WIND ENERGY
University of Kassel 3 February 2014
Sebastian Pfaffel Fraunhofer IWES
Fraunhofer IWES
Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
7. Small Wind Turbines
Fraunhofer IWES
Introduction
Installed capacity worldwide
Fraunhofer IWES
Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
Fraunhofer IWES
Development
Sailing ships
SkySails GmbH
Fraunhofer IWES
Development
Early windmills (vertical axis)
Wind driven flour mill
Afghanistan, 700 AD
Hau
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Hau
Development
Horizontal axis windmills
Historical windmill
12th to 20th century
Western Mill
19th and 20th century
Fraunhofer IWES
Development
Electricity generating wind turbines
Paul La Cour
Denmark, 1891!
Hau
Smidth-Putnam
USA, 1941
Fraunhofer IWES
Hau
Hau
Hau
Rotor diameter: 35 m
Rated power: 300 kW
Fraunhofer IWES
Hau
Development
1980s
Wind farm in California
Typical size: 50 kW rated
power
NREL
Research prototype:
Growian, Germany, 1983
Fraunhofer IWES
Development
Modern wind turbines
Rotor diameter
Hub height
Fraunhofer IWES
Development
Wind turbine size - rated power
Fraunhofer IWES
Development in Germany
Density of installed capacity
Installed generating
capacity per
square kilometer
[MW/km]
0.05
0.1
0.5
1
5
10
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Development worldwide
Cumulative installed capacity
source: gwec.net
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Development worldwide
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Future
Hypothetical dynamic of the development of renewable energies
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Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
Fraunhofer IWES
The wind
Topics
Fraunhofer IWES
Fraunhofer IWES
equator
northern tropic
equator
southern tropic
Fraunhofer IWES
Fraunhofer IWES
P 4 10
12
kW
Fraunhofer IWES
http://facstaff.gpc.edu/~pgore/Earth&Space/GPS/wind.html
Fraunhofer IWES
Fraunhofer IWES
160 m
Rotor diameter: 90 m
Rated power: 2,5 MW
Hub height: 160 m
Total height: 205 m
One of the worlds highest
wind turbine!
Photo: BWE
Fraunhofer IWES
Fraunhofer IWES
Geostrophic wind
Example: above 400 m
Fraunhofer IWES
Hau
Data:
200 m wind
measurement mast in
complex forested
terrain
Fraunhofer IWES
z0 = 0,03 m
z0 = 0,10 m
Fraunhofer IWES
z0 = 0,40 m
v : wind speed
z : height above ground
Q: Whats the wind speed in 80 m above
ground?
Given: Measured average wind speed of
5.1 m/s at 10 m in agricultural land.
Fraunhofer IWES
Water surface
0.0002
Cut grass
0.007
Agricultural land,
Hedges
Trees, hedges, a few
buildings
Villages, small
towns, suburbs
Larger cities with
tall buildings
0.1
0.3
0.4
0.6
Hahn, 2004
Fraunhofer IWES
Hahn, 2004
Fraunhofer IWES
measurement site
Fraunhofer IWES
2h
h
2h
Fraunhofer IWES
20 h
Fraunhofer IWES
Fraunhofer IWES
Source: Enercon
LIDAR
Fraunhofer IWES
c
v
f (v)=
A A
c-1
c
- v
A
18
Relative frequency in %
16
14
12
10
8
6
4
2
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Wind speed in m/s
Fraunhofer IWES
Relative
frequency
[%]in %
Frequency
20
15
0
0
12
Wind
in m/s
Wind speed
speed [m/s]
Fraunhofer IWES
16
20
24
Hahn, 2004
1
2 ,
2
=
1
2
2
E = 61.25 J
Fraunhofer IWES
Wind turbine
Airbus
SoccerA380
field
Wingspan:
Size: 7 14080
m2m
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PWind = v 2
=Av
PWind = v 2
=Av
PWind = A v 3
Q: What is the increase of power if
the wind speed doubles?
A: Eightfold
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A: Swept area
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PWind
PBetz
PWind Turbine
Rated
power
//
1 2 3 4
Cut-in
Beaufort
scale
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Calm
5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20
Rated
Wind speed in m/s
starker
Strong High wind
breeze
Wind
25
Cut-out
Strong
gale
Storm
PTurbine =cp A v 3
Wind Turbine 600 kW
0,6
Wind Turbine 2 MW
data source: CIEMAT
Cp
0,5
0,4
0,3
0,2
0,1
0,0
0
Fraunhofer IWES
10
15
20
v in m/s
25
summed yield
3052 h / a
rated power
1.5 MW
class yield
frequency
power
wind speed
Fraunhofer IWES
PTurbine =cp A v 3
Fraunhofer IWES
=Av
=
2
How much power is in the wind? Available power in the wind: depends on rotor
swept area (rotor diameter), air density and wind speed(!)
Fraunhofer IWES
Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
Fraunhofer IWES
Wind Turbines
Topics
The Rotor
Drive Train
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The Rotor
Rotor concepts - Drag & Lift Vertical & Horizontal
Lift-Type
Hau
Thies Clima
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Gasch/Twele
Drag-type
Superwind
Windside
Drner (Dornier)
Enercon
The Rotor
Calculating the rotor swept area
Conventional horizontal axis
wind turbine rotor:
A=D2
H-rotor:
A=DH
Darrieus rotor:
A = 0,65 D H
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The Rotor
Tip speed ratio
Tip speed ratio (TSR) :
Wind Speed
vWind
C
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Hau
lift
axis of rotation
The Rotor
Aerodynamic lift
hub
torque
drag
blade speed
angle of
attack
Fraunhofer IWES
wind speed
brake
blade
direction of
travel
Fraunhofer IWES
The Rotor
Size of rotor blades
8,000
All WTs
WTs 2012
6,000
4,000
2,000
0
0
20
40
60
80
Fraunhofer IWES
100
120
140
The Rotor
Number of rotor blades
Fraunhofer IWES
The Rotor
Number of rotor blades
rotor power 0,5
coefficient
CP,rotor
0,4
1-blade
0,3
2-blades
0,2
0,1
4-blades
3-blades
0
0
Fraunhofer IWES
10
15
Tip speed ratio
20
25
The Rotor
Number of rotor blades
www.windpower.org
Fraunhofer IWES
The Rotor
Manufacturing
The worlds biggest wind turbine blades are so long (75 m) their
tips spin at 180 mph, i.e. 80 m/s, i.e. 300 km/h.
Material: glass fiber-reinforced epoxy resin and balsa wood.
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Fraunhofer IWES
Drive Train
Turbine without und with gearbox
Enercon E-66
Fraunhofer IWES
Fraunhofer IWES
6
7
5
4
3
8
2
9
1
10
generator
cooling system
gearbox
main shaft
main bearing
Spinner
hub
rotor blade
yaw drive
10 disc brake
11 maintenance crane
11
BWE
Fraunhofer IWES
12
12 tower
4
5
7
8
9
10
2
BWE
Fraunhofer IWES
11
12
13
pitch motor
spinner
rotor blade
generator: stator
generator: rotor
maintenance crane
yaw drive
main frame
brake
10 shaft journal
11 blade adapter
12 tower
13 rotor blase
Further concepts
Concepts under R&D
HybridDrive
- Gearbox and generator as one product
- Direct linked gearbox and generator
- Synchronous generator
- Medium speed PMG
Winergy
Mitsubishi
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Fraunhofer IWES
Partial scale
frequency converter
DFIG
Fraunhofer IWES
Fraunhofer IWES
Pitch
Fraunhofer IWES
www.windpower.org
Manufacturers
Market share - overall
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Manufacturers
Market share - offshore
Fraunhofer IWES
Rotor axis
Rotor position
Power limitation
Blade material
three 100 %
horizontal 100 %
upwind, active yaw 100 %
active pitch 100 %
51 %
49 %
Fraunhofer IWES
Enercon
Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
Fraunhofer IWES
Fraunhofer IWES
Installation
Choosing the right turbine - calculation
Fraunhofer IWES
0
3
37
118
258
479
790
1200
1710
2340
2867
3034
3050
3050
3050
3050
3050
3050
3050
3050
3050
3050
3050
3050
3050
3500
3000
2500
power kw
2000
1500
1000
500
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
wind speed m/s
Turbine 1
Turbine 2
Installation
Choosing the right turbine - calculation
frequency %
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
classyield T1 MWh
0
0
1
1
20
29
122
176
274
407
422
629
513
761
571
841
620
899
554
820
333
502
193
266
217
267
237
267
0
0
energy yield T1 MWh energy yield T2 MWh
sum
4076
5866
full-load hours
1359
1955
Fraunhofer IWES
2
5
9
17
18
15
11
8
6
4
2
1
1
1
0
classyield T2 MWh
20
18
16
14
frequency %
Winspeed m/s
12
10
8
6
4
2
0
1
10 11 12 13 14 15
Installation
Transport and installation
Fraunhofer IWES
Installation
Cost of wind turbines
Additional invest. costs
Cost
Foundation
67 /kW
Grid connection
73 /kW
Infrastructure provision
41 /kW
Planning
95 /kW
Other
97 /kW
Hub height
< 100 m
100 m 120 m
> 120 m
< 2 MW
1,090 /kW
1,200 /kW
2 MW 3,5 MW
1,010 /kW
1,150 /kW
1,340 /kW
Fraunhofer IWES
Sensors
Hydraulic system
Yaw system
Rotor blades
Mechanical brake
Rotor hub
Gearbox
Generator
Supporting structure / housing
Drive train
0,75
0,5
0,25
Fraunhofer IWES
Fraunhofer IWES
Share
Year 11 20
Cost
Share
Repair &
Maintenance
1.05 ct/kWh
44 %
1.47 ct/kWh
55 %
Tenure
0.53 ct/kWh
22 %
0.51 ct/kWh
19 %
17 %
0.36 ct/kWh
13 %
Insurance
0.12 ct/kWh
5%
0.07 ct/kWh
3%
Reserve
assets
0.1 ct/kWh
4%
0.14 ct/kWh
5%
Other
0.2 ct/kWh
8%
0.13 ct/kWh
5%
Sum
2.41 ct/kWh
100 %
2.68 ct/kWh
100 %
Fraunhofer IWES
2,000
1,500
1,000
500
Fraunhofer IWES
20
1
5- y 2
ea
r-
10
-y
ea
r-
11
20
10
20
09
20
08
20
07
20
06
20
05
20
04
20
03
20
02
20
20
0
1
Turbine 1
Turbine 2
0.009
0.009
1000
1100
4076
5866
186684
217794
0.045
0.037
annual cost
cost of energy /kWh
Fraunhofer IWES
Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
Fraunhofer IWES
Fraunhofer IWES
140
1991 - 2007
German EEZ
120
2008 - 2014
100
2nd
market
phase
80
60
UK round 3
40
20
0
0
20
Fraunhofer IWES
40
60
80
average
water
depth
average
depth
[m] in m
100
120
140
Fraunhofer IWES
Fraunhofer IWES
floating
Fraunhofer IWES
gravity
Source: Fino3.de
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Fraunhofer IWES
Fraunhofer IWES
Source: alstom.com
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Source: Woodventure.de
Fraunhofer IWES
Bildquelle: Erneuerbare-energien-niedersachsen.de
Fraunhofer IWES
Source: Celsias.com
Fraunhofer IWES
Fraunhofer IWES
Beginning of operation
20
2
01
05
20
20
04
S am s o
Nys t ed
E gm o n d
K en t is h Flat s
S cro b y S an ds
2 011
2 00 7 /2 00 8 B ar ro w
2 00 8 /2 00 9
2 0 07
2 00 8
2 00 9
20 1 0
2 01 1
2 00 6
2 00 7
2 00 8
2 00 5
2 00 6
2 00 7
2 0 04 /2 0 05 No r th Ho yle
2 0 05 /2 0 06
2 0 06 /2 0 07
2 0 04
2 0 05
2 0 06
60
20
20
0
20
0
2 0 04
2 0 05
2 0 06
2 0 07
2 0 08
M id d elg r un d en
Ut gr u nd en
80
2 0 01
2 0 02
2 0 03
2 0 04
2 0 05
2 0 06
2 0 07
2 00 0
90
20
0
00
0
70
20
0
1.5 M W
2 MW
2.3 M W
3 MW
5 MW
50
4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500
Fraunhofer IWES
Ho
Sc
yle
ro
by
Sa
nd
Ke
s
nt
ish
Fla
ts
Eg
m
on
d
Ba
rro
w
Ho
rn
sR
ev
II
Sp
ro
g
R
ds
an
alp
d
ha
ve
nt
us
rth
y
Sa
m
No
Ny
ste
rn
s
Ho
idd
elg
ru
nd
en
2000 2002 2003 2003 2003 2004 2005 2006 2006 2009 2009 2010 2010
Re
v
Beginning
of operation
Agenda
1. Introduction
2. History and development
3. The wind
4. Wind Turbines
5. Installation, Operation & Maintenance
6. Offshore Wind Energy
7. Small Wind Turbines
Fraunhofer IWES
HM H-Rotor 6
Rotwandhaus in the foothills of the Alps, Bavaria0
Photo: www.wikipedia.de
Fraunhofer IWES
Category - Micro
Rotor swept area: up to 7 m2
Rated power:
up to 1,5 kW
Fraunhofer IWES
Wind turbine
Category - XXL
Rotor swept area: 12 668 m2
Rated power:
7 500 kW
D < 16 m
Photo: www.hannevind.com
Photo: Superwind
Photo: www.quietrevolution.co.uk
Superwind
350
Fortis
Montana
Quietrevolution
qr5
Hannevind
30 kW
Rotor diameter
1,2 m
5m
3,1 m x 5 m
13 m
1,1 m2
19,6 m2
15,5 m2
133 m2
0,35 kW
5 kW
6 kW
30 kW
horizontal
horizontal
vertical
horizontal
permanent magnet
permanent magnet
permanent magnet
induction
11,5 kg
230 kg
450 kg
950 kg
Typical application
remote, mobile,
battery charger
on- or off-grid
building mounted,
on-grid
commercial,
on-grid
Model
Rated power
Rotor axis
Type of generator
Fraunhofer IWES
Bergey
Hannevind
Fraunhofer IWES
Superwind
Bergey
Marlec
Windside
source: CIEMAT
Southwest Windpower
Southwest Windpower
Fraunhofer IWES
Turby
Fraunhofer IWES
Windside
Bergey
Fraunhofer IWES
Tassa
Fortis
HiEnergy
Aircon
Turby
Ropatec
WES energy
Eoltec
Renewable Devices
Southwest
Windpower
Crome (Kukate)
Proven
Turbex
Fraunhofer IWES