Materials Chemistry A
COMMUNICATION
www.rsc.org/MaterialsA
c
Engineering Materials Group, Department of Engineering Design and Production,
Aalto University School of Science, FI-00076 Aalto, Finland
J. Mater. Chem. A
Fig. 1 (ad): Demonstration of the process (a) tape mask was framed
to obtain the patterns. (b) Ink spread through commonly available
pipette. (c) Solvent drying at 120 C. (d) SWCNT conductive patterns of
various widths.
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Fig. 2 Bending test of SWCNT coated PET foil over (a) 2.5 cm bending
radius, (b) 2 cm bending radius, (c) 1.5 cm bending radius and (d) 1 cm
bending radius.
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tapes were pulled out at 90 as shown in Fig. 3(ad). The eect of
pressing was seen when the tested substrate experienced the
heavy rolling under tape A (3M Removable, Fig. 3a and b) which
may have initially increased the contact adhesion between the
SWCNT network and resulted an initial decrement (2.4%) in
overall RSH of the substrate with the rst two tape adhesions
(Fig. 3b). This decrement was maintained with further three
more consecutive tape adhesions and pulling and no signicant
changes were observed (Fig. 3b).
To conrm the extreme strength, the adhesion of the
SWCNT/PET substrate was further tested under more sticky
tape (3M Magic) which was again consecutively rolled down
with the 2 kg metallic roller disk and pulled at 90 (ve times)
and its RSH was measured (Fig. 3c and d). This introduced a
gradual but marginal increase (2%) in the RSH values (Fig. 3d).
However the net eect on the change in RSH aer 10 times heavy
rolling and tape pulling was <1% which means almost no
change from the initial RSH value. These results certied the
superb adhesion of the deposited SWCNT over the PET polymer.
The mechanism of this remarkable adhesion of the SWCNT
has already been explained in our previous report21 i.e. the good
wetting of the exposed surface (PET polymer here) which can be
obtained by reducing the surface tension of the ink formulation
and increasing the interaction forces between the substrate and
the ink.21 The added surfactant sodium dodecyl benzene
sulfonic acid sodium salt (SDBS) plays a key role in many ways;
it increases the solubility of dispersed SWCNTs in deionized
water (DIW), separates the individual SWCNTs22 and reduces
the surface tension of the ink rheology.21,22
Therefore, inspired by these fascinating mechanical stability
results, this highly conductive substrate was tested as a counter
electrode in the dye-sensitized solar cell where the conductivity/
sheet resistance requirement of the substrates typically ranges
Fig. 3 Tape adhesion test (a) Tape pulling (3M Removable) at 90 (b)
RSH versus number of tape pulling (3M Removable). (c) Tape pulling
(3M Magic) at 90 (d) RSH versus number of tape pulling (3M Magic).
Fig. 4 SEM images of (a) single walled carbon nanotube network with
surfactant particles (b) PEDOT coverage over the SWCNT network.
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Table 1 IV and EIS parameters of each type of DSSC measured under one sun equivalent light intensity. The short circuit current density JSC was
calculated based on the photoelectrode area of 0.16 cm2. Series and counter electrode resistance (RS and RCE) are measured by EIS. Total cell
resistance (RCELL) is determined by the slope of IV curves at VOC
Cell typea
VOC (mV)
FF (%)
h (%)
RCELL (U)
RS (U)
RCT (U cm2)
TPCE
PET/SWCNT/PEDOT CE
14.9
14.4
738
702
76
70
8.5
7.0
27
58
9
30
0.5
0.4
TPCE Thermally platinized counter electrode. PET/SWCNT/PEDOT CE Polyethylene terephthalate single walled carbon nanotube PEDOT
counter electrode.
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Experimental setup
Materials
Single walled carbon nanotubes (purity > 90%, bundle length 1
5 mm, diameter 45 nm) were purchased from Carbon Solutions.
Surfactant sodium dodecyl benzene sulfonic acid sodium salt
was purchased from Fluka Chemica. Monomer 3,4-ethylenedioxythiophene (EDOT), lithium perchlorate (LiClO4).
Chloroplatinic acid hydrate (H2PtCL4$6H2O) and all the
solvents were obtained from Sigma Aldrich. The C101 dye was
synthesized as reported previously.24
Counter electrodes (CE)
Thermal platinization. Thermal platinization on FTO coated
glass (TEC 7) was performed by drop casting (1 drop) 10 mM
chloroplatinic acid hydrate (H2PtCl4$6H2O) solution (2 propanol) followed by sintering the substrates at 410 C for 20
minutes. The substrates were then cooled down to room
temperature and were sealed in a plastic box before use.
CNT ink formulation. 0.05 g of single walled carbon nanotubes were rst added with 0.1 g of surfactant sodium dodecyl
benzene sulfonic acid sodium salt in 10 ml of deionized water
(DIW). The solution was then sonicated with a tip sonicator
(Branson model 450D, pulse on 1 s, pulse o 2 s) for 30 minutes
and a well dispersed ink was obtained at the end of the process.
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Acknowledgements
This work was funded from National Consortium for Low Cost
Photovoltaic from the Academy of Finland (Grant number
13135143). Ghufran Hashmi thanks Tekniikan edist
amiss
a
ati
o
(Finnish Foundation for Technology Promotion) for the travel
grant and Mr Janne Patakangas for the help in the bending test.
MG thanks the ECR Advanced Grant Agreement no. 247404
under the CE-Mesolight project and Swiss National Science
Foundation for partial nancial support.
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