Specify:
Imports Data: from
Year
2008
2009
2010
Because some more refineries will come up in operation by 2013 which will
add more gasoline production to country's total gasoline production so analysing
present imports data we are considering:
wt% based capacity calculation:
Total imports of gasoline in specified years (approx. avg) :
500,000
50
330
sp-gr of feed:
0.864
Total product =
1,000,000
MTY
Total feed =
1,000,000
3,030
MTY
MTD
22,063
BPD
so
7.280
22,059.85
MTY
%
days
Capacity =
500,000
41.3
125.5
330
sp-gr of gasoline:
0.672
4,680,414
BPY
Total Product=
11332721
34342
BPY
BPD
Total Feed =
27363.808
BPD
25000 BPD
MTY
days
m= kg/hr
H=kJ/kg
mH = kJ/hr
adition of diff
addition of 7 $ 51
Line No.
Stream
Component
Atm oil =
H2 =
H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
H2O=
DEA =
NH4HS =
Total =
G.T =
T (K) =
P (kPa) =
severity+NS
Rec.mixed
loss
excess
quench
Fresh Feedstock
m
143124
143124
Pumped feed
H
104.07
104.07
323
101.3
mH
14894863
m
143124
143124
H
118.5
3
4
Mixed stream to H-Ex E-101
out stream from E-101 to F-101
cold
hot
mH
m
H
mH
m
H
mH
1.7E+07 143124
170
24330995 143124
813
116359405.5
3462
4876
16880233
3462
8572
29675421.98
1.7E+07 146585
4.12E+07
146585
1.4603.E+08
325
10130
345
10130
2617
845
600
10060
6
7
8
9
Reactor R-101 effluent to E-101
out stream from E-101 to
Washed stream to condensor
Partially condensed stream
hot
condensor (cold)
mH
m
H
mH
m
H
mH
m
H
mH
m
H
mH
151710910
85874
1162
99785704
85874
418.3
35921136
85874
418.3
35921136
85874
232
19922791.2
33358885.46
8682
10030
87084247
8682
5670
49229081
8682
5670
49229081
8682
5237
45469611.18
2083
701.3
1461047.4
2083
257.7
536877.09
2083
257.7
536877.09
2083
22.6
47083.5167
54
314
16916.993
54
-479.3 -25822.659
54
-479.3
-25822.659
54
-826.8
-44544.49047
297
1585
470383.55
297
641
190230.82
297
641
190230.82
297
547
162334.2594
1348
1296
1747257
1348
278.2
375067.05
1348
278.2
375067.05
1348
172.2
232158.6826
3065
1158
3549430.6
3065
242.2
742376.58
3065
242.2
742376.58
3065
157
481226.7684
2095
1279
2679774.7
2095
238.4
499498.26
2095
238.4
499498.26
2095
153
320567.2577
18430
1615
29764544
18430
558
10283973
18430
558
10283973
18430
441.5
8136870.802
33224
1359
45151494
33224
534.5
17758259
33224
534.5
17758259
33224
256
8505358.726
100
100
100
100
7156
497.9
3.563E+06
7156
413.8
2961225.215
1.851E+08
155253
2.717E+08 155253
1.669E+08 162409
1.677E+08 162409
8.61947E+07
hot
m
143124
3462
146585
H
1060
9636
673
9990
688
9890
538
9820
403
9820
343
9750
(addition of 10 &25)
(adition of 50 & 18
10
m
85874
236
297
1348
3065
2095
18430
33224
100
144670
11
H
232
5237
mH
19922791
1238332
547
172
157
153
441.5
256
162334
231889
481227
320567
8136871
8505359
3.900.E+07
343
9750
m
85874
473
742
3370
7663
5238
46075
83060
100
232596
12
H
418.3
5526
mH
35921136
2613337.5
611.1
240.6
213.1
209.3
639
488
453393.35
810937.56
1632952.6
1096319.1
29442018
40533350
7.549E+07
390
9750
m
85874
473
742
3370
7663
5238
46075
83060
100
232596
13
H
256
4344
mH
21983769.6
2054350
526.6
-5.144
-7.42
-15.25
325
302.1
390700.2787
-17337.75063
-56858.32199
-79879.91308
14974422.48
25092469.44
6.434.E+07
308
273
m
85874
6
158
1939
5871
4299
46075
83060
100
14
H
256
4344
mH
21983770
26454.96
526.6
-5.144
-7.42
-15.25
325
302.1
83213.332
-9971.644
-43559.11
-65565.85
14974422
25092469
227382
6.204E+07
308
273
m
85874
0
158
1939
5871
4299
46075
83060
0
15
H
632
7845
mH
54272431
0
1125
891
868
893
669
753
177773
1727204
5095594
3839364
30824273
62544288
3102
16
mH
17
mH
1976
227276
20985
12218
20985
12218
1.585.E+08
388
203
-3.927E+08
303
8000
-3.904E+08
313
8000
m
85874
85874
H
543.5
18
mH
46672573.35
4.67.E+07
500
200
m
85874
85874
H
560
505
10130
19
mH
48089496
m
85874
4331
4.81E+07
90205
H
546
6249
mH
46887259
27065836
7.13E+07
440
10130
20
m
85874
4331
H
1038
9300
90205
21
mH
89137316
40280408
1.294E+08
650
10060
m
85874
4331
90205
H
1139
10030
22
Reactor R-102 effluent to E-103
mH
97810599.9
43442203.66
1.41.E+08
700
9990
7455
445
2022
4598
3143
27645
49836
95144
23
24
25
mH
mH
mH
10500
78279279.5
6104
45506354
43351811
753652.3796
2829181.158
6289664.514
4346514.877
33174105.2
57311499.23
729
400
336
331
604
383.4
324520.13
808915.27
1544829.9
1040272.2
16697633
19107155
7455
445
2022
4598
3143
27645
49836
95144.31
5815
1693
1399
1368
1383
1200
1150
7455
445
2022
4598
3143
27645
49836
95144.31
671.4
319
273
268
581
349
298879
645109.9
1255174
842274.8
16061796
17392794
236
445
2022
4598
3143
27645
49836
87926
1.830.E+08
730
9890
1.249E+08
430
9820
7.98E+07
410
9750
26
mH
671.4
319.3
272.4
268.3
581
349
298879.04
645716.61
1252415.7
843217.6
16061796
17392794
3.649E+07
410
9750
46075
418.3
27
mH
19273234
46075
189.6
28
mH
1.927E+07
350
200
46075
8.74E+06
300
130
mH
30
mH
mH
158
3877
11741
8599
517
-19.2
-19.89
-27.95
81696.34
-74438.4
-233528.49
-240336.46
1500
2499
3748500
8735848
83060
46075
29
1288.2
83060
1.07E+08
1.07E+08
400
200
83060
465
83060
38622967
3.86E+07
300
130
25875
3.282E+06
303
200
31
32
mH
158
3877
11741
8599
492.2
-54.44
-51.63
-60.36
77777.44
-211063.9
-606187.8
-519023.6
1500
71.47
107205
25875
-1.15E+06
290
130
3877
11741
8599
-54.44
-51.63
-60.36
24217
290
130
33
mH
-211064
-606188
-519024
1939
5871
4299
-1336275
12108
-54.44
-51.63
-60.36
290
130
34
mH
-105532
-303094
-259512
3877
11741
8599
-668138
24217
-54.44
-51.63
-60.36
290
130
35
mH
-211064
-606188
-519024
1939
5871
4299
-1336275
12108.4
30.64
23.05
15.58
36
mH
38
39
mH
mH
mH
6226
4559
28386472
6226
6226
5280
32875757
2617
2617
5280
13818359
59396
135315
66985
2.62.E+05
290
130
37
6226
2.839E+07
323
500
3.29E+07
353
10130
1.382.E+07
353
10130
3609
3609
40
mH
5280
19057397
1.906E+07
353
10130
8578
1976
10554
41
mH
5237
22.6
44925203
44648
4.497.E+07
343
8000
8598
mH
5237
45026448
8598
4.503E+07
338
7000
42
8446
8446
43
mH
5453
46054883.59
4.6055E+07
358
10130
7601
7601
44
mH
5453
41448253
4.145E+07
358
10130
845
845
45
mH
5453
4606630.595
4,606,631
358
10130
3462
3462
46
47
mH
mH
5381
18,628,493
7219
5815
41976805
1.863.E+07
355
10130
7219
4.20E+07
410
9750
7219
7219
48
49
50
51
mH
mH
mH
mH
5959
43016300
6497
5959
38714670
722
5959
4301630
4331
5367
23245694
52
mH
53
mH
108
54
22.55
-826.8
2429.7974
-44544.49
54
55
mH
mH
5217
526.6
2747166.9
158
554
87495.674
56
57
mH
mH
1500
3023
4.535E+06
1500
71.47
107205
4.535E+06
1500
0
7156
4.30E+07
420
10130
6497
3.871E+07
420
10130
722
4.30E+06
420
10130
4331
2.32E+07
390
10130
113.9
7156
298
9820
8.151E+05
7156
413.8
2961225.2
162
7479
17.28
8.151E+05
2.793.E+03
2.922E+06
343
9750
5217
2.747E+06
308
273
158
8.750.E+04
290
130
1500
550
300
107205
290
130
500
200
mH
assumptions
T=
P=
298 K
101.3 kPa
F=
25000 BPD
315250 lb / hr
143124 kg / hr
2
1
T=
P=
pump
F=
(sheet1)
298 K
10130 kPa
143124 kg / hr
(sheet1)
T=
P=
298 K
101.3 kPa
makeup
H2 =
7432
T=
P=
F=
scf/bbl
lb / hr
kg / hr
298 K
10130 kPa
143124 kg / hr
3
6
T=
P=
37
com
(sheet1)
(sheet1)
from pump
38
T=
P=
298 K
10130 kPa
298 K
10130 kPa
45
check
stg-1
later
T=
P=
298
10130
makeup
H2=
3462 kg / hr
Rich H2
stream =
recycle H2
linked to some later calc
T=
P=
Rec. H2 =
K
kPa
kg / hr
3462
assumptions
1st-stg reactor T =
stream 3 T =
Difference =
In
H-EX-1 Temperature rise =
furnace Temperature rise =
(linked to 1)
100 times inc
3
T:
50% H2 to stg-1 =
3462 kg / hr
38
(linked to 3)
100 times inc
39
50% H2 to stg-2 =
3970 kg / hr
(dictated by 45)
T=
P=
298 K
10130 kPa
to H-ex
m=
K
kPa
146586 kg / hr
298
kg / hr
1st-stg reactor T =
stream 3 T =
673 K
298 K
Difference =
375
75 K
300 K
E01
(assume)
(assume)
(assume)
F-1
373 K
5
673 K
H2 in Hydrocarbon Feed=
(S&N2 free)
H2 as severity =
(required for hydrocrkng)
(include loss also)
E-01
total in
total severity=
h2 in
Uncon feed =
H2 =
total in =
H2 in Hydrocarbon Feed=
(S&N2 free)
H2 as severity =
(required for hydrocrkng)
Excess =
H2 req.for S & N2 =
total in =
(from R-101)
(from R-102)
Recycle unconv =
Quench H2 =
(kg/hr)
143124
3462
146586
atm oil =
H2 =
total in =
kg/hr
HYDROCRACKIN
G
REACTOR
R-101
1961
44
100
S=
N2 =
C=
T= 700K
P =9990kPa
147346
(kg/hr)
16793
H2 in Hydrocarbon Feed=
760
40 %
conversion per
pass
2485
(required for hydrocrkng)
19278
Excess (of severity) =
845
34%
H2S =
NH3 =
C=
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C1,C2 =
Total
Unconv Feed =
2083
54
100
1348
3065
2095
18430
33224
297
60697
85874
146571
1081
H2 leaving=
H2 going out in
unconverted hydrocarbons =
H2 going out
in converted
hydrocarbons =
17770
H2 req.for S & N2 =
132
20255
H2 loss in solution =
H2 going out
in NH3 &H2S =
send in makeup=
2617
H2 for recycle =
236791
total out
234260
6094
7793
7432-total excess-for S & N2 = severity for hC & loss
quench =
649.684
kg/hr
85874
4331
kg/hr
H2S =
90205
HYDROCRACKING
REACTOR
R-102
(kg/hr)
10076
H2 in Hydrocarbon Feed=
3609
(required for hydrocrkng)
13685
T= 720K
P =9990kPa
60 %
conversion per
pass
722
H2 req.for S & N2 =
0
14407
NH3 =
C=
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C1,C2 =
Total
Unconv Feed =
0
0
2022
4598
3143
27645
49836
445
87689
0
87689
958
H2 leaving=
H2 going out in
unconverted hydrocarbons =
H2 going out
in converted
hydrocarbons =
H2 loss in solution =
H2 going out
in NH3 &H2S =
H2 for recycle =
10798
kg/hr
(linkled to up R-1
144434
87689
232123
FRACTIONATOR
FR-102
P =203 kPa
Debutanozed gasoline =
Naphtha =
C=
kg/hr
85874 (link to R-1)
H2 req (kg/hr)
123
10
245
528
361
2949
4817
65
9098
148413
10076 kg/hr
8966 kg/hr
236 kg/hr
19278
132 kg/hr
19410 kg/hr
845
20255
6094
132
473
H2 req (kg/hr)
0
0
0
368
793
542
4423
7226
97
13449
88647
0 kg/hr
13449 kg/hr
236 kg/hr
13685
0 kg/hr
13685 kg/hr
722
14407
Off gases =
C3,C4 =
Debutanozed gasoline =
742
kg/hr
16271
kg/hr
4400 BPD
46075
kg/hr
10325 BPD
101487.1 LB/HR
2416.36 FT3/HR
10328.21 bpd
Naphtha =
C=
83060
100
Total out =
232123
kg/hr
16650 BPD
products+unconv+h2 leave)
HS1
HS2
R
quench
R-1 in
R-1 out
total of components =
diff=
144670
87926
8449
7604
146586
154190
155257 (more)
1067
R
quench
0
R-2 in
89844
R-2 out
89844
total of components =
diff=
MW
46
44
58
58
82.47
124.63
2
7219
6497
90205
96702
95144
1558
(more)
Stream 6
T=
kg/hr
H2S (v)=
NH3 (v) =
C1(v) =
C2 (v)=
C3 (v) =
i-C4 (v)=
n-C4 (v)=
Gasoline (l) =
Naphtha =
unconv. Feed=
H2 leaving =
MW
2083
54
104
193
1348
3065
2095
18430
33224
85874
8814
155285
61.1
3.2
6.5
6.4
30.6
52.7
36.0
222.7
268.7
327.0
4363.4
5378.363726
T=
kg/hr
H2S (v)=
NH3 (v) =
C1(v) =
C2 (v)=
C3 (v) =
i-C4 (v)=
n-C4 (v)=
Gasoline (l) =
Naphtha =
unconv. Feed=
H2 leaving =
MW
2083
54
104
193
1348
3065
2095
18430
33224
85874
8814
155285
cst
AGO
Gasoline
Naphtha
kmol/hr
34.1
17
16
30
44.0965
58.1234
58.1234
82.77
123.63
262.58
2.02
Stream 7
688
9890
34.1
17
16
30
44.0965
58.1234
58.1234
82.77
123.63
262.58
2.02
cm2/s
0.328
0.167
0.217
0.00328
0.00167
0.00217
wt.fr
0.013416246
0.000346948
0.000669736
0.001242876
0.008682051
0.019738797
0.013492682
0.118685394
0.213955391
0.553009717
0.05676016
1
538
9820
kmol/hr
61.1
3.2
6.5
6.4
30.6
52.7
36.0
222.7
268.7
327.0
4363.4
5378.4
density (g/cm3)
0.864
0.672
0.751
wt.fr
0.013416246
0.000346948
0.000669736
0.001242876
0.008682051
0.019738797
0.013492682
0.118685394
0.213955391
0.553009717
0.05676016
1
gm cm-1 s-1
0.00283392
0.00112224
0.00162967
avg.viscosity (cp)
0.333
avg.density(kg/m3)
843.6
avg.Cp (kJ/kg K)
3.04
avg.viscosity (cp)
2.75
avg.density(kg/m3)
843.6
avg.Cp (kJ/kg K)
2.42
K
kpa
415C
9789 kpaa
mol.fr
viscosity(cp) density (kg/m3)
0.0113594
0
60.25
0.0005892
0.025
30
0.0012085
0.02152
26.76
0.0011962
0.02079
51.53
0.0056846
0.02044
78.54
0.009805
0.02036
108
0.0067023
0.02074
110.3
0.0414003
0.08803
672
0.0499665
0.122
751
0.0608066
0.2445
864
0.8112814
0.0158
0.085
1
K
kpa
0.283392
0.112224
0.162967
1.2
0.68
3.578
3.285
3.22
3.214
3.19
3.53
3.3941
2.998
14.6
avg. MW
0.387355998
0.010017131
0.019336736
0.03588452
0.250669569
0.569901704
0.389562875
3.426703619
6.177354158
15.9665847
1.638788384
28.8721594
avg.viscosity
0
8.67369E-06
1.44127E-05
2.58394E-05
0.000177461
0.000401882
0.000279838
0.010447875
0.026102558
0.135210876
0.000896811
0.173566226
avg. MW
0.387355998
0.010017131
0.019336736
0.03588452
0.250669569
0.569901704
0.389562875
3.426703619
6.177354158
15.9665847
1.638788384
28.8721594
avg.viscosity
0
6.98059E-06
1.2658E-05
2.24215E-05
0.000164438
0.000433464
0.000313165
0.013316501
0.034874729
0.240835732
0.000757748
0.290737837
265C
9719 kpaa
mol.fr
viscosity(cp) density (kg/m3)
0.0113594
0
82.69
0.0005892
0.02012
41.4
0.0012085
0.0189
34.37
0.0011962
0.01804
69.81
0.0056846
0.01894
116.6
0.009805
0.02196
180.2
0.0067023
0.02321
194.7
0.0414003
0.1122
672
0.0499665
0.163
751
0.0608066
0.4355
864
0.8112814
0.01335
0.085
1
cp
Cp (kj/kg K)
Cp (kj/kg K)
1.11
0.606
3.021
2.73
2.68
2.69
2.687
3.2857
2.7988
2.998
14.53
shell side
tube side
avg.viscosity (cp) avg.density(kg/m3)
0.174
723.44
avg.Cp (kJ/kg K)
0.13123
avg.viscosity (cp)
0.291
avg.Cp (kJ/kg K)
0.125
E-101
shell side
avg.density(kg/m3)
726.7
stream 15
avg.density avg.Cp (kJ/kg K)
0.80832883
0.016099495
0.01040843
0.000235924
0.01792215
0.002396317
0.06404541
0.004082848
0.68188831
0.027956205
2.13179012
0.063440495
1.48824286
0.043041657
79.7565849
0.418959441
160.680499
0.726185993
477.800396
1.657923132
0.00482461
0.828698335
723.44493
0.131234377
DEA
H2O
T
P
kg/hr
wt.fr
12218 0.36799
20985 0.63201
33203
1
stream 16
DEA
H2O
H2S=
kg/hr
12218
20985
1956
35159
T
P
wt.fr
0.347519
0.596852
0.055628
1
30
8000kpa
viscosity density
avg.viscosity avg.density
553
203.49847
0.8194
997.44 0.517868994
204.016339
40C
8000kpa
viscosity density
avg.viscosity avg.density
195.5
0.671
997.44
0.1059
741
T
P
components
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=
105 C
304 kpa
kmol/h
3.4268
43.9604
101.0006
73.9702
556.6648
671.8446
327.0398
1777.91
Xfi
MW
0.001927459
0.024725927
0.056808718
0.041605213
0.313101157
0.377885055
0.183946471
1
F (kmol/h)
B( kmol/h)
Top (kmol/h)
3.426843973
0
3.426843973
43.96040502
0
43.96040502
101.0006297
0
101.0006297
73.97020821
0
73.97020821
556.6648073
0
556.6648073
671.8445669
20.15533701
651.6892299
327.0397593
325.4045605
1.635198797
1777.90722
345.5598975
1432.347323
LK
Hk
components
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=
Xdi
0.0023925
0.0306912
0.0705141
0.0516426
0.3886381
0.4549799
0.0011416
1.0000000
100
13
VP
Ki
288.5
28.7
0.018
147.5
32
18
17
22.1923
2.2077
0.0014
200
30
LK
HK
components
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=
Xbi
VP
0
0
0
0
0
0.058326609
0.941673391
1
Ki
390.75
2.846
13.025
0.094866667
GILLILAND RELATIONSHIP
Rmin =
0.3
Nmin =
R
0.5
(R-Rmin)/(R+1)^.566 (N-Nmin)/(N+1)
0.320
0.510
xf
viscosity (cp)
0.18395
0.0022
0.31310
0.0088
0.37789
0.0068
Ago
Gasoline
Naphtha
Eo=51-32.5(logavgaavg)
Eo=
54.41756439
Feed Location
selected T
105
VP
Ki
60
13
6
5
326.505 1.074029605
34.007 0.111865132
0.004 1.31579E-05
Xfi
Xbi
0.001927459
0
0.024725927
0
0.056808718
0
0.041605213
0
0.313101157
0
0.377885055 0.0583266
0.183946471 0.9416734
1
1
C
kpa
ai
106527.7778
23111.11111
13000
12277.77778
16027.77778
1594.444444
1
C
kpa
ai
4560000
988000
456000
380000
81626.25
8560
1
Xdi
0.002392467
0.030691163
0.070514063
0.051642648
0.388638146
0.454979892
0.001141622
1
selected T
90
selected T
200
Yi/Ki
1.62E-05
9.59E-04
3.92E-03
3.04E-03
1.75E-02
2.06E-01
8.25E-01
1.06E+00
KiXfi
0.115648
0.321437
0.340852
0.208026
0.33628
0.042272
2.42E-06
1.364517
ai
KiXbi
137.2979621 0.7597041
1 0.0893334
0.8490375
N (theoretical)
15.335
N (actual)
28.179383
1.225
(ai*Xfi)/(ai-) underwood eqn 1
0.00192746
0.024725958
0.05680887
0.041605347
0.313105856
0.37793914
-0.817539872
-0.00142724
(ai*Xdi)/(ai-)
0.002392495
0.03069279
0.070520708
0.051647801
0.388667851
0.455329718
-0.005073874
0.994177489
aavg
1232.866
Rmin=
Ract=
0.3
0.45
Ropt =
0.5
137
Feedstock :
Basis =
25000 BPD
1041.66667 bbl / hr
Severity =
1,133,538
Feed Analysis :
type 1
atm gas oil
100
32.2
0.86
1.37
0.031
0.07
0.07
vol %
API =
sp-gr =
S%=
N2 % =
C residue % =
ramsbottom :
conradson :
Aromatics (vol) % =
Aniline point (oF)
Pour point (oF)
type 2
(not fill)
174
79 C
ASTM distillation :
(oF)
0
554
0
627
0
707
0
(recoverd vol %)
0%
10%
30%
50%
70%
90%
100%
total non-zero values =
(oR)
0
1014
0
1087
0
1167
0
Product Analysis:
No.
1
2
3
4
5
6
7
328671
8
326841
9
10
11
12
for wt % given
f
p
-1830
2431
Yields:
H2S (wt %)
NH3 (wt %)
C (wt%)
vol. %
API
C3
i-C4
n-C4
Gasoline
Naphtha
Methane & ethane(wt%)
4
8.2
5.4
41.3
66.6
0.5
147.2
119.8
110.6
79
56.8
Total vol %
Gasoilne
125.5
ASTM distillation :
(oF)
96
119
0
146
0
184
200
(recoverd vol %)
0% (initial )
10%
30%
50%
70%
90%
100% (EP)
total non-zero values =
(oR)
556
579
0
606
0
644
660
Naphtha
ASTM distillation :
(oF)
240
266
0
286
0
340
386
(recoverd vol %)
0% (initial )
10%
30%
50%
70%
90%
100% (EP)
total non-zero values =
MW =
259
RI =
1.2
RINT (astm) =
CN =
sp-gr
-
0.74
-10.01868382
(oR)
700
726
0
746
0
800
846
0.508
0.563
0.584
0.672
0.751
10130 kPa
10130 kPa
Severity in reator 1
severity in reactor 2
T=
P=
m=
673
9990
146585
3462
4331
atm
H2
quench
K
kPa
kg/hr
143124
3462
7601
154187
(sheet3)
atm oil
H2
kg/hr
143124
3462
H (kJ/kg)
976
9616
mH (KJ)
1.40E+08
3.33E+07
total Hreactants
1.73E+08
146571
H2 Balance
IN
27856
Diff
out
27857
-0.97997
T=
P=
m=
avg Density
atm oil =
H2
viscosity
0.2834
0.01556
673
9990
146585
K
kPa
kg/hr
avg viscosity
Surface tension (kg/m)
0.276707712 0.0005323
0.000367491
0
843.599265
0.277075203
3.056 liq Cp
2.76 vap Cp
avg Density
atm oil =
H2
F-101
viscosity
0.3404
0.0144
Cp kJ/kmol K
2.76
14.6
843.599265
T=
P=
m=
atm oil =
H2
kmol/hr
545
1714
2259
mol.fr
0.241294255
0.758705745
viscosity(cp)
2.815
0.009847
density (kg/m3)
864
0.085
Cp (kj/kg K)
2.1275
14.4
m
143124
3461.9
146585
atm oil =
H2
T=
P=
Atm.oil =
323
101.3
25000
315250
143124
(2 rise for T)
set point=
K
kPa
10130 kPa
T=
P=
m=
BPD
lb/hr
kg/hr
P-101
(wt%)
1.37
0.031
0.07
S=
N2 =
C=
T=
P=
H2 =
(shet 3 link)
(kg/hr)
1961
44
100
323 K
500 kPa
scf / bbl
lb/hr
6226 kg/hr
set point =
36
10130
kPa
37
C-101
36
37
C-101
factor
lb/day
kg/day
7579707.24
3441187.09
BPD
25000
1042 BBL/hr
0.864
54 lb/ft3
303.18829 lb/bbl
315821.135
143382.795
VABP :
MTY
SG
density
lb/hr
kg/hr
factor
12.63
Feed:
feed
Product:
gasoline
Naphtha
(oF)
629.3
(oR)
1089.3
K
1960.8
149
303.6
609
763.6
1096.2
1374.48
watson factor
C
332 feed
Product:
65 gasoline
151 Naphtha
12.6
Kw
11.90
12.61
12.16
TOTAL BALANCE
Component
vol %
BPD
API
(lb/hr) / BPD
(factor)
(from apendix)
32.2
0
12.61
lb / hr
wt % S
lb/hr S
wt % N2
lb / hr N2
lb / hr C
residue
(linked)
100
0
25000
0
25000
H2 (scf/bbl)
Products:
2431
315250
0
315250
1.37
0
4319
0
0.031
0
98
0
220.675
0
13421
328671
1
2
3
4
5
6
7
8
9
10
11
12
for wt % given
H2S (wt %)
NH3 (wt %)
C (wt%)
C3
i-C4
n-C4
Gasoline
Naphtha
Methane & ethane(wt%)
4
8.2
5.4
41.3
66.6
0.5
4589 *
119 * *
220.675
147.2
119.8
110.6
79
56.8
-
1000
2050
1350
10325
16650
(calculated)
7.42
8.23
8.55
9.83
10.99
31375
(wt%.avoid to * by vol
7424
16879
11538
101487
182952
1634
326841 ***
4319
-
98
220.675
kg/hr
3370.48
7662.847
5238.027
46075.15
83060.14
741.9299
148386
2083.341
53.87577
100.1865
40%
1348.192
3065.139
2095.211
18430.06
33224.06
296.772
60596.65
60%
2022.288176
4597.707978
3142.816252
27645.08766
49836.08629
445.1579324
wt % H2
lb / hr
lb / hr H2
kg/hr
out:
from fig.9.7
(approx)
Assume
1
2
3
4
5
6
7
8
9
10
11
12
H2S (wt %)
NH3 (wt %)
C (wt%)
C3
i-C4
n-C4
Gasoline
Naphtha
Methane & ethane(wt%)
H2 in soln (1 lb/bbl feed)
5.9
17.65
4589
119
221
18.2
17.2
17.2
16.0
14.5
21.7
wt % H2
270 ****
21
hydrogens going
alongwith
individual compounds
(elemental balnc)
7424
16879
11538
101487
182952
1634
1989
16238
26528
355
1042
50413
lb / hr (S & N2 free)
in:
1351
123
10
0
0
0
0
0
613
1321
903
7372
12044
161
473
22887
245.371
528.4299
361.2143
2948.809
4817.488
64.51822
189.1667
9154.998
368
793
542
4423
7226
97
13449
lb / hr H2
11.9
0
H2
100
310833
0
13421
Added H2
Actual severity Requirement :
added H2 =
total severity =
Results:
lb/hr
13421
291
1042
kg/hr
6093
132
473
Total non-recycled H2 =
14754
6698
36989
0
13421
50410.314
2.6692842
50413
atm oil =
H2 =
total in =
143124 kg/hr
6093 kg/hr
149217 kg/hr
Total yield =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C1,C2 =
H2S =
NH3 =
C=
1961 kg/hr
44 kg/hr
100 kg/hr
S=
N2 =
C=
H2 Elemental Balance IN
H2 in Hydrocarbon Feed=
(S&N2 free)
16793 kg/hr
H2 as severity =
(required for hydrocrkng)
6093 kg/hr
22886
H2 req.for S & N2 =
132 kg/hr
23018
148386 kg/hr
3370
7663
5238
46075
83060
742
2083
54
100
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
172235
H2 going out
in NH3 &H2S =
H2 going out
in converted
hydrocarbons +
10130 kPa
T=
P=
Rec.H2 =
42
T=
P=
Rec.H2 =
802.0136351
wt.fr
0.928249463
0.022453255
0.049297282
T=
P=
Quench =
132 kg/hr
23020 kg/hr
171406
C-102
864
0.085
0.085
473 kg/hr
H2 loss in solution =
set point =
density
22415 kg/hr
avg den
802.0075363
0.001908527
0.004190269
358
10130
7601
K
kPa
kg/hr
358
10130
8446
K
kPa
kg/hr
338
7000
8446
K
kPa
kg/hr
(15 T rise)
(90% of rec)
43
T=
P=
m=
688
9890
154186
K
kPa
kg/hr
44
(15 T rise)
(100 P drop)
(from up)
H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
(loss) =
(excess) =
(quench) =
(for flare) =
H2 leaving =
kg/hr
2083
54
297
1348
3065
2095
18430
33224
100
85874
8682
236
845
7601
132
8814
155385
diff =
1198.7781
excess should be 55 %
H (kJ/kg)
697
313.2
1585.5
1296
1263
1279
1124.5
1008.4
1038.6
10030
mH (KJ)
1.45E+06
1.69E+04
4.71E+05
1.75E+06
3.87E+06
2.68E+06
2.07E+07
3.35E+07
0.00E+00
8.92E+07
0.00E+00
8.71E+07
conversion
kmol/m3
wt %
3.5
36.80
2.41E+08
Density (kg/m3)
984.2
Viscosity (cp)
103.4
enthalpy (kJ/h)
-3.930E+08
kj/kg
-11840
T=
303
K
P=
8000 kPa
15
m=
33203 kg/hr
Lean amine
(50% sloution)
Stream 15
total 36.8% amine
(DEA) solution =
33203 kg/hr
(5 kmol/m3)
DEA =
12218 kg/hr
H2O =
20985 kg/hr
16
Rich amine
T=
P=
Rec.H2 =
358
10130
845
K
kPa
kg/hr
Density (kg/m3)
Viscosity (cp)
enthalpy (kJ/h)
kj/kg
972.6
48.27
-3.9280E+08
-11170
T=
P=
m=
stream 16
kg/hr
DEA
H2O
H2S=
600
10060
146586
K
kPa
kg/hr
T=
P=
m=
688
9890
154186
K
kPa
kg/hr
T=
P=
m=
298
9820
7156 kg/hr
WASH
WATER=
(70 kPa drop)
E-101
(255 T rise
51
150 T drop)
12218
20985
1956
35159
H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
H2 =
H2O =
(60 T drop)
E-102
7
avg. MW
63.35904556
1.532585604
64.89163117
avg.viscosity avg.density
2.748525787 843.597258
0.000232563
0.0020075
2.748758351 843.599265
avg.Cp (kJ/kg K)
2.077260608
0.340094826
2.42
T=
P=
m=
538
9820
154186
K
kPa
kg/hr
T=
P=
m=
9
403
9820
161343
(10 T drop)
kPa
kg/hr
T=
P=
m=
3
H kJ/kg
170
4876
kJ/hr
24330995
16880233.03
T=
P=
m=
345
10130
146585
K
kPa
kg/hr
44
325 K
10130 kPa
143124 kg/hr
T=
P=
H2 =
355
K
10130 kPa
3462 kg/hr
T=
P=
H2 =
353 K
10130 kPa
2617 kg/hr
42.03
38
T=
P=
H2 =
353 K
10130 kPa
6226 kg/hr
57.97
39
39
Kw
11.90
12.61
12.16
8965.83113
41
(sweet gas)
SC-101
15
16
313
8000
35159
kg/hr
2083
54
297
1348
3065
2095
18430
33224
100
85874
8814
7156
162541
343
9750
161343
let
*
H2S:
H2
2
lb
S
32
H2S
34
for
for
32
4319
2
270
lb S, H2 req
2
270
lb/hr
H2S prod
lb H2 produces
34
4589
lb H2S
lb/hr H2S
NH3:
3H2
6
lb
N2
28
2NH3
34
lb N2, H2 req
6
21
h2 req
for
for
28
98
6
21
lb/hr
NH3 prod
-1830
H2 in - H2 out =
-3
lb H2 produces
34
119
then
h2 req
**
Y=
wt% =
lb NH3
lb/hr NH3
****
326841 ***
T=
P=
Rec.H2 =
338
7000
8598
H2 =
H2S =
Density (kg/m3)
Viscosity (cp)
enthalpy (kJ/h)
kj/kg
T=
P=
flare =
338
7000
152.0
kg/hr
H2=
H2S=
132
20
kg/hr
kg/hr
K
kPa
kg/hr
8578
20
kg/hr
kg/hr
4.844
0.01046
5.084E+06
591.4
SC-101
(sour treat gas)
specify:
H2S loading =
0.5
(H2S moles/DEA moles)
mass of H2S
per unit mass
of DEA =
K
kPa
kg/hr
0.16168918
Density (kg/m3)
Viscosity (cp)
enthalpy (kJ/h)
kj/kg
T=
P=
m=
H2S=
6.576
0.0105
4.6530E+06
440.9
343 K
8000 kPa
10553 kg/hr
kg/hr
1976
T=
P=
m=
mo/hr
y
58
p (kPa)
p(psia)
0.01356781 108.5425 15.75098
H2=
8578
4224.5
4283
H2=
(sheet 3)
H (kJ/kg)
mH (KJ)
40
(loss+excess+quench)
HS-101
(more)
NH3
17
kg
K
kPa
kg/hr
H2S
NH4HS
34
51
NH4HS prod
17
54
17
54
34
108
kg/hr
H (kJ/kg)
mH (KJ)
kg NH3 produces
51
162
kg NH4HS
kg/hr NH4HS
H2S req
52
T=
P=
m=
343
9750
7318
for
for
kg/hr
H2O =
NH4HS =
H2S=
NH3 =
10
7156
162
108
54
Sour water
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
297
1348
3065
2095
18430
33224
100
85874
236
144670
sheet 3
T=
P=
m=
L=
343 K
9750 kPa
144670 kg/hr
T=
P=
m=
11
1176.52
T=
P=
m=
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =
kg/hr
742
3370
7663
5238
46075
83060
100
85874
473
232596
MW
46
44
58
58
82.77
123.63
262.58
2
410
9750
87926
kmol/hr (Ni)
16.1289106
76.6018248
132.118045
90.3108118
556.664807
671.844567
y
VP (kpa) K
0.007654
20000 73.26007
0.036353 1302.06 4.769451
0.062699
502 1.838828
0.042859
356.08 1.304322
0.264177
39.13 0.143333
0.318838
1.67 0.006117
0 N/A
327.039759 0.155204
0
0
236.458333 0.112216 N/A
2107.16706
1
390
(avg.of 2 mixing streams)
9750
232596
Denominator Li =Ni/denom mol % in Liq
Vi = Ni - Li
-72.1978048 -0.223398906 -0.018988155
16.35231
-3.76539669 -20.34362677 -1.729139813 96.945452
-0.8372649 -157.7971861 -13.41222978 289.91523
-0.30321372 -297.8454035 -25.31585695 388.15622
0.85678849
649.7108804
55.22323835 -93.046073
0.99388798
675.9761444
57.4556974 -4.1315775
1
0
0
0
1
327.0397593
27.79727895
0
1
0 236.45833
1176.517169
100
12
V-102
(82 T drop)
(9477 P drop)
(sheet 3 link)
T=
P=
H2 =
353 K
10130 kPa
3609 kg/hr
Start of iteration
set point =
T=
P=
m=
10130 kPa
410
9750
7219
T=
P=
m=
420
10130
7219
C-103
47
46
48
T=
P=
m=
kg/hr
H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
H2 leaving =
(loss) =
(excess) =
(quench) =
T=
P=
m=
410
9750
7219
420
10130
722
total =
49
diff=
0
0
445
2022
4598
3143
27645
49836
0
0
7455
236
722
6497
95144
1558
420
10130
6497
H (kJ/kg)
697
313.2
1585.5
1296
1263
1279
1124.5
1008.4
1038.6
10030
mH (KJ)
0.00E+00
0.00E+00
7.06E+05
2.62E+06
5.81E+06
4.02E+06
3.11E+07
5.03E+07
0.00E+00
0.00E+00
0.00E+00
7.48E+07
1.69E+08
T=
P=
m=
22
7219
46
20
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
H2 =
445
2022
4598
3143
27645
49836
7455
95144
(300 T drop)
(AW179)
T=
P=
m=
HS-102
410
9750
96702
T=
P=
m=
(20 T drop)
430
9820
96702
24
E-103
23
(more)
25
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
loss H2 =
kg/hr
445
2022
4598
3143
27645
49836
236
87926
MW
19
46
44
58
58
82.47
124.63
2
49
T=
P=
m=
420
10130
722
T=
P=
m=
50
T=
P=
m=
T=
P=
m=
308
273
5217
Off Gases
53
LS-101
Flash conditions
T=
308
P=
273
m=
232596
390
10130
4331
(avg of 2 mixing)
353
10130
3609
39
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =
584
1431.4
1795
938.7
0
0
0
0
467.7
5216.8
13
kg/hr
C1,C2 =
158
C3 =
1939
i-C4 =
5871
n-C4 =
4299
Gasoline =
46075
Naphtha =
83060
C=
100
unconv. Feed= 85874
loss H2 =
6
total =
227382
T=
P=
m=
308
273
227382
13
39
39
T=
P=
m=
Reactor T(K)=
Reator P(kPa)=
K
700
9990
C1,C2 =
C3 =
i-C4 =
n-C4 =
H2=
H2O =
700
9990
90205
C
427
unconv. oil
H2
kg/hr
H (kJ/kg)
85874
976
4331
9616
90205
mH (KJ)
wt fr
8.38E+07 0.951988
4.16E+07 0.048013
density
825
0.085
AVG. Density
785.3903054
0.004081093
785.3943865
96702
(30 T rise)
(100 P drop)
730
9890
96702
Avg Mol.Wt
0.088879779
1.090326862
3.301915832
2.418236425
25.91538275
46.71792929
molfr avg
0.08888
1.090327
3.301916
2.418236
25.91538
46.71793
0
48.30066
0
127.8333
48.3006644
0
127.8333353
T=
P=
m=
21
700
9990
90205
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =
14
(242 T rise)
(70kPa P drop)
T=
P=
m=
388
203
227382
kg/hr
158
1939
5871
4299
46075
83060
0
85874
0
227276
F-103
(50T rise)
F-102
T=
P=
m=
650
10060
90205
13
E-103
T=
P=
m=
440
10130
90205
(avg of 2 mixing)
19
T=
P=
m=
505
10130
85874
18
T=
P=
m=
308
273
227382
13
T=
P=
m=
308
273
227382
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =
kg/hr
158
1939
5871
4299
46075
83060
100
85874
6
227382
Off gases
T=
P=
m=
kg/hr
158
3877
11741
8599
0
1500
25875
303
200
25875
T=
P=
m=
(13 T drop)
(70 P drop)
31
T=
P=
m=
290
130
25875
290
130
158
54
Vn
D
30
Reflux Ratio =
1
RD-101
T=
P=
m=
290
130
12108
C3 =
i-C4 =
n-C4 =
kg/hr
1939
5871
4299
12108
C3 =
i-C4 =
n-C4 =
3877
11741
8599
24217
32
Ln
34
T=
P=
m=
35
290
130
25717
33
350
200
46075
(50 T drop)
(70 P drop)
26
MW
46.1124
44.0965
58.1234
58.1234
82.77
123.63
12.011
262.58
2.0159
kmol/hr
3.426844
43.96041
101.0006
73.97021
556.6648
671.8446
0
327.0398
0
1777.907
x
0.0006953
0.0085293
0.0258298
0.0189171
0.2027279
0.3654597
0
0.3778409
0
1
y
0.001927
0.024726
0.056809
0.041605
0.313101
0.377885
0
0.183946
0
1
400
200
83060
28
57
T=
P=
m=
115 C
T=
P=
m=
300
130
46075
Gasoline
T=
P=
m=
300
130
83060
Naphtha
27
T=
P=
m=
500
200
0
(100 T drop)
(70 P drop)
29
C3,C4
T=
P=
m=
P-102
T=
P=
m=
T=
P=
m=
56
290
130
12108
Steam
55
T=
P=
m=
T=
P=
m=
T=
P=
m=
500
200
85874
T=
P=
m=
500
200
85874
308
273
227382
17
T=
P=
m=
505 (5 T drop)
10130
85874
P-102
set point =
10130
550
300
1500
water
290
130
1500
C3 =
i-C4 =
n-C4 =
kg/hr
1939
5871
4299
12108
Reactor 1
Feed Rate (kg/hr)=
Avg Density (kg/m3) =
LHSV (hr-1) =
Bed Porousity =
L/D =
%age of reactor volume =
the catalyst volume is
Catalyst density (kg/m3) =
CALCULATIONS
Vol. Feed Rate (m3/hr) =
Catalyst volume (m3) =
Actual Catalyst volume (m3) =
154187
802
2
0.2
6
70
Dp (m) =
liquid viscosity (Pa-s) =
881
192.25
96.13
115
(accounting porousity)
165
Dr (m) =
Lr (m) =
3.3
19.6
49.4
101625
A (% by wt of catalyst )
B (% by wt of catalyst )
C (% by wt of catalyst )
D (% by wt of catalyst )
A
B
C
D
Lc (m) =
30
40
30
0
wt (kg)
30487
40650
30487
0
Pressure Drop
Reactor cross sectional area S (m2)=
Mass velocity G (kg/s m2)
8
5.100
4294
V (m3)
34.61
46.14
34.61
0
Lci (m)
4
5
4
0
Reactor 1
0.003
0.000283
96702
785
0.9
0.2
7.0
70
881
123.19
136.87
164
(accounting porousity)
14
Dr (m) =
Lr (m) =
Remaining volume (m3) =
A
B
C
D
235
3.5
24.5
70
144704
4
20
30
30
20
wt (kg)
28941
43411
43411
28940.79
10
2.800
1931
17
V (m3)
32.85
49.27
49.27
32.84994
Lci
3
5
5
3
delta P (Pa)
6612.61167
9918.91751
9918.91751
6612.61167
33063.0584