Lesson Objectives:
Todays lesson objectives:
Introduction to forming and shaping
processes for metal
Principles of rolling process
Parameters involved in rolling process
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Introduction
Metal forming is a shape production
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Introduction (cont.)
The amount of waste is reduced
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Hot Working
The plastic deformation of metals at a
Cold Working
Cold working is the plastic deformation
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cold working:
Higher forces are required
Heavier and more powerful of
equipments
Less ductility
Undesirable residual stresses
Metal surfaces must be clean
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Warm Working
Deformation produced at temperatures
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working
More intricate work geometries possible
Need for annealing may be reduced or
eliminated- coz less residual stresses
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Rolling of Metals
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Rolling
Rolling is the process of reducing thickness
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flat
Schematic outline of
various flat- and
shape-rolling
processes. Source:
American Iron and
Steel Institute.
shape
casting
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The Rolls
The rotating rolls perform two main
functions:
Pull the work into the gap between
them by friction between workpart and
rolls
Simultaneously squeeze the work to
reduce cross section
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Types of Rolling
By geometry of work:
Flat rolling - used to reduce thickness of a
rectangular cross-section
Shape rolling - a square cross-section is
formed into a shape such as an I-beam
By temperature of work:
Hot Rolling most common due to the
large amount of deformation required
Cold rolling produces finished sheet and
plate stock
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Rolling
Rolling is first carried out at elevated
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Flat Rolling
A strip of thickness h0 enters the roll
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Flat-Rolling
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Torque = Fa
a = L/2
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F LwYavg
38.7 250
2 FLN
38.7
100
2 1.74 106
60,000
1000 60,000
705 kW
Power
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38.7 250
60,000
1000 60,000
705 kW
Power
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Terima Kasih
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