READING RTG WIRING DIAGRAM

SINGLE LINE DIAGRAM

The single line diagram is used to understand the basic
construction of the system. It displays the main electrical
components and how they connect together. It also display
different ratings of devices (fuse size, motor rating, etc.)

THE CIRCUIT DIAGRAM

THE CIRCUIT DIAGRAM

The circuit displays all circuits in detail. It shows all the
electrical components and circuit that are used on the RTG.
The diagram includes the index pages, circuit diagram,
cable list, connector list and device list.

THE INDEX PAGE

The index page is the first page of the circuit diagram, it displays all the
pages in the diagram. It shown the page ID and the title.

/1A to /1K
: AC Power Distribution, EE-House
/1L1 to /1L4 : AC Power Distribution, Front Sill Beam
/1M1 to /1M4 : AC Power Distribution, Rear Sill Beam
/1N to /1S2 : AC Power Distribution, Trolley
/1T
: PLC Start Up 24VDC
/1U
: 24VDC Power Distribution, EE-House
/1U2
: 24VDC Power Distribution, Front Sill Beam
/1U3
: 24VDC Power Distribution, Rear Sill Beam
/1V
: 24VDC Power Distribution, Trolley
/2A
/3A
/4A

: Hoist Drive Circuit

: Gantry Drive Circuit
: Trolley Drive Circuit

/6
/6B
/6C
/6S
/6T
/7
/7K1, /7K2
/8
/9A

: Diagram In the EE House

: Diagram In the Power Unit
: Engine Circuit Diagram
: Diagram in the Front Sill Beam
: Diagram in the Rear Sill Beam
: Diagram in the Trolley
: Inputs / Outputs, Spreader
: Diagram in the Cabin
: Telephone System

/1AA
/5
/9B
/9C
/9H
/9K..

: AC Power Distribution (ZE)

: Cable Reel Circuit (Option)
: Camera Monitoring System (Option)
: Wind Meter (Option)
: Spreader Stabilizer
:Smartrail / RMI (Option)

THE INFORMATION AREA

Document release date, initials of designer, inspector and approver
Product and Customer

Work/project number used by

Cargotec for this project
Current page

Title for the current page

Drawing number

Next page

Total amount of
Pages in the
diagram set

THE PAGE SETUP

Horizontal Coordinate

Vertical
Coordinate

Information
about changes
or modification
Information area

THE PAGE SETUP

15
G
1E.G15
The coordination
system is used to
find specific
location on
different pages

1E

THE CABLE LIST

The cable list display all the cables used in the system
- The cable ID symbol
- Types of cable used with manufacturers code
- Marking or color code of the individual conduits
- Location of the individual conduits in the diagram

THE CONNECTOR LIST

The connector list displays all the connectors used in the system. It include
the ID symbol for the connector and location to the circuit diagram for the
connector used.

THE DEVICE LIST

The device list displays all the different devices that are used in the system
- Symbolic ID for the device
- General location
- Case location
- Page location and coordinate in the circuit diagram

SPARE CONNECTION LIST

The spare connection list shows all available spare connections. It includes the cable
ID number, wiring number and its pin connector.

DEVICE AND CONDUIT LABELING

SYMBOLIC LETTERS

ID NUMBER
The second part of the device ID shows the location where the
device is located.

LINES EXISTING AND ENTERING

Label on line indicating this location

Arrow indicating direction away from power supply, towards end
of circuit
Circuit diagram page and coordinate where lines
continue

RELAYS AND CONTACTORS

Chart shows all the connections

that the relay has. The one used
have the address where the
connection can be found
Address at the coil show where the
chart for all the connections is
located

Address under ID indicates

where the coil is located

CIRCUIT BREAKER RATING

CIRCUIT BREAKER RATING

Example: C6

PLC LAYOUT PAGES

PLC layout page can be found on the first page of each group of circuit
diagram
/6A..
/6B1
/6S1
/6T1
/7A
/8A

PLC in EE house
PLC in Power Unit
PLC in Front Sill Beam
PLC in Rear Sill Beam
PLC in Trolley
PLC in Cabin

/6A3 - Control Unit for Sinamics Drives

PLC LAYOUT PAGES

Unit ID symbol
Component type from the manufacturer code
Circuit diagram address at every location that is used
Range of I/O PLC address for every component

READING PLC I/O

I20.0-20.7

I22.0-22.7

I21.0-21.7

I23.0-23.7

Range of PLC I/O address

on this module

READING PLC I/O

Q80.0-80.7

Q81.0-81.7

Range of PLC I/O address

on this module

POWER SUPPLY IN PLC I/O

Some PLC-output units use different voltage for some of their outputs. The PLC power
distribution- page can be used to see this

In this example, unit A22 is supplying

two different voltage, +24VDC and
220VAC.

PLC INPUT AND OUTPUT

Address under PLC I/O is to the layout page of the entire components

PLC INPUT AND OUTPUT

The box indicates:

- What device the line is connected to
- What is the PLC address
- What pin or terminal the line is connected at the component

READING PLC I/O

WAGO PLC

PLC LAYOUT PAGES

Unit ID symbol
Circuit diagram address at every location that is used

PLC LAYOUT PAGES

Profibus address & setting

Safety Module address & setting

POWER SUPPLY IN PLC I/O

PLC INPUT AND OUTPUT

The box indicates:

- What device the line is connected to
- What is the PLC address
- What pin or terminal the line is connected at the component

PLC INPUT AND OUTPUT

Address under PLC I/O is to the layout page of the entire components

WAGO PLC I/O

Range of PLC
Input address
Types of PLC module

-A73

753-430

I12.0 12.7

WAGO PLC I/O

-A73

753-430

I12.0 12.7

WAGO PLC I/O

-A73

I12.0

WAGO PLC I/O

Module status point

4

753-430

I12.0 12.7

Device connection point

-A73

WAGO PLC I/O

I12.1

Module status point

4

753-430

I12.0 12.7

Device connection point

-A73

I12.2

WAGO PLC I/O

Module status point

4

753-430

I12.0 12.7

Device connection point

-A73

WAGO PLC I/O

I12.3

Module status point

4

753-430

I12.0 12.7

Device connection point

WAGO PROFISAFE MODULE

Range of PLC
Input address

Range of PLC
Output address

Types of PLC module

WAGO PROFISAFE MODULE

-A70

I105.3

10 14

11 15

12 16

I105.0 I105.3

13

Q105.0 Q105.3

WAGO PROFISAFE MODULE

-A70

I105.2

10 14

11 15

12 16

I105.0 I105.3

13

Q105.0 Q105.3

WAGO PROFISAFE MODULE

-A70

13

10 14

Q105.1
3

11 15

12 16

I105.0 I105.3

Q105.0 Q105.3

WAGO PROFISAFE MODULE

-A70

13

Q105.0
2

10 14

11 15

12 16

I105.0 I105.3

Q105.0 Q105.3

WAGO CONNECTION MODULE

DC 24V FIELD SIDE

CONNECTION MODULE
DC 0V FIELD SIDE
CONNECTION MODULE

WAGO CONNECTION MODULE

753-603

DC 24V FIELD SIDE

CONNECTION MODULE

753-604

DC 0V FIELD SIDE
CONNECTION MODULE

WAGO CONNECTION MODULE

753-603

DC 24V FIELD SIDE

CONNECTION MODULE

753-604

DC 0V FIELD SIDE
CONNECTION MODULE

WAGO CONNECTION MODULE

DC 24V FIELD SIDE

CONNECTION MODULE

DC 24V FIELD SIDE

CONNECTION MODULE

DC 24V FIELD SIDE

CONNECTION MODULE

WAGO CONNECTION MODULE

I49.0

1(+)
I49.0
1(-)

WAGO CONNECTION MODULE

I49.1

5(+)
I49.1
5(-)

READING RTG PARTS MANUAL

RTG ELECTRICAL PARTS

Labeling of RTG component in the parts manual is
referring to the RTG electrical circuit diagram.

RTG ELECTRICAL PARTS

RTG electrical circuit

RTG Parts Manual