code (A1, A2).
2.3.2
The alphabetical characters assigned to piping and accessories in the second level
are BR. Numbers must be, nominally, assigned in ascending units in the direction of
the main flow (downstream direction).
The pipe line number must only be changed:
When they have different functions from the point of view of process
When there is a change in diameter associating the reducer with the line of
greater diameter
Changes in diameter caused by reducers for the purpose of inserting valves and
instruments will be excepted, as long as the diameter of the inlet pipe is equal to the
diameter of the outlet pipe.
The number of the line (in the second level) will not be modified when elements
considered as integrating parts are installed in the line; for example, valves,
temporary filters, expansion joints, restrictive orifices, flow elements, etc.
a)
VALVES
The process valves are identified in the first level with the code of its associated pipe
(or equipment) and in the second level with the alphabetical characters AA.
As with all the positions that precede the numerical characters AN, the different
valves will be numbered correlatively. An attempt will be made to adopt numbering
that ascends in the direction of the main flow. Therefore, in order to provide
information concerning the type of valve that is being denominated, an effort will be
made to establish the following series in the first of the three digits AN.
0, 1
Drains and vents are denominated in the first level as a bypass of the system to
which they are designed to drain or vent. Such denomination covers up to the last
closing device, whether this is the twin valves or the discharge pipe to the
atmosphere.
The bypasses will be denominated consecutively within the corresponding ten
(decade numbering of sections), in accordance with the numbering established in the
first level for the system to which they drain or vent.
All the elements -such as pipes, valves or instruments- included in one of these
bypasses will be assigned the same identifier in the first level.
c)
BYPASSES
Bearing in mind the importance of clearly identifying the elements that form a bypass
and the need to maintain uniformity in all the project systems, the bypasses will be
identified with a different section number (level 1) but will maintain the tens number
assigned to the line from which they flow. Very simple bypasses (for example, the
bypass of control valves) can be assigned the same number as the line from which
they flow.
d)
HEAT EXCHANGERS
Because of their function, heat exchangers form part of at least two systems.
However, because of the need to establish single identifications, they must be
assigned to just one of the systems.
The rule to be followed is that of assigning the heat exchanger to the system that
requires its services (the system that absorbs heat in the case of heaters and the
system that gives out heat in the case of chillers) and which is therefore the reason
for the installation of the heat exchanger.
Identification of Piping Systems and Valves. Representation in P&I Diagrams:
The following specifications are valid for identification and representation in P&I
diagrams:
Numbering in the first Breakdown level is effected for parallel piping legs in
increments of ten, counting in flow direction.
Delimitation of a system identification in the first Breakdown level is represented by a
hollow needle.
For better recognition of the coding delimitation, it is to be made sure that the needle
is not placed directly in the branching or junction point, but in the line concerned.
The coding specified in the KKS system for the piping with the unit code BR.. is
merely to serve as identification of a pipe leg if it exhibits various nominal pipe size
graduations or for breakdown of a leg, e.g.: Up to control valve and from control
valve as well as for drain lines and vent lines on one leg. The symbol for the
delimitation within the BR delimitation is to be a solid needle.
Identification of the piping systems is carried out using "flags". The direction of the
"flag" is to indicate the flow direction. The flag shall contain the 1st Breakdown level.
The unit code BR.. is written below the flag.
LBA10
BR010
LBA20
BR010
Flow direction
Flow direction
If two flow directions are possible, lines are placed on both ends of the box.
LBA30
BR010
Flow direction
2.3.3
Coding of equipment:
2.3.4
To describe the measured variable and function, each measuring symbol is provided
in line 1 with a number of identification letters. . The meaning of these identification
letters was determined according to ISA S5.1. The first set of letters identifies the
measured variable. Certain modifications of the measured variable are stated as
supplementary letter in the second digit. The sequential letters in the sequence A, C,
I, N, R, indicate the signal processing of the measured variable.
2.3.5
According to ISA S5.1 for the Functions of the C & I Equipment as described in documents referred to
in section 4.3.5.
Group 1
First letter
A
Analysis
B
Burner, combustion
C
Users choice
Supplementary letter
First letter
D
Users choice
E
Voltage measurement
F
Flow and flow rate measurement
G
Users choice
H
Manual input/ intervention
I
Current
J
Power
K
Time
L
Level
M
Users choice
N
Users choice
O
Users choice
P
Pressure
Q
Quantity
R
Radiation
S
Speed, frequency
Supplementary letter
D
Differential
E
Sensor (Primary Element)
F
Ratio
G
Glass, Viewing Device
H
High
T
U
V
W
X
Y
Z
Temperature
Multivariable
vibration, mechanical analysis
Weight force/mass
Unclassified
Event, state
position, Dimension
L
M
Low
Middle
O
P
Q
Orifice, Restriction
Point (test) connection
Sum, integration
S
T
Switching
Operation
Transmitter
W
X
Y
Z
Well
X axis
Y axis
Z axis
Group 2:
Processing
Sequential Letters
Sequence: A, C, I, N, R
A
C
I
N
R
Alarm,
Automatic control
Indication (local or on display screen in control room)
Trip circuit function
Registration
2.3.9
Examples of Instruments
TW
CT410
OR
MBA11AP001
MBA12AP001
MBA13AP001
OR
MBA11BR001
MBA12BR001
MBA13BR001
Valve
Open position
Closed position
Closed and open position limit switches are not shown in P&IDs, but instead they are
shown and identified in other project documentation such as wiring diagrams.
2.4
2.4.1
General
This section serves, in the case of the electrical and I & C systems, for the
designation of equipment items - e.g. switches, pushbuttons relays etc. - in
accordance with IEC. In accordance with this standard, the KKS includes a "-" sign at
the first alphabetical digit for the electrical items.
If needed and in respect of mechanical and process engineering, the KKS can be
used here to designate the mechanical equipment and components, such as pumps
couplings and gear units.
Mechanical items
Mechanical items
Signal origin
Signal application
Gated signal
Electrical items
At this breakdown level the numerical digits are used for counting only.
See para. 7. Components code (B1, B2)
2.4.2
Designation of Cables
NNNA
(2)
(1)
The first part of the cable designation consists of the number and letters that
identifies the System the cable belongs to.
(2)
These digits of the cable number shall be used for counting, and the first
three digits will be the sheet number of the Schematic and Wiring Diagrams
drawing in witch the cable is represented and the fourth counting digit will be
the letter that identifies the cable among others in that sheet.
3.
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
N/A
AC
AC_
SWITCHYARD 380KV-420KV
N/A
AD
AD_
SWITCHYARD 220KV-245KV
N/A
AE
AE_
SWITCHYARD 110KV-150KV
N/A
AF
AF_
SWITCHYARD 60KV-72KV
N/A
AG
AG_
SWITCHYARD 45KV-50KV
N/A
AH
AH_
SWITCHYARD 30KV-35KV
N/A
AJ
AJ_
SWITCHYARD 20KV-25KV
N/A
N/A
AQA
Energy metering
N/A
AR
AR_
GRID
&
EQUIPMENT
PROTECTION
N/A
AS
AS_
N/A
CENTRAL EQUIPMENT
N/A
N/A
AQ
AX
AXP
DISTRIBUTION
POWER
TRANSMISSION
POWER SUPPLY
AND
AUXILIARY
POWER TRANSMISSION
BA
N/A
N/A
BAA
50-69
BAC
50-69
BAT
50-69
BAW
Grounding network
BAY
N/A
50-69
N/A
BBA
Normal MV switchgears
N/A
BBB
N/A
BBT
Auxiliary Transformers
N/A
BBW
N/A
N/A
Emergency MV distribution
N/A
N/A
BB
BD
BDA
BF
BFA
Normal LV switchgears
50-69
BFB
50-69
BFT
N/A
F1 F2 F3
BJ
BJA
N/A
50-69
N/A
BLA
50-69
BLS
Safety lighting
50-69
BLT
50-69
N/A
BMA
Emergency LV switchgears
N/A
BMB
N/A
BMC
N/A
BMT
N/A
N/A
BNA
N/A
BNT
N/A
BM
BN
LOW
VOLTAGE
UNINTERRUPTIBLE
SUPPLY
BR
DISTRIBUTION
(CONVERTER)
BOARDS,
POWER
N/A
BRA
50-69
BRT
50-69
BRU
Permanent
inverters
230
production
and
distribution
BATTERY SYSTEMS
BT
50-69
N/A
BTA
BTB
250 V Battery
N/A
BTC
N/A
BTL
30-69
BTM
N/A
N/A
BU
50-69
BOARDS,
BUA
30-69
BUB
N/A
N/A
C
CA_
PROTECTIVE INTERLOCKS
FUNCTIONAL GROUPS
SUBLOOP CONTROL
CB
CC
GE FN Reserved Codes
BL
CA
SYSTEMS DESCRIPTION
CONTROL
50-69
CABINET,
N/A
CBP
20-59
CBP
20-59
CC_
N/A
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
CD
CD_
N/A
CE
CE_
N/A
CF
CF_
RECORDING, MEASUREMENTS
N/A
CG
CG_
CLOSED-LOOP
SECTION)
CH_
CH_
PROTECTION
50-69
CJ
CJ_
OVERALL
BLOCK
AUTOMATION,
UNIT
COORDINATION LEVEL, TURBINE CONTROL
CABINET
50-69
CK
CK_
50-69
CS
CS_
N/A
MARSHALLING RACKS
N/A
CV
CVA
(EXCL.
POWER
N/A
50-69
CONTROL ROOMS
N/A
CWA
N/A
CWF
N/A
CWQ
N/A
CX_
CW
CX
CONTROL
80-89
COMMUNICATION EQUIPMENT
CY
N/A
CYA
Telephone system
CYB
Loudspeaker System
N/A
CYD
N/A
CYE
60-89
CYF
20-59
CYN
Interphone
N/A
N/A
N/A
EKA
N/A
EKC
Heating
30-49
EKD
50-69
EKE
Gas scrubber
40-59
EKG
Gas piping
40-69
EKH
40-69
EKT
01-49
E
EK
30-49
N/A
N/A
GAC
N/A
GAD
N/A
GAF
N/A
GB
GB_
TREATMENT SYSTEM
N/A
GC
GC_
Demineralised
G
GA
water
production
(demineralised
N/A
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
GD_
GH
N/A
DISTRIBUTION
WATER)
N/A
SYSTEMS
(NOT
DRINKING
GHA
Service water
50-69
GHC
50-69
GK
GKB
N/A
Drinking water
50-69
N/A
GMA
N/A
GMB
N/A
N/A
GM
GN
GN_
(package
plant),
N/A
N/A
N/A
N/A
N/A
N/A
N/A
HAC
HRSG economiser
0-99
HAD
HRSG evaporator
099
HAG
099
HAG
099
HAH
HRSG Superheater
099
HAJ
099
HAN
0-29
N/A
N/A
FIRESIDE
HEAT
TRANSFER
CLEANING EQUIPMENT
0-99
GR
GR_
GU
GU_
H
HA
HB
HB_
HC
SURFACE
HRSG sootblowing
N/A
N/A
N/A
N/A
HJF
N/A
HJG
N/A
HJQ
N/A
N/A
HC_
HH
HHA
HJ
HL
F1 F2 F3
SYSTEMS DESCRIPTION
HRSG forced draught fan system
N/A
N/A
HNA
0-99
HNE
0-99
HNY
N/A
N/A
0-99
N/A
HY_
N/A
HYC
HRSG safety
N/A
HYR
HLB
HN
HS
HS_
HY
90-99
N/A
FEEDWATER SYSTEM
N/A
LAA
N/A
LAB
Feedwater piping
LAC
Feedwater pumping
N/A
LAE
HP Desuperheating
80-99
LAF
IP Desuperheating
80-99
LAV
Lubricant supply
N/A
LAW
N/A
STEAM SYSTEMS
N/A
L
LA
LB
80-99
LBA
Main steam
70-89
LBB
70-89
LBC
60-89
LBD
70-89
LBG
50-69
CONDENSATE SYSTEM
N/A
LCA
Condensate piping
N/A
LCB
Condensate pumps
N/A
LCC
N/A
LCE
N/A
LCP
N/A
LCR
N/A
LD_
N/A
N/A
N/A
MAA
1-89
MAB
1-89
MAC
1-89
MAD
1-89
LC
LD
GE FN Reserved Codes
M
MA
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
MAG
Main Condenser
60-89
MAJ
Condenser vacuum
80-89
MAK
01-89
MAL
01-29
MAN
N/A
MAP
N/A
MAV
01-49
MAW
50-99
MAX
01-89
MAY
ST protection
01-49
MB
N/A
MBA
01-89
MBB
01-89
MBC
01-89
MBD
Bearings
01-89
MBE
Cooling water
30-69
MBH
01-89
MBJ
01-69
MBK
01-89
MBL
01-49
MBM
01-89
MBP
Fuel-gas system
01-89
MBR
Exhaust gas
01-89
MBV
75-89
MBX
Control fluid
01-89
MBY
01-49
GENERATOR PLANT
MK
N/A
MKA
Generator complete
01-89
MKC
01-89
MKD
Generator Bearings
01-89
MKF
40-89
MKG
40-99
MKH
40-99
MKQ
01-49
MKV
01-59
MKW
01-59
MKX
01-49
MKY
01-49
MV
MV_
N/A
01-59
F1 F2 F3
N
NA
SYSTEMS DESCRIPTION
GE FN Reserved Codes
N/A
N/A
NAA
30-49
NAB
30-49
NAD
30-49
N/A
NDA
N/A
NDB
N/A
NDC
N/A
NDD
N/A
NDE
N/A
NDF
Distribution system
N/A
N/A
ND
CIRCULATING
SYSTEMS
PA
(MAIN
COOLING)
WATER
N/A
PAA
N/A
PAB
N/A
PAC
N/A
PAD
N/A
PAH
N/A
PAR
N/A
PAS
N/A
CIRCULATING
(MAIN
TREATMENT SYSTEM
PB
PBN
Main Cooling
(conditioning)
water
COOLING)
chemical
PCA
PCB
Piping
PCC
Pumping
CLOSED COOLING WATER
CONVENTIONAL AREA
PG
N/A
system
N/A
WATER
N/A
supply
PC
WATER
N/A
80-89
N/A
SYSTEM
FOR
N/A
PGB
Piping
70-89
PGC
Pumping
70-89
AUXILIARY SYSTEMS
N/A
N/A
QCA
O2 scavenger system
N/A
QCB
Amine system
N/A
QCC
Phosphate system
N/A
QCD
N/A
N/A
Q
QC
QF
QFA
70-89
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
from SCA)
QFB
70-89
N/A
QHA
N/A
QHE
N/A
QHH
N/A
N/A
QH
QJ
QJA
50-69
QJB
50-69
QJC
50-69
QL
QLB
QU
QU_
SYSTEMS
FOR
CONVENTIONAL
N/A
50-69
N/A
50-99
N/A
N/A
RSA
N/A
RSB
N/A
RSC
N/A
ANCILLARY SYSTEMS
N/A
N/A
R
RS
S
SA
SAA
Building ventilation
50-69
SAC
01-59
SAD
50-89
SAE
01-59
SAK
50-69
SAL
40-89
SAM
SAN
SB
SBB
SC
N/A
01-69
N/A
50-69
N/A
SCA
50-69
SCB
50-79
N/A
SGA
N/A
SGC
N/A
SGE
Sprinkler systems
N/A
SG
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
SGG
SGJ
SGK
N/A
SGL
N/A
SGY
01-69
40-79
SM
N/A
N/A
SM_
SN
SN_
ELEVATORS
N/A
SQ
SQ_
ROAD INSTALLATION
N/A
ST
ST_
N/A
STRUCTURES
N/A
SUBSTATION STRUCTURES
N/A
N/A
UBE
N/A
UBF
N/A
UC_
CONTROL
STRUCTURES
U
UA
UA_
UB
UC
40-79
AND
INSTRUMENTATION
UE
50-79
N/A
UEJ
50-79
UEN
50-79
UER
50-79
N/A
UGD
N/A
UGF
N/A
UGG
N/A
UGU
N/A
N/A
UHA
N/A
UHB
N/A
N/A
N/A
N/A
UG
UH
UL
ULA
UM
UMA
50-69
UMB
50-69
UMJ
N/A
UP
UP_
N/A
UQ
UQ_
CIRCULATING
STRUCTURES:
N/A
WATER
(COOLING)SYSTEM
E.G.: CIRCULATING WATER
F1 F2 F3
SYSTEMS DESCRIPTION
GE FN Reserved Codes
70-89
N/A
N/A
N/A
UYA
N/A
UYF
N/A
UZ_
N/A
N/A
GENERATOR PLANT
N/A
XKA
N/A
XKB
N/A
US_
UT
UTH
UY
UZ
X
XK
4.
A1
A2
A1 A2
KKS DESIGNATION
EXAMPLES
AA
_hand valve
_check valve
_pressure safety valve
_solenoid valve
_motorised-valve
_operated valve
AB
AC
AE
AH
AM
Mixers, agitators
AN
AP
Pump units
AS
AT
AU
AV
Combustion equipment
AW
AX
Mechanical equipment
BB
Storage equipment
BN
BP
BQ
BR
BS
Silencers
CD
Density
CE
_current
_voltage
_energy
_frequency
A1 A2
KKS DESIGNATION
EXAMPLES
CF
Flow, rate
_flow transmitter
_flow meter
_flow switch
_flow orifice
_flow venturi
_flow valve
_flow controller
_flow glass
CG
_position transmitter
_potentiometer
_end switch
CH
CK
Time
CL
CM
Moisture, humidity
CP
Pressure
_pressure transmitter
_pressure gauge
_pressure switch
_pressure controller
_pressure valve
CQ
CS
CT
Temperature
_temperature transmitter
_thermocouple
_resistance thermometer
_temperature switch
_glass thermometer
_thermowell
_temperature controller
_temperature valve
CU
_corrected values
CW
Weight, mass
CY
Vibration, expansion
EA
Analogue indication
EG
Alarm, annunciation
EH
Alarm, annunciation
Prealarm
EM
Process computer
EU
Status
EW
Protection
Electrical equipment:
A1 A2
KKS DESIGNATION
EXAMPLES
GA
High voltage
GB
Medium voltage
GC
Low voltage
GD
Control
GE
Measurement
GF
GG
Others
GH
Junction boxes
site cubicles, cabinet,
panel......
GK
Printer,
video
screen,
keyboards, computer drive,
operator station or interface
unit
GS
GT
Transformer equipment
GU
Convector equipment
GV
GW
GZ
_voltage transformer
_current transformer
5.
COMPONENTS CODE
B1
5.1
B2
COMPONENTS
B1B2
KKS DESIGNATION
-A
-B
-C
-D
-E
-F
-G
-H
-K
-L
-M
-N
-P
-Q
-R
-S
-T
-U
-V
-W
-X
-Y
-Z