COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING
SECTION
4A
LECTURER
MS TAN EE SANN
GROUP MEMBER
1.
(ME 091905)
2.
DARVINDER SINGH
(ME 092093)
3.
(ME 091813)
4.
BAVANI YUNNASOGARAM
(ME 091824)
5.
NG SEK KENG
(ME 091910)
6.
(ME 090840)
1
TABLE OF CONTENT
Index Title
Page
Abstract
Objective
Theory
Procedure
Literature Review
16
18
Discussion
29
Conclusion
32
10
Reference
32
11
Appendix
33
ABSTRACT
The main objective of this experiment has been achieved. The main of objective is to
measure the deflection of different materials with certain load applied on it. The deflection of
each material depends on its elasticity. Based on the tabulated data, it is known that wood draws
the highest deflection compared to other materials such as brass, steel and aluminum. One of the
reasons that other materials are said to be stronger is due to the modulus of elasticity of such
material. Modulus of elasticity was calculated and shows that it is 19200N/mm. There were
some errors occurred while conducting the experiment. Due to the error, the percentage error
calculated is more than 50%. Based on the error, it can be concluded that the instruments used
like dial gauge which has high sensitivity may have cause the readings to differ from the
theoretical values of each materials. Assumption is being made for the uncertainty for force and
deflection because the dial gauge instrument could not give 100% accuracy where the readings
does not start at 0mm. Moreover, the weight is not being placed exactly at the center of the beam
due to position of measuring device. The average reading was being taken to calculate the
uncertainty of each material.
Objectives
1. To investigate the relationship between load and deflection of a beam placed on two bear
affected by a concentrated load at the center.
2. To determine the modulus of elasticity of the materials.
Theory
The stress-strain behavior of brittle materials (e.g. ceramic, low toughness composite
material) is not usually ascertained by tensile tests as outline in this project. A more suitable
transverse bending test is most frequently employed, in which a rod specimen either a circular
or rectangular cross section is bent until fracture using a three- or four-point loading technique.
The assessments are conducted according to ASTM Standard C 1161, Standard Test Method
for Flexural Strength of Advanced Ceramics at Ambient Temperature.
For this arrangement, it can be shown that the deflection under the load
i.e. maximum deflection
Wl 3
48 EI
bd 3
Where I
12
Beam compliance
l3
W 4Ebd 3
Calculations:
FL3
48 EI
FL3
48 I
Mb
Wb
M b F F1
L
4
Where:
=
Deflection (mm.)
E = Coefficient of Elasticity
L =
Span(mm.)
I =
Mb =
F1 = Load occasioned
=
by weight of load device
Inertia Factor
=2.5N
Wb = Resistance to Flexure (mm3) F = Load occasioned by additional weight (N)
b =
Set of Apparatus
i. Twist and Bend Test Machine MT 3005.
ii. 4 types of materials, brass, copper, aluminium, and wood.
iii. Dial Gauge
Procedure
i. The apparatus is set as shown in the diagram.
ii. Load is placed on the center of the beam.
iii. The dial gauge is then placed on the top of the hook that holds the load.
iv. The load is added in increasing order from 5N, 10N, 15N and 25N.
v. The readings are taken from the deflection of the dial gauge, and tabulated.
vi. The different types of materials are tested on the bending machine (wood, aluminum,
brass and copper.
Literature Review
2.1
Apparatus
The experiment was conducted on an apparatus that is simply designed to support at two separate
ends to enable load to be applied at the centre of the placed material to read the deflection of the
material for analysis.
2.1.1 Twist and Test Machine MT 3005
Realizing that the planned apparatus prototype in progress report 1 has the same general
concept/idea as the one in the Materials Laboratory in UNITEN, we have decided to use the
readily available instead.
2.1.2
MT 3005 Utilization
The MT 3005 is a very capable and versatile apparatus that can cater to several specific needs. It
combines twist and bending capabilities and can be used in laboratory exercises in conjunction
with theoretical work on twist and bending.
2.1.3
MT 3005 Specifications
Equipment
Twist and Bending Machine
Loading devices (0.25 Kg)
1 Kg weights
0.5 Kg weights
Dial Gauge
Rectangular cross-section steel test piece
Rectangular cross-section wood test piece
Diameter 8 mm, of resp. steel, aluminium and brass
End fixtures
Laboratory manual
Quantity
1
2
2
4
1
7
1
3
2
1
2.1.4
For this experiment, bending is prioritized. Through bending, the modulus of elasticity of
different materials is able to be determined. The test piece is supported at either end and load (in
a form of weights) is applied in the middle between the supports.
10
2.2
Materials
A set of materials were chosen as the test specimen for this experiment. Each of which
has 99% similarity in terms of dimensions of 375 mm x 31 mm x 6.3 mm. The following
materials were tested.
2.2.1 Wood
Wood is a hard, fibrous tissue found in many trees. It has been used for hundreds of
thousands of years for both fuel and as a construction material. It is an organic material, a
natural composite of cellulose fibers (which are strong in tension) embedded in
a matrix of lignin which resists compression.
The classification of wood has historically always been either hard wood; any leaf
bearing tree, and soft wood; any cone bearing tree. These terms can be confusing since some leaf
bearing trees can have very soft wood and some coniferous trees can have very hard woods. To
make this easier, below you will find a list of different tree types, classification and then
individual wood characteristics.
11
2.2.2 Aluminium
Aluminium (or aluminum; see spelling differences) is a chemical element in the boron
group with symbol Al and atomic number 13. It is a silvery white, soft, ductile metal. Aluminium
is the third most abundant element (after oxygen and silicon), and the most abundant metal in
the Earth's crust. It makes up about 8% by weight of the Earth's solid surface. Aluminium metal
is so chemically reactive that native specimens are rare and limited to
extreme reducing environments. Instead, it is found combined in over 270 different minerals.
The chief ore of aluminium is bauxite.
12
2.2.3 Brass
Brass is an alloy made of copper and zinc; the proportions of zinc and copper can be
varied to create a range of brasses with varying properties. It is a sub-stitutional alloy: atoms of
the two constituents may replace each other within the same crystal structure.
By comparison, bronze is principally an alloy of copper and tin. Bronze does not
necessarily contain tin, and a variety of alloys of copper, including alloys
with arsenic, phosphorus, aluminium, manganese, and silicon, are commonly termed "bronze".
The term is applied to a variety of brasses and the distinction is largely historical, and
modern practice in museums and archaeology is increasingly to avoid both terms for historical
objects in favour of the all-embracing "copper alloy".
2.2.4 Copper
Copper is a chemical element with the symbol Cu (from Latin: cuprum) and atomic
number 29. It is a ductile metal with very high thermal and electrical conductivity. Pure copper is
soft and malleable; a freshly exposed surface has a reddish-orange color. It is used as a conductor
of heat and electricity, a building material, and a constituent of various metal alloys.
The metal and its alloys have been used for thousands of years. In the Roman era, copper
was principally mined on Cyprus, hence the origin of the name of the metal as yprium (metal of
Cyprus), later shortened to uprum. Its compounds are commonly encountered as copper (II)
salts, which often impart blue or green colors to minerals such as azurite and turquoise and have
been widely used historically as pigments. Architectural structures built with copper corrode to
give green verdigris (or patina). Decorative art prominently features copper, both by itself and as
part of pigments.
13
14
2.3
Material Properties
Properties table including the 4 chosen materials with theoretical modulus of elasticity,
15
Material
Wood
375 31 6.4
Aluminum
375 25 6.2
Brass
375 25 6.2
Copper
375 25 6.2
Table 1 Dimension of each material
Load
Deflection (mm)
(N)
Wood
Aluminum
Brass
Copper
1.64
0.42
0.3
0.25
10
3.11
0.84
0.56
0.48
15
4.70
1.27
0.9
0.73
25
8.53
2.10
1.52
1.20
16
Material
Wood
Aluminum
Brass
Copper
Moment of
Flexural
Deflection
Coefficient Of Elasticity
Load,
Flexure, Mb
Stress
F (N)
(Nmm)
Eave
(N/mm2)
(mm)
(N/mm2)
(N/mm2)
703.125
3.3225
1.64
18910.7500
10
1171.875
5.5375
3.11
19934.9647
15
1640.625
7.7524
4.70
19786.5128
25
2578.125
12.1824
8.53
18170.4983
703.125
4.3900
0.42
26341.4343
10
1171.875
7.3166
0.84
26341.4343
15
1640.625
10.2432
1.27
26134.0215
25
2578.125
16.0966
2.10
26341.4343
703.125
4.3900
0.3
36878.0081
10
1171.875
7.3166
0.56
39512.1515
15
1640.625
10.2432
0.9
36878.0081
25
2578.125
16.0966
1.52
36392.7711
703.125
4.3900
0.25
44253.6097
10
1171.875
7.3166
0.48
46097.5101
15
1640.625
10.2432
0.73
45466.0374
25
2578.125
16.0966
1.20
46097.5101
19200.5
26289.6
37415.3
45478.7
17
Deflection (mm)
10
15
25
Load (N)
Wood
Aluminum
Brass
Copper
100
80
60
40
20
0
Wood
Aluminum
Brass
Copper
Material
Experrimental
Theoretical
18
Calculation:
To calculate the coefficient of elasticity of steel, brass, alumunium and wood, the deflection
formula is:-
FL3
48 EI
FL3
48 I
When rectangular it is
Mb
Wb
bh3
I
12
M b ( F F1 )
and
L
4
bh 2
Wb
6
= Deflection (mm)
L = Span (mm) = 500 mm
Mb = Moment of Flexures (Nmm)
Wb = Resistance to Flexure (mm3)
b = Flexural Stress (N/mm2)
E = Coefficient of Elasticity
I = Inertia Factor
F1 = Load occasioned by weight of Load Device (N) = 2.5 N
F = Load occasioned by additional weight (N)
19
Moment of flexure is the same for every specimen according to the load weight used.
Moment of Flexure: M b ( F F1 )
L
4
5 N M b (5 2.5)
375
703.125 Nmm
4
10 N M b (10 2.5)
375
1171 .875 Nmm
4
15 N M b (15 2.5)
375
1640 .625 Nmm
4
25 N M b (25 2.5)
375
2578 .125 Nmm
4
bh2 31 6.4 2
Wb
211.6267 mm3
6
6
5 N b
703.125
3.3225 N
mm2
211.6267
10 N b
1171 .875
5.5375 N
mm2
211.6267
15 N b
1640 .625
7.7524 N
mm2
211.6267
20 N b
2578 .125
12.1824 N
mm2
211.6267
20
Wb
bh2 25 6.2 2
160.1667 mm3
6
6
5 N b
703.125
4.3900 N
mm2
160.1667
10 N b
1171 .875
7.3166 N
mm2
160.1667
15 N b
1640 .625
10.2432 N
mm2
160.1667
20 N b
2578 .125
16.0966 N
mm2
160.1667
bh3 31 6.43
I
677.2053mm4
12
12
Inertia Factor for Aluminum, Brass, and Copper::
bh3 25 6.23
I
496.5167 mm4
12
12
21
Modulus of Elasticity:
Wood:-
FL3
5 375 3
5N E
FL3
10 3753
15 N E
FL3
15 375 3
25 N E
FL3
25 3753
Uncertainty:
Hence, Eave
Hence, () =
0.1053+0.2095+0.3143+0.5283
4
= 0.2894 GPa
22
= 19.2005 0.2894
% error =
% error =
12.5 19.2005
100 53.604%
12.5
100 51.2888 %
Aluminum:5N E
FL3
5 375 3
10 N E
FL3
10 375 3
15 N E
FL3
15 375 3
FL3
25 375 3
25 N E
23
Uncertainty:
Hence, Eave
Hence, () =
0.1005+0.2007+0.3010+0.5018
4
= 0.2760
= 26.2896 0.2760
% error =
% error =
69 26.2896
100 61.8991 %
69
69 (26.2896 0.2760 )
69
100 61.4991 %
24
Brass:5N E
FL3
5 375 3
10 N E
FL3
10 375 3
15 N E
FL3
15 3753
25 N E
FL3
25 375 3
Uncertainty:
Hence, Eave
Hence, () =
0.1000+0.2002+0.3005+0.5009
4
= 0.2754
25
= 37.4153 0.2754
% error =
% error =
100 63.3183 %
100 63.0483 %
Copper:5N E
FL3
5 375 3
10 N E
FL3
10 375 3
15 N E
FL3
15 375 3
25 N E
FL3
25 375 3
26
Uncertainty:
Hence, Eave
Hence, () =
0.1000+0.2002+0.3003+0.5006
4
= 0.2753
= 37.4153 0.2753
% error =
% error =
117.00 45.4787
100 61.1293 %
117.00
100 60.8940 %
27
Standard Deviation:
For 5N:
=
( )
= 0.6525mm
( )
= 0.5734
For 10N:
=
( )
= 1.2475
( )
= 1.0836
28
Discussion
1. Why deflection occurs during the applied of the load?
2. Why different materials will be getting different values from deflection, although the load
applied is the same?
In the graph obtained, there were four types of material used in this experiment,
wood, aluminum, brass and copper; one of the reasons to use different type of material was
to justify the theory of bending was depend on the type of material. From the result
obtained from the experiment, the material which deflection occur the most was wood.
The result is 1.64mm, 3.11mm, 4.70mm and 5.83mm. Wood is a hard, fibrous structural
tissue found in the stems and roots of trees and other woody plants. It has been used for
thousands of years for both fuel and as a construction material [1], it is an organic material.
It is a very soft type of material compared to other materials, e.g. copper. In this
experiment, copper is the strongest element. This is been proven that the deflection
obtained from the experiment is 0.25mm, 0.48mm, 0.73mm, 1.20mm. In short, it can be
concluding that the stronger the material, the better the resistant towards deflection.
29
30
31
CONCLUSION
This experiment was conducted to observe the deflection of different material when it
experiences applied load. Wood experienced the most deflection in comparison to copper which
experience the least deflection. From analyzing the results obtained copper has the highest
average modulus of elasticity which was 45478.7N/mm2 followed by brass 37415.3 N/mm2,
aluminum 26289.6 N/mm2 and finally wood 19200.5 N/mm2 in decreasing modulus of elasticity.
The experiment conducted reveals high percentage error when compared to the theoretical
modulus of elasticity of studied materials. These errors may have been caused due to reasons
such as human errors as well as instrumental errors that were discussed above; future
experiments should take extra precautions to eliminate these errors to obtain more precise data.
Uncertainty analysis carried out shows that wood has the highest uncertainty value for modulus
of elasticity with 0.289GPa followed by aluminum at 0.2760GPa, Brass 0.2754GPa and Copper
0.2753GPa in decreasing order. Hence the value of uncertainty is too small and hence does not
significantly affect the data obtained.
References
[1] http://en.wikipedia.org/wiki/Deflection_(engineering).
[2] B. C. Nakra. and K. K. Chaudhry, Instrumentation Measurement and Analysis, 3rd Ed.,
McGraw Hill Education (India) Private Limited, 2009.
[3] http://user.engineering.uiowa.edu/~cfd/pdfs/References/uncert.pdf
32
Appendix
33
34