700 ONT T611i MTG BKT IG PDF

700 ONT T611i Mounting Bracket
Installation Guide
January 2008
# 220-00230 Rev 10
Contents
Chapter 1: About This Guide...................................................5
What you Need to Know............................................................................................5
Intended Audience ....................................................................................................6
Installation Assumptions ..........................................................................................6
Facility Requirements ...............................................................................................6
ONT Installation Materials and Tools Checklist......................................................7
Document Conventions and Messages ...................................................................8
Agency Listings.......................................................................................................10
Chapter 2: Installing the Mounting Bracket and MEM ........13

Installing the Mounting Bracket .............................................................................13
Reconnecting the Enclosure Ground ....................................................................14
Conventional Fiber Connections ...........................................................................14
Reinstalling the Fiber Cable............................................................................14
Assembling the Ground Shield .......................................................................15
Reconnecting the Fiber to the Mounting Plate ................................................16
Grounding the Drop Cable ..............................................................................16
Splicing the Fiber ............................................................................................17
OptiTap Fiber Connections.....................................................................................21
Mounting the OptiTap Body ............................................................................21
Mounting the OptiTap Cable ...........................................................................22
Assembling the MEM and Mounting Plate.............................................................23
Attaching the MEM to the Bracket ..................................................................23
Attaching the Fiber..........................................................................................25
Proprietary Information: Not for use or disclosure except by written agreement with Calix.
2001-2008 Calix. All Rights Reserved.
Chapter 3: Making Connections ...........................................27

ONT Powering Options ...........................................................................................27
Assembling the Power Cord...................................................................................29
Wiring the Power Cord at the UPS .........................................................................30
Connecting the Battery ...........................................................................................31
Reconnecting Subscriber Services .......................................................................32
Chapter 4: Final Set-up and Testing.....................................33

Power-up and Sequence of Operation...................................................................33
Troubleshooting ......................................................................................................35
ONT Reset Status ....................................................................................................36
LED Behavior ...........................................................................................................37
Base Electronics LEDs ...................................................................................38
Option Card LEDs...........................................................................................39
Securing the Installation .........................................................................................40
Chapter 1
About This Guide
What you Need to Know
This guide describes how to replace the Main Electronics Module (MEM) in a Tellabs Model
611i (T611i) enclosure with a 700/700G MEM. The existing Tellabs Enclosure remains in
place. Services are temporarily disconnected, a mounting bracket kit is installed inside the
Tellabs Enclosure, and services are reattached to the replacement MEM.
The new mounting bracket supports conventional fiber spliced deployments as well as
OptiTap Fiber Management System deployments.
Note: The 700/700G Main Electronics Module is not part of the Mounting Bracket and
must be ordered separately.
Note: For conventionally spliced deployments, the splice tray which mounts behind the
MEM on the Mounting Bracket must be ordered separately.
Guide Contents
The 700 ONT T611i Mounting Bracket Installation Guide is organized into the following
sections:
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Installation Prerequisites Information details expectations for site preparedness,

materials and tools needed, as well as document conventions and messages.
Installing the Mounting Bracket and MEM Detailed instructions for properly
mounting the new mounting plate and for reattaching the enclosure ground and fiber.
Making Connections The new MEM has a different power supply connector. Details
are provided for re-wiring the existing power cable prior to installing the new MEM.
Final Set-up and Testing Details are provided for turning up the 700/700G ONT,
troubleshooting, and securing the installation.
Intended Audience
The primary audience for the 700 ONT T611i Mounting Bracket Kit Installation Guide includes
those personnel responsible for installing telecommunications network equipment and fiber
optic cabling. Calix assumes that readers of this guide have been trained on proper ONT
installation and fiber handling techniques. Familiarity with Calix system hardware and
software is also recommended.
Installation Assumptions
For this installation guide, it is assumed that:
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The T611i ONT has been disconnected from the power source (UPS) and that the UPS
has been unplugged from the power source.
For conventional fusion spliced applications, the incoming fiber to the ONT has been
carefully removed and remains in good condition and that a splice tray is available for
safely storing exposed and jacketed fiber.
Note: It is recommended that a splice table be available to lay the fiber bundle onto
during the exchange process.
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Subscriber services have been temporarily disconnected and tied off and are available for
reconnection.
The T611i Electronics Module has been removed from the enclosure.
Important: When uninstalling components or services from the Tellabs enclosure, make
sure you retain all grommets for later use.
Facility Requirements
Verify all of the following prior to beginning the installation process:
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The 700 ONT T611i Mounting Bracket is on site.

The appropriate 700/700G ONT Main Electronics Module (MEM) is on site.
The T611i is presently installed and functioning.
The subscriber is aware of your planned visit and will provide access to the inside of the
home for disconnecting and reconnecting power to the ONT.
ONT Installation Materials and Tools Checklist

The tools and equipment required to complete the 700 ONT T611i Mounting Bracket
installation are listed in the categories below.
Calix supplied materials
The following materials are provided by Calix and shipped with the kit:
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700 ONT T611i Mounting Bracket (1)

Note: The power connector on the new 700 ONT MEM is slightly further away from
the UPS than the power connector on the T611i ONT. If the amount of slack is
insufficient to reach the new power connector location, a power cable adapter must be
ordered from Calix.
User supplied materials

The following materials are required to complete the installation, but are not supplied:
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y
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Fiber cleaning kit (for example, rubbing alcohol, cotton swabs, and compressed air)
Cable ties and/or lacing cord
SC-APC patch cord protective fiber cap
Additional supplies needed

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y
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700/700G Main Electronics Module

(Optional) Power Cable Adapter
Splice tray with cover (for conventional fusion splice applications)
Tools
The following tools are necessary to complete the installation:
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Combination 3/8-inch, 7/16-inch can wrench

Hex pin wrench, 5/32-inch (security screw)
#2 Phillips screw driver
#2 standard screw driver
7/16-inch nut driver
Needle nose pliers
Wire wrapper
Wire cutter
Wire stripper
Test equipment
The following test equipment may be needed:
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Digital Volt/Ohm meter

Optical Time Domain Reflectometer (OTDR)
Analog test set (for testing POTS lines)
Document Conventions and Messages

Conventions
Reference to direction is always stated as you are facing the connection point, whether that is
on the front or rear of the device. In all instances, orientation (front or rear) is stated.
Safety message
Safety messages in this manual are used to warn of possible hazards to people or equipment.
A safety message identifies a potential hazard and then explains what can happen if the
hazard is not avoided.
There are five types of safety messages: Alert, Warning, Caution, Important, and Note.
Alert message
The alert message is used to indicate potential exposure to a Class 1 type laser (very low
emittance). Due to the low output of this type of laser, no additional precautions or special
equipment need be used. This Class 1 laser is used in the subscriber premises ONT unit and
the headend BPON or GPON card.
The following alert messages apply to this product:
ALERT! A Class 1 laser product with an internal Class IIIb hazard is
used in this equipment. Use an optical power meter to identify active
fibers. Never assume laser power is turned off or that the fiber is
disconnected at the other end.
A protective cap or hood must be placed over any radiating bulkhead
receptacle or optical fiber connector.
Use of controls or adjustments or performance of procedures other
than those specified herein can result in hazardous radiation
exposure.
The use of optic instruments with this product will increase eye
hazard.
Warning message
A warning message indicates a potentially hazardous situation that can result in death or
serious injury.
The following warning messages apply to this product:
WARNING! Only authorized service personnel should attempt to
repair this equipment. All problem discovery and repair procedures are
detailed to allow only subassembly or module level repair. Due to the
complexity of design, no one should attempt to make repairs at the
component level or make modifications to any circuit boards. Improper
repairs can create a safety hazard and/or loss of service.
Caution message
A caution message indicates a potentially hazardous situation that can result in minor or
moderate injury or equipment damage. It can also be used as an alert against unsafe practices.
The following caution message applies to this product:
CAUTION! Use of controls or adjustments or performance of
procedures other than those specified herein can result in hazardous
radiation exposure.
Important message
An important message indicates what actions could lead to damage to the product,
equipment, or facilities, if instructions are not followed properly.
Following is an example of an important message:
Important: Improper handling of electronic components can result in an electrostatic
discharge that can cause component failure. Follow these rules to avoid damage: Before
handling electronic modules, wear an anti-static discharge wrist strap that is grounded to
prevent damage. Transport all static sensitive components in static shielded containers or
packages. When working on electronic modules, always place them on an approved antistatic mat that is electrically grounded.
Note message
A note message is used to provide explanation, tips, shortcuts or other significant
information. Following is an example of a note message:
Note: Store buffer tubes in the enclosure.
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Agency Listings
The following information pertains to the Main Electronics Module that will be mounted to
the bracket.
FCC WARNING: This device complies with Part 15 of the FCC Rules and Regulations.
Operation is subject to the following two conditions:
This device may not cause harmful interference, and, this device must withstand any
interference received, including interference that may cause undesired operation.
The ONT has been tested and found to comply with the limits for a Class B digital device
pursuant to Part 15 of the FCC Rules and Regulations. These limits are designed to provide
reasonable protection against harmful interference when this equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions in this guide, may
cause harmful interference to radio and television communications.
Laser transmitter (RF video)
CDRH laser class
Pursuant to the pertinent sections of Title 21, Code of Federal Regulations (CFR), Chapter I,
Subchapter J, and administered by the Center for Devices and Radiological Health (CDRH),
operation under the Food and Drug Administration (FDA), this product, which produces or
receives an optical signal, composed of Laser Radiation, complies with 21 CFR 1040.10 and
1040.11 except for deviations pursuant to laser Notice 50, dated July 26, 2001.
Hazardous materials
The externally mounted power supply for any 700/700G ONT includes a battery for backup purposes. This battery is classified as hazardous material and should be disposed of
according to the manufacturer's recommendations.
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Applicable standards
Following is a list of standards that apply to 700/700G ONT:
700/700G ONT Standards
Telcordia GR-303
Telcordia GR-909
Telcordia GR-63
Telcordia GR-950
Telcordia GR-1089
Telcordia GR-49
Telcordia GR-2890
Telcordia GR-499
Telcordia GR-1244
ITU G983.1
TR-TSY-000077
TR-TSY-000083
TA-NWT-000406
ANSI T1.231
ANSI T1.403
ANSI T1.410
IETF RFC 2495
IETF RFC 1757
IETF RFC 2131
IETF RFC 951
IETF RFC 1514
FSAN (Issue 3)
UL1950
UL1697
FCC Part 15
NEC (National
Electrical Code)
REA (Rural Electric

Association)
Canadian ICES-003
Product labeling
The following required labeling shows the laser class and IEC standard that defines the laser
used in this product.
Laser specifications
Laser Radiation Maximum Output: < 2 mW
Laser standards
GPON and BPON Card and 700/700G ONT: Class 1 Laser product.
1310nm or 1490nm Laser Transmitter: Class 1 Laser product with a Class 3a internal hazard.
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Radiated emissions
This Class-B digital device complies with radiated emissions requirements as defined in
Canadian ICES-003.
Power cable
The power cable used in this installation must comply with Article 725 of the National
Electrical Code with a type CL2 or better.
Note: Calix recommends 7 wire, #16 or #18 AWG, UL approved cable be used at a drop
length not to exceed 50 feet.
Chapter 2
Installing the Mounting Bracket and MEM
The T611i Mounting Bracket is attached to the Tellabs enclosure. The Calix 700/700G Main
Electronics Module (MEM) is then mounted to the bracket.
Installing the Mounting Bracket

To install the mounting bracket
Note: It is assumed the Tellabs ONT electronics module has already been removed and that
the enclosure is empty.
1. Locate the mounting bracket and remove it from its protective packaging.
2. Insert the bracket into the enclosure by sliding the top edge of the bracket under the
retaining tabs near the top of the enclosure and pivoting the bracket downward into
position.
3. Secure the bracket using the hex pin fastener (security screw) on the bottom edge of the
bracket.
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Reconnecting the Enclosure Ground

To reconnect the ground wire
1. Slide the ground wire back up through the same entry hole that it previously occupied.
2. Connect the ground wire to the ground lug located on the bottom of the bracket.
3. Locate the grommet and insert it into the grommet channel making sure the grommet is
not kinked.
4. Test fit the grommet location by closing the front cover.
Conventional Fiber Connections

Reinstalling the Fiber Cable
The 700 ONT T611i Mounting Bracket accepts conventional fiber drop cable and the
connectorized OptiTap system for terminating fiber. Instructions are included for both
methods below.
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Assembling the Ground Shield

Composite cables are available in many different configurations. The basic distinction
between the various types primarily comes down to grounded versus non-grounded
(dielectric) and the number of fiber strands present inside the outer jacket.
Note: The instructions below refer to the installation of composite cables with a metallic
inner sheath or metal ground or locating wire.
In order to bond the incoming composite cable to the network ground, the cable must be
grounded to the enclosure. The ground shield assembly consists of an inner clamp, an outer
spiked clamp, a ground strap, and nuts to attach the ground strap to the metal sheathing of
the composite cable.
To assemble the ground shield
1. Slip the inner clamp under the metal sheath of the composite cable.
2. Install the spiked clamp over the post on the inner clamp.
3. Install and tighten on of the nuts included in the sheath kit.
4. Using electrical tape, wrap the connections just made to minimize the effects of
corrosion. Make sure you do not cover the clamp post and nut on the end of the
assembly.
Filler
Inner Clamp Slips Behind
Metal Sheathing
Strength Member
(Snip off at end of sheath)
Buffer Tube
Inner Nut
Slips Over Post and
Secured with Nut
Outer Nut
Metal Sheathing (Runs

Entire Length of Cable)
Ground
Strap
Tab on Spiked Clamp Must
Pierce Sheath
Drop Cable
Ring Lug
1933
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Reconnecting the Fiber to the Mounting Plate

In order to ensure that the fiber optic cable performs as needed after the installation, it is
assumed that the fiber will be respliced once the bracket is in place. This is to ensure all
manufacturer bend radius specifications are maintained and that any excess fiber is stowed
properly.
To reconnect the fiber
1. Route the composite cable up through the left-most grommet on the bottom of the
enclosure. Use a riser pipe as required by local code or the type of cable being deployed.
Important: If the previous installation did not utilize a ground sheath for grounding the
composite cable to the enclosure, you must add one prior to proceeding. Refer to
Assembling the Ground Shield (on page 14) for specific information.
2. Secure the cable with cable ties as shown below.
Note: In many instances the composite cable will consume a majority of the space
available in the grommet channel. If this is the case, the channel must be resealed with
silicone sealant.
3. Strip back the outer sheathing and leave about 18-inches of exposed buffer tube for later
splicing.
Grounding the Drop Cable

With the ground sheath securely attached to the drop cable, ground the drop cable to the
ground strap inside the ONT enclosure.
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To ground the drop cable

1. With the ground shield post pointing towards you, attach a ground wire over the ground
post screw.
2. Secure the ground wire with the nut provided in the ground shield kit.
3. Attach the other end of the ground wire to the ground bus.
Splicing the Fiber

This section describes splicing the incoming fiber from the drop cable to the SC-APC patch
cord. Generic fiber splicing techniques are included as well.
Notes
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A protective cap or hood must be placed over any radiating bulkhead receptacle or
optical fiber connector.
The use of optic instruments with this product increases eye hazard.
Use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous radiation exposure.
To splice the fiber

DANGER! A Class 1 laser product with an internal Class IIIb hazard is
used in this equipment. Use an optical power meter to identify active fibers.
Never assume laser power is turned off or that the fiber is disconnected at
the other end.
1. Strip approximately 18 inches (46 cm) of buffer tube from the drop cable, leaving the
buffer tube intact but exposed.
2. Clean the water repellent gel from the buffer tube using a paper towel or commercially
available cleaner.
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3. Strip away the last 18 inches of buffer tube, leaving exposed, jacketed fiber.
4. Fusion splice the jacketed fiber to an SC-APC patch cord (not supplied).
5. Test the splice using an Optical Time Domain Reflectometer. Ensure any signal loss
attributed to the splice is within fiber manufacturer guidelines.
6. Coil the remaining fiber around the splice tray in a figure-8 pattern.
7. Insert the splice coupler into the slot provided in the splice tray.
8. Plug in the SC-APC patch cord to the bottom of the SP-APC coupler mounted on the
OptiTap bracket.
Important: Make sure the opposite side of the coupler is capped to eliminate dust particles
entering the connection.
Fiber splicing techniques

All fiber splices must be completed with the utmost care to minimize optical link budget
losses.
To ensure fiber splices are within optical link budget loss specifications, follow the
suggestions below.
Important: Calix strongly recommends that all fiber splices be fusion splices.
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Jacket preparation
Remove the jacket, buffer tubes and strength member using a wire stripper or cutting pliers.
The plastic buffer coating should be removed with a high-quality wire stripper.
Fiber preparation
Proper preparation of the fiber end face is critical to any fiber optic connection.
Perpendicularity and end finish must be within allowable tolerances in order to minimize
signal loss at these connections. A divergence of as little as 2 from perpendicular should be
considered unacceptable. The end finish should have a smooth, mirror-like finish free of
blemishes, hackles, lips, and burrs.
Ends should be prepared using the scribe and break method. Holding the fiber under slight
pressure, run the cutting tool across the stationary fiber at a perpendicular angle. Properly
done, the cleave produces a perpendicular, mirror-like finish without hackles or lips. If major
flaws are noticed, the process must be repeated. Inspect the fiber end under a microscope to
ensure proper finish.
Small scratches on the face or small pits on the outside rim of the cladding are common and
should be considered acceptable. Fusion splicer readings and experience more than anything
determines the definition of small.
Prior to putting the fiber ends into the fusion splicer, clean each end with pure optical grade
isopropyl alcohol and a lint free pad such as Texwipe Alco Pad or Texwipe Cloth.
Making the splice
In the field, a single fiber is spliced using an SC-APC connector. This connector must be
purchased separately. Insert both ends of the fiber to be spliced into the fusion splicer and
follow the instructions as recommended by the manufacturer. Inspect the connection in the
built-in viewer. The connection should appear to be seamless. Ensure that the signal loss on
the display is.05 db or less. Coil the successful splice inside the splice tray, taking care not to
exceed the bend radius parameters of the cable.
Cleaning fiber optic connectors
The process described here should not be applied routinely. This procedure should only be
performed in cases where degraded performance of the assembly is noted or there is
evidence of contamination. Excessive cleaning may actually increase the likelihood of fiber
contamination.
Materials used for cleaning fiber-optic devices should be consistent with the function. Wiping
cloths should be made of lint free, non-abrasive materials. Cotton swabs should have a tightly
wrapped tip and be talcum-free. Pure optical grade isopropyl alcohol is the recommended
solvent for cleaning connector tips. For removing dust from receptacles, a canned
compressed gas is recommended.
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Cleaning procedures
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Remove any accumulated dust or debris from the connector by blowing off the
cylindrical and end-face surfaces of the connector using the compressed gas.
Use a pad or a wipe saturated with optical-grade isopropyl alcohol to gently wipe the
cylindrical and end-face surfaces.
Use compressed gas to blow dry the connector surfaces or allow them to air dry.
Avoid touching the connector surfaces after cleaning. If the connector is not going to be
used, it should be covered with a dust cap to prevent contamination.
Handling of APC connectors

Although ruggedly constructed, fiber connectors need to be handled with care when inserting
the SC-APC connector into the ONT. Follow these tips for making secure, long lasting
connections:
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After removing the protective cap, make sure the fiber end remains clean and moisture
free.
Insert the connector into the bulkhead fitting by grasping the rigid plastic fitting directly
behind the fiber output shroud. The connection is fully seated when you hear it snap
(click) into place.
Never attempt to insert the connector by gripping the white or green flexible shroud. This
may cause the fiber to kink in the jacket, introducing unwanted noise to the line.
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OptiTap Fiber Connections

The OptiTap Connector must be disassembled and installed on the OptiTap Bracket. In
preparation for mounting the OptiTap adapter, disassemble the adapter as shown below.
Mounting the OptiTap Body

To mount the OptiTap body
1. Slide the OptiTap body up through the slot in the OptiTap bracket.
2. Slip the outer nut over the connector body and thread it onto the body until snug.
22
Mounting the OptiTap Cable

To mount the cable
1. Route the OptiTap cable up through the access slot on the left hand side of the
enclosure.
Note: Make sure the grommet is positioned properly in its access slot.
2. Thread the cable connector onto the OptiTap body and tighten until snug.
3. Secure the cable using cable ties as shown below.
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Assembling the MEM and Mounting Plate

The 700 ONT MEM is attached to the mounting plate with the two brackets built into the
mounting plate.
Before installing the MEM onto the bracket, keep the following in mind:
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The patch cord attached to the MEM is designed to plug into the SC-coupler mounted
on the OptiTap bracket. Make sure the patch cord does not inadvertently become kinked
during the mounting process.
When in the closed position, the ONT Ground Receptacle must slip over the ground
screw on the bracket.
A non-populated power connector is installed on the MEM as shipped. Make sure you
remove this connector before attempting to connect power.
Attaching the MEM to the Bracket

To attach the MEM to the bracket
1. Remove the MEM from its packaging.
2. Remove the power connector installed in the power receptacle on the back of the MEM.
3. Ensure the end cap is attached to the end of the SC-APC patch cord.
4. Gently snap the top and bottom mounting posts onto the bracket as shown below.
Note: The bracket is designed to hold the MEM securely. The bracket will offer a small
amount of resistance when snapping the MEM into place.
24
5. Swing the MEM into it's closed position and test that the Ground Receptacle is aligned
with the post on the bracket.
Important: Do not allow the SC-APC patch cord to become pinched when test fitting
the alignment.
6. Make any adjustments to the brackets as necessary to achieve the proper alignment.
25
Attaching the Fiber

Conventional Fiber Installation
1. Remove the end cap from the SC-APC patch cord.
2. Route the fiber patch cord around the back of the MEM.
3. Take up any slack by looping the patch cord around the back of the MEM as shown.
4. Plug the patch cord into the coupler on the OptiTap bracket.
26
OptiTap Fiber Installation

1. Remove the end cap from the SC-APC patch cord located on the back of the MEM.
2. Route the fiber patch cord around the back of the MEM.
3. Take up any slack by looping the patch cord around the back of the MEM as shown.
4. Plug the patch cord into the OptiTap adapter.
Chapter 3
Making Connections
ONT Powering Options
The T611i enclosure should have a Type II power cable previously installed.
Important: The power connection point on the 700/700G MEM is physically further away
from the connection point on the T611i electronics. In some cases, there may be insufficient
power cord slack available to reconnect the power cord at the MEM. If this is the case, a
power cord extender is available to eliminate the need to restring the entire power cord back
to the UPS (see below).
Depending upon the UPS being deployed, two varieties of power cables are certified for use
with the 700/700G ONT:
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Calix Type I Power Cord, 18/22 AWG, 7 conductor
Calix Type II Power Cord, 16/24 AWG, 7 conductor
Calix Type III Power Cord, 12/24 AWG, 7 conductor
Note: Generally speaking, the thicker the wire gauge (smaller number is thicker), the longer
the distance allowed between the UPS and ONT.
Note: It is possible the power cord used in the previous deployment conforms to the
specifications below. If that is the case, the existing cable may be reused but the new
connector must be added to the ONT end.
Type I and Type II cables are available in 1000-foot spools and must be cut to length during
installation. The Type I cord uses color coding consistent with previous Calix ONT
deployments. The Type II cord uses color coding more consistent with emerging industry
standards and affords a slightly longer reach between the ONT and the UPS.
28
The table below details the three power cord types and the maximum "reach" between the
ONT and UPS.
700/700G ONT Power and Alarm Signaling
Cable Type
Power Conductors
Alarm Conductors
Maximum
Reach
Type I
Cable
(2) 18 AWG
(5) 22 AWG
50 feet
Type II
Cable
(2) 16 AWG
(5) 24 AWG
70 feet
Type III
Cable
(2) 12 AWG*
(5) 24 AWG
100 feet
* - 12 AWG power conductors require terminating the leads with butt splices
that step the larger diameter wire to a diameter that can be inserted into the
connector (16 AWG).
29
Assembling the Power Cord

After determining the type of power cord to be deployed, install the power cord per the
instructions below.
To install the power cord in the enclosure
Note: Jacketed, color coded power cord is available in 1000 foot spools from Calix.
1. Measure the distance between the UPS and the Enclosure and add 1 foot for splicing.
Note: Make allowances for safe and practical cable routing.
2. Route the cable up through the slot in the ONT chassis into the enclosure.
3. Strip back 6" of the outer jacket to allow adequate flexibility in attaching the wires.
4. Wire a 7-conductor power cord to the pre-installed terminal block previously removed
from the bottom of the MEM (see tables below). For reference, pin number one of the
terminal block is on the left hand side.
Type I Power Cord
Color Code 18/22 AWG
Orange - Low Battery
Pin #
Type II Power Cord Color

Code (16/24 AWG)
Red - Power Input (+)
Black - Power Input Return (Ground)
Green - Signal Return (Ground)
Gray - On Battery
Brown - Replace Battery
Blue - Missing Battery
Orange - Low Battery
Orange
Yellow - Missing Battery
Type II or III Connector

Pin 1
Orange
Red - Replace Battery
Yellow
Blue
Green - On Battery
Red
Black - Signal Return (Ground)
Brown
Pin 1
Blue
Black
Green
Blue - Power Input Return (Ground)
Balck
Green
Gray
Brown - Power Input (+)
Brown
Type I Connector
Red
Pin #
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Wiring the Power Cord at the UPS

In the event that a new power cord is installed, the instructions below are included here for
reference.
To wire the UPS connector
1. Route the 7-wire cable back from the enclosure to the UPS.
2. Trim the cable(s) to the final desired length and strip back approximately 2" of the jacket.
3. Remove the connector from the UPS.
Note: The blue power connector comes pre-installed in its receptacle on the UPS.
4. Attach the wires to the connector based on the type of power cord being deployed. See
Installing the Power Cord for pin-out information.
5. Re-insert the connector into its receptacle.
6. Secure the cable(s) to the UPS using cable ties as shown below.
7. Secure the cables to the wall using appropriate fasteners.
31
Connecting the Battery

With the low voltage power cable installed in the enclosure, and the UPS connector installed
on the other end of the power cord, final battery connections can be made.
DANGER! The backup battery is a rechargeable lead acid battery.
The acid gel in the battery can cause chemical burns and damage
equipment. Charging the battery can produce explosive gases. Using
non-insulated tools may cause a short circuit, and the heat or sparks
generated by the short circuit could result in burns, damage to the
battery, or ignite an explosion. Rough handling may shock the battery,
causing damage.
CAUTION! Use only a rechargeable sealed lead acid battery.
Immediately wash off any spills on your body or equipment with water.
Seek medical attention if the sulfuric acid gel makes contact with your
body.
Insulate metallic tools to be used near the battery with insulating tape.
When unpacking the battery, be sure to handle it gently. Avoid tipping
the battery on its side. Check that the battery is free from cracks,
fractures and leakage.
Do not apply organic solvents such as paint thinner, gasoline,
kerosene, benzene, or liquid detergents to the battery.
Do not charge the battery in gas tight enclosures. Keep sparks or
flame away from a charging battery.
Recycle the battery with automotive battery scrap at a registered
recycler.
Making final battery connections

1. Locate the battery which was set aside earlier and attach the two position connector to
the UPS as shown below.
2. Carefully place the battery into the UPS, making sure the battery connector remains
tightly connected and are not pinched between the battery and the UPS housing.
3. Re-attach the battery strap and cinch it tight.
4. Re-install the front cover of the UPS. Do not plug in AC power at this time.
32
Reconnecting Subscriber Services

Reattach all subscriber services as shown in the illustration below. Make sure:
y
That services are properly secured to their terminals.
That you have written down the telephone number in the space provided for each
POTS line reconnected.
That the grommets are reseated properly.
That there is no interference when you close the enclosure outer cover.
G/R
S POWER
ENET LINK 2
TIP
POWER
700G ONT
LINE FOUR
Tested to Comply
with FCC Standards
Complies with 21 CFR 1040.10

and 1040.11 except for
deviations pursuant to laser
notice 50, dated July 26, 2001.
WARNING:
ELECTRICAL SHOCK
COULD OCCUR.
TEL#
RING
TEL#
G/R
TRANSPORT
OFF HOOK
FOR HOME OR OFFICE USE
RING
LINE THREE
TIP
724G ONT
CPU
ENET LINK 1
RF VIDEO AGC
320254-0005
320254-0005
ENET TWO
320254-0005
FSAN SERIAL NUMBER
G/R
LINE TWO
TIP
TEL#
RING
TESTING FOR LINEFAULTS

1.
2.
Identi fy bad line

Disconnect the plug from the jack and insert plug
of any working phone into the jack
a.
If phone operates, fault is in customer wiring
b.
If phone does not operate, call se
r vice provider
for repair
3.
Replace plug in jack
4. Close unit
G/R
LINE ONE
TIP
TEL#
RING
CLEI
ENET ONE
RF VIDEO
LEGEND
POTS (TIP/RING)
ETHERNET
RF VIDEO
Chapter 4
Final Set-up and Testing
Power-up and Sequence of Operation
1. Plug in the UPS to the home premises power source. Both the green AC Power and DC
Power indicators on the UPS will light.
2. Return to the ONT and view the LEDs.
3. An ONT with voice (tip and ring), data (Ethernet) and RF video (RG-58) inputs will
complete a sequence of operation as follows:
LED
Position
Description
Sequence of Operation
S PWR
LED will turn on for all models except the 710 and
720.
LINK 2
For models 711, 714, 721 and 724, the ONT

performs the following start-up sequence:
y
Flashes at power-up, intermittently blinks until

approximately 15 seconds - then continuously on.
For all other models, this LED is inactive.

3
Reserved for future use. No LED present at this

time.
POWER
Turns on when power is applied and remains on.
TRANSPORT
At 10 seconds, illuminates and stays on.
34
LED
Position
Description
Sequence of Operation
OFF HOOK
At 10 seconds, turns on for 3 seconds and then

turns off. During operation, turns on when
customer premises phone goes off-hook.
CPU
After 2 seconds, turns on and starts blinking after

15 seconds (heartbeat).
ENET LINK
Performs the following start-up sequence:

y
y
y
y
VIDEO AGC
Flashes at power-up
At 3 seconds, turns on for 6 seconds
At 10 seconds, turns on for 5 seconds
At 16 seconds, turns off for 1 second then
remains on.
If RF Video is present, turns on at power up and

remains on.
Additional Considerations
ALERT! Anytime an ONT goes "on battery", Ethernet and RF Video services
are automatically shut down to preserve life-line telephony services for an
extended period of time. For more specific information, refer to the CMS Online
Help.
Each ONT that comes on line in a PON must be provisioned within the system.
ONTs may be pre-provisioned prior to installation or they may be provisioned on
site. In the latter case, the installing technician must call the headend operator for
provisioning. The testing scenario listed here assumes that all services are present,
pre-provisioned and waiting for ONTs to be added to the PON.
As Telephone services begin, the OFF HK LED will light when any telephone
attached to the ONT goes Off Hook.
Typically, after 15 seconds, the LEDS (top to bottom), excluding any expansion
module LEDs will be: ON - ON - OFF - BLINKING - ON - ON. Once this status
has been achieved, you can be sure that the unit is installed correctly and is capable of
providing services as necessary.
If you cannot achieve this sequence of operation, turn to the Troubleshooting section
of this manual.
35
Troubleshooting
The 700/700G ONT has several built in diagnostics functions which assist the installer in
determining the nature of most abnormal conditions.
When power is first applied to the ONT, the LEDs located on the main electronics module
indicate the status of each component within the unit as it goes through its start-up routine.
A second set of LEDs is included which indicate the state and status of any internally
installed expansion module.
A Word About Troubleshooting
Troubleshooting a communications device such as the 700/700G ONT is simple if you keep
the following basic principles in mind:
y
y
Anytime you have a random or intermittent problem, it is best to consider the simplest
solution first. Often, a loose connection can cause intermittent failures.
The ONT handles three discrete signals - Voice, Data and Video. A failure of any of
these signals at the headend will result in a loss of service to a cluster of subscribers, not
just one or two. Conversely, communications problems that affect only one or two
subscribers most always involve troubleshooting at the ONT, not the headend.
If there are no visible indications of trouble at the ONT (i.e. LEDs showing the normal
status), the problem is probably at the Central Office.
The CMS Software which monitors the status of every ONT in the system has considerable
diagnostic ability. Monitoring the operation of any ONT via this software will often lead you
directly to the root cause.
For more comprehensive troubleshooting information, refer to the Calix 700/700G ONT
Troubleshooting and Maintenance Guide.
36
ONT Reset Status

Once installed, the ONT may experience a reset condition under any of the following
scenarios:
1.
2.
3.
4.
5.
6.
Planned power cycle at the ONT.

A remote disconnect command received from the shelf.
The fiber is disconnected for more than 2.5 seconds.
A reset command is initiated from the craft interface.
A new software image is implemented (part of an upgrade request).
An internally generated reset resulting from an internal failure.
Items 1 through 6 above are normally a result of planned activities initiated at the ONT or
shelf.
The event in item 6 may be a result of any of the following conditions:
Sanity Check Failed
The 700/700G ONT has a built in "panic mode" circuit. This panic mode is executed when
the software determines that a problem exists that has an unknown, unreliable or error state.
In this condition, continued execution of commands is not possible is prohibited.
Hardware Watchdog Timeout
An ONT reset command is initiated via this timer in the advent the MEM becomes totally
inactive (hung-up) for a pre-determined period of time.
Software Watchdog Timeout
A subset of the Sanity Check mode, if the software enters an unrecoverable loop, the timer
initiates a "panic mode" ONT reset.
Processor Fault
When a fatal exception occurs, the processor can no longer execute its current command
string. In this condition, ONT replacement is necessary.
Debugging Resets
During all reset events, the software institutes a controlled reboot of the card. During this
process, data is collected up to the point of reset to facilitate debugging the problem at a later
date. Information such as processor registers and stack traces are collected and stored as
readable ASCII text. These debug files are critical in determining the root cause of any ONT
failure and should be saved for later analysis.
Note: During a normal troubleshooting event, it is unlikely that you will be required to
debug a reset. In most cases, a simple ONT replacement may be warranted.
37
LED Behavior
The LEDs on the MEM front cover are divided into two parts. The three upper LEDs are
specific to the internally mounted ONT option card (if present). The lower six LEDs are
specific to the ONT base electronics. The functions of the three upper LEDs will change
dependent upon which options are included with that specific model ONT.
E207975
S POWER
UL
ENET LINK 2
POWER
700-SERIES ONT
Tested to Comply
with FCC Standards
TRANSPORT
FOR HOME OR OFFICE USE
OFF HOOK
Complies with 21 CFR 1040.10

and 1040.11 except for
deviations pursuant to laser
notice 50, dated July 26, 2001.
WARNING:
ELECTRI CAL SHOCK
COULD OCCUR.
Expansion
Module LEDs
CPU
Main Electronics
Module LEDs
ENET LINK 1
RF VIDEO AGC
U.S. Pat. RE37125

TESTING FOR LINEFAULTS
1. Identify bad line

2. Disconnect the plug from the jack and insert plug
of any working phone into the jack
a. If phone operates, fault is in customer wiring
b. If phone does not operate, call se
rvice provider
for repair
3. Replace plug in jack
4. Close unit
5170
38
Base Electronics LEDs

State and Status of the Base Electronic LEDs is shown below:
Base Electronics LEDs
Function
POWER
State and Status

Off: No power present.
On: Power is applied to the MEM.
TRANSPORT
Off: Synchronization with Shelf not completed.

Blink: Downstream synchronization only.
On: Upstream and Downstream synchronization complete.
OFF HOOK
Off: No POTS ports in use.

On: One or more POTS ports are currently off hook.
CPU
Off: CPU malfunction (assuming power LED is on)

On: CPU malfunction (assuming power LED is on)
Blink: CPU functioning normally.
ENET LINK 1
Off: No Ethernet connection established.

On: The Ethernet port has a connection with the shelf.
RF VIDEO
AGC
Off: The received RV Video signal is too weak.

Blink: RV Video signal is too strong (outside AGC
parameters).
On: The RV Video signal is within range.
39
Option Card LEDs

State and Status of the Option Card LEDs is shown below:
Option Card LEDs
Function
Where
Used
S Power
Any ONT
with
Option
Card
Installed
Off: No power present to Option Card.
Model
714, 721,
and 724
ONT
Off: No physical connection to an active Ethernet

device.
Model 712
and 722
Off: No physical connection to an HPNA client

device.
ENET
LINK2
HPNA
LINK
State and Status
On: Power is applied to the Option Card.
On: Physical connection established to an active

Ethernet device.
Blink: Ethernet activity present from one or more

HPNA clients.
On: Physical connection established with an HPNA
client device.
DS1 LINK1
or DS1
LINK2
Model 740
Off: The T1 service is not present on the interface.

On: The T1 service is present on the interface.
40
Securing the Installation

With the ONT functional and subscriber services restored, you can complete the installation.
To secure the installation
1. Recheck all subscriber connections for proper routing.
2. Close the outer cover and tighten the security screw using the hex pin wrench.
3. Clean up any debris left over from the installation.

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700 ONT T611i Mounting Bracket

Chapter 2: Installing the Mounting Bracket and MEM ........13

Chapter 3: Making Connections ...........................................27

Chapter 4: Final Set-up and Testing.....................................33

Installation Prerequisites Information details expectations for site preparedness,

The 700 ONT T611i Mounting Bracket is on site.

ONT Installation Materials and Tools Checklist

700 ONT T611i Mounting Bracket (1)

User supplied materials

Additional supplies needed

700/700G Main Electronics Module

Combination 3/8-inch, 7/16-inch can wrench

Digital Volt/Ohm meter

Document Conventions and Messages

IETF RFC 2495

IETF RFC 1757

IETF RFC 2131

IETF RFC 951

IETF RFC 1514

REA (Rural Electric

Installing the Mounting Bracket

Reconnecting the Enclosure Ground

Conventional Fiber Connections

Assembling the Ground Shield

Metal Sheathing (Runs

Reconnecting the Fiber to the Mounting Plate

Grounding the Drop Cable

To ground the drop cable

Splicing the Fiber

Use of controls or adjustments or performance of procedures other than those

To splice the fiber

Fiber splicing techniques

Handling of APC connectors

OptiTap Fiber Connections

Mounting the OptiTap Body

Mounting the OptiTap Cable

Assembling the MEM and Mounting Plate

Attaching the MEM to the Bracket

Attaching the Fiber

OptiTap Fiber Installation

Calix Type I Power Cord, 18/22 AWG, 7 conductor

Calix Type II Power Cord, 16/24 AWG, 7 conductor

Calix Type III Power Cord, 12/24 AWG, 7 conductor

Assembling the Power Cord

Orange - Low Battery

Type II Power Cord Color

Red - Power Input (+)

Black - Power Input Return (Ground)

Green - Signal Return (Ground)

Brown - Replace Battery

Blue - Missing Battery

Orange - Low Battery

Yellow - Missing Battery

Type II or III Connector

Red - Replace Battery

Black - Signal Return (Ground)

Blue - Power Input Return (Ground)

Brown - Power Input (+)

Wiring the Power Cord at the UPS

Connecting the Battery

Making final battery connections

Reconnecting Subscriber Services