Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

Date:

8/5/11 11:59 AM

Tag:

CHILLER ACHDX-1

Location:

Screw Compressor Air Cooled Package Chiller

Model #
Quantity

ACHDX105S-5SP
1

Physical Specifications
Compressors (Qty)
Length (in)
Width (in)
Height (in)

HX1711(1)
139.50
88.00
88.50

Shipping weight (lb)

Operating weight (lb)
Refrigerant
Approx. refrigerant charge (lb)

9,575
9,915
R-407c
231

Conditions of service
Percent of full load
Capacity (Tons)
Unit power (kW)

100%
99.78
140.00

Compressor power (kW)

Total Fan Power (kW)
Energy efficiency (EER)
NPLV (EER)

131.06
8.94
8.55
10.60

Evaporator
Model (Qty)
Fluid
Fluid flow rate (USgpm)
Entering fluid temp. (F)

EXD16102J09(1)
Water
342.2
51.0

Leaving fluid temp. (F)

Fouling factor (hrftF/Btu)
Pressure drop (psi/ft w.g.)
Fluid freezing point (F)

44.0
0.00010
10.8/25.0
32.0

Condenser
Design ambient (F)
Altitude (ft)

95.0
0

Fan Motor Power (kW) (Qty)

Fan size (in) (Qty)

1.49 (6)
31.5 (6)

Electrical characteristics
Unit power supply
Unit max. fuse/HACR CB size

400V/3ph/50Hz
450.0

Unit rated load amps

Unit min. circuit ampacity
Comp. rated load amps

232.0
285.0
213.0

Notes
- Not submitted to AHRI for certification under standard-550/5902003.

- Refrigerant charge may vary. Unit nameplate will show final

factory charge.

NPLV Points
% Full load

Tons

Unit kW

Comp. kW

Fan kW

EER

Ambient

Type

100%

99.78

140.00

131.06

8.94

8.55

96.9

Actual

75%

74.83

99.48

93.86

5.62

9.03

81.2

Derated for cycling

50%

49.89

52.40

49.04

3.37

11.42

65.5

Derated for cycling

25%

24.94

22.75

21.16

1.60

13.16

55.0

Derated for cycling

Part load points

% Full load

Tons

Unit kW

Comp. kW

Fan kW

EER

Ambient

Type

100%

99.78

140.00

131.06

8.94

8.55

96.9

Actual

Standard Equipment
Unit shall be constructed of heavy gauge G90 galvanized steel
All sheet metal parts are painted with oven baked epoxy /
polyester powder paint, sustaining 1000 hour salt spray test in
accordance with ASTM B-117
Rigid Structural base to prevent unit deformation and damage
during hoisting

Bolted construction for easy semi knockdown at site in case

hoisting problem
Cobalt chromed boths and nuts for maximum corrosion
resistance
Control panel IP54

Compressor

HX horizontal screw
Cast iron housing
IP54 Terminal box
Slide valve unloading
Suction shut off valve
Discharge check valve
Semi-hermetic compressors
Compressor oil sump heaters

33317

05-Aug-11

Relief valve if required

Oil level Sight glass
One year warranty
Compressor liquid and vapour injection
External Oil separator for R407C unit
Star Delta Starter
Oil separator
Integral lubrication system using pressure differential

Page 1 of 7

SPEC ver. 7.0, 12500

Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

Date:

8/5/11 11:59 AM

Tag:

CHILLER ACHDX-1

Location:

Evaporator

Direct expansion evaporator with individual refrigerant circuit

Full pump down capacity in condenser
Carbon steel header, shell and tube sheet
Rolled expanded inner finned copper tube
Design and construct in accordance to ASME code

Inner ridged copper tubes

Aluminium fins
450 psig test pressure for condenser coils
Low noise direct driven propeller and axial fans
Galvanized steel tubesheet

1" thick PE foam closed cell evaporator insulation,thermal

conductivity 0.040W/m.K at 40C (0.28Btu in/hr.ft2F at 104F.)
1/2" thick PE foam closed cell suction line insulation/thermal
conductivity 0.040W/m.K at 40C (0.28Btu in/hr.ft2F at 104F)
Vessels constructed in accordance to ASME CODES Sections
VIII Division I for unfired pressure vessels
Condenser
Close blade tip clearance with the fan venturis to assure
smooth, quiet operation
6 pole fan motor, IP55, class F insulation with class B
temperature rise
Fan cycling low ambient control down to 55F, and reduce unit
power input at low ambient

Code Compliance

Refrigerant Specialties

Vessels constructed in accordance to ASME CODES Sections

VIII Division I for unfired pressure vessels

Sight glass with moisture indicator

liquid line solenoid
Replaceable core filter drier
Charging and gauge connections
High Pressure relief valves
Refrigerant charge
Oil Charge

Standard Electrical Components

Compressor MCCB and contactors

Compressor solid state overloads
Low voltage/phase failure/phase reversal relay
On-off switch in the unit control circuit and each compressor
control circuit

Fan control contactors

Control circuit transformer
Current transformer
Optional Ambient temperature sensor

Indicator lights
Compressor overloads,
each compressor
High motor temperature,
each compressor

Analog readouts
Evaporator and condenser refrigerant pressure
Compressor amps (each compressor)
Water sensor: Evaporator leaving - Standard sensor to provide
temperature readout for water leaving the evaporator.

High pressure, low

pressure, and freeze
Control power

Controller
Vision 2020i Advanced microprocessor based DDC controller
with 132x64 pixels DBG1 semi-graphic display panel with
menu driven software digital readout, pushbutton keyboard
Selection on English (Imperial) or metric display units
Remote monitoring via RS-485 port
Leaving chilled fluid temperature
Evaporator and condenser pressure
Single phase amp draw, each compressor
No. of compressor starts
Elapsed run time, each compressor
Oil level status

Fluid temperature reset value

Water flow switch status
External stop/start command status
Condenser fan cycling
Low ambient lockout
Identification of up to 99 most recent alarms with critical data
stamping
OPTIONAL (BMS Communication option)
Optional Ambient temperature sensor
Optional Return water temperature sensor
Optional Remote and stop signal

Digital readouts
Compressor contactor
status
Flow switch status
Oil level status
Number of compressor
starts

Capacity control Setpoints

Elapsed compressor run

time
External enable/disable
status
Liquid injection solenoid
state

Leaving water temperature

Freeze up temperature
High and low pressure

Unit Protection

High and low pressures

High discharge temperature
Freeze protection
Low pressure differential
Low oil level
Compressor run error and over current
Power loss
Chilled water flow loss
High/Low System voltage
Sensor error
Compressor anti-recycle

Amp limit
Ramp up

Code Compliance (as stated in catalog)

ASME std. B31.5 Refrigeration Piping code
Units conform to NEC,NEMA and ASHRAE 15 safety code for
mechanical refrigeration
Rated in accordance with AHRI 550/590 std.
IEEE

Optional Approval stamp available including

UDT (Poland)
BPA

33317

05-Aug-11

Page 2 of 7

SPEC ver. 7.0, 12500

Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

Date:

8/5/11 11:59 AM

Tag:

CHILLER ACHDX-1

Location:

China State Bureau of Quality and Technical Supervision of the People's Republic of China and ASME

Optional Equipment/Service Included

Factory Mounted Options Included

Accessories (Shipped Loose)

Over and under voltage and phase protection relay (UVR2 or

UVR4) - protects against high and low incoming voltage
conditions as well as single phasing, phase reversal and phase
imbalance by opening the control circuit. It is an automatic reset
device, but the microcomputer can be set up for manual reset to
prevent unwanted restarts.
Poly fin condenser (PCF) - Hydrophilic pre-coated aluminum
condenser fins.

Rubber-in-shear isolators (RIS) - designed for ease of

installation, these rubber, one piece, molded isolators have skid
resistant baseplates. Applicable for most installations.

33317

05-Aug-11

Page 3 of 7

SPEC ver. 7.0, 12500

Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

33317

05-Aug-11

Date:

8/5/11 11:59 AM

Tag:

CHILLER ACHDX-1

Location:

Page 4 of 7

SPEC ver. 7.0, 12500

Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

Date:

8/5/11 11:59 AM

Tag:

CHILLER WCFX-B-1

Location:

Screw Compressor Water Cooled Package Chiller

Model #
Quantity

WCFX18AUD2RB1R
WCFX24

Rating version

Physical Specifications
Compressors (Qty)
Shipping weight (lb)

1218(1)
4,634

Operating weight (lb)

Refrigerant
Approx. refrigerant charge (lb)

5,097
R-134a
176

Conditions of service
Percent of full load
Capacity (Tons)

100%
103.21

Unit power (kW)

Energy efficiency (EER)
NPLV (EER)

Evaporator

66.16
18.72
23.89

Condenser

Model (Qty)
Number of passes
Fluid
Fluid flow rate (USgpm)
Entering fluid temp. (F)
Leaving fluid temp. (F)
Fouling factor (hrftF/Btu)
Pressure drop (psi/ft w.g.)
Fluid freezing point (F)

D2R(1)
2
Water
353.0
51.0
44.0
0.00010
5.0/11.5
32.0

Model (Qty)
Number of passes
Fluid
Fluid flow rate (USgpm)
Entering fluid temp. (F)
Leaving fluid temp. (F)
Fouling factor (hrftF/Btu)
Pressure drop (psi/ft w.g.)
Fluid freezing point (F)

B1R(1)
3
Water
309.6
85.0
94.5
0.00025
8.8/20.4
32.0

Electrical characteristics
Unit power supply
Unit max. fuse size
Unit min. circuit ampacity

400V/3ph/50Hz
250
163

Comp. rated load amps

Comp. inrush amps
Comp. locked rotor amps

130
312
851

Notes
- Meets ASHRAE 90.1-2010 Path A and Path B chiller minimum
efficiency guidelines
- Outside the scope of AHRI Standard-550/590-2003.

- Refrigerant charge may vary. Unit nameplate will show final

factory charge.

NPLV Points
% Full load

Tons

Unit kW

kw/Ton

Cond. EFT

Type

100%

103.21

66.16

0.641

85.0

Actual

75%

77.41

42.55

0.550

75.0

Actual

50%

51.61

22.62

0.438

65.0

Actual

25%

25.80

16.76

0.650

65.0

Actual

Sound Data
63

125

250

500

1000

2000

4000

8000

Total
dB(A)

Sound Pressure Level (free field) at 3.28 ft

72
*Sound Pressure Level (free field) 2 dB(A) Tolerance

57

61

69

77

74

64

55

83

Frequency (Hz)

Standard Equipment
Compressor

Cast iron housing

IP21 Terminal box
Slide valve unloading
Suction check valve and service valve
Discharge check valve (Multiple compressor unit) or service
valve (Single compressor units)
Full hermetic design
Compressor oil sump heater(s)

Relief valve if required

Optical oil level sensor
Integral Oil separator
integral lubration system using pressure differential
One (1) year warranty
Compressor liquid and vapour injection
Double Delta Starter

Evaporator/Condenser
Vessels constructed in accordance to ASME CODES Sections
VIII Division I for unfired pressure vessels.
Flooded design for higher capacity and easy maintenance
Cleanable integral fin copper tubes for easy serviceability

33317

05-Aug-11

drain and vent plugs

Full pump down capacity in condenser
1" thick PE foam closed cell evaporator insulation,thermal
conductivity 0.040W/m.K at 40C (0.28Btu in/hr.ft2F at 104F.)

Page 5 of 7

SPEC ver. 7.0, 12500

Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

Date:

8/5/11 11:59 AM

Tag:

CHILLER WCFX-B-1

Location:

1/2" thick PE foam closed cell suction line insulation/thermal

conductivity 0.040W/m.K at 40C (0.28Btu in/hr.ft2F at 104F)
Carbon steel header, shell and tube sheet

One, two or three water passes available

Removable water heads
Victaulic groove water connections
Relief valve(s), " FPT

Refrigerant Specialties

Liquid level float control

Flash economizer usage to boost capacity
Sight glass with moisture indicator
V. I. check valves on multiple compressor units
Replaceable core filter drier

Charging and gauge connections

High Pressure relief valves
Refrigerant charge
Oil Charge
Discharge check valves on multiple compressor units

Standard Electrical Components

Compressor MCCB and contactors

Compressor solid state overloads
Low voltage/phase failure/phase reversal relay
On-off switch in the unit control circuit and each compressor
control circuit

Single point power connection

Control circuit transformer
Current transformer
Under voltage/Phase failure-Phase sequence relay

Indicator lights
Compressor overloads,
each compressor
High motor temperature,
each compressor

Warranty and Testing

High pressure, low

pressure, and freeze
Control power

Standard one year warranty on unit and on compressors

Factory run tested

Unit Protection

Analog Readouts

High and low pressures

High discharge temperature
Freeze protection
Low pressure differential
Low oil level
Compressor run error and over current
Chilled water flow loss
Compressor anti-recycle
Sensor error

Evaporator and condenser refrigerant pressure

Compressor amps (each compressor)
Water sensor: Evaporator leaving - Standard sensor to provide
temperature readout for water leaving the evaporator.

Controllers
Vision 2020i Advanced microprocessor based DDC controller
with 132x64 pixels DBG1 semi-graphic display panel with
menu driven software digital readout, pushbutton keyboard
Selection on English (Imperial) or metric display units
Remote monitoring via RS-485 port
Leaving chilled fluid temperature
Evaporator and condenser pressure
Single phase amp draw, each compressor
No. of compressor starts
Elapsed run time, each compressor

Oil level status

Fluid temperature reset value
Water flow switch status
External stop/start command status
Identification of up to 99 most recent alarms with critical data
stamping
OPTIONAL (BMS Communication option)
Optional Return water temperature sensor
Optional Remote and stop signal

Digital Readouts
Compressor contactor
status
Flow switch status
Oil level status
Number of compressor
starts

Capacity control Setpoints

Elapsed compressor run

time
External enable/disable
status
Liquid injection solenoid
state

Leaving water temperature

Freeze up temperature
High and low pressure

Amp limit
Ramp up

Code Compliance
ASME std. B31.5 Refrigeration Piping code
Units conform to NEC,NEMA and ASHRAE 15 safety code for
mechanical refrigeration
Rated in accordance with AHRI 550/590 std.
ASME Boiler and Pressure Vessel Code, Section VIII Division 1
"Unfired Pressure Vessels".

JKKP
IEEE
Meets ASHRAE 90.1-2010 Path A and Path B chiller minimum
efficiency guidelines

Optional Equipment/Service Included

Factory Mounted Options Included

Accessories (Shipped Loose)

Over and under voltage and phase protection relay (UVR2 or

UVR4) - protects against high and low incoming voltage
conditions as well as single phasing, phase reversal and phase
imbalance by opening the control circuit. It is an automatic reset
device, but the microcomputer can be set up for manual reset to
prevent unwanted restarts.
Condenser connection hand: Right
Evaporator connection hand: Right
Water sensors: Condenser entering & leaving (LCWT) -

Rubber-in-shear isolators (RIS) - designed for ease of

installation, these rubber, one piece, molded isolators have skid
resistant baseplates. Applicable for most installations.

33317

05-Aug-11

Page 6 of 7

SPEC ver. 7.0, 12500

Project:

080511, FESER 100 TON Consultant: Semac

Location: Peru

PERFORMANCE SUMMARY

Date:

8/5/11 11:59 AM

Tag:

CHILLER WCFX-B-1

Location:

Additional sensors to provide temperature readout for water

entering and leaving the condenser
Water sensor: Evaporator entering (SEN) - Additional sensor to
provide temperature readout for water entering the evaporator

33317

05-Aug-11

Page 7 of 7

SPEC ver. 7.0, 12500