Steelpipe Sales Catalogue 4th Edition May 12

N E W
Z E A L A N D
Fourth Edition May 2012
Table of Contents
1
Company Data
2
Steelpipe New Zealand
3
The Steelpipe Advantage
4
Product Features and Benefits
5 Capability
6
Process / Manufacturing Facilities
7
Steelpipe Specifications
8
Export Range
9
Management Systems
10
Management Systems
11 Sustainability
12
Coating Systems
16
Lining Systems
18
Joint Details
21
Structural & Pile Casing
25
High-Spec Spiral Welded Linepipe To API 5L
30
Water & Wastewater Reticulation
32
Water & Wastewater Specifications
33
Water & Wastewater Fittings
34
Typical Water & Wastewater Fittings
42
Safe Maximum Support Spans Guidelines
46 Transportation
48
Handling and Installation Guidelines
49 Transportation
50
Unloading and Handling
52
Stacking and Storage
54 Bedding
55
Laying and Jointing
57 Backfilling
58
Repairs and Testing
Disclaimer
Steelpipe New Zealand has provided this manual and the guidelines contained within as
general recommendations regarding the manufacture, supply and installation of spiral
welded steel pipe and are intended to be informative only. Nothing contained within
this Manual creates a contractual obligation on the part of Steelpipe New Zealand, a
division of Steelpipe Limited and pipe owners, designers, contractors and pipe installers
must rely on their own expertise with respect to the actual design performance and
installation of pipe on specific projects and comply with all applicable laws, regulations
and code requirements
Company Data
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Street Address

224 Neilson Street, Onehunga, Auckland, New
Zealand
Postal Address
PO Box 13 514, Onehunga, Auckland, New Zealand
Contact Numbers
Telephone: +64-9-622 4580
Facsimile: +64-9-636 6196
Site Details
Manufacturing Buildings 6,250 sqm
Administration Buildings 240 sqm
Yard Space 28,000 sqm
Quality System
AS/NZS ISO 9001:2008 Certified
AS/NZS 4801: Certified
Product Certification
Bureau Veritas NZS 4442
Email enquiries@steelpipe.co.nz
Website www.steelpipe.co.nz
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Steelpipe New Zealand has an engineering background spanning over a century. Today,
Steelpipe New Zealand is a vibrant and progressive enterprise with its primary focus
being the manufacture of high-quality steel pipe technology for the reticulation of
water and sewage to high spec applications, structural and foundation work.
Steelpipe New Zealand is part of the McConnell Group, one of New Zealands largest
privately owned construction, property and infrastructure groups whose passion is
creating and building project based businesses.
History
Steelpipe New Zealand has
been at the forefront of pipe
technology and innovation
since it commenced trading
as Spiral & Lock-Bar Steel
Pipe Company of New
Zealand Limited in 1903.
Over the years the company
has refined its spiral
forming process with the
development of butt welded
spiral pipe in the 1950s.
Today Steelpipe New Zealand
operates three modern spiral
mills utilising automatic
double submerged arc
welding, with world class
non-destructive
testing
equipment, to produce
pipes to the highest international standards for domestic and overseas markets. The
company has also taken internationally recognised coating and lining systems and
adapted these processes to suit the New Zealand and offshore market requirements.
In the domestic market, Steelpipe New Zealand has manufactured thousands of
kilometres of spiral-welded pipe for town water supply, sewage, irrigation and gas
reticulation schemes. Pipes have also been supplied to many of the countrys hydroelectric generation and other major energy projects. Each new project adds to the
companys wealth of knowledge of pipe manufacture and use.
In 2006 Steelpipe Australia was established to capatalise on the resource boom
throughout the previous decade. Steelpipe Australia focuses primarily on the piling
and structural markets and supports Steelpipes longer term growth aspirations.
2
The Steelpipe Advantage
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Steelpipe New Zealand manufactures and markets a range of spiral-welded steel pipe,
steel pipe fittings and protection systems, and is single-minded in its commitment to
Total Quality Management through its operation.
Steelpipe New Zealand aims to manufacture all products to a high level of quality that
complies with product standards and unique customer requirements. To ensure that
these aims are met, the company has established a fully documented quality system
throughout all business activities.
The company is able to compete successfully, on a local and international level, by its:
extensive use of locally manufactured steel, which virtually eliminates inward freight
costs and provides maximum flexibility of supply;

strong quality focus;
capacity for designing innovative solutions to customers problems;
flexible manufacturing system;
price competitiveness arising from stringent cost control, and an experienced team
able to give sound advice.
proven delivery performance to meet clients requirements
Not to mention peace of mind that the product has been designed and manufactured
to do the job it was intended to do.
Convenient Location
Conveniently located in Auckland, Steelpipe New Zealand has ready access to all major
highways as well as rail and sea transport.
Committed People
Steelpipe New Zealand can boast a committed team of qualified sales engineers and
technical staff who take pride in all facets of their work. Steelpipe New Zealands key
people are available to offer advice at any given stage of a contract.
Product Features and Benefits
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It has long been accepted that spiral-welded steel pipe makes for quality pipelines and
foundations. Now project designers are realising it has inherent advantages over
conventional longitudinal seam and girth welded barrel rolled pipe. The spiral forming
process produces accurately manufactured pipe which ensures ease of use and, when
combined with high quality welding and testing, guarantees toughness, flexibility,
versatility, safety in service, dependability and cost-effectiveness.
Benefits of Steel Pipe
Steelpipe New Zealand produces spiral-welded steel pipe to the highest quality. This
pipe is used throughout the world in a wide variety of applications including water
and sewage transmission, outfalls, pile casings, high-spec pipelines and commercial
structures. Spiral welded steel pipe offers numerous advantages over conventional
pipe, as detailed below.
Greater strength in proportion to wall thickness of any competitive product. It operates
safely at higher pressures and its strength provides distinct handling and laying
advantages in difficult locations. The weld is significantly less affected by circumferential
stress than alternative products.
Dependability and longevity.
Recent major advances in steel fabricating, welding
techniques and coatings development ensure the
useful life of the product and, once installed, it can
be depended upon to do the job for which it was
designed.
Ease of laying due to longer pipe lengths, which
means less jointing; welded joints provide a pipeline
that acts as a structural member.
Flexibility of product permits it to live in the
ground secure against soil movement or abnormal
shocks.
Accuracy of manufacture means an exceptionally
straight and circular product. This represents
significant advantages when matching pipes and
promotes ease of driving for pile purposes. The
consistent circularity also produces advantages
when jointing in the field and contributes to ease of
splicing.
Versatility of the spiral forming process enables a
wide range of diameters to be manufactured from
one common feed stock, which encourages price
competitiveness.
Capability
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Steelpipe New Zealand offers a broad spectrum of technical advice.

Component Manufacture
Steelpipe New Zealand has large and well-equipped manufacturing
facilities and is able to offer:
Specialised manufacturing equipment and machinery

Hi-spec welding
High quality corrosion protection systems
Pipe/specials fabrication.
Non-destructive Testing Protocols

Throughout the manufacturing process, testing procedures are stringent and
comprehensive. Hydrostatic and real-time X-Ray equipment is used for the nondestructive testing of weld seams and it allows 100% of the seam to be inspected
on-screen. A permanent record can be achieved by storage on high-definition video
equipment.
In addition to these sophisticated testing procedures, all other quality requirements of
the specifications nominated by the customer are maintained throughout the process.
Protection Systems
A range of coatings is available to provide added value to the product, including Polyken
Synergy, Polyken YGIII, epoxy systems and metal spraying. Steelpipe New Zealand also
offers a range of linings including, concrete and epoxy linings.
Technical Customer Support
Regular contact with clients onsite keeps the Steelpipe New Zealand team in touch
with current industry requirements. Experienced personnel are able provide technical
advice on corrosion protection and Installations.
Steelpipe New Zealand will work with a client and exercise its full range of capability
to deliver a solution. The expertise and facilities at Steelpipe New Zealand are also
available for more specific work
briefs, such as:
Solutions to challenging requirements (innovation and development)

Specialist and production fabrication
Site support
Steelpipe New Zealand undertakes project work for many industries. These typically
include:
Energy (Hydro, Geothermal, Co-gen, Wind)

Water and sewerage
Structural
Irrigation
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Process / Manufacturing Facilities

Type of Manufacture
All pipe produced by Steelpipe New Zealand is by the spiral forming process.
The method of manufacture comprises the engagement of Hot Rolled Coil (HRC), which
is decoiled, flattened, trimmed and prepared for welding. From there, the steel is spiral
formed and welded both internally and externally using the automatic submerged arc
process.
Manufacturing Process
Hot Rolled Coil
Skelp End Welding
Flying Cut-off
Trimming
Forming
Inside and Outside

Welding
Available Facilities
Steelpipe New Zealand offers broad spectrum services for the manufacture of spiralwelded steel pipe. Subsequently its manufacturing facilities are comprehensive, as
detailed below.
PROCESS
DESIGNATION
CAPABILITIES
Spiral Mill
Mill No.1
345mm OD - 2030mm OD
4.8mm WT - 16.0mm WT
323mm OD - 812.8mm OD
4.8mm WT - 9.53mm WT
121mm OD - 345mm OD
4.8mm WT - 6.2mm WT
As per Mill capabilities
121.9mm OD - 2030mm OD
Mill No.6
Mill No.7
Hydrotesters (3)
Real Time X-Ray
Bevellers
Lining
Coating
1, 6, 7
X-Ray
1
Concrete
Polyken Synergy
Heat Fused Polyethylene
Polyken YGIII
Cold Applied Polyethylene
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Steelpipe Specifications
This information is intended as a guide to assist in the preparation of specifications for
spiral-welded steel pipe for a range of applications.
Steel Specifications
Steelpipe New Zealands steel requirements are supplied by New Zealand Steel, from
their Glenbrook facility in Auckland. The steel is purchased as Hot Rolled Coil in either
mill edge or slit edge format. The product, which is manufactured using a continuous
cast method, fully complies with international specifications, including:
SPECIFICATION
CODE
GRADE
Australia / New Zealand Standard
AS/NZ 1594
Grade 250 & Grade 350
European Standard
EN 10025
Grade 250 & Grade 350
American Petroleum Institute
API 5L
Grade X42 - Grade X52
Pipe Specifications
Steelpipe New Zealand manufactures pipe using an automatic submerged arc process
to most internationally recognised standards, including:
SPECIFICATION
CODE
PRODUCT USE
New Zealand Standard
NZS 4442
Water/Sewage/Piling
Australia Standard
AS 1579
Water/Sewage/Piling
BS 534
Water/Sewage/Piling
BS 3601
Structural/Piling
American Standard
ASTM A252
Structural/Piling
Japanese Standard
JIS 5525
Structural/Piling
American Petroleum Institute (Nonmonogrammed)
API 5L
Petrochemical /
Geothermal
CODE
PRODUCT USE
AWWA C214
Cold applied tape wraps
AWWA C225
Hot applied tape wraps
British Standard
Polyethlene Tape Specifications

SPECIFICATION
American Water Works Association
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Export Range
Steelpipe New Zealand has enjoyed overseas success since extending its market
boundaries 30 years ago. At present, marketing initiatives focus on Australia, the
South Pacific and key South Asian markets.
Steelpipe New Zealand is consistently looking to develop its share of both the domestic
and export markets.
The specific niche that Steelpipe New Zealand competes in the export market is the
short run, quick turnaround piling and water pipe market. With competitive lead
times, start up quantities and full project volumes are often supplied for end users and
major constructors throughout Australasia.
All exported product is specially packaged to ensure that it reaches our customers in
the best possible condition.
Steelpipe New Zealand offers pipe in size ranges as highlighted in the following table.
PRODUCT TYPE
FORMAT
MIN OD
MAX OD
MIN WT
MAX WT
Structural / Piling
Plain Steel
121.9
2030
4.8
16.0
Water / Sewage
Coated
Lined
121.9
2030
4.8
16.0
Steelpipe New Zealand is consistently looking to develop its share of both the domestic
and export markets and is keen to work with clients to help resolve their piping needs.
Management Systems
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The company has achieved certification to the International Standards Organisation (AS/
NZS ISO 9001-2008), the international standard for monitoring quality. In addition, the
company is able to comply with the majority of international specifications, including
Australian, British and US standards. Specifications nominated by clients outside of
these standards can also be accommodated.
Quality
Steelpipe New Zealand is accredited as a supplier to the Quality Management
System AS/NZS ISO9001. These policies and procedures and our adherence to them
are regularly audited through independent bodies such as Telarc New Zealand (for
our ISO 9001: 2008 Certification) and Bureau Veritas (for our Product Certification).
Formal certification of SPNZ Quality Management System ensures our commitment to
providing the highest quality product to our customers.
Steelpipe New Zealand offer quality plans which include a comprehensive inspection
and test plans for the production of pipe shell through to coating and lining options. The
company can easily cater for unique customer contract requirements, and modification
to plant can be made to accommodate production timeframes.
Management Systems
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Health and Safety

SPNZ is a static manufacturing site and has Certification to the Australia / New
Zealand Standard for Occupational Health and Safety Management Systems (AS/NZS
4801:2001). This has been achieved by integrating the requirements of AS/NZS 4801
into the ISO 9001 Quality System. Steelpipe reports monthly on a range of health and
safety metrics, incidents, audits and inspections.
Environmental
SPNZ as a heavy industrial manufacturing site has a number of environmental controls
and systems required by law. SPNZ is committed to ongoing continual improvement
of our environmental performance.
10
Sustainability
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Supplier Statement of Position

Steelpipe New Zealand is committed to sustainability and
being a good corporate citizen by conducting business in
an ethical, legal, environmentally and socially responsible
manner.
The major raw material used in spiral welded pipe is steel
which we source from New Zealand Steel Ltd
Unique Steel Made in New Zealand, for New Zealand
New Zealand Steel is the only steel manufacturer in the world to make steel from
ironsand. High quality steel is manufactured from the vast inland ironsand deposits
on New Zealands west coast of the North Island. All materials used in New Zealand
Steels manufacturing process are sourced locally in New Zealand and the end to end
steel making process is all conducted at the plant in Glenbrook, South of Auckland. It
is 100% New Zealand made.
New Zealand Steel recycles hot gases and steam in its Cogeneration plant to create up
to 70% of its own electricity needs.
Up to 80% of waste from the steel making process is recycled back into the process or
in to co-products. It is New Zealand Steels goal to achieve Zero Waste.
Land Restoration 25% of mined sand is extracted as Titanomagnetite (ironsand). The
remainder is returned to the mined areas, which are then planted with marram grass
and pine trees. Once restored there is little or no trace of mining.
New Zealand Steel also has rigorous sustainability processes and practices in place. It
has ISO14001 environmental accreditation, has been judged best practice in energy
efficiency by The Hatch Report, an International body and been awarded an Ministry of
Environment Award for waste reduction.
Steelpipe as a Sustainable Material
Steel is 100% recyclable and is the most recycled material in the world.
It does not suffer product degradation through endless recycling.
Steel is relatively easy to recover from waste streams.
The metal recycling industry in New Zealand is well established.
More than 90% of commercial steel construction waste is recycled.
40% of global steel output is made from recycled scrap.
Steel contributes low levels of construction waste (6%) (Source: MfE).
Steel is strong, long lasting and versatile, non-combustible and non-toxic.
Steel lends itself to design for re-use.
11
Coating Systems
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Modern external coating systems are the primary line of defence against corrosion of
steel pipe systems and are very effective when properly applied. Steelpipe New Zealand
offers several internationally specified coating systems. The requirements of each vary
with the type of construction, system operating conditions, and the aggressiveness of
the environment in which it will serve. The effectiveness of each coating system hinges
on a range of parameters including:
Permanence and the degree to which it can resist physical hazards such as
transportation, installation, soil stress and pressure;
Resistance to water penetration or absorption;
Effective electrical insulation properties;
Chemical inertness to soil, air, water and bacterial action.
General criteria - such as ease of application, high adhesion and compatibility of use
with cathodic protection - will also determine coating efficiency.
Coating Selection
It is difficult to identify the corrosion potential of a steel pipe exterior due to the variety
of environments encountered. Resistivity of the soil is the greatest determinant of
corrosiveness. Of secondary importance are soil chemical and physical analyses, pH,
moisture content, and existence of stray electrical currents; each play an important role
in the selection process.
Once the level of soil corrosiveness is determined, subsequent conditions that affect the
long-term performance of protective coatings should be considered. Among these are:
Distorting stresses exerted on the coating during compaction and settling of the
backfill;
Mechanical stresses created by certain soils having very high expansion and
shrinkage during wet and dry cycles;
Penetration by growing roots;

Action of bacteria and fungus in soil surrounding the pipeline;
Attack by soil chemicals or industrial wastes, chemicals and solvents that may be
present along the pipeline route.
Coating performance depends on putting the pipeline into service with the least amount
of coating damage. The system selected must not only meet the corrosion-control
needs, but should also allow economical transportation, handling, storage, and pipeline
construction with minimal coating damage. To ensure precise control of application
and quality, the coatings are applied in a controlled factory environment. Steelpipe
New Zealand can provide a guide for appropriate protection during transportation,
handling, and storage of pipe for a specific coating system.
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Coating Systems continued
The flowchart (below) provides a generic rule of thumb for most steel pipe applications.
It is important to note that outside these basic criteria, Steelpipe New Zealand should
be consulted for advice on the best solution.
Which Coating System?
Pipe work above

or below ground?
Below ground
Above ground
Diameter 121 1254 mm?
Yes
Polyken Synergy
Epoxy / Vinyl System or

Hot Dip Galv
Yes
Inside a
building?
No
No
Diameter 1255
mm
Hot Metal Spray and / or

Epoxy System
Yes
Marine
exposure?
Polyken YGIII
No
Epoxy System
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Steelpipe New Zealand is able to apply a range of coating systems at its manufacturing
facility in Onehunga, Auckland.
Polyken SynergyTM
Polyken, as the industry leader in coating technology, has developed and commercialised,
SynergyTM; a revolutionary new plant coating system. SynergyTM is a heat fused system
consisting of primer, anti-corrosion layer and mechanical protection outerwrap, that
combine to form a coating system that excels in toughness, corrosion protection and
versatility.
Each component of SynergyTM has its specific attributes. Stress corrosion cracking
inhibitors, heat-enhanced shear resistance, cathodic disbondment resistance and
high adhesion properties characterise the primer. The innerwrap layer serves as an
impermeable barrier to water and corrosive elements, and possesses an aggressive
adhesive engineered for high shear resistance and a polymeric alloy backing which
fuses completely with the outerwrap. The Polyken mechanical outerwrap layer is nonadhesive and comprises a polymeric alloy blended film, which is designed to fuse to
itself to the innerwrap during application. This total fusion process creates a coating
with excellent shear resistance, mechanical protection, superior impact resistance and
outstanding cathodic disbonding resistance.
Polyken products have been used by Steelpipe New Zealand since the early 1980s and
has proven performance throughout the world as illustrated in the Product Reference
Lists as attached (one for Polyken Synergy the other for Polyken products).
The Polyken Synergy product is applied to the American Water Works Association
standard AWWA C225-2007: AWWA Standard for Fused Polyolefin Coating Systems
for the Exterior of Steel Water Pipelines.
Polyken YGIII
The Polyken YGIII coating system is a highly effective, cold applied anti-corrosion
system for in-ground pipelines. Once again, a Polyken primer is employed. An anticorrosion innerwrap and either one or two layers of outerwrap makeup the secondary
components of YGIII.
Polyken innerwrap incorporates a butyl alloy adhesive designed for plant coating
operations, and delivers a superior bond and conformity when applied to primed steel
pipe. It is this layer that provides key corrosion protection to pipelines, both chemically
and electrolytically.
Designed to aggressively adhere to the innerwrap, the outerwrap is a tough protective
steel pipe outerwrap that is Holiday (pin hole) free. Its high density polyethylene backing
is renowned for its ability to protect the innerwrap from damage during transportation,
handling and installation.
Steelpipe New Zealand offers YGIII coating for pipe sizes above 1254mm OD, in
accordance with the specification for cold applied tape wraps provided by the American
Water Works Association: AWWA C214.
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Specialist Coating Systems

Steelpipe New Zealand is able to assist with the specification of specialist protective
systems and has developed strong relationships with other companies for the
application of the chosen system. The following table of applications cover some of
the more common areas where specialist coating systems are required with some of
the alternative options available on the market.
PIPE APPLICATION
COATING SYSTEM APPLICABLE
Treatment Plants
Inorganic zinc, epoxy and modified urethane

Epoxy primer plus high build high solids
epoxy or modified urethane topcoat
Hot dip galvanising
Epoxy systems
Hot metal spray, sealed
Hot metal spray, sealed
Temperature resistant Polyken system
High heat silica
Inorganic zinc
Hot metal spray
Epoxy systems
Hot metal sprays - zinc/aluminum,
sealed with vinyl or epoxy
Epoxy systems
Hot metal spray, sealed with vinyl or epoxy
Inorganic zinc
Vinyls
Enamels
SynergyTM coating
High build epoxy
Polyurethane
Polyken SynergyTM coating, weight coating with
reinforcement and allowance for cathodic protection.
Bridge Crossings
Sea or Fresh Water Outfalls
High Temperature Zones
Wharf or Marina Piling
Structural Applications
(internal or external)
Directional Drilling
and Thrusting of Pipe
Negative Buoyancy
All coated pipe is examined for Holidays (pin holes) through the employment of high
voltage in line detection equipment, in accordance with the NACE standard. Any
Holidays detected are repaired in the factory environment.
It is imperative that Steelpipe technical staff are involved at the outset to determine
the nature of the environment that the pipe will end up in. As well as providing advice,
qualified staff are also able to provide points of reference for each of the different
systems.
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Lining Systems
Pipe linings, as a form of corrosion control, play an important role in determining a
pipelines life span. As with coatings, the requirements of a specific lining will vary with
the type of fluid being conveyed and the environment. But there are other factors to
consider when choosing a lining. For example, toxicological requirements for potable
water, abrasion resistance and chemical attack.
Lining Selection
The ultimate function of an internal lining system is the prevention of internal corrosion,
while secondary functions include the production and maintenance of a smooth surface
to ensure maximum flow capacity. The flowchart (below) provides a straightforward
approach to determining what the most effective lining for your pipeline might be.
Steelpipe New Zealand should be consulted for advice on the best solution.
Which Lining System?
Water, Wastewater
or other fluids
Water
Wastewater
Other
Diameter > 121mm

OD
Will pipe be full?
Yes
Yes
No
Epoxy Linings or alternative

material
Concrete Lining
pH < 4 ?
Yes
No
Sulphate resistant linings are available, please consult with Steelpipe New Zealand for
more information.
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Lining Systems continued
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Concrete Lining
Concrete linings for steel water and/or wastewater mains are noted for their durability,
providing many years of excellent service (in many cases, in excess of 50 years). These
surfaces are safeguarded by the alkaline cement environment, developed by the
formation of calcium hydroxide during hydration of the cement, to neutralise the steel
corrosion process. The neutralisation occurs quickly in newly-lined surfaces and is not
affected by moisture and oxygen absorbed through the mortar lining.
Additional benefits of this form of lining include low-hydraulic frictional resistance and
environmental soundness. Between the manufacture and installation of the lined pipe,
the linings might exhibit shrinkage cracking. Autogeneous healing
will take place once the pipeline is in service. Please ensure that pipeline is commissioned
appropriately before use.
Concrete is composed of Portland cement, sand and water, with the addition of
aggregate. Steelpipe New Zealand is able to supply concrete-lined pipelines in lengths
from 6.0 metres to 12.0 metres, and in sizes up to 1900 NB diameter.
Concrete linings can be achieved in accordance with several international standards
including the New Zealand Standard (NZS 4442), and the Australian Standard (AS
1281).
Alternative Linings
The range of alternative linings is comprehensive, varying from epoxy systems to
urethanes that are applied on an abrasively cleaned surface. When making a selection,
there are a number of considerations, especially weight factors, highly aggressive water
or an unpleasant taste.
The most common alternative lining, the epoxy system, demonstrates excellent corrosion
resistance properties and offers the required smoothness to maintain flow capacity.
The lining system is able to protect steel water and waste water lines by isolating pipe
surfaces from the environment. Please note that products utilised by this system must
have received potable water certification.
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Joint Details
One of the many advantages of Steelpipe
New Zealands spiral-forming process,
consistent circularity combined with tight
diameter tolerances creates significant
advantages when jointing in the field.
This is not to say that when designing
pipelines or foundation work, pipe joint
specification and careful installation
should be looked at lightly. As this is a
critical point in a reticulation or structural
application, it is worthwhile investigating
the weakness and strength of various
jointing methods.
Plain Butt Joint
Butt Joint with Welding Band
Hemispherical Slip-in Joint
over 550 NB
Figure Joint.1
Although there are many kinds of joints

available, the principal types used in
conjunction with spiral-formed steel pipe
include spigot and socket welded joints, butt welded joints, rubber ring joints, grooved
couplings or flanged joints, and sleeve or flexible couplings. Steelpipe New Zealands
technical staff are available to offer advice regarding the most appropriate joint system
for specific applications.
Welded Joints
Welding joints in the field is made easy using Steelpipe New Zealands steel pipe as it
provides a strong, permanent and tight joint (refer Figure Joint.1). Secondary benefits
include structural integrity which will withstand longitudinal loading that may be caused
by settlement, washouts and other disjointing factors. This is dependent however, upon
the limits of pipe wall strength. Welded joints provide electrical continuity, allowing
for the application of a cathodic protection system for increased longevity. They also
reduce the amount of costly thrust blocks required.
When specifying for high pressure lines, such as those required in the petrochemical,
hydropower or geothermal industries and in structural applications, the industry
standard is to utilise the plain butt joint. Pipe ends can be machine bevelled to 30
or 45. Pipes are welded from the outside for small diameters and can be welded
internally if required on larger diameters.
The use of welding bands is suitable for permanent installations, closing lengths and for
on-site repairs or cut-ins. The bands are simple to line up and offer excellent hydraulic
properties for water pipes. Steelpipe New Zealand supplies welding bands loose or, to
save on field welding time, they can be fitted to pipe ends.
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Joint Details continued
Steelpipe New Zealand recommends Hemispherical Slip-in Joints (HSJ) - manufactured

from 177.3mm to 1965.0mm diameter - for permanent pipelines where the welding of
joints is feasible. The HSJ is popular because of its ability to achieve up to a three degree
deflection at each joint, ease in jointing and laying, and its watertight quality. This form
of joint is welded externally up to 600 NB. Over this size, the joint can also be welded
internally (subject to OSH regulations), but a field test of each joint is recommended.
This test guarantees the integrity of each joint eliminating the need for costly pressure
testing of pipelines, until final line is completed.
Wherever welded joints are specified, the pipe should be left uncoated some distance
back from the ends to avoid damage to protective coatings by the heat produced
during welding. It is therefore vital that joints are field-coated after welding. And as
a safety precaution forced ventilation should be provided when working on internal
welds to ensure adequate air exchange for welders.
Flexible Couplings
Flexible coupling offers tightness and strength, while relieving expansion and
contraction forces in a pipeline. These are available either in a Gibault type joint (refer
Figure Joint.2) in cast iron for smaller diameters or fabricated steel for
the larger diameter pipes.
Typical Gibault Type Joint

tie bolt
flange
pipe OD
Figure Joint.2
inner ring
gasket
Common coatings include hot dip galvanising and epoxy systems. For larger and more
specialised applications, such as elongated, stepped or restrained gibaults, the company
can assist with problem-solving and the recommendation of an appropriate product.
When put to work on the pipeline, all flexible couplings must have the specified
protection system reinstated, it is common practice to wrap the entire coupling in
buried applications.
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Joint Details continued
Flanged Joints
The flanged joint typically comprises a steel ring with machined face and drilled holes
welded to the end of the pipe or fitting, in accordance with a range of standard
specifications. The flanged joint requires no site welding or special equipment for
installment.
In reticulation applications, flanges are commonly required for attaching pipes to
pumps, valves or other pipe materials. When specifying flanges, it is important to
nominate exact specifications, sizes and dimensions to eliminate the possibility of
mismatching. Remember that dressing sets are required and these include either a
rubber or neoprene gasket, with bolts.
Steelpipe New Zealand can offer advice on flange specifications to assist accuracy.
Common flange specifications include AS 4807, AS 2129 and BS 4504.
Typical Flanged Joint

flange
bolts
gasket
Figure Joint.3
Summary
The requirements for installation and operation of a pipe system may dictate the use
of more than one type of field joint. The type of internal lining and pipe diameter may
also be determining factors in joint selection.
Welded joints offer integrity and create a structurally-sound pipeline. Flanges, on the
other hand, are typically used to marry steel pipe to valves, pumps, meters and other
flanged accessories. Thermal stresses can be accommodated through the employment
of flexible coupling, grooved or shouldered coupling, or expansion joints. Remember
that external corrosion protection systems must be reinstated at each joint. Cathodic
protection of any joint system can also be accommodated.
20
Structural & Pile Casing
Table
of
Contents
Benefits of Quality
Steelpipe New Zealands spiral-welded steel pipe is ideal for use in structural applications,
such as foundation work (pile casing or piling) and in wharf, bridge and building
construction projects, because it offers major advantages over alternative materials.
The spiral forming process produces accurately manufactured pipe that makes the
product easy to use and, combined with high quality welding and testing, ensures
enduring dependability.
Accuracy of manufacture means an exceptionally straight and circular product. This
represents significant advantages for jointing, and maintaining alignment when driving
in the field.
Reliability of the spiral-weld process ensures a totally secure weld throughout the
rigorous pile driving process. All pile products are manufactured using the same doubleautomatic submerged arc welding process employed on high-spec API pipeline. Weld
integrity can be confirmed by hydrostatic testing and the use of real-time X-ray of
welds.
Economy. Spiral-welded steel pipe is able to support exceptionally high loads, thus
reducing the quantity of piles and the amount of ancillary foundation work required
with other products.
Flexibility in end-preparation means that the closure plates, cone points, driving shoes
and crosses are all compatible with spiral-welded steel pipe. As an alternative, pipes
can be driven open-ended where minimum soil displacement is desired.
Efficient splicing on-site due to the consistent circularity of pipe ends and tight
tolerances of diameters. Moreover, piles can be easily spliced to extend the pile length,
which is a requirement for deep driving. Numerous combinations for jointing systems
(including machine-bevelled ends, to API specifications or customer requirements)
are available to guarantee fast, accurate jointing in the field. Internal welding bands,
supplied loose or tack-welded into one end of the pipe, can also be employed to align
piles for jointing and provide backing for welding.
Variable lengths can be manufactured to suit ground conditions and changing
driving depths to minimise on site welding.
Technical Data
This information is intended as a guide and provides technical data for all standard
pipe sizes. Preferred diameters and wall thicknesses are detailed in the following table.
Please contact Steelpipe New Zealand for alternative sizes.
Corrosion protection is an important consideration for all the above pile steel
applications, particularly in marine environments. Refer Coating Systems section for
further information.
21
Table
of
Contents
Structural & Pile Casing continued
Structural & Pile Casing: Dimensions, Masses and Technical Data

Outside
Wall
Inside
Area
Moment
Section
Diameter
Thickness
Diameter
Mass
Steel
of Inertia
Modulus
Radius of
Gyration
mm
mm
mm
kg/m
mm
I = 10 mm
Z =10 mm
k = mm
168.3
158.3
20.13
2565.11
8.558
10.170
57.762
168.3
6.2
155.9
24.78
3157.36
10.386
12.342
57.353
219.1
209.1
26.40
3363.07
19.280
17.600
75.716
219.1
6.2
206.7
32.55
4146.84
23.515
21.465
75.303
273.1
263.1
33.06
4211.30
37.850
27.719
94.804
273.1
6.2
260.7
40.81
5198.64
46.316
33.919
94.389
323.9
4.8
314.3
37.77
4811.91
61.260
37.827
112.832
323.9
6.4
311.1
50.11
6383.72
80.472
49.690
112.276
355.6
4.8
346.0
41.53
5289.94
81.388
45.775
124.038
355.6
6.4
342.8
55.12
7021.08
107.055
60.211
123.482
406.4
4.8
396.8
47.54
6055.99
122.108
60.093
141.997
406.4
6.4
393.6
63.13
8042.48
160.891
79.179
141.439
406.4
9.5
387.4
92.99
11845.53
233.386
114.856
140.366
457.2
4.8
447.6
53.55
6822.03
174.549
76.356
159.957
457.2
6.4
444.4
71.15
9063.87
230.292
100.740
159.398
457.2
9.5
438.2
104.89
13361.66
334.919
146.509
158.321
508.0
4.8
498.4
59.57
7588.08
240.194
94.565
177.916
508.0
6.4
495.2
79.17
10085.27
317.236
124.896
177.357
508.0
8.0
492.0
98.65
12566.37
392.800
154.646
176.799
508.0
9.5
489.0
116.79
14877.80
462.314
182.013
176.278
508.0
12.7
482.6
155.13
19761.59
606.393
238.737
175.173
508.0
16.0
476.0
194.14
24730.62
749.090
294.917
174.040
558.8
4.8
549.2
65.58
8354.12
320.526
114.719
195.876
558.8
6.4
546.0
87.19
11106.66
423.701
151.647
195.316
558.8
8.0
542.8
108.67
13843.11
525.077
187.930
194.758
558.8
9.5
539.8
128.69
16393.93
618.504
221.368
194.236
609.6
4.8
600.0
71.59
9120.17
417.027
136.820
213.836
609.6
6.4
596.8
95.21
12128.06
551.662
180.991
213.275
609.6
8.0
593.6
118.69
15119.86
684.148
224.458
212.717
609.6
9.5
590.6
140.59
17910.06
806.424
264.575
212.194
609.6
12.7
584.2
186.95
23815.25
1061.121
348.137
211.084
609.6
16.0
577.6
234.23
29837.59
1315.155
431.481
209.946
711.2
4.8
701.6
83.62
10652.26
664.467
186.858
249.756
711.2
6.4
698.4
111.24
14170.84
879.981
247.464
249.195
711.2
8.0
695.2
138.74
17673.34
1092.553
307.242
248.635
711.2
9.5
692.2
164.40
20942.33
1289.192
362.540
248.111
711.2
12.7
685.8
218.77
27868.91
1700.225
478.128
246.998
711.2
16.0
679.2
274.31
34944.56
2112.220
593.988
245.855
22
Table
of
Contents

Outside
Wall
Inside
Area
Moment
Section
Diameter
Thickness
Diameter
Mass
Steel
of Inertia
Modulus
mm
mm
mm
kg/m
mm
I = 10 mm
Z =10 mm
k = mm
762
6.4
749.2
119.25
15192.24
1084.294
284.591
267.155
Radius of
Gyration
4
762
746
148.75
18950.09
1346.830
353.499
266.594
762
9.5
743
176.29
22458.46
1589.909
417.299
266.070
762
12.7
736.6
234.67
29895.74
2098.725
550.846
264.956
762
16
730
294.34
37498.05
2609.733
684.969
263.811
812.8
6.4
800.0
127.28
16213.63
1318.010
324.314
285.114
812.8
8.0
796.8
158.78
20226.83
1637.784
402.998
284.554
812.8
9.5
793.8
188.20
23974.59
1934.094
475.909
284.029
812.8
12.7
787.4
250.59
31922.57
2555.088
628.713
282.914
812.8
16.0
780.8
314.40
40051.54
3179.823
782.437
281.768
914.4
6.4
901.6
143.31
18256.42
1881.564
411.541
321.034
914.4
8.0
898.4
178.83
22780.32
2339.610
511.726
320.473
914.4
9.5
895.4
212.00
27006.86
2764.605
604.682
319.948
914.4
12.7
889.0
282.41
35976.23
3657.093
799.889
318.831
914.4
16.0
882.4
354.49
45158.51
4557.502
996.829
317.683
1016.0
6.4
1003.2
159.35
20299.21
2586.457
509.145
356.955
1016.0
8.0
1000.0
198.87
25333.80
3217.798
633.425
356.393
1016.0
9.5
997.0
235.81
30039.12
3804.202
748.859
355.867
1016.0
12.7
990.6
314.23
40029.89
5037.623
991.658
354.749
1016.0
16.0
984.0
394.58
50265.48
6284.794
1237.164
353.599
1066.8
6.4
1054.0
167.37
21320.61
2996.849
561.839
374.915
1066.8
8.0
1050.8
208.89
26610.55
3729.207
699.139
374.353
1066.8
9.5
1047.8
247.71
31555.26
4409.743
826.723
373.827
1066.8
12.7
1041.4
330.15
42056.72
5842.142
1095.265
372.708
1066.8
16.0
1034.8
414.63
52818.97
7291.901
1367.060
371.557
1117.6
6.4
1104.8
175.38
22342.00
3448.506
617.127
392.875
1117.6
8.0
1101.6
218.92
27887.29
4292.119
768.096
392.313
1117.6
9.5
1098.6
259.61
33071.39
5076.358
908.439
391.787
1117.6
12.7
1092.2
346.06
44083.55
6728.061
1204.019
390.667
1117.6
16.0
1085.6
434.67
55372.46
8401.237
1503.443
389.515
1219.2
6.4
1206.4
191.42
24384.79
4483.524
735.486
428.796
1219.2
8.0
1203.2
238.96
30440.78
5582.342
915.738
428.233
1219.2
9.5
1200.2
283.41
36103.65
6604.551
1083.424
427.707
1219.2
12.7
1193.8
377.88
48137.21
8759.790
1436.973
426.586
1219.2
16.0
1187.2
474.76
60479.43
10946.370
1795.664
425.433
1371.6
6.4
1358.8
215.47
27448.97
6394.966
932.483
482.676
1371.6
9.5
1352.6
319.12
40652.05
9428.261
1374.783
481.587
1371.6
12.7
1346.2
425.61
54217.70
12515.956
1825.015
480.465
1371.6
16.0
1339.6
534.90
68139.89
15654.350
2282.641
479.310
23
Table
of
Contents

Outside
Wall
Inside
Area
Moment
Section
Diameter
Thickness
Diameter
Mass
Steel
of Inertia
Modulus
mm
mm
mm
kg/m
mm
I = 10 mm
Z =10 mm
k = mm
1422.0
6.4
1409.2
223.43
28462.33
7129.686
1002.769
500.495
Radius of
Gyration
4
1422.0
9.5
1403.0
330.93
42156.25
10514.013
1478.764
499.405
1422.0
12.7
1396.6
441.39
56228.57
13960.765
1963.539
498.283
1422.0
16.0
1390.0
554.79
70673.27
17465.944
2456.532
497.128
1524.0
6.4
1511.2
239.53
30513.16
8784.550
1152.828
536.557
1524.0
9.5
1505.0
354.82
45200.45
12960.102
1700.801
535.467
1524.0
12.7
1498.6
473.34
60298.19
17216.558
2259.391
534.344
1524.0
16.0
1492.0
595.03
75800.35
21549.281
2827.990
533.189
1676.4
9.5
1657.4
390.53
49748.85
17279.304
2061.477
589.348
1676.4
12.7
1651.0
521.07
66378.68
22967.513
2740.099
588.224
1676.4
16.0
1644.4
655.17
83460.81
28764.602
3431.711
587.067
1828.8
9.5
1809.8
426.23
54297.25
22465.097
2456.813
643.228
1828.8
12.7
1803.4
568.80
72459.17
29874.739
3267.141
642.104
1828.8
16.0
1796.8
715.30
91121.27
37433.754
4093.805
640.947
1965.0
9.5
1946.0
458.14
58362.15
27897.623
2839.453
691.382
1965.0
12.7
1939.6
611.46
77893.31
37112.623
3777.366
690.257
1965.0
16.0
1933.0
769.04
97967.43
46520.530
4734.914
689.099
2030.0
12.7
2004.6
631.82
80486.69
40944.190
4033.910
713.237
2030.0
16.0
1998.0
794.69
101234.68
51331.703
5057.311
712.079
24
High-Spec Spiral Welded Linepipe To API 5L
Table
of
Contents
Benefits of Quality
Steelpipe New Zealands spiral-welded steel pipe is widely used throughout the world
in a variety of applications, including oil and gas pipelines (both high and low pressure).
And it is more than comparable with other linepipe due to its strength, straightness,
versatility, and safety in service.
Steelpipe New Zealand offers non-monogrammed high spec spiral welded pipe
independantly certified in accordance with API 5L.
Great strength in proportion to wall thickness of any competitive product. The spiral
forming process produces an extremely reliable weld which is significantly less affected
by circumferential (hoop) stress than longitudinal or seam and girth pipelines. The
likelihood of weld failure is substantially reduced.
An inherently straighter pipe due to the method of manufacture. The spiral forming
process does not require heat treatment, so risks of bending, distortion and weld failure
from insufficient heat treatment are eliminated. The end product is improved pipeline
alignment and reliability.
Flexibility of product permits the pipe to be used in difficult terrain.The pipe is secure
against the normal settling and movement of unstable soils and is able to withstand
abnormal internal and external shocks without distorting to the extent of conventional
products.
Accuracy of manufacture means high levels of circularity (or roundness) combined
with tight diameter tolerances. The circularity of spiral-welded steel pipe, together with
circumferential tolerances that are 50 percent tighter than the API 5L specifications,
represents significant advantages when jointing in the field.
Versatility of the spiral forming process enables a wide range of diameters and steel
gauges to be manufactured from one common feed stock, which encourages price
competitiveness for small run pipelines of varying diameter and gauge.
Reliability and operating safety. The spiral-welded steel pipe provides a high level
of operating safety. The spiral forming process induces material working which
increases the tensile strength of the steel by approximately eight percent (which is not
commonly accounted for in the design). In deliberate destructive testing, the failure
is typically contained within a single helix length. Its resistance to crack propagation
results from the rolling direction and grain flow of the material. Pipes can be custom
made to meet clients needs.
25
Table
of
Contents
High-Spec Spiral Welded Linepipe continued
High-Spec Spiral Welded: Dimensions, Masses and Test Pressures

Outside
Diameter
mm
ins
Wall
Inside
Mass
Grade
Grade
Grade
Thickness
Diameter
Per Mtr
Std.
Grade B
Alt.
x42
x46
x52
mm
mm
kg/m
MPa
MPa
MPa
MPa
MPa
508
20
6.4
495.2
79.17
3.6
4.6
6.6
7.2
8.1
508
20
7.9
492.2
97.43
4.5
5.6
8.1
8.9
10.0
508
20
9.5
489
116.78
5.4
6.8
9.7
10.7
12.1
508
20
11.1
485.8
136.01
6.3
7.9
11.4
12.5
14.1
508
20
12.0
484
146.78
6.8
8.5
12.3
13.5
15.2
508
20
12.7
482.6
155.12
7.2
9.0
13.0
14.3
16.1
508
20
14.3
479.4
174.10
8.1
10.2
14.6
16.1
18.1
508
20
15.9
476.2
192.95
9.1
11.3
16.3
17.9
20.2
609.6
24
6.4
596.8
95.20
3.0
3.8
5.5
6.0
6.8
609.6
24
7.9
593.8
117.22
3.7
4.7
6.7
7.4
8.4
609.6
24
9.5
590.6
140.59
4.5
5.6
8.1
8.9
10.0
609.6
24
11.1
587.4
163.83
5.3
6.6
9.5
10.4
11.7
609.6
24
12.0
585.6
176.84
5.7
7.1
10.2
11.2
12.7
609.6
24
12.7
584.2
186.94
6.0
7.5
10.8
11.9
13.4
609.6
24
14.3
581
209.93
6.8
8.5
12.2
13.4
15.1
609.6
24
15.9
577.8
232.79
7.5
9.4
13.6
14.9
16.8
660
26
6.4
647.2
103.15
2.8
3.5
5.0
5.5
6.2
660
26
7.9
644.2
127.04
3.5
4.3
6.2
6.8
7.7
660
26
9.5
641
152.39
4.2
5.2
7.5
8.2
9.3
660
26
11.1
637.8
177.62
4.9
6.1
8.7
9.6
10.8
660
26
12.0
636
191.76
5.3
6.6
9.5
10.4
11.7
660
26
12.7
634.6
202.72
5.6
7.0
10.0
11.0
12.4
660
26
14.3
631.4
227.70
6.3
7.8
11.3
12.4
14.0
660
26
15.9
628.2
252.55
7.0
8.7
12.5
13.7
15.5
711.2
28
6.4
698.4
111.23
2.6
3.3
4.7
5.1
5.8
711.2
28
7.9
695.4
137.01
3.2
4.0
5.8
6.3
7.2
711.2
28
9.5
692.2
164.39
3.9
4.8
6.9
7.6
8.6
711.2
28
11.1
689
191.64
4.5
5.6
8.1
8.9
10.1
711.2
28
12.0
687.2
206.91
4.9
6.1
8.8
9.6
10.9
711.2
28
12.7
685.8
218.76
5.2
6.5
9.3
10.2
11.5
711.2
28
14.3
682.6
245.75
5.8
7.3
10.5
11.5
13.0
711.2
28
15.9
679.4
272.62
6.5
8.1
11.6
12.8
14.4
762
30
6.4
749.2
119.25
2.4
3.0
4.4
4.8
5.4
762
30
7.9
746.2
146.91
3.0
3.7
5.4
5.9
6.7
762
30
9.5
743
176.29
3.6
4.5
6.5
7.1
8.0
762
30
11.1
739.8
205.54
4.2
5.3
7.6
8.3
9.4
762
30
12.0
738
221.94
4.6
5.7
8.2
9.0
10.1
762
30
12.7
736.6
234.67
4.8
6.0
8.7
9.5
10.7
762
30
14.3
733.4
263.67
5.4
6.8
9.8
10.7
12.1
762
30
15.9
730.2
292.54
6.0
7.5
10.9
11.9
13.4
26
Table
of
Contents

Outside
Diameter
mm
ins
Wall
Inside
Mass
Grade B
Grade
Grade
Grade
Thickness
Diameter
Per Mtr
Std.
Alt.
x42
x46
x52
mm
mm
kg/m
MPa
MPa
MPa
MPa
MPa
812.8
32
7.9
797
156.81
2.8
3.5
5.1
5.5
6.3
812.8
32
9.5
793.8
188.19
3.4
4.2
6.1
6.7
7.5
812.8
32
11.1
790.6
219.45
3.9
4.9
7.1
7.8
8.8
812.8
32
12.0
788.8
236.97
4.3
5.3
7.7
8.4
9.5
812.8
32
12.7
787.4
250.58
4.5
5.6
8.1
8.9
10.1
812.8
32
14.3
784.2
281.58
5.1
6.4
9.2
10.0
11.3
812.8
32
15.9
781
312.46
5.7
7.1
10.2
11.2
12.6
863.6
34
7.9
847.8
166.70
2.6
3.3
4.8
5.2
5.9
863.6
34
9.5
844.6
200.09
3.2
4.0
5.7
6.3
7.1
863.6
34
11.1
841.4
233.35
3.7
4.6
6.7
7.3
8.3
863.6
34
12.0
839.6
252.01
4.0
5.0
7.2
7.9
9.0
863.6
34
12.7
838.2
266.49
4.3
5.3
7.7
8.4
9.5
863.6
34
14.3
835
299.50
4.8
6.0
8.6
9.4
10.7
863.6
34
15.9
831.8
332.38
5.3
6.7
9.6
10.5
11.9
914.4
36
7.9
898.6
176.60
2.5
3.1
4.5
4.9
5.6
914.4
36
9.5
895.4
211.99
3.0
3.8
5.4
5.9
6.7
914.4
36
11.1
892.2
247.26
3.5
4.4
6.3
6.9
7.8
914.4
36
12.0
890.4
267.04
3.8
4.7
6.8
7.5
8.5
914.4
36
12.7
889
282.40
4.0
5.0
7.2
7.9
9.0
914.4
36
14.3
885.8
317.41
4.5
5.7
8.1
8.9
10.1
914.4
36
15.9
882.6
352.30
5.0
6.3
9.0
9.9
11.2
965.2
38
9.5
946.2
223.89
2.8
3.6
5.1
5.6
6.3
965.2
38
11.1
943
261.16
3.3
4.2
6.0
6.6
7.4
965.2
38
12.0
941.2
282.07
3.6
4.5
6.5
7.1
8.0
965.2
38
12.7
939.8
298.31
3.8
4.8
6.8
7.5
8.5
965.2
38
14.3
936.6
335.32
4.3
5.4
7.7
8.5
9.5
965.2
38
15.9
933.4
372.21
4.8
6.0
8.6
9.4
10.6
1016
40
9.5
997
235.79
2.7
3.4
4.9
5.3
6.0
1016
40
11.1
993.8
275.07
3.2
3.9
5.7
6.2
7.0
1016
40
12.0
992
297.10
3.4
4.3
6.1
6.7
7.6
1016
40
12.7
990.6
314.22
3.6
4.5
6.5
7.1
8.1
1016
40
14.3
987.4
353.24
4.1
5.1
7.3
8.0
9.1
1016
40
15.9
984.2
392.13
4.5
5.7
8.1
8.9
10.1
1066.8
42
9.5
1047.8
247.69
2.6
3.2
4.6
5.1
5.7
1066.8
42
11.1
1044.6
288.97
3.0
3.8
5.4
5.9
6.7
1066.8
42
12.0
1042.8
312.14
3.3
4.1
5.9
6.4
7.2
1066.8
42
12.7
1041.4
330.13
3.4
4.3
6.2
6.8
7.7
1066.8
42
14.3
1038.2
371.15
3.9
4.8
7.0
7.6
8.6
1066.8
42
15.9
1035
412.05
4.3
5.4
7.8
8.5
9.6
27
Table
of
Contents

Outside
Diameter
Wall
Inside
Mass
Grade
Grade
Grade
Thickness
Diameter
Per Mtr
Std.
Grade B
Alt.
x42
x46
x52
mm
ins
mm
mm
kg/m
MPa
MPa
MPa
MPa
MPa
1117.6
44
9.5
1098.6
259.59
2.5
3.1
4.4
4.9
5.5
1117.6
44
11.1
1095.4
302.88
2.9
3.6
5.2
5.7
6.4
1117.6
44
12.0
1093.6
327.17
3.1
3.9
5.6
6.1
6.9
1117.6
44
12.7
1092.2
346.03
3.3
4.1
5.9
6.5
7.3
1117.6
44
14.3
1089
389.07
3.7
4.6
6.7
7.3
8.2
1117.6
44
15.9
1085.8
431.97
4.1
5.1
7.4
8.1
9.2
1168
46
9.5
1149
271.40
2.4
2.9
4.2
4.6
5.2
1168
46
11.1
1145.8
316.67
2.7
3.4
4.9
5.4
6.1
1168
46
12.0
1144
342.08
3.0
3.7
5.3
5.9
6.6
1168
46
12.7
1142.6
361.82
3.1
3.9
5.7
6.2
7.0
1168
46
14.3
1139.4
406.84
3.5
4.4
6.4
7.0
7.9
1168
46
15.9
1136.2
451.73
3.9
4.9
7.1
7.8
8.8
1219.2
48
9.5
1200.2
283.40
2.3
2.8
4.1
4.4
5.0
1219.2
48
11.1
1197
330.69
2.6
3.3
4.7
5.2
5.9
1219.2
48
12.0
1195.2
357.23
2.8
3.6
5.1
5.6
6.3
1219.2
48
12.7
1193.8
377.85
3.0
3.8
5.4
5.9
6.7
1219.2
48
14.3
1190.6
424.89
3.4
4.2
6.1
6.7
7.6
1219.2
48
15.9
1187.4
471.81
3.8
4.7
6.8
7.4
8.4
1371.6
54
9.5
1352.6
319.10
2.0
2.5
3.6
4.0
4.5
1371.6
54
11.1
1349.4
372.40
2.3
2.9
4.2
4.6
5.2
1371.6
54
12.0
1347.6
402.33
2.5
3.2
4.6
5.0
5.6
1371.6
54
12.7
1346.2
425.58
2.7
3.3
4.8
5.3
6.0
1371.6
54
14.3
1343
478.64
3.0
3.8
5.4
5.9
6.7
1371.6
54
15.9
1339.8
531.56
3.4
4.2
6.0
6.6
7.5
1422
56
9.5
1403
330.91
1.9
2.4
3.5
3.8
4.3
1422
56
11.1
1399.8
386.20
2.3
2.8
4.1
4.5
5.0
1422
56
12.0
1398
417.25
2.4
3.1
4.4
4.8
5.4
1422
56
12.7
1396.6
441.37
2.6
3.2
4.6
5.1
5.8
1422
56
14.3
1393.4
496.41
2.9
3.6
5.2
5.7
6.5
1422
56
15.9
1390.2
551.32
3.2
4.0
5.8
6.4
7.2
1524
60
9.5
1505
354.80
1.8
2.3
3.2
3.6
4.0
1524
60
11.1
1501.8
414.12
2.1
2.6
3.8
4.2
4.7
1524
60
12.0
1500
447.43
2.3
2.8
4.1
4.5
5.1
1524
60
12.7
1498.6
473.31
2.4
3.0
4.3
4.8
5.4
1524
60
14.3
1495.4
532.38
2.7
3.4
4.9
5.4
6.0
1524
60
15.9
1492.2
591.32
3.0
3.8
5.4
6.0
6.7
28
Table
of
Contents

Outside
Diameter
Wall
Inside
Mass
Grade
Grade
Grade
Thickness
Diameter
Per Mtr
Std.
Grade B
Alt.
x42
x46
x52
mm
ins
mm
mm
kg/m
MPa
MPa
MPa
MPa
MPa
1626
64
11.1
1603.8
442.04
2.0
2.5
3.6
3.9
4.4
1626
64
12.0
1602
477.61
2.1
2.7
3.8
4.2
4.8
1626
64
12.7
1600.6
505.26
2.3
2.8
4.1
4.5
5.0
1626
64
14.3
1597.4
568.35
2.5
3.2
4.6
5.0
5.7
1626
64
15.9
1594.2
631.31
2.8
3.5
5.1
5.6
6.3
1727
68
11.1
1704.8
469.69
1.9
2.3
3.3
3.7
4.1
1727
68
12.0
1703
507.50
2.0
2.5
3.6
4.0
4.5
1727
68
12.7
1701.6
536.89
2.1
2.7
3.8
4.2
4.7
1727
68
14.3
1698.4
603.96
2.4
3.0
4.3
4.7
5.3
1829
72
12.0
1805
537.69
1.9
2.4
3.4
3.7
4.2
1829
72
12.7
1803.6
568.83
2.0
2.5
3.6
4.0
4.5
1829
72
14.3
1800.4
639.93
2.3
2.8
4.1
4.5
5.0
1930
76
12.0
1906
567.57
1.8
2.2
3.2
3.5
4.0
1930
76
12.7
1904.6
600.46
1.9
2.4
3.4
3.8
4.2
1930
76
14.3
1901.4
675.55
2.1
2.7
3.9
4.2
4.8
29
Water & Wastewater Reticulation
Table
of
Contents
Benefits of Quality
Steelpipe New Zealands product is used universally in a variety of applications including
water and sewage transmission and outfalls.
In recent years, spiral-welded steel pipes market share has continued to develop over
other products due to its inherent toughness, flexibility, versatility, safety in service and
competitive cost.
Greater strength in proportion to wall thickness of any competitive product. The
pipe operates safely at higher pressures and its strength provides distinct handling and
laying advantages in complex locations.
Durability and longlife. In New Zealand, steel pipelines dating back to the early
1900s, and without the benefit of modern corrosion protection systems, are still in
service in major city water supply systems. Recent major advances in steel fabricating
techniques and coatings development ensure the useful life of todays steel pipe has
been significantly lengthened.
Flexibility of product permits the pipe to be used in difficult terrain where other
materials either cannot be employed or installed only with great difficulty and added
expenditure. The pipe is secure against the normal settling and movement of unstable
soils and is able to withstand abnormal internal and external shocks (surge, water
hammer, earthquakes and extreme temperature changes) without cracking, shattering
or leaking.
Ease of laying due to longer pipe lengths (up to 12 metres), which means less jointing,
greater reliability and cost-effectiveness.
Accuracy of manufacture means a straight and circular product. This represents
significant advantages when matching pipes in the field for welding, jointing and the
connection of fittings. The New Zealand Standard for water pipe (NZS 4442), created
with the spiral forming process in mind, and has 50 per cent tighter tolerance on
straightness and circularity than the equivalent American Petroleum Institute linepipe
standard.
30
Water & Wastewater Reticulation continued
Table
of
Contents
High carrying capacity means pipelines can cope with increasing demand. Correctly
lined and coated spiral-welded pipe, being resistant to corrosion or encrustation,
can be relied on to maintain its carrying capacity longer than alternative materials. In
addition, a wide safety margin is engineered into the spiral-welded steel pipe, enabling
capacity to be increased (by boosting the pressure) while still remaining within the
designed safety limits.
Reliability of spiral-welded steel pipe enables the pipeline to do the job for which it
was designed. The spiral forming process produces an extremely reliable weld which is
significantly less affected by circumferential (hoop) stress than a longitudinally welded
seam. In deliberate destructive testing, the failure is typically through rupture of the
steel as opposed to the weld seam, and is usually contained within one helical seam.
An additional benefit of the spiral forming process is its ability to increase the tensile
strength of the steel by approximately eight percent. This additional safety margin is
not accounted for in design calculations, and dramatically reduces pipeline risks in
terms of unanticipated internal or external loads.
31
Table
of
Contents
Water & Wastewater Specifications

This information is intended as a guide to assist in the preparation of specifications for
spiral-welded steel pipe in water and sewage applications.
Welding
All spiral-welded steel pipes are manufactured using an automatic double submerged
arc welding process.
Steel Pipe Diameter
Steelpipe New Zealand currently manufactures a standard range of pipes from a
minimum of 121mm OD to 1,965mm OD by the spiral forming process. However,
larger pipe diameters can be supplied using alternative manufacturing techniques.
NB: Because the flexibility of the spiral forming process allows for the manufacture of
non-standard diameters, wall thicknesses and lengths, customers with specific
requirements are encouraged to contact Steelpipe New Zealand staff to discuss their
specific needs.
Steel Product
The steel utilised in the manufacture of Steelpipe New Zealands spiral-welded pipe
complies with the following standard or its equivalent:
Australia / New Zaland Standard AS / NZ 1594

(grades within this are HA 250 and HA 350)
Pipe
Pipe shall be manufactured and tested in accordance with NZS 4442:1998 or AS 1579:
2001.
Fittings
Shall be fabricated in accordance with and to the dimensions detailed in NZS 4442:1998.
Fittings fabricated from previously hydrostatically tested pipe shall require testing of
those welds that have not been tested. This testing shall be dye penetrant or magnetic
particle, X-ray or ultra-sonic methods.
Lining
Pipes shall be concrete-lined in accordance with NZS 4442:1988 or AS 1281-2001.
Coating
(see coating section)
Jointing
Shall be achieved using:
Welded joints - ends with hemispherical slip in joints for on site welding

(test holes required over 600 NB) ie: spigot & socket.
Welding bands - fitted or loose with a steel gauge no less than that of the pipe.
32
Table
of
Contents
Water & Wastewater Fittings

The wide range of design options made possible by the spiral forming process provides
the means to solve almost any problem involving fittings and specials. The design and
fabrication of pipe layouts, especially intricate ones, is greatly enhanced by the use of
standardised dimensions along the pipe centre line.
The details and dimensions for several types of fittings and specials are detailed in
Table Water.1, and are in accordance with NZS 4442:1988. For economic reasons, and
installation advantages specials can often be welded directly into pipes thus reducing
the amount of field welding required.
Table Water.1 Standard Fitting Dimensions
Nominal
Outside
Pipe Size
Diameter
i)
ii)
iii)
Tee
Bends
Bends
0o - 35o
36o - 90o
D (mm)
100
121.9
229
152
229
330
152
150
177.3
305
152
367
381
203
200
232.2
305
152
305
432
254
225
259.1
381
203
305
432
254
250
286.0
381
254
305
457
279
300
345.4
381
254
305
483
305
375
426.2
305
305
381
533
356
400
457.2
305
305
381
610
406
450
508.0
381
305
381
660
457
500
558.8
381
305
457
686
508
550
587.2
381
305
533
711
559
600
667.0
381
305
533
762
610
700
746.8
381
305
533
813
660
750
762.0
457
381
610
864
711
800
812.8
457
381
610
914
762
850
857.2
457
381
610
965
813
900
914.4
457
381
610
1016
864
1000
1016.0
610
381
762
1118
965
Additional notes are given in NZS 4442:1988.

or pipe sizes greater than 1000 NB, consult with Steelpipe New Zealand.
For Tee measurement B=1/2 OD of barrel (D) plus
33
Table
of
Contents
Typical Water & Wastewater Fittings

F
Bends
H
Single Mitre 0
- 35 o
Double Mitre 36
- 90
Bends can also be fabricated in 3 or more mitres, and can be fabricated on the end of full lengths
of pipe, or to any dimensions.
Tees
B
D
D
A
Te e
E q u a l Te e
d
(Profile)
D
Angle Tee
Scour Tee
Tees can be fabricated to suit construction requirements. Branches can be located anywhere on pipe
lengths but should be located less than 400mm from pipe end to ease fabrication. Otherwise lengths
will require additional cutting and joining to ensure adequate repairs are made.
Reducers
D
D
100
D
100
Concentric Reducer
No standard dimensions are offered for reducers where d <
but at least 100mm.
Flanges
100
100
Eccentric Reducer
1 D. The parallel ends can be any length,
2
6mm
300mm
(at least)
Attachment of Flange
Flange Adaptor
When attaching flat face flanges a fillet weld is used internally and externally. When using
butterfly valves it is important to rebate the concrete or cement mortar linings to ensure that the
valve opens correctly.
34
Table
of
Contents
Standard Water Pipe Dimensions and Masses

Nominal
Outside
Wall
Lining
Inside
Approximate
Approximate
Bore
Diameter
Thickness
Thickness
Diameter
Steel Mass
Lined Mass
mm
mm
mm
mm
mm
kg/m
kg/m
100
121.9
4.8
98.3
13.9
19.4
150
177.3
4.8
153.7
20.4
28.9
200
232.2
10
202.2
28.0
44.0
225
259.1
6.2
10
226.7
38.7
56.5
250
286
10
256
34.6
54.7
300
345.4
4.8
10
315.8
40.3
64.9
300
345.4
6.4
10
312.6
53.5
77.8
375
426.2
4.8
13
390.6
49.9
89.4
375
426.2
6.4
13
387.4
66.3
105.5
400
457.2
4.8
13
421.6
53.5
96.2
400
457.2
6.4
13
418.4
71.1
113.4
450
508
4.8
13
472.4
59.6
107.1
450
508
6.4
13
469.2
79.2
126.4
500
558.8
4.8
13
523.2
65.6
118.1
500
558.8
6.4
13
520
87.2
139.4
500
558.8
13
516.8
108.7
160.6
550
587.2
4.8
13
551.6
68.9
124.3
550
587.2
6.4
13
548.4
91.7
146.7
550
587.2
13
545.2
114.3
169.0
600
650.2
4.8
13
614.6
76.4
137.9
600
650.2
6.4
13
611.4
101.6
162.8
600
650.2
13
608.2
126.7
187.6
650
667
4.8
13
631.4
78.4
141.6
650
667
6.4
13
628.2
104.3
167.1
700
746.8
4.8
16
705.2
87.8
174.8
700
746.8
6.4
16
702
116.9
203.5
700
746.8
16
698.8
145.8
232.0
750
812.8
4.8
16
771.2
95.6
190.6
750
812.8
6.4
16
768
127.3
221.9
750
812.8
16
764.8
158.8
253.0
800
857.2
6.4
16
812.4
134.3
234.2
800
857.2
16
809.2
167.5
267.1
800
857.2
9.5
16
806.2
198.6
297.8
850
914.4
6.4
16
869.6
143.3
250.1
850
914.4
16
866.4
178.8
285.3
850
914.4
9.5
16
863.4
212.0
318.1
850
914.4
6.4
16
869.6
143.3
250.1
850
914.4
8.0
16
866.4
178.8
285.3
850
914.4
9.5
16
863.4
212.0
318.1
35
Table
of
Contents
Standard Water Pipe Dimensions and Masses

Nominal
Outside
Wall
Lining
Inside
Approximate
Approximate
Bore
Diameter
Thickness
Thickness
Diameter
Steel Mass
Lined Mass
mm
mm
mm
mm
mm
kg/m
kg/m
900
965.2
6.4
16
920.4
151.3
264.3
900
965.2
16
917.2
188.8
301.4
900
965.2
9.5
16
914.2
223.9
336.1
950
1016
16
968
198.9
317.6
950
1016
9.5
16
965
235.8
354.2
950
1016
12
16
960
297.1
414.9
1000
1066.8
16
1018.8
208.9
333.7
1000
1066.8
9.5
16
1015.8
247.7
372.2
1000
1066.8
12
16
1010.8
312.1
436.0
1050
1124
18
1072
220.2
368.1
1050
1124
9.5
18
1069
261.1
408.6
1050
1124
12
18
1064
329.1
475.9
1150
1254
18
1202
245.8
411.4
1150
1254
9.5
18
1199
291.5
456.7
1150
1254
12
18
1194
367.5
532.0
1300
1371.6
9.5
18
1316.6
319.1
500.2
1300
1371.6
12
18
1311.6
402.3
582.8
1500
1524
9.5
18
1469
354.8
556.6
1500
1524
12
18
1464
447.4
648.6
1550
1575
9.5
18
1520
366.7
575.5
1550
1575
12
18
1515
462.5
670.6
1600
1676.4
9.5
18
1621.4
390.5
613.0
1600
1676.4
12
18
1616.4
492.5
714.4
1800
1828.8
9.5
18
1773.8
426.2
669.4
1800
1828.8
10.5
18
1771.8
470.8
713.7
1900
1965
9.5
18
1910
458.1
719.8
1900
1965
12
18
1905
577.9
839.0
1950
2030
12
18
1970
597.2
867.0
1950
2030
16
18
1962
794.6
1063.4
36
Table
of
Contents
Design Guidelines
Recommended Maximum Working Pressures & Hydrostatic Test
Pressures for Mild Steel Pipe
Prior to being lined or coated, all spiral-welded pipes for water, high-spec and general
applications are hydrostatically tested in accordance with the specified standard. As
an example, the New Zealand Standard (NZS 4442) requires a test pressure sufficient
to induce a circumferential (hoop) stress of 75 percent of the minimum specified yield
stress of the steel from which the pipe is manufactured.
Steelpipe New Zealand suggests an extreme limit of 700 metres head or approximately
7.0 MPa as the maximum test for smaller diameter pipes, even if the formula indicates
a higher pressure (theoretically).
When calculating the maximum recommended working pressure, bear in mind that a
conservative value of 50 percent of the specific minimum yield stress has been utilised.
A figure of 60 percent may be adopted, but only if the pipe is subject to internal
pressure and not any other load.
The above is a guideline only.
Hydrostatic Testing
The following table details the maximum recommended test pressures for spiral-welded
pipe, using steel coil that complies with the New Zealand Standard (NZS 4442). The
tables maximum recommended pressures are based on the following format:
a) Column A: Test pressure based on a circumferential stress of 75 percent of the
minimum yield stress of the steel.
b) Column B: Working pressure based on a circumferential stress of 50 percent of the
minimum stress of the steel.

Test Pressure
Working Pressure
2tS
Pt = D x 0.75
2tS
Pw = D x 0.5
Key:
Pt=Test Pressure (MPa)
Pw=Working Pressure (MPa)
t=Steel pipe wall thickness (mm)
S=Circumferential (hoop) stress induced in pipe (MPa), i.e. 250 MPa
D=Outside diameter of pipe (mm)
37
Table
of
Contents
Water and Wastewater Pipe: Test and Working Pressures

Nominal
Bore
External Diameter
(A) Max
(B) Max
Wall
Recom. Test
Recom. Working
Thickness
Pressure
Pressure
mm
mm
inches
mm
MPa
MPa
100
121.9
4.80
4.8
7.000
7.000
150
177.3
6.98
4.8
7.000
6.768
200
232.2
9.14
7.000
5.383
225
259.1
10.20
6.2
7.000
5.982
250
286
11.26
6.556
4.371
300
345.4
13.60
4.8
5.211
3.474
300
345.4
13.60
6.4
6.948
4.632
375
426.2
16.78
4.8
4.223
2.816
375
426.2
16.78
6.4
5.631
3.754
400
457.2
18.00
4.8
3.937
2.625
400
457.2
18.00
6.4
5.249
3.500
450
508
20.00
4.8
3.543
2.362
450
508
20.00
6.4
4.724
3.150
500
558.8
22.00
4.8
3.221
2.147
500
558.8
22.00
6.4
4.295
2.863
500
558.8
22.00
5.369
3.579
550
587.2
23.12
4.8
3.065
2.044
550
587.2
23.12
6.4
4.087
2.725
550
587.2
23.12
5.109
3.406
600
650.2
25.60
4.8
2.768
1.846
600
650.2
25.60
6.4
3.691
2.461
600
650.2
25.60
4.614
3.076
650
667
26.26
4.8
2.699
1.799
650
667
26.26
6.4
3.598
2.399
700
746.8
29.40
4.8
2.410
1.607
700
746.8
29.40
6.4
3.214
2.142
700
746.8
29.40
4.017
2.678
750
812.8
32.00
4.8
2.215
1.476
750
812.8
32.00
6.4
2.953
1.969
750
812.8
32.00
3.691
2.461
800
857.2
33.75
6.4
2.800
1.867
800
857.2
33.75
3.500
2.333
800
857.2
33.75
9.5
4.156
2.771
850
914.4
36.00
6.4
2.625
1.750
850
914.4
36.00
3.281
2.187
850
914.4
36.00
9.5
3.896
2.597
38
Table
of
Contents
Water and Wastewater Pipe: Test and Working Pressures

Nominal
Bore
External Diameter
(A) Max
(B) Max
Wall
Recom. Test
Recom. Working
Thickness
Pressure
Pressure
mm
mm
inches
mm
MPa
MPa
900
965.2
38.00
6.4
2.487
1.658
900
965.2
38.00
3.108
2.072
900
965.2
38.00
9.5
3.691
2.461
950
1016
40.00
2.953
1.969
950
1016
40.00
9.5
3.506
2.338
950
1016
40.00
12
4.429
2.953
1000
1066.8
42.00
2.812
1.875
1000
1066.8
42.00
9.5
3.339
2.226
1000
1066.8
42.00
12
4.218
2.812
1050
1124
44.25
2.669
1.779
1050
1124
44.25
9.5
3.169
2.113
1050
1124
44.25
12
4.004
2.669
1150
1254
49.37
2.392
1.595
1150
1254
49.37
9.5
2.841
1.894
1150
1254
49.37
12
3.589
2.392
1300
1371.6
54.00
9.5
2.597
1.732
1300
1371.6
54.00
12
3.281
2.187
1500
1524
60.00
9.5
2.338
1.558
1500
1524
60.00
12
2.953
1.969
1550
1575
62.01
9.5
2.262
1.508
1550
1575
62.01
12
2.857
1.905
1600
1676.4
66.00
9.5
2.125
1.417
1600
1676.4
66.00
12
2.684
1.790
1800
1828.8
72.00
9.5
1.948
1.299
1800
1828.8
72.00
10.5
2.153
1.435
1900
1965
77.36
9.5
1.813
1.209
1900
1965
77.36
12
2.290
1.527
1950
2030
79.92
12
2.217
1.478
1950
2030
79.92
16
2.956
1.970
39
Table
of
Contents
Pressure Conversion Chart

The following table details pressure equivalents in metres head, feet head, pounds
per square inch and Megapascals.
Metres
Feet
Metres
Feet
Head
Head
PSI
MPa
Head
Head
PSI
MPa
3.28
1.42
0.0098
36
118.11
51.14
0.3526
6.56
2.84
0.0196
37
121.39
52.56
0.3624
9.84
4.26
0.0294
38
124.67
53.98
0.3722
13.12
5.68
0.0392
39
127.95
55.40
0.3820
16.40
7.10
0.0490
40
131.23
56.82
0.3918
19.69
8.52
0.0588
41
134.51
58.24
0.4016
22.97
9.94
0.0686
42
137.80
59.66
0.4114
26.25
11.36
0.0784
43
141.08
61.08
0.4212
29.53
12.79
0.0881
44
144.36
62.50
0.4310
10
32.81
14.21
0.0979
45
147.64
63.93
0.4407
11
36.09
15.63
0.1077
46
150.92
65.35
0.4505
12
39.37
17.05
0.1175
47
154.20
66.77
0.4603
13
42.65
18.47
0.1273
48
157.48
68.19
0.4701
14
45.93
19.89
0.1371
49
160.76
69.61
0.4799
15
49.21
21.31
0.1469
50
164.04
71.03
0.4897
16
52.49
22.73
0.1567
51
167.32
72.45
0.4995
17
55.77
24.15
0.1665
52
170.60
73.87
0.5093
18
59.06
25.57
0.1763
53
173.88
75.29
0.5191
19
62.34
26.99
0.1861
54
177.17
76.71
0.5289
20
65.62
28.41
0.1969
55
180.45
78.13
0.5387
21
68.90
29.82
0.2057
56
183.73
79.55
0.5485
22
72.18
31.25
0.2155
57
187.01
80.97
0.5583
23
75.46
32.67
0.2253
58
190.29
82.39
0.5681
24
78.74
34.09
0.2351
59
193.57
83.81
0.5779
25
82.02
35.51
0.2449
60
196.85
85.23
0.5877
26
85.30
36.93
0.2547
61
200.13
86.65
0.5975
27
88.58
38.36
0.2644
62
203.41
88.07
0.6073
28
91.86
39.78
0.2742
63
206.69
89.50
0.6170
29
95.14
41.20
0.2840
64
209.97
90.92
0.6268
30
98.43
42.63
0.2938
65
213.25
92.34
0.6366
31
101.71
44.04
0.3036
66
216.54
93.76
0.6464
32
104.99
45.46
0.3134
67
219.82
95.18
0.6562
33
108.27
46.88
0.3232
68
223.10
96.60
0.6660
34
111.55
48.30
0.3330
69
226.38
98.02
0.6758
35
114.83
49.72
0.3428
70
229.66
99.44
0.6856
40
Table
of
Contents
Pressure Conversion Chart

Metres
Feet
Metres
Feet
Head
Head
PSI
MPa
Head
Head
PSI
MPa
71
232.94
100.86
0.6954
111
364.17
157.68
1.0872
72
236.22
102.28
0.7052
112
367.45
159.10
1.0970
73
239.50
103.70
0.7150
113
370.73
160.52
1.1068
74
242.78
105.12
0.7248
114
374.02
161.94
1.1166
75
246.06
106.54
0.7346
115
377.30
163.36
1.1264
76
249.34
107.96
0.7444
116
380.58
164.78
1.1362
77
252.62
109.38
0.7542
117
383.86
166.21
1.1459
78
255.91
110.80
0.7640
118
387.14
167.63
1.1557
79
259.19
112.22
0.7738
119
390.42
169.05
1.1655
80
262.47
113.64
0.7836
120
393.70
170.47
1.1753
81
265.75
115.07
0.7933
121
396.98
171.89
1.1851
82
269.03
116.49
0.8031
122
400.26
173.31
1.1949
83
272.31
117.91
0.8129
123
403.54
174.73
1.2047
84
275.59
119.33
0.8227
124
406.82
176.15
1.2145
85
278.87
120.75
0.8325
125
410.11
177.57
1.2243
86
282.15
122.17
0.8423
126
413.39
178.99
1.2341
87
285.43
123.59
0.8521
127
416.67
180.41
1.2439
88
288.97
125.01
0.8619
128
419.95
181.83
1.2537
89
291.99
126.43
0.8717
129
423.23
183.25
1.2635
90
295.28
127.85
0.8815
130
426.51
184.67
1.2733
91
298.56
129.27
0.8913
131
429.79
186.09
1.2831
92
301.84
130.69
0.9011
132
433.07
187.51
1.2929
93
305.12
132.11
0.9109
133
436.35
188.93
1.3027
94
308.40
133.53
0.9207
134
439.63
190.35
1.3125
95
311.68
134.95
0.9305
135
442.91
191.78
1.3222
96
314.96
136.37
0.9403
136
446.19
193.20
1.3320
97
318.24
137.79
0.9501
137
449.48
194.62
1.3418
98
321.52
139.21
0.9599
138
452.76
196.04
1.3516
99
324.80
140.64
0.9696
139
456.04
197.46
1.3614
100
328.08
142.06
0.9794
140
459.32
198.88
1.3712
101
331.36
143.48
0.9892
141
462.60
200.30
1.3810
102
334.65
144.90
0.9990
142
465.88
201.72
1.3908
103
337.93
146.32
1.0088
143
469.16
203.14
1.4006
104
341.21
147.74
1.0186
144
472.44
204.56
1.4104
105
344.49
149.16
1.0284
145
475.72
205.98
1.4204
106
347.77
150.58
1.0382
146
479.00
207.40
1.4300
107
351.05
152.00
1.0480
147
482.28
208.82
1.4398
108
354.33
153.42
1.0578
148
485.56
210.24
1.4496
109
357.61
154.84
1.0676
149
488.85
211.66
1.4594
110
360.89
156.26
1.0774
150
492.13
213.08
1.4692
41
Table
of
Contents
Safe Maximum Support Spans Guidelines

Aerial Crossings
The high beam strength of spiral-welded steel pipe makes it ideal for bridge and aerial
crossings. The supports can be installed further apart reducing the overall cost and
weight of the structure. In addition, longer lengths can be installed thus reducing the
number of joints that require support.
Design Information
The safe span data specified in the following tables provides details for Steelpipes
standard concrete-lined pipe sizes. To obtain the approximate maximum span for pipe
sizes not specified in the following table, the following formulae can be utilised (As
detailed in American Water Works Association. Steel pipe material No.M11):
Formula 1:
Calculate the steel pipe mass:
Formula 2:
Calculate the cement mortar lining mass:
Formula 3:
Calculate the mass of water when pipe is full:
Formula 4:
Calculate the section modulus:
W1 =
r6OD2 - ^ OD - 2t2h2 @# 7850

4 # 10 6
r6ID2 - ^ ID - 2t2h2 @# 2400

W2 =
4 # 10 6
W3 =
r6OD - 2^ t1 + t2h@2
4000
Z=
r # OD2 # t1
4 # 10 9
Key:
W1=steel pipe mass in kg/lineal metres
W2=cement mortar mass in kg/lineal metres
W3=fresh water mass in kg/lineal metres
OD=outside diameter of steel pipe (mm)
ID=inside diameter of steel pipe (mm)
t1=steel thickness (mm)
t2=cement mortar thickness (mm)
Z=section modulus (m3)
42
Table
of
Contents
Formula 5:
Calculate the maximum span distance:
S=
8 # 34.5 # 10 6 # Z
^ W 1 + W 2 + W 3h # 9.81
Key: S=maximum span in metres

This calculation gives the span and the deflection for a pipe at capacity with fresh
water, based on 120 degree support saddles. The restrictive factor for span distance is
the compressive strength of concrete lining, which is limited to 34.5MPa (5000psi) in
Formula 5.
Example:
Determine the approximate maximum span for a 609.6mm OD x 9.5mm wall pipe with
a 12mm cement mortar lining filled with water.
a)
r6609.6 2 - ^ 609.6 - 2 # 9.5h2 @# 7850

W1 =
4 # 10 6
b)
W2 =
r6590.6 2 - ^ 590.6 - 2 # 12h2 @# 2400

4 # 10 6
c)
W3 =
r6609.6 - 2^ 9.5 + 12h@

4000
d)
Z=
e)
S=
r # 609.6 2 # 9.5
4 # 10 9
8 # 34.5 # 10 6 # 0.00277
^ 140.6 + 52.4 + 252.1h # 9.81
=140.6 Kg/m steel

pipe mass
=52.4 Kg/m cement

motar mass
=252.1 kg/m fresh water mass
=0.00277m2
=13.2 metres
43
Table
of
Contents
Safe Maximum Support Span

Outside
Wall
Concrete Lining
Total Mass
Max Span Deflection
Diameter
Thickness
Thickness
incl Water
Water Filled
mm
mm
mm
kg/m
mm
121.9
4.8
27.0
7.6
18.3
177.3
4.8
47.5
8.5
15.8
232.2
10
76.1
9.0
13.6
259.1
6.2
10
96.9
9.9
14.7
286
10
106.2
9.5
12.2
345.4
4.8
10
143.2
9.7
10.6
345.4
6.4
10
154.6
10.7
12.9
426.2
4.8
13
209.3
10.0
9.0
426.2
6.4
13
223.4
11.1
11.1
457.2
4.8
13
235.7
10.1
8.6
457.2
6.4
13
250.9
11.2
10.7
508
4.8
13
282.4
10.2
8.0
508
6.4
13
299.3
11.4
10.0
558.8
4.8
13
333.1
10.4
7.5
558.8
6.4
13
351.8
11.6
9.4
558.8
13
370.4
12.6
11.0
587.2
4.8
13
363.2
10.5
7.2
587.2
6.4
13
382.9
11.7
9.1
587.2
13
402.4
12.7
10.7
650.2
4.8
13
434.6
10.6
6.7
650.2
6.4
13
456.4
11.9
8.4
650.2
13
478.1
13.0
10.0
667
4.8
13
454.7
10.6
6.6
667
6.4
13
477.0
12.0
8.3
746.8
4.8
16
565.4
10.7
5.9
746.8
6.4
16
590.5
12.0
7.5
746.8
16
615.5
13.1
9.0
812.8
4.8
16
657.7
10.8
5.6
812.8
6.4
16
685.1
12.2
7.1
812.8
16
712.3
13.3
8.4
857.2
6.4
16
752.6
12.3
6.8
857.2
16
781.4
13.4
8.1
857.2
9.5
16
808.2
14.3
9.3
914.4
6.4
16
844.1
12.4
6.5
914.4
16
874.8
13.5
7.8
914.4
9.5
16
903.5
14.5
8.9
44
Table
of
Contents
Safe Maximum Support Span

Outside
Wall
Concrete Lining
Total Mass
Max Span Deflection
Diameter
Thickness
Thickness
incl Water
Water Filled
mm
mm
mm
kg/m
mm
965.2
6.4
16
929.6
12.4
6.2
965.2
16
962.1
13.6
7.5
965.2
9.5
16
992.5
14.6
8.6
1016
16
1053.5
13.7
7.2
1016
9.5
16
1085.5
14.7
8.2
1016
12
16
1138.7
16.1
9.9
1066.8
16
1148.9
13.8
6.9
1066.8
9.5
16
1182.6
14.8
8.0
1066.8
12
16
1238.4
16.2
9.5
1124
18
1270.6
13.8
6.6
1124
9.5
18
1306.1
14.9
7.6
1124
12
18
1365.0
16.3
9.1
1254
18
1546.1
14.0
6.1
1254
9.5
18
1585.8
15.1
7.0
1254
12
18
1651.7
16.5
8.4
45
Transportation
Table
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Contents
Steelpipe New Zealand is committed to ensuring all product is delivered to the customer
on time and without damage. When purchasing spiral-welded steel pipe (or any of the
companys other products), there is a range of transportation options available to the
buyer.
Domestic Market
EXW - ExWorks
The client holds responsibility for arranging all transportation, including unloading.
Steelpipe New Zealand will load a customers truck at no additional cost to ensure that
the product is safely secured.
DAP - Delivered
Steelpipe New Zealand will load and secure the product, then deliver to the customers
site/facility. The customer holds responsibility for the unloading of product and up to
one hour per load should be allocated for this task.
Export (All Markets)
CIF - Cost, Insurance, Freight
Cost, Insurance, Freight incorporates all costs associated with the product, including
insurance for the carriage of goods at sea and all freight costs, to deliver the product
to a specified port.
FAS - Free Alongside Ship
Free alongside Ship incorporates all product costs, packaging, marking and delivery to
a designated ships side. The customer holds responsibility for loading of product, sea
freight charges, insurance and all relevant documentation.
Export (Australia Only)
DDP - (FOT Australia)
Delivered to named destination. Includes all charges including customs duties and
taxes. Unloading is the responsibilities of the purchaser.
46
Transportation continued
Table
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Steelpipe New Zealand is able to specifically tailor the packaging of spiral-welded steel
pipe to suit the type of pipe that is being delivered (plain steel or coated and lined) and
the method of transport adopted (road, rail or sea freight).
Road Transportation
The most popular transportation option is by road and Steelpipe New Zealand has
general procedures for each type of product. Typically pipes are packaged into packs
constrained by either weight or volume.
Plain Steel
Timber is laid across the truck and the outer pipes are secured with wedges and
webbing straps (loadbinders). This format is repeated with each subsequent layer.
Coated Steel
This product is loaded and packaged in a similar format to plain steel, but each layer is
supported by individual wedges.
In addition, rubber padding is utilised to ensure that the coated surface does not come
into contact with the timber packing.
Sea Freight
When freighting over water, timber is once again utilised but pipes are packaged into a
break-bulk unit. The size of the unit is determined by the specific dimensions of the
pipe being transported. The heavily strapped and dunnaged unit is typically no more
than 2.4 metres wide by 2.4 metres high and 12 metres in length. Units will not weigh
more than 25 metric tonne.
47
Table
of
Contents
Purpose
The guidelines detailed below are complimentary to Best Practices which must be
observed when laying steel pipes.
Scope
These guidelines cover:
Transportation
Trenching
Bedding
Laying and Jointing
Backfilling
Repairs and Testing

The provision of these guidelines is intended to act as a helpful guide to assist our
customers with the installation of steel pipe products manufactured by Steelpipe New
Zealand.
At the time of publication, this information reflects current Best Practice but does not
specifically address all installation or application factors outside the control of Steelpipe
New Zealand.
These guidelines are issued without prejudice to Steelpipe New Zealand or any of our
associated companies or suppliers.
48
Handling and Installation continued
Table
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Contents
Transportation
Protect the Pipe and Coating
All dunnage, supports and restraints in contact with pipe surfaces should be covered
or wrapped with material suitable to prevent chafing and shock damage during transit.
The recommended skid protection is Polyken mechanical resistant tape or medium
density jandal rubber.
For a standard 12 metre pipe, four lengths of dunnage should be utilised per layer. One
length should be placed approx 1 metre from each pipe end and then evenly spaced
in between.
The width of the dunnage must provide sufficient support to protect the pipe coating.
A minimum width of 150mm is required.
Wedges should be used to separate pipes in the same row space so that they do not
touch.
Secure the Load

All pipes and fittings must be secured by straps to prevent movement during transit
and in compliance with all local and regional regulations on load restraint.
Securing loads for transport must comply with all local Transport Authority regulations.
The load should be strapped securely using webbing straps with a minimum lashing
capacity of 2000kg. Chains should not be used.
The strapping should be securely anchored with approved ratchet type devices.
49
Table
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Personnel involved in unloading
and handling should wear
personal protection equipment
such as hard hat, safety shoes,
safety glasses, safety vest and
other equipment as required by
the Occupational Health and
Safety Act and in accordance with
site safety rules.
Attention to the following
items improves efficiency of the
operation, maximises safety and
minimises risk of damage.
Steel pipes and fittings are not susceptible to breakage, but poor handling can result in
damaged coatings and/or linings and damage to the pipe ends.
Damage to pipe components may be caused by:
Inadequate support and restraint during transportation to site

Improper use of handling equipment
Use of unsuitable lifting equipment
Incorrect site storage
Incorrect handling of load
Unloading on uneven or sloping ground
Before unloading
Choose and prepare suitable pipe storage sites along the pipeline route. If possible,
select unloading and storage areas which are clear of overhead power lines.
Make sure the truck is on level ground before releasing the straps.
Unloading
Immediately upon receipt, all items should be visually examined for damage to:
The pipe itself (particularly the ends)

The internal lining
The external coating
All repair work should be carried out promptly.
Unload the truck evenly to keep it stable.
50
Table
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Lifting operations
All lifting operations must meet legal and occupation, health and safety requirements
applicable to the site.
It is the clients responsibility to ensure suitably qualified personnel operate handling
equipment.
When lifting pipes it is recommended that an experienced rigger is used.
Lifting should be done smoothly without sudden jerking motions. Pipe movement
should be controlled by use of guide ropes and care taken not to knock other pipes or
equipment.
Lifting and placing must be carried out so that the stability of the pipe stack, crane or
vehicle is maintained.
When conditions are suitable, forklifts may be used. The contact surfaces of the forks
must be protected with minimum 10mm thick medium density jandal rubber.
Choosing equipment
When choosing lifting equipment consider:
Pipe weight
Type of stacking
Outreach
Site conditions
Accessories
Slings
A spreader bar and/or other approved lifting device can be used in addition to slings,
for use in the handling of pipes or pipe packs. See figure below.
Slings and lifting devices must comply with and be used in accordance with the
appropriate safety requirements. Slings or lifting devices should offer protection against
damage to externally coated pipes. This applies when lifting and when withdrawing
the sling from under the pipe, once it has been bedded.
Synthetic webbing slings
Reversed eye, synthetic webbing slings or round slings (of endless fibre construction)
are recommended for use in the handling of pipes. Woven synthetic slings must be
sheathed to prevent penetration of the fabric by grit, abrasion and deterioration. The
slings are fitted to the pipe using a choker hitch and in this configuration the sling is
rated to the SWL limit marked on the webbing.
Hooks / chains
Hooks or chains should not be used for lifting pipes or fittings.
51
Table
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Storage area
The storage area should:
Have a firm foundation for pipe stacks and vehicle operation
Have a suitable access for road vehicles
Be free of overhead power lines wherever possible
Pipe support
Coated pipes should be at all times supported clear of the ground. Beware of protruding
rocks and uneven ground.
The pipe should be supported at two locations approx 2 metres from the end of each
pipe end.
It is recommended that pipes be supported on sand or sawdust filled bags or soil
mounds. The supports should be positioned to ensure that each pipe is stable and
cannot roll off the support. For long term storage, soil mounds should be protected
from erosion.
The entire pipe must be kept clear of the ground to protect the coating from damage.
Stacking heights for long term storage
Pipes 508 mm OD and larger should be stored in a single layer only. Pipes less than 508
mm OD may be stacked three high.
Medium density jandal rubber lined dunnage with a minimum width of 150mm
should be used to separate layers.
52
Table
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Storage of Concrete Lined Pipes

Minor cracking is common and quite acceptable for pipes conveying potable water.
These cracks will close and heal through autogenous healing.
Autogenous healing is a natural process that allows cracks in concrete lined pipes to
close and heal on exposure to water.
When pipes are to be stored for more than a few weeks in hot, dry conditions,
precautions should be taken such as end capping (to reduce airflow and thus rate of
cracking) and adding water to the pipes (to minimise cracking).
Long Term Storage of Tape Coated Pipes
Polyken Synergy Coating is a polyethylene product and should be buried as a soon as
possible.
It is recommended that stored pipes be covered for protection from direct sunlight.
As with all plastic and thermoplastic materials they will degrade with exposure to
UV radiation. In regards to the length of time that a polyethylene coating may be
exposed to sunlight and UV irradiation is generally 6-12 months. This is a general rule
of understanding within the plastics industry.
53
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Bedding
Why bedding
Bedding evenly supports the pipe and
protects the external coating.
Bedding should be spread evenly along the
trench with socket holes or welding stations
provided at each joint. The socket holes
should be deep enough to stop the socket
of the pipe bearing any weight. Welding
stations should also be big enough to allow
welding and wrapping at welded joints.
Bedding should be compacted to ensure a
firm, even base for pipe laying.
What to use for bedding
Bedding should be granular material such as sand with no stones or sharp objects.
The maximum particle size should not exceed 7 mm. If the natural soil is not suitable,
bedding should be brought in. A recommended bedding material is PAP 7.
The bedding layer under the pipe should be at least 75-100 mm thick when compacted
as shown in the following diagram.
75mm min
Bedding Layer Minimum Depth
Allowance for sling withdrawal

Consideration should be given to making a small depression in the bedding where
slings used to lift the pipe will come to rest after lowering and jointing. This will allow
slings to be withdrawn from under the pipe more easily.
54
Table
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Laying and Jointing

Jointing Equipment
Anchor Sling
Reversed eye, synthetic webbing slings or round
slings (of endless fibre construction).
Woven synthetic slings must be sheathed
to prevent penetration of the fabric by grit,
abrasion and deterioration. The slings are fitted
to the pipe using a choker hitch and in this
configuration the sling is rated to the SWL limit
marked on the webbing.
Assembly forces will vary depending on the
relative dimensions of the ends being joined
and to a lesser extent, the diameter and wall
thickness of the pipe.
The length of the sling required will generally be
the pipe circumference plus 400mm.
Puller / Come-along
A winch block with sufficient pulling capacity, fitted with hooks on both ends should
be used to joint the pipes.
Rubber Mats
Typically 500 x 500 x 6 12 mm thick pieces of rubber belt or similar should be placed
between equipment and pipe where the coating is likely to be damaged during joint
assembly.
Inspection Of Pipe Before Laying
General
All pipes are factory inspected. However, damage may occur in handling, transport or
site storage. Pipes must be reinspected on site before laying. The inspection should
include pipe coating and lining.
Pipe ends
Pipe ends must be inspected visually for any damage. Flats, dents and distortion of
spigot or socket ends must be corrected in an approved manner before the pipe is
used.
Polyken Synergy/YGIII at pipe ends
Should the coating and lining of the pipe ends (socket or spigot end) be damaged, it
must be repaired in an approved manner before the pipe is laid.
55
Table
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Laying and Jointing of Pipe

The recommended method for joint assembly is to pull the pipe being laid into the
socket of the previously laid pipe, using anchor slings and winch blocks or pullers.
Preparation
If a pipe has a threaded test hole (socket end) ensure that when the pipe is laid the
test hole is at the top of the pipe. This will ensure that an air leak tightness test can be
carried out.
The first two pipes should be used as trial to determine the straight line entry. This is
the amount that the spigot will fit into the socket. When the pipes are fully fitted mark
the socket where the spigot ends. Pull the pipes apart and measure the distance that
the spigot has entered the socket this is the straight line entry. This distance can now
be used on subsequent pipes to ensure full entry of spigot.
With the puller load on, deflect the pipe to the required grade and direction on the
sand bedding. Hemispherical joints have a deflection of 3 degrees
The puller load must not be released until sufficient backfill is placed around the pipe
to ensure that joint movement will not occur.
Care should be taken when withdrawing slings from under bedded pipes to avoid
damage to the Polyken Synergy/YGIII from sling eyes or hooks.
Internal Lining Reinstatement
For pipe sizes 600 mm OD and larger the field lining reinstatement is done from inside
the pipe. The gap between cement mortar linings at joints should be filled with cement
mortar so that the lining is continuous.
For pipes sizes smaller than 600 mm OD the lining reinstatement needs to be done
prior to the pipes being jointed. Run a smooth bead of epoxy mortar against the end
of lining (approx 20mm wide and to ensure a smooth and continuous lining thejoint
should be pigged to remove surplus epoxy mortar prior to fully welding the joint.
Welding the Joints
The welding of the joint is the responsibility of the welder, hence no specific information
is detailed here. However, the fillet weld would be expected to be at least equivalent to
the thickness of the pipe wall thickness.
All welding should be carried out in accordance with the applicable welding standards.
56
Table
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Backfilling
Zones of Backfilling
Zone A Bedding and Compaction
Before the pipe is laid the bottom of the trench shall be checked for any protrusions
and materials that may damage the coating.
The recommended bedding material is PAP 7 laid to 75-100mm deep.
The soil surrounding the pipe can be considered as three Zones shown in the following
diagram.
Zone C
200mm Overlay
Zone B
Haunch and Side Support
Zone A
75mm min Bedding layer
Zone B Backfillfor Haunch Support, Side Support and Overlay

The haunch and side support areas provide support for the pipeline and prevent sharp
objects imparting high loads onto the pipeline coating. Backfill should consist of noncohesive native soil, free from stones and sharp objects larger than 7mm, or imported
fill, sand or gravel of size not greater than 7 mm.
Particular care should be taken in compacting the material under the haunches of the
pipe. The backfill should be in 150 mm layers evenly on both sides of the pipe.
Backfilling in layers should proceed until there is an overlay of at least 200 mm above
the top of the pipe. This layer provides a zone of material to prevent sharp objects
imparting high point loads on the coating.
Zone C Overburden Trench Fill
Material in this zone builds the trench up to the original ground level and the materials
used and extent of compaction depends on the allowable future surface settlement.
Under road pavements the load bearing capacity of the ground surface is important
and backfill must be compacted in layers all the way to the surface.
Where the trench is across open land, the compaction requirements of this zone are
not normally so important and the surface can usually be built up to allow for some
future settlement.
The material used in Zone C, would normally be the excavated trench material, but
where a high degree of compaction is needed, imported material may be required.
57
Table
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Repairs and Testing

Internal Lining Repair
After welding, the linings should be checked to ensure that they are continuous across
the joint to give a smooth surface level with the factory spun concrete lining.
Testing of Polyken Synergy/YGIII
All surfaces coated with Polyken Synergy/YGIII are factory tested for holes and other
defects.
Polyken Synergy/YGIII is a tough coating with a high resistance to handling and transport
damage. However coating damage can occur through poor handling or storage.
To ensure that the highest quality coating system is placed in the ground it is
recommended that field high voltage holiday inspection be carried out on all coated
surfaces. Polyken Synergy/YGIII can be tested at high voltage without any detrimental
effect on coating properties. The voltage for the testing should be set between
7,100 10,600V.
The holiday detector shall not travel over the pipe in excess of one foot per second. An
activated holiday detector shall not remain stationary over the coated pipe.
External Coating Repair
After welding joints should be
prepared with a wire brush to ensure
all exposed steel areas are completely
clean. Ensure the area is dry from any
moisture and if required apply white
solvent and leave to dry.
Apply a coating of Polyken Primer No.
1027 over the exposed steel areas.
Ensure that there is 100mm of the
factory applied tape coating, also
coated with the primer.
Wrap a single layer of Polyken Black
Inner Tape No. 930-35 in a spiral onto the pipe, ensuring that all areas with primer are
covered. The spiral overlap shall be 55%
Wrap a single layer of Polyken White Outer Tape No. 954-15 in the same format over
the Black Inner Tape.
Ensure that there is a minimum 25mm overlap of any Polyken tape applied by hand.
58
Table
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On Site Repair of Mechanical Damage to Tape Coating

Preparation;
Clean the tape coated area for 300mm around the damaged area. Ensure that all
oil, grease, mud etc is removed
Torn or damaged tape will be cut back ensuring continuous bonding of tape around
the damaged area. Feather back all edges
Ensure the damaged area is dry
Hand wire brush the bare steel to ensure a clean bright surface
Priming;
Apply a coating of Polyken Primer No. 1027 over the exposed steel areas. Ensure
that there is a 100mm overlap of the tape coating around the damaged area. Using
filler tape ensure that damaged area is filled with tape to the level of the finished
coating.
Using single layer of Polyken Black Inner Tape No. 930-35 ensure that the damaged
area and 100mm around the area is covered. Overlap 55%
Using a single layer of Polyken White Outer Tape No. 954-15 in a spiral manner ensure
that all the black inner tape is covered by at least 100mm.the same format over the
Black Inner Tape. Overlap 25mm.
Testing the Joint
Hydrostatic Field Test
It is recommended that an early hydrostatic test should be carried out within the first
200 metres of pipe laid. This test should confirm that the laying practices in use are
effective.
Air Leak Tightness Test
Pipe sizes 600 mm OD and larger may be required to be welded internally. An air leak
tightness test can be used to test the integrity of each welded joint as per the diagram
below.
59

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N E W

Fourth Edition May 2012

PO Box 13 514, Onehunga, Auckland, New Zealand

Bureau Veritas NZS 4442

Steelpipe New Zealand

The Steelpipe Advantage

costs and provides maximum flexibility of supply;

Product Features and Benefits

Steelpipe New Zealand offers a broad spectrum of technical advice.

Specialised manufacturing equipment and machinery

Non-destructive Testing Protocols

Solutions to challenging requirements (innovation and development)

Energy (Hydro, Geothermal, Co-gen, Wind)

Process / Manufacturing Facilities

Skelp End Welding

Inside and Outside

Australia / New Zealand Standard

Grade 250 & Grade 350

Grade 250 & Grade 350

American Petroleum Institute

Grade X42 - Grade X52

New Zealand Standard

American Petroleum Institute (Nonmonogrammed)

Cold applied tape wraps

Hot applied tape wraps

Polyethlene Tape Specifications

Health and Safety

Supplier Statement of Position

Penetration by growing roots;

Coating Systems continued

Pipe work above

Diameter 121 1254 mm?

Epoxy / Vinyl System or

Hot Metal Spray and / or

Coating Systems continued

Coating Systems continued

Specialist Coating Systems

COATING SYSTEM APPLICABLE

Inorganic zinc, epoxy and modified urethane

Wharf or Marina Piling

Diameter > 121mm

Epoxy Linings or alternative

Lining Systems continued

Plain Butt Joint

Butt Joint with Welding Band

Hemispherical Slip-in Joint

Although there are many kinds of joints

Joint Details continued

Steelpipe New Zealand recommends Hemispherical Slip-in Joints (HSJ) - manufactured

Typical Gibault Type Joint

Joint Details continued

Typical Flanged Joint

Structural & Pile Casing

Structural & Pile Casing continued

Structural & Pile Casing: Dimensions, Masses and Technical Data

Structural & Pile Casing continued

Structural & Pile Casing: Dimensions, Masses and Technical Data

Structural & Pile Casing continued

Structural & Pile Casing: Dimensions, Masses and Technical Data

High-Spec Spiral Welded Linepipe To API 5L

High-Spec Spiral Welded Linepipe continued

High-Spec Spiral Welded: Dimensions, Masses and Test Pressures

High-Spec Spiral Welded Linepipe continued

High-Spec Spiral Welded: Dimensions, Masses and Test Pressures