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QUALITY PAPER
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quality
management
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Received 12 March 2011
Revised 11 April 2012
Accepted 21 November 2012
Purpose This paper aims to develop a theoretical base for supply chain quality from the learning
perspective. Through utilizing the relational view of inter-organizational competitive advantage, the
paper identifies learning-driven practices that influence buyer-supplier performance outcomes.
Design/methodology/approach A review of the literature in quality management, supply chain
management and strategic management is conducted to develop key practices associated with quality
management in a supply chain environment.
Findings The findings suggest that quality management facilitates cooperative learning and
improves inter-organizational learning processes. At the supply chain level, it enhances supply chain
satisfaction and supply chain performance.
Originality/value The study contributes to our understanding of quality management practices
within a supply chain environment from an inter-organizational learning perspective. It extends the
concept of quality to the supply chain through focusing on key practices that influence the quality of
supply chain relationships.
Keywords Supply chain quality, Supply chain management, Quality management,
Organizational learning
Paper type Research paper
1. Introduction
The trend towards globalization along with higher rate of innovation and change has led
to the development of networks of firms. Supply chain management (SCM) has been
regarded as a major inter-organizational practice for gaining competitive advantage
particularly for alliances and networks with suppliers and customers
(Rungtusanatham et al., 2003; Janvier-James, 2012). SCM emphasizes interdependence
among organizations, working collaboratively to achieve efficiency in supply chain
activities (Shin et al., 2000; Narasimhan and Kim, 2002). Successful design and
implementation of supply chains reduces cost, improves flexibility, enhances quality, and
ensures customer satisfaction; therefore it would be a valuable way to maintain
competitive advantage (Li et al., 2006). Researchers and scholars are interested to
determine the factors that are critical to design and maintain effective supply chains
(Childerhouse et al., 2002; Vonderembse et al., 2006; Stevenson and Spring, 2009). In that
regards, understanding quality issues at the supply chain is critical to the success of the
firm and supply chain performance (Sila et al., 2006).
Despite the importance of supply chains and their role in enhancing competitive
position of the organizations, little attention has been given to quality issues in supply
chains. Recent product recalls and the vulnerability of supply chains to risk and
disruptions indicates that quality issues have not been fully implemented across
supply chains (Zhang et al., 2011). While at the firm level quality management
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processes are the main characteristics of strategic supply chains (Chen et al., 2004; Yeung,
2008). In addition, due to their emphasis on quality and process improvement,
organizations developing strategic supply chain systems can maintain their
competitiveness through emphasizing supply chain quality (Krause, 1999; Liker and
Choi, 2004). Therefore, understanding quality issues in strategic supply chains is critical
to the success of the firm and the sustainability of the partnership.
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3.1 The relationship between quality and SCM
There is evidence in the literature that a firms quality management approaches and
SCM practices complement each other and need to be integrated to achieve superior
financial and business performance (Kannan and Tan, 2005; Yeung et al., 2006; Kaynak
and Hartley, 2008; Terziovski and Hermel, 2011). Quality-related tools and practices
appear to be compatible with supply chain activities. Quality control techniques such as
failure mode and effect analysis (FMEA) or Six Sigma could be extended and redesigned
in order to be effectively used across the supply chain (Teng et al., 2006; Aboelmaged,
2010). Practices such as supplier relationship and information sharing facilitate the
integration of quality management and SCM (Tan et al., 1998; Sanders et al., 2011).
In addition, the implementation of quality management supports the formation and
development of inter-firm trust (Yeung et al., 2006). Inter-firm trust is the most critical
element in the initiation, development, and success of any inter-firm network such as
supply chains (Cai et al., 2010; Fawcett et al., 2012). Buyer-supplier relationship is
improved when parties involved both emphasize quality practices (Yang et al., 2009).
This suggests that implementation of quality management at the firm level facilitates
the formation trust thereby ensures the success of supply chain relationship.
Empirical studies suggest that competitive advantage is achieved when quality
approaches and supply chain practices are implemented concurrently (Tan et al., 1998,
1999). Research shows that supplier quality practices have significant effect of quality
performance of the firm (Forker, 1997); this emphasizes the importance of managing
quality across the supply chain (Fynes and Voss, 2002). According to Sila et al. (2007)
effective SCM requires high level of quality management implementation within
individual firms and efficient communication among the supply chain members.
Previous studies indicate that the dual focus on internal (intra-organization) and
external (inter-organization) quality performance is a key strategy for achieving
competitive differentiation (Tan et al., 1998). Despite the importance of supply chain
quality practices, there is not much discussion on quality practices aimed at improving
supply chain quality management. Most of the studies in supply chain quality have
examined the extension of the firm-level quality management practices to the supply
chain environment. For example, Kaynak and Hartley (2008) have extended quality
management practices to the supply chain environment through emphasizing supplier
Table I.
Comparative analysis of
quality management and
supply chain quality
Characteristic
Quality management
Level of analysis
View towards quality
Decision making
Theoretical perspective
Firm level
Product and/or service
Improving internal processes
Resource-based view
Inter-firm level
Inter-firm processes
Improving external processes
Knowledge-based view
quality management and customer focus. Therefore, more scholarly work is needed to
shape our understanding of quality practices that are specific to the supply chain.
3.2 Supply chain quality
Traditionally, research on quality management has been focused on improving
organizational processes while taking into account the view of the external customer
(Foster, 2008). By reviewing the literature in quality and SCM, Robinson and Malhotra
(2005) proposed certain practices for supply chain quality including communication
and partnership activities, process integration and management, management and
leadership, strategy, and best practices. Robinson and Malhotra (2005, p. 319) defined
supply chain quality management as a:
[. . .] formal coordination and integration of business processes involving all partner
organizations in the supply channel to measure, analyze and continually improve products,
services, and processes in order to create value and achieve satisfaction of intermediate and
final customers in the marketplace.
From the above definitions it could be inferred that two important aspects of the
supply chain quality are continuous improvement and customer satisfaction. As such,
in this paper supply chain quality is defined as:
[. . .] the coordination and integration of inter-firm processes involving all partners (firms) in the
supply chain through continuous improvement of inter-organizational processes to enhance
performance and achieve customer satisfaction through emphasis on cooperative learning[2].
The above definition employs a process perspective toward supply chain quality an
approach that has been recommended by Robinson and Malhotra (2005). The process
approach is critical for understanding quality from a learning perspective.
Several authors have addressed supply chain quality and have defined and proposed
practices to improve the quality of supply chain. Fynes et al. (2005) studied the role of
supply chain relationships on quality relationships and performance, and
conceptualized supply chain relational quality in terms of communication, trust,
adaptation, commitment and cooperation. Lai et al. (2005) studied the effect of
relationship stability in the supply chain on quality performance, and found that
long-term relationships with the suppliers ensured their commitment to quality. Lo et al.
(2007) addressed the role of quality management practices in supply chain performance.
Their findings indicated that customer focus, continuous improvement and total
involvement of suppliers would improve supply chain performance. Kaynak and
Hartley (2008) investigated the effect of quality management practices on supply chain
quality. They argued that supplier quality management and customer focus are two
practices that extend quality management into the supply chain. Their findings suggest
that communication, collaboration, and integration with suppliers and customers are
important to the firm performance. The overall findings of previous studies suggest that
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quality management practices (at the firm level) are a prerequisite for supply chain
quality. Based on the above discussion on quality management and supply chain, it is
proposed that:
P1.
P2.
Sila et al. (2007) reported that supply chain quality has not been effectively practiced by
organizations despite the fact that organizations acknowledge the importance of
supply chain quality. There are two possible explanations for this:
(1) the complexity of the supply chain or the large number of firms involved in the
supply chain; and
(2) lack of emphasis on inter-organizational learning practices.
The literature suggests a link between collaboration and inter-organizational learning
where collaboration efforts in the supply chain could be developed and maintained to
improve collective learning (Simatupang and Sridharan, 2002; Li et al., 2011). Quality
management principles and practices also emphasize internal/external cooperation,
learning, and continuous improvement (Anderson et al., 1994). As such, the learning
perceptive of quality could be used to address supply chain quality management practices.
4. Quality management and organizational learning
Quality management practices that result in knowledge creation enhances
organizational performance (Linderman et al., 2004). Quality management literature
characterizes quality in two dimensions: control and learning (Sitkin et al., 1994).
Effective implementation of quality management is contingent upon a balance between
control and learning, achieving conflicting goals of stability and reliability with those
of exploration and innovation. The effectiveness of quality management relies on the
coexistence of these two incompatible approaches to quality (Leonard-Barton, 1992).
To the extent that a balance between control and learning has been maintained
a sustainable quality strategy will be achieved.
Several scholars have pointed to the link between quality and process improvement
(Fine, 1986; Fine and Porteus, 1989; Marcellus and Dada, 1991; Li and Rajagopalan,
1998). One of the first studies that related quality and learning was conducted by Fine
(1986). He found that over time the organization optimal quality level increases due to
the learning effect. In another study, Fine and Porteus (1989) argued that decreasing
the uncertainty of the process (making the potential improvements more predictable)
has a desirable effect on process improvement. Li and Rajagopalan (1998) analytically
showed that quality improved over time, while process improvement effort and quality
assurance effort decreased over time.
Deming (1982) argued that knowledge and learning are crucial mechanisms for
sustaining a competitive advantage, especially during periods of rapid change.
Through focus on learning, knowledge creation, and processes innovation, the quality
movement was able to address the adaptability of the organization in highly uncertain
and changing environments (Sitkin et al., 1994). In fact, in highly uncertain contexts,
Previous research on quality management argues that the goal of quality management
needs to be balanced depending upon the context. Due to the complexity and
uncertainty in supply chain relationships, effective management of quality in a supply
chain environment requires understanding, development and enhancing
inter-organizational learning. Accordingly, it is proposed that:
P3.
P4.
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chain members socialize, they develop procedures to interact and communicate thereby
facilitate the development of inter-organizational processes that enhance
inter-organizational learning. Therefore, supply chain quality management practices
should emphasize two complementary practices: first, they need to enhance
relationship management, collaboration and cooperation. Second, they should be able
to develop processes that improve inter-organizational learning.
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5. Supply chain quality practices
In this section, several practices are introduced in order to address the learning
perspective of supply chain quality. At the firm level, these practices address core quality
management principles that emphasize continuous improvement. At the supply chain
level, the emphasis is on relationship management and inter-organizational learning.
Relationship management and effective buyer-supplier collaboration facilitate the
development of inter-organizational processes and inter-organizational learning in the
supply chain.
Trust
Ring and Van de Ven (1994) defined trust as an individuals confidence in the good will
of the others in a given group and belief the others will make efforts consistent with the
groups goal. Wicks (2001) argued that trust was a critical facilitator of cooperation and
a vital ingredient of quality management. Trust is one of the most frequently cited
dimensions of supply chain relationships (Fynes et al., 2005). Management literature
acknowledges the critical role of trust on inter-organizational relationship and its
performance (Volery and Mensik, 1998; Morton et al., 2006; De Cannie`re et al., 2009).
Research shows that trust is an important aspect of business practice which has
significant effect on many organizational and inter-organizational activities such
as cooperation (Axelrod, 1984), communication (Roberts and OReilly, 1974), information
sharing (Fox and Huang, 2005; Muller and Sonja, 2011), reputation (Sampath et al., 2006),
and performance (Earley, 1986). In addition, trust is critical to the success of cooperative
and inter-organizational relationships (Johnston et al., 2004) and supply chain
performance (Ha et al., 2011).
Governance
The role of leaders in the success of interfirm networks has been addressed by
Smith et al. (1995). Leaders play an essential role in facilitating the learning process
in a network of firms (Inkpen, 2005) and can enhance the effectiveness of supply chain
partnership (Wong, 2001). The support from the management provides the foundation
for initiating, developing and maintaining quality-related efforts (Flynn et al., 1994;
Ahire et al., 1996). Effective leadership enhances relationships with suppliers (Kaynak
and Hartley, 2008). Previous studies suggest that appropriate governance mechanisms
should be implemented when manufacturer-supplier relationship is innovation-based
(Araujo et al., 1999; Choi and Krause, 2005).
Information integration
Jones and George (1998) argued that learning is achieved through sharing information
and knowledge. As evidenced by McCarter et al. (2005, p. 202) Getting people to share
what they know best can help instill a quest for learning. Xu (2011) have emphasized
the role of information systems and their ability in providing real time information
across supply chain. Wong et al. (2011) have also discussed the importance and value
of internal and external information integration in SCM. Inter-firm information flow
enhances integration among supply chain members (Vanpoucke et al., 2009).
Process integration
Process integration is defined as a set of continuous restructuring activities aimed at
seamlessly linking business processes and reducing redundant or unnecessary
processes within and across firms (Chen et al., 2009). Activities such as joint-planning,
joint-decision making and development of inter-organizational processes facilitate
process integration in supply chains. Several authors have emphasized the importance
of process integration in design and development of successful supply chains
(Hammer, 2001; Stock, 2002; Lambert et al., 2005).
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Cooperative learning
The term cooperative learning refers to the ability of supply chain members in sharing
knowledge, information and resources (Morrison and Mezentseff, 1997). Organizations
develop cooperative relationship through creating a learning environment so that they
can facilitate mutual learning. Cooperative learning emphasizes the role of cooperation
in a network of firms (Morrison and Mezentseff, 1997). This happens in a supply chain as
well, where firms develop and maintain effective learning processes (Hult et al., 2003).
Firm level
quality practices
Trust
Governance
Information integration
Process integration
Cooperative learning
Buyer-Supplier
Satisfaction
Buyer-Supplier
Performance
Figure 1.
Supply chain quality
management practices
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associated with the quality management within a firm (e.g. top management support,
training, employee involvement, and customer satisfaction). With reference to P1 and
P2, there is a positive link between firm-level quality practices with two performance
outcomes (supply chain satisfaction and performance). In addition, we realize that
buyer-supplier quality practices also enhance performance. The process perspective of
quality is critical to the implementation of buyer-supplier level quality practices. To the
extent that learning is emphasized and a process approach towards quality is utilized,
these practices enable firms to improve their inter-organizational processes and
practices. Learning is emphasized through socialization, cooperation and collaboration.
Supply chain level quality emphasizes these practices through trust, governance,
information integration and process integration. The inter-organizational learning
literature underline the effect of collaboration on the learning capability of the firm
through institutionalizing the experiences created in inter-organizational learning
processes (Lane and Lubatkin, 1998; Larsson et al., 1998).
An important aspect of the proposed model is the relationship between firm-level and
supply chain level quality practices. The two-sided arrow indicates that firm-level
and supply chain level quality practices influence each other. This suggests that
improvement in buyer-supplier quality practices enhances firm-level practices.
Additionally, firm-level quality improvement has a positive effect on buyer-supplier
quality practices. Organizations need to emphasize both sets of practices so that they can
maintain their competitive edge through emphasizing quality.
7. Summary and findings
With reference to the existing literature on quality and SCM, the propositions and the
conceptual model for supply chain quality are the primary contributions of the paper.
The paper makes several important contributions to the literature in quality and SCM.
First, the paper addresses the effect of firm-level and supply chain level quality practices
on the success of the supply chain. In that regard, the proposed framework extends our
insight to design, develop, and maintain quality practices across the supply chain.
Second, the study proposes a learning perspective of supply chain quality. Several firm
level practices (e.g. process improvement) and supply chain level practices
(e.g. information integration and process integration) were identified and introduced in
order to support the development of inter-firm processes and routines and ensure
inter-organizational learning. Third, the proposed model also acknowledges the influence
and significance of risk management in the supply chain where it recognizes
development of trust as an important practice that can minimize risk in buyer-supplier
relationship. It is generally believed that trust reduces risk, uncertainty and opportunistic
behaviors thereby improves the quality of the relationship (Nyaga and Whipple, 2011).
Finally, the proposed model emphasizes integration and collaboration across supply
chain by proposing two practices: information integration and process integration.
7.1 Limitations and future research
The paper identified two outcomes for supply chain quality: buyer-supplier performance
and buyer-supplier satisfaction. Through emphasizing buyer-supplier relationship and
inter-organizational learning practices firms would be able to enhance their
performance, improve the quality of their relationship and maintain a completive
edge. The paper also identified firm level and supply chain level quality practices.
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Further reading
Mellat-Parast, M. and Digman, L. (2008), Learning: the interface of quality management and
strategic alliances, International Journal of Production Economics, Vol. 114 No. 2,
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