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U.S. Tsubaki, Inc.

Engineering Chain Division

Increase profits
Reduce downtime
Improve operations

Union Roller Conveyor Chain


keeps industry moving.

HERE ARE SOME OF THE INDUSTRIES THAT PUT OUR CHAINS TO WORK: AGRICULTURE AMUSEMENT PARKS
ASPHALT PLANTS BAKERIES BOTTLING BRICKYARDS CANNERIES CEMENT PLANTS CHEMICAL PLANTS CLAY WORKS
CONSTRUCTION MACHINERY MANUFACTURERS FOOD PROCESSING & PACKAGING HIGHWAY CONSTRUCTION MINING
OIL REFINERIES PACKING PLANTS PAINT PLANTS POWER PLANTS PULP, PAPER, & WOOD MILLS QUARRIES
SAND & GRAVEL PLANTS STEEL MILLS SUGAR REFINERIES WAREHOUSES WATER & WASTEWATER TREATMENT PLANTS

ENGINEERING CHAIN DIVISION

When the going gets tough,

Roller Conveyor Chain from U.S. Tsubaki has what it takes to


move heavy industry. Our specialized chains and attachments are
built to Union specifications to handle maximum production
and high shock loads. We keep your lines running longer under
tough conditions reducing your downtime and increasing
your bottom line.

It pays to choose U.S. Tsubaki:


Reduced downtime
Lower maintenance costs
Fewer replacements
Increased productivity

ROLLER CONVEYOR CHAIN

Inspection Checklist
Lubrication
- Manual: Carefully follow lubrication schedule.
- Drip: Inspect the filling of oiler cups and the rate of feed. Check that the feed cups are not clogged
and are properly positioned over the chain.
- Bath: Inspect the oil level and check that there is no sludge. Drain, flush, and refill the system as the
application requires.
- Automatic: Inspect grease lubrication reservoir and fill accordingly. Manually grease joints periodically
to ensure proper grease injection from system.
If the chains have not been lubricated properly, the joints may have a brownish (rusty) color. The pins
may also be roughened, grooved, or galled with a permanent staining of the material due to breakdown
of lubrication. Properly lubricated chains will not be discolored at the joints; they will appear brightly polished
with a high luster.
Check link plates and sides of sprocket teeth for wear, which indicates misalignment.
Check shaft and sprocket alignment to prevent wear.
The Pro-Align Laser Alignment System uses advanced laser technology to ensure precise chain-sprocket
interaction for maximum performance.
Check wear on the working faces of sprocket teeth.
These faces should develop a bright, polished appearance as the system runs. Scratches, galls, grooves,
or visible changes in tooth form may be caused by lubrication failure or overloading.
Check and adjust chain tension.
An elongation of three percent (3%) or more indicates that the chain is riding near its limit of allowable height
on the sprocket teeth. A gradual increase in chain length is the result of normal wear. A sudden increase in
slack indicates one or more of the following:
- Lubrication failure
- Excessive overloading or shock
- Displacement of shaft bearings
- Displacement or failure of take-ups
Check that the chain is free from dirt, grit, or other abrasive material.
Clean the chain periodically.
Check guides, tracks, and areas below the conveyor for buildup of dirt or material that will
cause interference or binding of the chain.
Entry and exit points of guides and tracks must permit the chain to pass with a minimum amount of impact
or interference. Check that chain tracks are not over-lubricated or contaminated, which can force the rollers
to slide rather than roll.
Inspect apron and pan bead openings.
If the beads have been wedged apart or otherwise distorted, fine material may bleed into moving parts and
cause excessive wear.

35

ENGINEERING CHAIN DIVISION

You can count on quality in


Roller Conveyor Components
Strong, Long-Lasting Pins

Reliable Rollers

Every pin is built from high-grade carbon or alloy steel to stand


up to the most rugged conditions. Each is available in throughhardened, case-hardened, and induction-hardened treatments
to extend the service life even more. And we take the utmost care
to ensure a smooth bearing surface and proper sidebar fit for
trouble-free operation.

A variety of steel grades and treatments means we can provide the


right roller for your application. Our standard rollers are built from
carburized, case-hardened carbon or alloy steel. You get a hard
bearing surface with a ductile core for greater strength and durability.
Rollers are also available in stainless steel, powdered metal, Hytrel,
Delrin and UHMW plastic, and with plastic insert sleeves.

Pin Styles

Roller Styles

T
J

U1

Smooth Bushings
Our carbon and alloy-steel bushings are carburized and casehardened using computer-controlled furnaces. The result is high
surface hardness for excellent wear resistance with a tough core.
We carefully control bushing dimensions to provide a uniform
bearing surface and precise sidebar fit so your system runs
smooth and strong. Stainless steel bushings are also available.
Bushing Styles

Precision-Manufactured Sidebars
Union manufactures sidebars to stand up to tough operating
conditions. Our standard sidebars feature special-grade carbon
or alloy steel for long-lasting performance. Heat-treated sidebars
provide even greater strength and durability. Stainless steel
sidebars withstand corrosive and high-temperature environments.
We carefully control pitch and hole size in every sidebar style to
ensure our chains and sprockets articulate correctly, extending
the life of both. A wide variety of attachments are also available
to meet your specific needs.

APRON CONVEYORS
Apron Weights/Each Unassembled
Pitch

3.0001
4.0001
4.0001
4.0001
4.0001
6.000
6.000
6.000
6.0001
6.0001
9.000
9.000
9.000
9.000
12.0002
12.0002
12.0002
12.0002

All dimensions are in inches unless otherwise indicated.

Thickness

.19
.19
.25
.31
.38
.19
.25
.31
.38
.50
.19
.25
.31
.38
.19
.25
.31
.38

1Style

A aprons only.

2Style

B aprons only.

Approximate Weight (lbs.)


18"

24"

30"

4.3
5.8
7.7
9.6
11.5
8.1
10.8
13.6
16.3
21.7
12.0
16.0
18.4
23.9
15.8
21.1
26.3
31.6

5.7
7.7
10.2
12.8
15.3
10.8
14.5
18.1
21.7
28.9
16.0
21.2
24.6
31.9
21.0
28.1
35.1
42.2

7.2
9.6
12.7
16.0
19.1
13.5
18.1
22.6
27.2
36.1
20.0
26.6
30.7
39.8
26.3
35.1
43.9
52.7

36"

8.6
11.5
15.3
19.2
23.0
16.4
21.7
27.1
32.5
43.4
24.0
31.9
36.9
47.8
31.6
42.1
52.6
63.2

42"

48"

54"

60"

66"

72"

78"

84"

10.0
13.4
17.8
22.4
26.8
19.0
25.3
31.6
38.0
50.6
28.0
37.2
43.0
55.8
37.9
49.1
61.4
73.8

11.5
15.3
20.4
25.6
30.6
21.7
28.9
36.2
43.4
57.9
32.0
42.5
49.1
63.7
42.1
56.1
70.2
84.4

12.9
17.3
23.0
28.8
34.4
24.4
32.6
40.7
48.7
65.0
36.0
47.9
55.3
71.7
47.4
63.1
79.0
94.8

14.3
19.2
25.5
31.9
38.3
27.1
36.2
45.2
54.2
72.3
40.0
53.2
61.5
79.7
52.6
70.1
87.7
105.2

15.7
21.1
28.0
35.1
42.0
29.8
39.8
49.7
59.6
79.4
44.0
58.5
67.6
87.7
58.0
77.1
96.5
115.9

17.2
23.0
30.6
38.3
45.9
32.5
43.5
54.2
65.0
86.6
48.0
63.8
73.8
95.7
63.2
84.1
105.2
126.3

18.6
24.9
33.2
41.5
49.8
35.2
47.0
58.8
71.5
93.9
52.0
69.0
80.0
103.6
68.5
91.1
113.9
136.9

20.0
26.8
35.7
44.7
53.6
38.0
50.6
63.3
76.0
101.0
56.0
74.5
86.1
111.6
73.8
98.1
122.7
147.5

Through-Rod Weights

Steel Pan Ends

Approximate Weight/Through-Rods (lbs.)

Separate Steel Pan Ends


Approximate Weight (lbs.)
Chain
Pitch

Thick.
of Ends

Chain
Pin Dia.

Unassembled Height of End


Above Center Line of Chain

Distances Between Centers


18"

2"

3.000
4.000
4.000
6.000
6.000

.19
.19
.25
.19
.25

.7
.6
.8
1.0
1.4

3"

4"

5"

6"

.8
.8
1.1
1.3
1.9

.9
1.3
1.7
1.8
2.4

1.0
1.5
2.0
2.1
2.9

1.3
1.7
2.3
2.4
3.3

.63
.75
.88
1.00
1.13
1.25
1.50

1.6
2.3
3.1
4.0
5.1
6.3
9.0

24"

2.1
3.0
4.1
5.4
6.8
8.4
12.0

30"

2.6
3.8
5.1
6.7
8.5
10.4
15.0

36"

3.0
4.5
6.1
8.0
10.2
12.5
18.0

42"

48"

54"

60"

3.7
5.3
7.1
9.4
11.8
14.6
21.0

4.2
6.0
8.1
10.7
13.5
16.7
24.0

4.7
6.8
9.1
12.0
15.2
18.8
27.0

5.2
7.5
10.1
13.4
16.9
21.9
30.0

Note: Through-rods are made from high carbon steel. The portions of the
ends that act as chain pins are heat-treated for wear resistance.

33

ENGINEERING CHAIN DIVISION

Roller Conveyor Plain Chain


T
D
C

G
E

L L

Face
B

Pitch

Pitch

Roller Conveyor Chain Specifications


Width

Chain
No.

378R
378RX
20002
US-278R
81X
87R
26001
53R
30002
93R
119R
119RX
30701
95R
1188R
US-90R
94R
97R
83R
40001
91R
89R
84R
40004
40003
40005
3433
3945
40002
3952
DS1113

Pitch

1.654
1.654
2.000
2.609
2.609
2.609
2.609
3.000
3.000
3.000
3.075
3.075
3.075
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.000
4.040

All dimensions are in inches unless otherwise indicated.

Roller

Pin

Sidebar

Pin Pin
Head End
to
to
InFace
CL
CL side Dia. Lgth. Sty.1 Matl.2 Width Dia. Sty.1 Matl.2 Hgt. Th. Matl.2
B

1.03
1.03
1.31
1.13
.91
1.20
1.36
1.03
1.01
1.28
1.59
1.59
1.67
1.03
1.13
1.11
1.11
1.11
1.38
1.31
1.50
1.59
2.08
1.20
1.28
1.37
1.98
1.81
1.12
1.93
1.47

1.25
1.25
1.50
1.31
1.16
1.45
1.55
1.25
1.23
1.47
1.84
1.84
1.95
1.25
1.28
1.33
1.30
1.30
1.63
1.60
1.75
1.88
2.44
1.52
1.65
1.66
2.26
2.09
1.51
2.34
1.75

1.00
1.00
1.25
1.13
1.06
1.13
1.14
1.00
1.00
1.25
1.50
1.50
1.50
1.00
1.13
1.19
.88
.88
1.31
1.25
1.31
1.31
2.31
1.06
1.25
1.38
2.08
2.00
.94
2.00
1.31

.88
.88
1.13
.88
.91
.88
1.13
1.50
2.00
1.50
1.25
1.25
1.25
1.50
1.75
2.00
1.50
1.75
2.00
2.00
1.75
2.25
2.25
2.50
2.50
2.50
1.50
1.25
2.50
1.44
2.00

.97
.97
1.28
1.09
1.00
1.06
1.06
.97
.97
1.19
1.44
1.44
1.43
.97
1.06
1.13
.81
.81
1.25
1.18
1.25
1.25
2.25
1.00
1.18
1.32
2.02
1.93
.89
1.93
1.25

T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
V
T
T
T
T
T

AHT
AHT
ACH
AHT
CCH
AHT
ACH
PMHT
CCH
CCH
AHT
AHT
ACH
PMHT
CRS
CCH
PMHT
PMHT
CCH
CCH
CRS
CCH
CCH
CHT
CCH
CCH
CCH
AHT
CCH
AHT
PMHT

.44
.44
.56
.44
.44
.44
.56
.44
.44
.50
.63
.63
.63
.44
.44
.44
.50
.50
.63
.56
.63
.63
.63
.63
.56
.63
.63
.63
.56
.75
.63

A
A
A
J
K
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
K
A
A
K
J
A
A

CHT
CHT
AHT
CHT
CCH
CHT
AHT
CHT
AHT
CHT
ACH
ACH
AHT
CHT
ACH
CHT
CHT
CHT
CHT
ACH
CHT
CHT
CHT
CHT
SSHT
CHT
ACH
AHT
ACH
CHT
CHT

1.13
1.13
1.50
1.13
1.13
1.13
1.63
1.13
1.13
1.25
1.50
1.50
1.75
1.13
1.13
1.25
1.25
1.25
1.50
1.50
1.50
1.50
1.50
2.00
1.50
2.00
1.50
1.50
1.50
1.75
1.50

Bushing

Matl.2

Bearing
Area
(in.2)

Avg.
Ult.
Stgth.
(lbs.)

Max.
Work Approx.
Load Wgt.
(lbs.) (lbs./ft.)

.19 HC
ACH
.19 CHT ACH
.25 CHT ACH
.19 HC
CCH
.16 CHT CCH
.25 HC
CCH
.31 AHT ACH
.19 CRS ACH
.19 HC
AHT
.25 HC
ACH
.31 HC
ACH
.31 CHT ACH
.38 CHT ACH
.19 CRS ACH
.19 CRS CCH
.19 HC
ACH
.25 CRS ACH
.25 CRS ACH
.25 HC
CCH
.25 HC
CCH
.31 HC
ACH
.38 HC
CCH
.38 HC
ACH
.25 CHT CCH
.31 SSHT SSHT
.25 CHT CCH
.38 HC
ACH
.31 CHT ACH
.31 HC
CCH
.38 CHT CCH
.31 HC SSHT

.61
.60
.98
.66
.61
.72
.99
.61
.60
.88
1.34
1.34
1.41
.61
.66
.69
.61
.61
1.14
.97
1.11
1.10
1.93
.98
1.03
1.17
1.77
1.64
.69
2.06
1.21

13,000
20,000
21,000
13,000
15,000
18,000
60,000
13,000
17,000
20,000
28,000
48,000
70,000
13,000
13,000
16,500
19,000
19,000
22,000
27,000
28,000
28,000
28,000
31,000
31,000
31,000
40,000
44,000
50,000
60,000
26,000

2,100
2,100
3,500
2,300
2,150
2,500
3,400
2,100
2,100
3,000
4,600
4,600
4,900
2,100
2,100
2,400
2,400
2,400
3,650
3,450
4,100
4,500
4,700
3,400
3,950
4,100
6,300
5,700
3,050
7,200
3,150

3.7
3.7
6.6
3.0
2.5
3.8
6.3
3.9
5.6
4.8
6.8
6.8
6.3
3.4
3.3
5.3
4.1
4.5
6.6
7.4
7.0
10.6
13.5
9.4
10.6
10.7
8.5
6.5
7.8
9.4
11.4

Dimensions shown are nominal. Obtain certified prints for design and construction.
Indicates this chain is normally stocked. All others are made-to-order.
1Styles

for rollers, pins, sidebars and bushings are shown on pages 4-5.

2Material:

ACH = Alloy case hardened; AHT = Alloy heat-treated; AHTIH = Alloy heat-treated induction hardened; AIHT = Alloy iron heat-treated; CCH = Carbon case
hardened; CHT = Carbon heat-treated; CRS = Cold rolled steel; HC = High carbon; Hytrel = Hytrel material; PMCCH = Powdered metal carbon case hardened;
PMHT = Powdered metal heat-treated; SSHT = Stainless steel heat-treated.

3Offset
4CC5

sidebar.

is only provided in high sidebar design.

5Chains

available with polyurethane bonded rollers.

* Attachment pitch is 27 in. with an E measurement of 1.03 in.


** Attachment pitch is 30 in. with an E measurement of 1.03 in.
6Also

available in all Stainless Steel construction.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

APRON CONVEYORS
Apron Conveyors

All dimensions are in inches unless otherwise indicated.

Width1

Style

Chain
Number

Pitch

Overall

Center to
Center
Sprocket

Style A
Aprons

95R
US-90R
US-90R
89R
89R
89R
604R
631R
631R
610R

4.000
4.000
4.000
4.000
4.000
4.000
6.000
6.000
6.000
6.000

21.88
21.44
21.44
23.94
23.94
23.94
23.00
24.19
24.19
24.81

19.38
19.56
19.56
20.06
20.06
20.06
19.81
20.13
20.13
20.44

Style AOBR
Aprons4

961R
2397R
1706R
2614R
2614R

9.000
12.000
12.000
12.000
12.000

28.06
27.25
28.06
27.69
27.69

14.75
15.19
14.75
14.19
14.19

Style A961R
FRS Aprons 2614R

9.000
12.000

19.25
19.75

14.75 max.
14.19 max.

Style B
Aprons

603R
625R
625R
625R
B-663R
B-663R
B-963R
B-963R
B-963R
B-964R
B-964R
B-1263R
B-1263R
B-1263R
B-1264R
B-1264R

6.000
6.000
6.000
6.000
6.000
6.000
9.000
9.000
9.000
9.000
9.000
12.000
12.000
12.000
12.000
12.000

23.69
24.63
24.63
24.63
26.38
26.38
26.38
26.38
26.38
26.88
26.88
26.38
26.38
26.38
26.88
26.88

20.75
21.16
21.16
21.16
22.13
22.13
22.13
22.13
22.13
22.44
22.44
22.13
22.13
22.13
22.44
22.44

Style D
Aprons

625R
625R
625R
B-963R
B-963R
B-963R
B-964R
B-964R
B-1263R
B-1263R
B-1263R
B-1264R
B-1264R

6.000
6.000
6.000
9.000
9.000
9.000
9.000
9.000
12.000
12.000
12.000
12.000
12.000

24.63
24.63
24.63
26.38
26.38
26.38
26.88
26.88
26.38
26.38
26.38
26.88
26.88

21.16
21.16
21.16
22.13
22.13
22.13
22.44
22.44
21.13
21.13
21.13
22.44
22.44

1All

Approximate Weight (lbs.)


Centerline
Chain to
Track
Top of
Gauge Pan Bead
C

Conveyor
Weight (ft.)
18" Pan3

.19
.19
.25
.25
.31
.38
.19
.25
.31
.38

4,200
4,800
4,800
9,000
9,000
9,000
7,000
11,200
11,200
14,900

24.2
28.0
33.7
44.3
50.0
55.7
27.0
43.0
48.6
59.6

Pan End
Height

Pan
Th.

2.00
2.00
2.06
2.06
2.31
2.38
2.19
2.25
2.31
2.88
22.56
21.81
22.56
22.06
22.06

Work
Load
(lbs.)2

Approx.
Wgt. Each
1" Added
to Height

Weight
Added
Each 6"
of Width

3.8
3.8
5.1
5.1
6.4
7.7
5.4
7.2
9.0
10.8

2.88
3.75
3.75
4.25
4.38

4.00
4.00
4.00
4.00
4.00

.25
.25
.25
.25
.38

18,000
18,400
28,000
35,000
35,000

115.2
92.5
108.7
157.1
172.4

2.9
2.6
2.6
2.6
4.0

8.3
7.5
7.5
7.5
11.3

2.88
4.38

4.00
4.00

.25
.38

18,000
35,000

61.5
76.6

2.9
4.0

8.3
11.3

20.13
20.31
20.31
20.31
21.13
21.13
21.13
21.13
21.13
21.19
21.19
21.13
21.13
21.13
21.19
21.19

1.06
1.06
1.13
1.19
1.13
1.19
1.38
1.44
1.75
1.44
1.75
1.38
1.44
1.75
1.44
1.75

3.50
3.50
3.50
4.00
3.50
4.00
4.00
4.00
4.00
4.00
5.00
4.00
4.00
4.00
4.00
5.00

.19
.19
.25
.31
.25
.31
.25
.31
.38
.31
.38
.25
.31
.38
.31
.38

7,000
8,300
8,300
8,300
14,400
14,400
14,400
14,400
14,400
18,400
18,400
14,400
14,400
14,400
18,400
18,400

40.5
43.4
48.8
55.6
56.0
63.2
56.7
60.0
67.3
66.7
78.1
53.1
58.3
63.6
61.5
70.6

3.0
3.0
3.0
3.0
4.6
4.6
4.6
4.6
4.6
4.2
4.2
3.8
3.8
3.8
3.8
3.8

5.4
5.4
7.2
9.0
7.2
9.0
7.1
8.2
10.6
8.2
10.6
7.0
8.8
10.5
8.8
10.5

20.31
20.31
20.31
21.13
21.13
21.13
21.19
21.19
21.13
21.13
21.13
21.19
21.19

1.06
1.13
1.19
1.38
1.44
1.75
1.44
1.75
1.38
1.44
1.75
1.44
1.75

3.50
3.50
4.00
4.00
4.00
4.00
4.00
5.00
4.00
4.00
4.00
4.00
5.00

.19
.25
.31
.25
.31
.38
.31
.38
.25
.31
.38
.31
.38

8,300
8,300
8,300
14,400
14,400
14,400
18,400
18,400
14,400
14,400
14,400
18,400
18,400

43.4
48.8
55.6
56.7
60.0
67.3
66.7
78.1
53.1
58.3
63.6
61.5
70.6

3.0
3.0
3.0
4.6
4.6
4.6
4.2
4.2
3.8
3.8
3.8
3.8
3.8

5.4
7.2
9.0
7.1
8.2
10.6
8.2
10.6
7.0
8.8
10.5
8.8
10.5

widths and weights are based on 18" apron pan widths. For weight est. refer to "Approximate Weight (lbs.)" column for your specific conveyor width.

2Indicates

working load for two strands of chain.

3Indicates

without through-rods. Refer to page 33 for rod weights.

4OBR

style can be furnished stub shaft every pitch or every 2nd pitch depending on load criteria. All weights shown above are for OBR every pitch. Consult
the Engineering Chain Division for selection assistance.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

31

ENGINEERING CHAIN DIVISION

Roller Conveyor Chain Specifications (Continued)


Width

Chain
No.

896R
806R
800RX
90001
90002
90002
925R
900035
900045
B-963R
D-963R
E-963R
B-912R
961R3
4009
B-964R
965R
4004
973R
4065
98401
98402
270015*
300015**
120015
120025
B-1212R
B-1266R
B-1263R
D-1263R
E-1263R
1276R
120035
B-1264R
1265R
1273R
1271R
B-1863R
D-1863R
F-1863R
B-1864R
G-1864R
1873R
1871R
1866R
1867R
240016
240056

Pitch

8.000
8.000
8.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.000
9.843
9.843
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
12.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
24.000
24.000

All dimensions are in inches unless otherwise indicated.

Roller

Pin Pin
Head End
to
to
InCL
CL side Dia. Lgth. Sty.1 Matl.2
B

1.69
2.22
2.19
1.02
1.01
1.02
1.56
1.32
1.32
1.94
1.94
1.94
1.59
2.25
2.06
2.09
2.09
2.63
2.59
3.06
2.09
2.82
1.23
1.23
1.32
1.32
1.59
1.88
1.94
1.94
1.94
1.94
1.20
2.09
2.09
2.59
2.66
1.94
1.94
1.94
2.09
2.09
2.59
2.66
3.03
3.28
1.94
1.89

2.09
2.63
2.63
1.11
1.11
1.24
1.84
1.39
1.39
2.34
2.34
2.34
1.88
2.69
2.50
2.47
2.47
3.03
3.06
3.38
2.53
3.58
1.36
1.36
1.39
1.39
1.88
2.16
2.34
2.34
2.34
2.22
1.42
2.47
2.47
3.06
3.06
2.34
2.34
2.34
2.47
2.47
3.06
3.06
3.47
3.59
2.31
2.31

1.50
1.81
1.81
1.00
1.00
1.00
1.69
1.31
1.31
2.00
2.00
2.00
1.50
1.91
2.19
2.25
2.25
2.63
2.63
3.06
1.62
2.21
1.66
1.66
1.31
1.31
1.50
1.63
2.00
2.00
2.00
2.00
1.06
2.25
2.25
2.63
2.75
2.00
2.00
2.00
2.25
2.25
2.63
2.75
2.75
3.00
1.69
1.69

3.50
3.00
3.50
2.50
2.00
2.25
3.00
2.00
3.00
3.50
3.50
4.00
3.00
1.75
3.00
4.00
3.00
3.00
5.00
4.25
4.00
4.50
3.00
3.00
2.00
3.00
3.00
3.25
3.50
3.50
4.00
4.00
2.00
4.00
3.00
5.00
5.00
3.50
3.50
4.00
4.00
4.00
5.00
5.00
6.00
6.00
3.75
3.88

1.44
1.75
1.75
.97
.97
.93
1.63
1.25
1.25
1.94
1.94
1.94
1.44
1.91
2.13
2.19
2.19
2.56
2.56
3.00
1.56
1.99
1.59
1.59
1.25
1.25
1.44
1.56
1.94
1.94
1.94
1.94
1.03
2.19
2.19
2.56
2.69
1.94
1.94
1.94
2.19
2.19
2.56
2.69
2.69
2.94
1.63
1.63

Pin

Sidebar

Bushing

Matl.2

Bearing
Area
(in.2)

Avg.
Ult.
Stgth.
(lbs.)

ACH
CCH
ACH
ACH
ACH
ACH
CCH
ACH
ACH
ACH
ACH
ACH
ACH
CCH
ACH
ACH
ACH
ACH
ACH
CCH
ACH
AHTIH
CCH
CCH
ACH
ACH
ACH
CCH
CCH
ACH
ACH
CCH
ACH
ACH
ACH
ACH
CCH
ACH
ACH
ACH
ACH
ACH
ACH
ACH
CCH
CCH
CHT
CHT

1.70
2.81
2.81
.60
.60
.60
1.38
1.02
1.02
2.07
2.07
2.07
1.34
2.56
2.60
2.65
2.65
3.63
3.63
5.40
2.95
5.19
1.21
1.21
1.02
1.02
1.34
1.79
2.07
2.07
2.07
1.97
.88
2.65
2.65
3.63
4.69
2.07
2.07
2.07
2.65
2.65
3.63
4.69
5.01
6.39
3.05
3.05

47,000
95,000
125,000
13,000
15,000
16,500
25,000
29,000
30,000
41,000
41,000
41,000
47,000
60,000
67,000
70,000
70,000
75,000
75,000
148,000
141,000
268,000
28,000
28,000
29,000
29,000
41,000
41,000
41,000
41,000
41,000
41,000
42,000
70,000
70,000
75,000
100,000
41,000
41,000
41,000
70,000
70,000
75,000
100,000
115,000
150,000
63,000
63,000

Face
Width Dia. Sty.1 Matl.2
G

Hgt. Th. Matl.2


H

Max.
Work Approx.
Load Wgt.
(lbs.) (lbs./ft.)

V
CCH 1.31 .75 A ACH 2.00 .38 HC
T
CCH
1.00 K AHT 2.50 .50 CHT
V
CCH 1.63 1.00 K ACH 3.00 .50 CHT
T
ACH
.44 A CHT 1.13 .19 HC
T
CCH
.44 A CHT 1.13 .19 HC
T
CCH
.44 A CHT 1.25 .19 HC
U AIHT 1.13 .63 A CHT 2.00 .25 HC
T
CCH
.56 A ACH 1.50 .25 HC
T PMCCH
.56 A ACH 1.50 .25 HC
U AIHT 1.25 .75 A CHT 2.00 .38 HC
V
CCH 1.81 .75 A CHT 2.00 .38 HC
W AIHT 1.25 .75 A CHT 2.00 .38 HC
V
CCH 1.38 .63 A ACH 2.00 .31 HC
T
AHT
.88 A ACH 2.25 .50 HC
T
CCH
.88 K AIH 2.50 .38 AHT
W AIHT 1.50 .88 J CHT 2.50 .38 HC
V
CCH 2.06 .88 J CHT 2.50 .38 HC
T
CCH
1.00 K AHTIH 2.50 .50 HC
U1 AIHT 1.75 1.00 K AHT 2.50 .50 HC
V
CCH 2.88 1.25 K AIH 3.50 .63 HC
V
ACH
1.12 J AHTIH 2.75 .50 CHT
V
AHT
1.50 K AHTIH 3.50 .63 AHT
V
CCH
.63 A ACH 1.50 .25 HC
T
CCH
.63 A ACH 1.50 .25 HC
T
CCH
.56 A ACH 1.50 .25 HC
T PMCCH
.56 A ACH 1.50 .25 HC
V
CCH 1.38 .63 A ACH 2.00 .31 HC
V
CCH 1.38 .75 A CHT 2.00 .38 HC
U AIHT 1.25 .75 A CHT 2.00 .38 HC
V
CCH 1.81 .75 A CHT 2.00 .38 HC
W AIHT 1.25 .75 A CHT 2.00 .38 HC
U AIHT 1.25 .75 A CHT 2.50 .31 HC
V HYTREL
.56 K ACH 1.50 .25 CHT
W AIHT 1.50 .88 J CHT 2.50 .38 HC
V
CCH 2.06 .88 J CHT 2.50 .38 HC
U1 AIHT 1.75 1.00 K CHT 2.50 .50 HC
W AIHT 1.75 1.25 K AHT 3.00 .50 HC
V AIHT 1.81 .75 A CHT 2.00 .38 HC
U AIHT 1.25 .75 A CHT 2.00 .38 HC
U1 AIHT 1.25 .75 A CHT 2.00 .38 HC
W AIHT 1.50 .88 J CHT 2.50 .38 HC
V
CCH 2.00 .88 J CHT 2.50 .38 HC
U1 AIHT 1.75 1.00 K AHT 2.50 .50 HC
W AIHT 1.75 1.25 K AHT 3.00 .50 HC
U1 AIHT 1.88 1.25 K CCH 3.00 .63 HC
U1 AIHT 1.88 1.50 K CCH 3.50 .63 HC
V
CHT
1.25 J CHT 2.75 .38 HC
V
CHT
1.25 J CHT 2.75 .38 HC

5,900
9,800
9,800
2,100
2,100
2,100
4,150
3,550
3,550
7,200
7,200
7,200
4,650
9,000
9,200
9,200
9,200
12,700
12,700
18,900
13,250
23,050
3,200
3,200
3,550
3,550
4,650
6,300
7,200
7,200
7,200
7,200
3,050
9,200
10,000
12,700
16,400
7,200
7,200
7,200
9,200
9,200
12,700
16,400
17,500
22,300
10,650
10,650

14.3
22.5
22.5
3.8
2.8
4.1
8.2
4.5
6.5
13.0
13.0
14.0
8.6
10.0
13.0
17.0
16.5
18.0
23.6
35.7
19.3
39.0
6.2
6.2
4.0
5.5
7.5
9.5
11.0
11.0
12.0
12.0
3.8
15.0
12.7
21.5
27.0
9.5
9.5
10.0
12.0
11.0
17.0
21.0
26.5
31.5
10.6
10.8

Dimensions shown are nominal. Obtain certified prints for design and construction.
Indicates this chain is normally stocked. All others are made-to-order.
1Styles

for rollers, pins, sidebars and bushings are shown on pages 4-5.

2Material:

ACH = Alloy case hardened; AHT = Alloy heat-treated; AHTIH = Alloy heat-treated induction hardened; AIHT = Alloy iron heat-treated; CCH = Carbon case
hardened; CHT = Carbon heat-treated; CRS = Cold rolled steel; HC = High carbon; Hytrel = Hytrel material; PMCCH = Powdered metal carbon case hardened;
PMHT = Powdered metal heat-treated; SSHT = Stainless steel heat-treated.

3Offset
4CC5

sidebar.

is only provided in high sidebar design.

5Chains

available with polyurethane bonded rollers.

* Attachment pitch is 27 in. with an E measurement of 1.03 in.


** Attachment pitch is 30 in. with an E measurement of 1.03 in.
6Also

available in all Stainless Steel construction.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

APRON CONVEYORS
Style B

Style D

Travel

Travel

Uses
Suitable for heavy duty conditions; generally used in longer
pitch conveyors.
Adaptable to various service and operational conditions for
horizontal or incline applications as much as 35 degrees.
Advantages
Deep beads form a rigid pan for heavy loads on wide
conveyors.
Chain rollers permit return strand to roll on a track.
Through-rods and load deflection rail supports may be
used to prevent excessive chain loading under heavy
impact conditions.

Uses
Positive discharge aprons.
Adaptable to various service and operating conditions for horizontal or incline applications as much as 35 degrees.
Advantages
Higher angle of discharge reduces height of fall when unloading, reducing lump breakage.
Angular mounting of apron on chain helps resist rollback
motion of material on inclined conveyors.
Attachments
G-2 attachments (high sidebars with angles) contain material,
add strength, and function as moving pan ends.

Attachments
G-2 attachments (high sidebars with angles) contain material,
add strength, and function as moving pan ends.

29

ENGINEERING CHAIN DIVISION

A-11 and A-63 Attachment

A
F

C
T

A-1 Attachment

A-22 and A-42 Attachment

K
L

L
E

Double A-1 Attachment

CP-1 Attachment

A-1/A-2 Attachment

E-1 Attachment
K SQUARE

K1
K2

10

APRON CONVEYORS
Typical ArrangementApron Conveyors

Discharge
End

Chains supported by fixed rollers

Typical end section with side boards

1. Head shaft Discharge end.


2. Head shaft sprockets Keyed to shaft.

8. Tail shaft sprockets Only one keyed to shaft


(other sprockets locked in place with collars).

3. Pillow blocks.

9. Tail shaft.

4. Drive end Chain drive.


5. Apron assembly Bolted to chain attachments.
6. Conveyor chain Offset sidebar or straight sidebar
(two or three strands normally used).
7. Take up Normally located on tail shaft end.

10. Intermediate rollers Supports chain sections


when conveyor is heavily loaded.
11. Conveyor structure.
12. Pan ends Welded to aprons.
13. Stationary sideboards Offer additional capacity.

27

ENGINEERING CHAIN DIVISION

A-2 Attachment

K
L

E
T
C

SA-2 Attachment

MA-2 Attachment

A
F

F
T

K
L

C
C

MA2
T

K
SA2

A-3 Attachment

12

ROLLER CONVEYOR ATTACHMENTS


Flat Top Chain

Section A-A

Coiled Wire Chain

Gull Wing Chain

Saddle Attachment

25

ENGINEERING CHAIN DIVISION


K-1 Attachment

K-11 Attachment

A
F

K
E

L
T

K-3 Attachment
K

14

ROLLER CONVEYOR ATTACHMENTS


Style C Attachment

A
D
K

T
E
L

Hinged Bucket and Scraper Flight


Wing Attachment Specifications
Bucket
Wing
Style

Style C

All dimensions are in inches unless otherwise indicated.

Attach.
No. Standard

2C
15C

Bolt
Dia.

Rivet
Dia.

Approx.
Weight
(lbs./ft.)

2.00
1.75

5.13
3.50

3.50
2.50

1.00
.81

.63
.44

4.00
1.81

1.50
1.00

3.08
1.13

.50
.31

.63
.38

.69
.28

2.8
.7

L-2 and S-1 Attachments

Attachments L-2 and S-1 can be furnished with any chain to


suit special requirements provided height of dimension H
does not exceed five inches from center line of chain.

G-2 Attachment
Attachment G-2 is simply an extra height chain sidebar with
attachment angle usually used as pan ends on style B and D
apron conveyors as shown on page 31. It can be furnished
with any chain in any reasonable height to suit requirements.
The attachment is designated by G-2 followed by
a hyphen and number giving overall height in inches. For
example, G-2-5 is a sidebar with overall height of 5". G-2-6 1/2
is a sidebar with overall height of 6 1/2".
Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

23

ENGINEERING CHAIN DIVISION

K-2 Attachment

A
F

K-2/K-44 Attachment

K-1/K-2 or K-3 Attachment

A
F

A
F
L

B
T

16

ROLLER CONVEYOR ATTACHMENTS


Mid-Pitch Attachment

Slotted Hole Attachment

M
D

B
K

Roller Conveyor Chain Attachment Specifications (Continued)


Attachment
Number

G-19

G-29
M-1

M-2
MM-1
Slotted Hole
Mid-Pitch

Chain
Number

89R
89RX
925R
B-1263R
C-1263R
D-1263R
E-1263R
B-1264R
B-1266R
1273R
B-1863R
D-1863R
F-1863R
B-1864R
G-1864R
1867R
1871R
1873R
94R
1131R
40002*
40003
42501
90001
90005
9856
26001
30701
40004
70901

All dimensions are in inches unless otherwise indicated.

Approx.
Weight
(lbs./ft.)

Bolt
Diameter
A

2.63
2.63
2.56
2.78
2.78
2.78
2.78
2.91
2.59
3.34
2.78
2.78
2.78
2.91
2.91
3.78
3.41
3.34
1.84
2.78
1.16
1.16
1.16
1.13

3.25
3.25
3.50
3.50
3.50
3.50
3.50
3.50
3.50
5.00
3.50
3.50
3.50
3.50
3.50
3.50
3.50
5.00
1.13
1.50

4.00
4.00
2.75
1.28
1.28

4.50
4.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
7.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
7.50
1.25
2.00

.31
.25
3.75

3.44
3.24
3.38
3.78
3.78
3.78
3.78
3.91
3.59
4.34
3.78
3.78
3.78
3.91
3.91
4.78
4.41
4.34
3.69
5.03

3.06

.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.38
.44
.38
.43
.43
.25
.28
.81
.66
.66

2.50
2.50
2.63
2.63
2.63
2.63
2.63
2.63
2.63
2.63
5.63
5.63
5.63
5.63
5.63
5.63
5.63
5.63
.63
1.00
2.00
2.00
2.13
2.50
2.50
2.59

.38
.38
.25
.25
.25
.25
.25
.31
.25
.38
.25
.25
.25
.31
.31
.38
.38
.38
.25
.38

D2

11.7
11.7
9.8
13.9
14.2
13.4
15.3
18.2
12.0
27.6
11.0
11.5
11.9
14.2
14.0
35.9
24.7
21.2
5.3
15.2
7.8
10.6
8.9
3.8
3.8
29.1
6.3
8.8
1.31
2.84

1.15
.67

2.00
3.54

Note: G-29 attachment can be rotated to fit your application.


* Furnished with round M-1 attachment holes and flush pin head design.
Indicates this chain is normally stocked. All others are made-to-order.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

21

ENGINEERING CHAIN DIVISION

Boss Attachment
E
A

D-63 Attachment

Spec. D-63 Attachment

A
A
N
K

B
L

E
L

D63

E-2 Attachment
K

B
E

E-2 with Boss Attachment


K

B
E
C

18

SPEC D63

ROLLER CONVEYOR ATTACHMENTS


G-5 Attachment

G-6 Attachment

T
A

A
L

N
E

C
K

Roller Conveyor Chain Attachment Specifications (Continued)


Attachment Chain
Number
Number

Boss
D-63
Spec. D-63
E-2
E-2 with Boss
G-5

G-6

12002
90004
80002
80003
90002
12003
90003
12001
4004
4009
4065
809R
B-912R
925R
B-963R
D-963R
E-963R
B-964R
973R
B-1212R
B-1263R
C-1263R
D-1263R
E-1263R
B-1264R
B-1266R
1273R
1276R
B-1863R
D-1863R
F-1863R
B-1864R
G-1864R
1867R
1871R
1873R
60005

All dimensions are in inches unless otherwise indicated.

Approx.
Weight
(lbs./ft.)

Bolt
Diameter
A

2.44
2.44
1.64
1.78
1.28

6.00
6.00
5.00
5.00
6.00
6.00
6.00
6.00
2.50
2.50
2.50
2.75
2.75
2.75
3.00
3.00
3.00
2.50
3.50
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
5.50
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.00

2.94
2.94
3.34
3.03
3.94
1.53
1.41
1.38
1.78
1.78
1.78
1.91
2.34
1.41
1.78
1.78
1.78
1.78
1.91
1.59
2.34
1.66
1.78
1.78
1.78
1.91
1.91
2.78
2.41
2.34
1.17

2.62
2.62
1.21
1.38
1.38
1.38
1.25
1.25
1.75

1.00
1.00
6.50
6.50
7.13
10.63
7.63
10.63
14.00
14.00
14.00

.50
.50
.28
.28
4.33
.50
.50
.50
.63
.63
.63
.50
.50
.50
.50
.50
.50
.50
.63
.50
.50
.50
.50
.50
.50
.50
.63
.50
.50
.50
.50
.63
.63
.63
.63
.63
.33

3.00
1.50
.69
.69
.28
3.00
1.50
3.00

1.00
2.41
.88

.13
1.00
.13

16.50
16.50
16.50

.50
.38
.63

3.13
3.13
3.13
3.00
3.00
3.00
3.25
2.75
4.13
4.13
4.13
4.13
4.13
4.13
4.13
4.13
3.25
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.00

5.5
6.5
4.6
5.9
4.1
3.8
4.5
4.1
18.5
14.7
38.6
14.2
10.0
8.5
13.9
13.2
15.8
18.1
25.5
8.2
11.6
11.9
11.8
13.0
15.4
10.1
23.2
20.6
9.9
10.4
10.8
12.8
12.6
34.9
23.3
18.8
5.4

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

19

ENGINEERING CHAIN DIVISION

G-19 Attachment

T
L
K

G-29 Attachment

M-1 Attachment

A
K

F
K
B

T
L
E

M-2 Attachment

C
M14 OVEN

MM-1 Attachment

E
L

B
C

20

ROLLER CONVEYOR ATTACHMENTS


Roller Conveyor Chain Attachment Specifications (Continued)

All dimensions are in inches unless otherwise indicated.

Attachment Chain
Number
Number
A

K-2

K-2/K-44

K-1/K-2
or K-3

53R
83R
84R
87R
US-90R
91R
93R
94R
95R
96R
96RX
119R
US-196R
DS196R
US-278R
603R
604R
607R
614R
625R
626R
627R
628R
629R
631R
800RX
806R
B-912R
925R
B-963R
D-963R
E-963R
B-964R
973R
1113R
DS1113
1131R
1188R
B-1212R
B-1263R
D-1263R
E-1263R
B-1264R
B-1266R
1273R
1276R
2178RX
2198R
2198RX
DS6272
60175
3940
3952
9856
3433
3945

Approx.
Weight
(lbs./ft.)

Bolt
Diameter

1.47
2.00
2.66
2.13
2.00
1.81
1.88
1.38
1.38
2.19
2.19
2.00
2.00
2.00
2.09
2.00
2.00
2.00
2.13
2.19
2.19
2.00
2.38
2.00
2.13
2.59
2.59
2.56
2.50
2.88
2.88
2.88
3.00
3.00
2.06
2.06
3.00
2.00
2.56
2.88
2.88
2.88
3.00
2.69
3.75
3.03
2.19
2.19
2.19
2.00
2.19
3.13
2.75
3.63
2.66
2.66

A2

2.38
2.38

1.06
1.75
1.75
1.25
2.00
1.75
1.25
1.50
1.19
3.00
3.00
1.88
2.00
2.00
1.25
2.00
2.00
2.00
2.63
2.00
2.00
2.00
2.00
2.50
2.63
4.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.00
1.50
1.50
2.63
2.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
3.00
3.00
3.00
2.00
3.00
2.31
1.75
2.50
1.75
1.75

.81
1.00
1.25
.81
1.13
1.06
1.00
.88
.81
1.63
1.63
1.25
1.25
1.25
.81
1.13
1.13
1.13
1.63
1.63
1.63
1.13
1.63
2.00
1.63
2.19
2.19
1.75
1.75
2.50
2.50
2.50
2.88
3.00
1.25
1.25
1.63
1.00
1.75
2.50
2.50
2.50
2.88
1.88
3.63
2.75
1.63
1.63
1.63
1.38
2.00
2.00
1.63
1.88
1.00
1.38

2.00
2.88
2.88
2.13
3.25
2.88
2.00
2.50
2.63
5.50
5.50
2.88
3.50
3.50
2.13
3.50
3.50
3.50
5.50
4.63
3.50
3.50
3.50
3.50
5.50
7.00
6.88
5.50
5.50
5.50
5.50
5.50
5.50
5.00
2.88
2.88
5.50
3.50
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
4.50
4.50
4.50
3.50
4.25
7.38
6.00
7.25
2.82
5.63

2.16
2.84
3.41
2.63
2.63
2.47
2.69
1.88
2.16
3.00
2.93
2.56
2.63
2.63
2.72
2.72
2.72
2.72
2.92
2.91
3.05
2.80
3.25
2.86
2.92
3.55
3.80
3.91
3.38
4.28
4.28
4.28
4.41
4.00
2.77
2.77
3.75
2.78
3.56
4.28
4.28
4.28
4.41
3.69
5.34
4.13
3.02
3.31
3.31
2.64
2.91
3.89
3.36
4.75
2.42
3.25

.25
.38
.38
.31
.38
.50
.38
.38
.31
.50
.50
.31
.38
.38
.31
.38
.38
.38
.50
.38
.38
.38
.50
.38
.50
.63
.63
.50
.50
.50
.50
.50
.50
.50
.38
.38
.50
.38
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.38
.56
.56
.53
.81
.41
.44

.97
1.13
1.13
.68
1.00
1.13
.88
1.25
1.41
1.50
1.50
.59
2.00
2.00
.68
2.00
2.00
2.00
1.69
2.00
2.00
2.00
2.00
1.75
1.69
1.75
2.25
2.75
2.75
2.75
2.75
2.75
2.75
2.00
1.27
1.27
1.69
1.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
1.50
1.50
1.50
2.00
.88
1.84
1.13
1.75
1.13
1.13

.19
.25
.38
.25
.19
.31
.25
.25
.19
.38
.38
.31
.25
.25
.19
.25
.25
.25
.38
.25
.38
.31
.38
.31
.38
.50
.50
.25
.25
.25
.25
.25
.31
.38
.31
.31
.38
.19
.25
.25
.25
.25
.31
.25
.38
.25
.38
.50
.50
.31
.50
.38
.38
.50
.38
.31

4.9
9.4
20.7
5.8
7.3
8.8
6.0
5.3
4.4
15.8
15.8
9.0
7.5
7.5
4.1
9.1
7.0
7.4
15.0
13.9
14.7
10.7
11.7
13.7
16.4
26.1
22.5
13.1
13.2
16.6
16.0
18.5
22.3
30.0
11.0
11.4
18.4
5.9
11.7
15.2
15.4
16.6
20.3
14.0
30.4
19.2
15.3
18.2
18.2
9.2
23.5
14.8
12.8
30.0
9.7
9.8

Note: Some K-2 attachments are supplied with three holes. Use the two outside holes.
Indicates this chain is normally stocked. All others are made-to-order.
Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

17

ENGINEERING CHAIN DIVISION

High Sidebar Chains

Roller Conveyor
Chain Attachment
Specifications (Continued)
Attach.
Number

Chain
Number

High
Side
Bar
Chains

CC5
53R
84R
89R
US-90R
94R
95R
614R
627R
6053R

All dimensions are in inches


unless otherwise indicated.

Approx.
Weight
(lbs./ft.)

Pitch

6.000
3.000
4.000
4.000
4.000
4.000
4.000
6.000
6.000
6.000

1.50
.94
1.50
1.25
1.25
.88
.94
2.00
1.25
1.38

2.50
1.50
2.25
2.00
2.00
1.50
1.50
3.00
2.00
2.00

11.0
5.0
16.4
11.9
7.0
4.8
4.1
14.7
6.6
5.1

Pitch

Pitch

Indicates this chain is normally stocked. All others are made-to-order.

D-1 and D-5 Attachments

Chain Number
53R
94R
US-196R
20002

Approx.
Weight
(lbs./ft.)

Diameter
G

.75
.75
.75
.57

2.00
2.00
3.00
1.75

4.9
4.8
5.8
6.2

D-1 and D-5

L
G

Extended pin attachments of any length can


be furnished on all chains listed provided G
dimension is the same as or exceeds the
chain pin diameter.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

22

ROLLER CONVEYOR ATTACHMENTS


Roller Conveyor Chain Attachment Specifications (Continued)

All dimensions are in inches unless otherwise indicated.

Attachment Chain
Number
Number

Bolt
Diameter
A

K-1

K-11
K-3

53R
83R
84R
89R
US-90R
91R
93R
94R
95R
96R
119R
US-196R
US-278R
378R
603R
604R
607R
610R
614R
1188R
2111
B-1863R
D-1863R
F-1863R
B-1864R
G-1864R
1866R
1867R
1871R
1873R

1.47
2.00
2.66
2.00
2.00
1.81
1.88
1.38
1.38
2.19
2.09
2.00
1.91
1.50
2.00
2.00
2.00
2.56
2.13
1.72
2.38
2.88
2.88
2.88
3.00
3.00
4.00
4.13
3.75
3.75

Approx.
Weight
(lbs./ft.)

5.50
5.50
5.50
5.50
5.50
5.50
5.00
5.50
5.50

.81
1.00
1.25
1.25
1.13
1.06
1.00
.88
.81
1.63
1.06
1.25
.81
.88
1.13
1.13
1.13
1.50
1.63
1.00
1.63
2.50
2.50
2.50
2.88
2.25
4.13
4.13
3.63
3.63

2.00
2.00
2.00
2.00
3.13
2.88
1.63
2.50
2.63
5.50
2.88
3.50
2.13
.88
3.50
3.50
3.50
4.00
2.50
3.38
3.00
14.00
14.00
14.00
14.00
14.00
13.50
13.00
14.00
14.00

2.16
2.84
3.66
3.17
2.63
2.47
2.69
1.88
2.16
2.89
2.80
2.63
2.47
1.89
2.72
2.72
2.78
3.32
3.08
2.58
3.40
4.28
4.28
4.28
4.00
4.00
5.16
5.28
4.91
4.84

.31
.38
.63
.38
.38
.50
.50
.38
.38
.63
.50
.38
.38
.31
.38
.38
.38
.63
.50
.38
.69
.50
.50
.50
.50
.50
.50
.50
.50
.50

1.50
2.00
2.00
2.00
2.00
2.00
1.34
2.00
2.00
3.00
1.54
3.00
1.30
.83
3.00
3.00
3.00
3.00
3.00
2.00
3.50
3.50
3.50
3.50
3.50
3.50
3.50
4.00
3.50
3.50

.19
.25
.38
.38
.19
.31
.25
.25
.19
.38
.31
.25
.19
.19
.25
.25
.25
.38
.38
.19
.38
.25
.25
.25
.31
.31
.38
.38
.38
.38

4.9
9.4
20.7
13.0
7.3
8.8
6.0
5.3
4.4
15.8
9.0
7.5
4.1
5.1
9.7
7.2
8.3
17.3
15.0
5.9
12.1
14.1
14.6
15.0
17.3
18.6
37.7
42.5
31.7
27.7

Note: Some K-1 attachments are supplied with three holes. Use the center hole.
Indicates this chain is normally stocked. All others are made-to-order.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

15

ENGINEERING CHAIN DIVISION

Specialty Attachments
The following Specialty Attachments are available on a made-to-order basis.
Contact the Engineering Chain Division for specific chain dimensions.
Bi-Planer Attachment

TWSA Attachment

TWSB Attachment

TWSB

TWSC Attachment

24

Top Roller Attachment

ROLLER CONVEYOR ATTACHMENTS


Roller Conveyor Chain Attachment Specifications (Continued)

All dimensions are in inches unless otherwise indicated.

Attachment Chain
Number
Number

Bolt
Diameter
A

A-2

MA-2
SA-2
A-3

53R
83R
84R
86R
87R
US-90R
91R
93R
94R
95R
96R
119R
US-196R
US-278R
603R
604R
607R
614R
625R
626R
627R
628R
629R
631R
B-912R
925R
B-963R
C-963R
D-963R
E-963R
B-964R
973R
1113R
1131R
1188R
B-1212R
B-1263R
D-1263R
E-1263R
B-1264R
B-1266R
1273R
1276R
40001
60001
60002
60003
60004
98401
98402
B-1863R
D-1863R
F-1863R
B-1864R
G-1864R
1866R
1867R
1871R
1873R

1.47
2.00
2.66
2.00
2.13
2.00
1.81
1.88
1.38
1.38
2.19
2.00
2.00
2.09
2.00
2.00
2.00
2.13
2.19
2.19
2.00
2.36
2.00
2.13
2.56
2.50
2.88
2.88
2.88
2.88
3.00
3.75
2.06
3.00
2.00
2.56
2.88
2.88
2.88
3.00
2.69
3.75
3.03
2.00
2.08
2.08
2.88
2.00
2.50
2.88
2.88
2.88
3.00
3.00
4.00
4.13
3.75
3.75

1.06
1.75
1.75
2.00
1.25
2.00
1.75
1.25
1.50
1.19
3.00
1.88
2.00
1.25
2.00
2.00
2.00
2.63
2.00
2.00
2.00
2.00
2.50
2.63
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
1.50
2.63
2.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.00
2.13
2.13
1.50
2.00
5.12
6.26
5.50
5.50
5.50
11.00
11.00
11.00
10.00
11.00
11.00

.81
1.00
1.25
1.13
.81
1.13
1.06
1.00
.88
.81
1.63
1.25
1.25
.81
1.13
1.13
1.13
1.63
1.63
1.63
1.13
1.63
2.00
1.63
1.75
1.75
2.50
2.50
2.50
2.50
2.88
3.63
1.25
1.63
1.00
1.75
2.50
2.50
2.50
2.88
1.88
3.63
2.75
1.00
1.25
1.25
1.19
1.25
4.94
4.69
2.50
2.50
2.50
2.88
2.88
4.13
4.13
3.63
3.63

2.00
2.88
2.88
3.50
2.13
3.13
2.88
2.00
2.50
2.63
5.50
2.88
3.50
2.13
3.50
3.50
3.50
5.50
4.63
3.50
3.50
3.50
3.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
2.88
5.50
3.50
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.25
3.25
3.25
2.88
3.50
10.15
8.65
14.00
14.00
14.00
14.00
14.00
13.50
13.00
14.00
14.00

2.16
2.84
3.41
2.72
2.63
2.63
2.47
2.69
1.88
2.16
3.00
2.56
2.63
2.72
2.72
2.72
2.72
2.92
2.91
3.05
2.80
3.25
2.86
2.92
3.91
3.38
4.28
4.28
4.28
4.28
4.41
4.88
2.77
3.75
2.78
3.56
4.28
4.28
4.28
4.41
3.69
5.34
4.13
2.59
2.69
2.69
3.70
2.63
3.82
2.11
4.28
4.28
4.28
4.00
4.00
5.17
5.28
4.91
4.84

.25
.38
.38
.38
.31
.38
.50
.38
.38
.31
.50
.31
.38
.31
.38
.38
.38
.50
.38
.38
.38
.50
.38
.50
.50
.50
.50
.50
.50
.50
.50
.50
.38
.50
.38
.50
.50
.50
.50
.50
.50
.50
.50
.38
.38
.38
.53
.41
.81
1.09
.50
.50
.50
.50
.50
.50
.50
.50
.50

Approx.
Weight
(lbs./ft.)
L

.97
1.13
1.13
2.00
.68
1.00
1.13
.88
1.25
1.41
1.50
.59
2.00
.68
2.00
2.00
2.00
1.69
2.00
2.00
2.00
2.00
1.75
1.69
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
1.27
1.69
1.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
1.00
1.94
1.94
2.25
2.00
2.36
1.79
3.50
3.50
3.50
3.50
3.50
3.50
4.00
3.50
3.50

.19
.25
.38
.25
.25
.19
.31
.25
.25
.19
.38
.31
.25
.19
.25
.25
.25
.38
.25
.38
.31
.38
.31
.38
.25
.25
.25
.25
.25
.25
.31
.38
.31
.38
.19
.25
.25
.25
.25
.31
.25
.38
.25
.25
.31
.31
.31
.25
.50
1.00
.25
.25
.25
.31
.31
.38
.38
.38
.38

4.4
8.1
18.0
6.2
4.8
6.3
7.9
5.5
4.7
3.9
13.7
7.9
6.6
3.9
8.9
6.0
6.9
13.0
12.5
12.7
8.5
10.2
11.7
14.2
11.1
10.7
14.6
15.0
13.9
13.9
19.4
26.0
9.3
15.5
5.0
9.5
12.9
13.1
14.3
17.1
11.5
25.8
16.9
7.4
8.4
9.7
16.8
6.6
25.3
46.5
11.4
11.9
12.3
15.1
14.9
32.0
37.0
26.3
22.3

Note: Some A-2 attachments are supplied with three holes. Use the two outside holes.
Indicates this chain is normally stocked. All others are made-to-order.
Style A attachments are furnished on the cottered side as standard. If requested, they can be furnished on the opposite side of the chain.
Wear pads are available on all chains on a made-to-order basis.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

13

ENGINEERING CHAIN DIVISION

Apron Conveyors
Move loose bulk materials like coal, lime, sand, stone, and
sugar cane along horizontal or inclined conveyors. Apron
Conveyors are especially useful as feeders to elevating
systems, for picking tables and loading booms, and for
long horizontal or inclined conveyors.
Create Custom Solutions
Our engineers will help you create a complete apron
conveyor system for your application, including the right
attachments, rollers, and lubrication packages to meet
your specific requirements.
Apron Conveyors from U.S. Tsubaki
Wide selection and styles.
Customized for your application.
Reliable, hassle-free operation.
Cost-efficient value for your investment.
Choosing Metal Thickness
Experience is usually the best guideline for specifying the
metal thickness for pans and aprons. Make sure you consider
the following points:
1. Number of chain strands to be used.
2. Required service life.
3. Manufacturing restrictions.
4. Weight of each apron support. Deflection must be limited
to prevent binding between overlapping pans.
5. Corrosive and abrasive properties of conveyed materials.

Applications Chart

26

Pan/Apron Suggested
Thickness (inches)

Service Conditions

3/8

Heavy

1/4 - 5/16

Medium

3/16

Light

Material Handled
Highly abrasive, corrosive or large impact loads
Moderately corrosive, abrasive or impact loads
Mildly abrasive, corrosive or impact loads

ROLLER CONVEYOR ATTACHMENTS


Roller Conveyor Chain Attachment Specifications

All dimensions are in inches unless otherwise indicated.

Attachment Chain
Number Number
A

A-1

Double
A-1
A-1/A-2

A-11

A-63
A-22
A-42

CP-1
E-1

53R
83R
84R
89R
US-90R
91R
93R
94R
95R
119R
US-196R
US-278R
378R
603R
604R
607R
610R
614R
1188R
50001
52502
50002
30002
53R
US-90R
94R
95R
53R
94R
603R
604R
607R
614R
626R
53R
94R
614R
53R
86R
95R
119R
604R
614R
631R
1131R
1604R
2184RX
40005
52501

Approx.
Weight
(lbs./ft.)

Bolt
Diameter

1.47
2.00
2.66
2.00
2.00
1.81
1.88
1.38
1.38
2.09
2.00
1.91
1.50
2.00
2.00
2.00
2.56
2.13
1.72
1.69
2.00
1.23
1.36
1.47
2.00
1.38
1.38
1.58
1.75
2.56
2.56
2.56
2.75
2.19
1.63
1.84
2.25
1.56
2.34
1.63
2.00
2.34
2.75
2.75
2.84
2.31
2.63
2.38

4.31
2.00
1.06
2.00
1.50
1.19
1.06
1.38
2.25
2.25
2.25
2.88
2.25
.63

.75

K1

.81
1.00
1.25
1.25
1.13
1.06
1.00
.88
.81
1.06
1.25
.88
.88
1.13
1.13
1.13
1.50
1.63
1.00
1.13
3.06
1.25
.94
.81
1.13
.88
.81
.09
.13
.13
.13
.13
.19
.13
.09
.19
.25
.13
.19
.19
.25
.25
.25
.25
.25
.25
.25
1.13
2.94

2.00
2.00
2.00
2.00
3.13
2.88
1.63
2.50
2.63
2.88
3.50
2.13
.88
3.50
3.50
3.50
4.00
2.50
3.38
2.25
2.25
1.00
1.13
2.00
3.13
2.50
2.63
2.00
2.50
3.25
3.25
3.25
4.50
3.25
1.50
1.25
2.00
1.00
2.00
1.25
1.38
2.00
2.00
2.00
2.00
2.00
2.00
2.50
3.38

2.16
2.84
3.66
3.17
2.63
2.47
2.69
1.88
2.16
2.80
2.63
2.52
1.89
2.70
2.72
2.70
3.33
3.08
2.53
2.31
2.80
1.48
1.61
2.16
2.63
1.88
2.16
1.94
2.50
3.06
3.06
3.17
3.56
2.88
2.09
2.44
3.06
2.00
3.16
2.13
2.69
3.16
3.75
3.50
3.84
3.06
3.63
3.37

.31
.38
.63
.38
.38
.50
.50
.38
.38
.50
.38
.38
.31
.38
.38
.38
.63
.50
.38
.50
.53
.27
.33
.31
.38
.38
.31
.25
.50
.25
.38
.38
.50
.38
.25
.38
.50
.38
.50
.38
.63
.63
.63
.63
.63
.63
.63
.50
.66

K2

.25
.38
.38
.38

1.50
2.00
2.00
2.00
2.00
2.00
1.34
2.00
2.00
1.54
3.00
1.30
.83
3.00
3.00
3.00
3.00
3.00
2.00
2.50
2.63
.34
.50
.97
1.00
1.25
1.41
.97
1.31
1.88
1.88
1.88
1.56
1.88
1.19
2.00
3.00
1.50
3.00
2.00
1.50
3.00
3.00
3.00
3.00
3.00
3.00
1.25
2.63

.19
.25
.38
.38
.19
.31
.25
.25
.19
.31
.25
.19
.19
.25
.25
.25
.38
.38
.19
.31
.31
.19
.19
.19
.19
.25
.19
.19
.25
.25
.25
.25
.38
.25
.19
.38
.38
.25
.38
.38
.50
.50
.50
.50
.50
.50
.50
.25
.31

.74

.50

4.4
8.1
18.0
11.0
6.3
7.9
5.5
4.7
3.9
7.9
6.6
3.5
4.4
8.8
6.3
7.4
15.4
13.0
5.0
8.1
11.0
4.4
6.3
4.4
6.3
4.7
3.9
4.4
5.2
7.6
7.6
7.6
12.5
12.0
4.4
4.5
11.9
4.2
6.4
3.6
7.5
6.2
12.3
13.5
13.8
6.7
13.6
11.5
15.2

Note: Some A-1 attachments are supplied with three holes. Use the center hole.
Indicates this chain is normally stocked. All others are made-to-order.
Style A attachments are furnished on the cottered side as standard. If requested, they can be furnished on the opposite side of the chain.
Wear pads are available on all chains on a made-to-order basis.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

11

ENGINEERING CHAIN DIVISION

Style A

Uses
Handles fine abrasive materials on incline applications up to
35 degrees.
Longer pitch conveyors with two strands of chain mounted
below and close to the ends of the pans.
Advantages
Close-fitting members hold leakage to a minimum, protecting
the conveyor and avoiding damage when handling abrasives.
Travel

Reduced maintenance costs because outboard rollers may be


removed for inspection or renewal without dismantling
chains or pans.
Conveyed load is carried on outboard rollers.
Head shaft terminal load is carried on chain rollers.

Uses
Adaptable for any pitch conveyor.
Most widely used style for horizontal or incline applications
up to 35 degrees.

Attachments
A-2, E-2, M-1 attachments are commonly used.

Style A Fixed Roller Support

Advantages
More leakproof than other styles of apron conveyor.
With K attachments, the load is distributed evenly on
both chains.
Pan ends, when needed, fasten directly to apron and not
to chain.
Travel
Attachments
A attachments (one side of chain only) for long center
distances.
K attachments (both sides of chain) for short center
distances.

Style A Outboard Roller Support (OBR)


Uses
Handles heavy conveyed materials.
Withstands high-impact loads.
Advantages
Chain is supported under sidebars by fixed frame rolls that
transfer load instead of chain joint rollers.
Travel

The close-fitting members keep leakage to a minimum,


protecting your equipment from abrasives.
Attachments
K attachments usually improve load distribution.
K-1, K-2, A-1, A-2, E-2 attachments are commonly used.

28

ROLLER CONVEYOR CHAIN


Roller Conveyor Chain Specifications (Continued)
Width

Chain
No.

24003
240026
240066
240046
6

Pitch

24.000
24.000
24.000
24.000

All dimensions are in inches unless otherwise indicated.

Roller

Pin

Sidebar

Pin Pin
Head End
to
to
InFace
CL
CL side Dia. Lgth. Sty.1 Matl.2 Width Dia. Sty.1 Matl.2 Hgt. Th. Matl.2
B

1.56
2.19
2.19
1.81

2.06
2.19
2.56
2.31

1.56
1.69
1.69
1.56

4.00
3.75
3.88
4.00

1.50
1.63
1.63
1.50

T
V
V
T

CHT
CHT
CHT
CHT

1.21
1.25
1.25
1.21

J
J
J
J

CHT
CHT
CHT
CHT

3.00
2.75
2.75
3.00

.38
.50
.50
.50

HC
HC
HC
HC

Bushing

Matl.2

Bearing
Area
(in2)

Avg.
Ult.
Stgth.
(lbs.)

Max.
Work Approx.
Load Wgt.
(lbs.) (lbs./ft.)

CHT
CHT
CHT
CHT

2.80 79,000 9,800 11.5


3.36 85,000 11,750 13.1
3.36 85,000 11,750 13.3
3.10 106,000 10,100 14.2

Dimensions shown are nominal. Obtain certified prints for design and construction.
Indicates this chain is normally stocked. All others are made-to-order.
1Styles

for rollers, pins, sidebars and bushings are shown on pages 4-5.

2Material:

ACH = Alloy case hardened; AHT = Alloy heat-treated; AHTIH = Alloy heat-treated induction hardened; AIHT = Alloy iron heat-treated; CCH = Carbon case
hardened; CHT = Carbon heat-treated; CRS = Cold rolled steel; HC = High carbon; Hytrel = Hytrel material; PMCCH = Powdered metal carbon case hardened;
PMHT = Powdered metal heat-treated; SSHT = Stainless steel heat-treated.

3Offset
4CC5

sidebar.

is only provided in high sidebar design.

5Chains

available with polyurethane bonded rollers.

* Attachment pitch is 27 in. with an E measurement of 1.03 in.


** Attachment pitch is 30 in. with an E measurement of 1.03 in.
6Also

available in all Stainless Steel construction.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

ENGINEERING CHAIN DIVISION

Style A Aprons

Style A-OBR Aprons


Travel

Travel

D
Impact
Plates
B
C
A

B
A

Style A-FRS Aprons

Style B Aprons
Travel

Travel

G
T

D
D

B
A

C
B
A
Style D Aprons
Travel

C
B
A

30

ROLLER CONVEYOR CHAIN


Roller Conveyor Chain Specifications (Continued)
Width

Chain
No.

1113R
42501
50002
50001
52502
52501
6053R
DS196R
US-196R
604R
607R
603R
60005
86R
16043
60004
625R
DS6272
627R
629R
628R
626R
1126R3
1126RS3
2130R3
631R
614R
B-663R
1630R3
2184R3
60001
610R
60002
96R
1131R
CC54
60003
96RX
2184RX3
2111
2178RX
3940
2198RX
9063RXX
9856
60175
70901
80002
80003

Pitch

4.040
4.250
5.000
5.000
5.250
5.250
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
7.090
8.000
8.000

All dimensions are in inches unless otherwise indicated.

Roller

Pin

Sidebar

Pin Pin
Head End
to
to
InFace
CL
CL side Dia. Lgth. Sty.1 Matl.2 Width Dia. Sty.1 Matl.2 Hgt. Th. Matl.2
B

1.50
1.37
1.04
1.48
1.56
1.62
1.03
1.20
1.20
1.33
1.33
1.33
1.32
1.38
1.22
1.20
1.56
1.47
1.47
1.59
1.59
1.59
1.59
1.59
1.72
1.63
1.63
1.94
1.66
1.66
1.39
1.78
1.39
1.69
1.69
1.50
1.69
1.69
1.66
1.75
1.72
1.93
1.97
1.78
2.78
2.06
1.49
.89
1.41

1.75
1.47
1.32
1.68
1.85
1.91
1.25
1.45
1.45
1.58
1.58
1.58
1.58
1.63
1.44
1.42
1.81
1.75
1.75
1.84
1.88
1.88
1.91
1.91
2.00
2.03
2.03
2.38
2.03
2.03
1.68
2.19
1.67
2.09
2.09
1.69
2.13
2.09
2.03
2.12
2.09
2.28
2.38
2.16
3.21
2.50
1.91
1.61
1.47

1.31
1.25
1.06
1.19
1.50
1.56
1.00
1.13
1.13
1.31
1.31
1.31
1.31
1.31
1.06
1.13
1.69
1.31
1.31
1.50
1.31
1.31
1.31
1.31
1.31
1.38
1.38
2.00
1.38
1.38
1.19
1.69
1.19
1.50
1.50
1.38
1.56
1.50
1.38
1.56
1.50
2.00
1.50
1.50
3.00
1.56
1.41
.97
1.25

2.00
2.50
2.00
2.25
2.75
3.00
1.50
2.00
2.00
2.00
2.50
2.50
2.00
2.00
3.00
2.00
3.00
2.25
2.00
3.00
2.25
3.00
2.25
3.00
2.50
3.00
2.50
3.00
2.50
3.00
2.50
2.75
3.00
2.75
3.00
2.50
3.50
2.75
3.00
1.88
2.75
1.62
2.75
3.00
2.75
3.00
2.75
2.00
2.50

1.25
1.18
1.00
1.16
1.43
1.50
.97
1.06
1.06
1.25
1.25
1.25
1.25
1.25
.88
1.06
1.63
1.25
1.25
1.44
1.25
1.25
1.25
1.25
1.25
1.31
1.31
1.94
1.31
1.31
1.16
1.63
1.15
1.44
1.44
1.31
1.31
1.44
1.31
1.50
1.44
1.93
1.44
1.43
2.93
1.50
1.36
.90
1.16

T
T
T
T
V
T
T
T
T
T
T
U
T
V
T
T
U
T
T
V
T
V
T
T
T
T
T
U
T
V
T
T
T
T
T
T
V
T
V
T
V
T
V
V
T
V
T
T
T

CCH
SSHT
CCH
CCH
SSHT
SSHT
PMHT
CCH
CCH
CCH
CCH
AIHT
CCH
AIHT
CCH
CCH
AIHT
PMHT
CCH
CCH
CRS
CCH
CRS
CCH
CCH
CCH
CCH
AIHT
CCH
PMHT
CCH
CCH
CCH
CCH
CCH
CCH
CHT
CCH
PMHT
ACH
CCH
CCH
CCH
CCH
AHT
CCH
ACH
CCH
CCH

.88

1.13
1.31
1.13

1.50
1.18

1.18
1.31
1.31

.63
.56
.44
.63
.63
.88
.44
.44
.44
.56
.56
.56
.56
.63
.50
.44
.63
.63
.63
.63
.63
.63
.63
.63
.75
.75
.75
.75
.88
.88
.63
.88
.63
.75
.75
.69
1.13
.75
.88
.75
.88
.75
.88
.94
1.00
1.13
.88
.44
.63

A
A
A
A
A
K
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
J
A
A
A
A
A
A
K
A
J
A
A
J
A
K
K
A
J
A
A

CHT 1.50
SSHT 1.75
CHT 1.13
ACH 1.50
SSHT 1.50
SSHT 2.00
CHT 1.13
CHT 1.25
CHT 1.25
CHT 1.50
CHT 1.50
CHT 1.50
CHT 1.50
CHT 1.50
ACH 1.25
CHT 1.25
CHT 2.00
CHT 1.50
CHT 1.50
ACH 1.50
ACH 1.75
ACH 2.00
ACH 1.50
ACH 1.50
ACH 2.00
CHT 2.00
CHT 2.00
CHT 2.00
ACH 2.00
ACH 2.00
ACH 1.50
ACH 2.25
ACH 1.50
ACH 2.00
ACH 2.00
CCH 2.50
ACH 2.50
ACH 2.00
ACH 2.00
AHT 2.00
AHT 2.25
AHTIH 2.25
AHT 2.25
AHT 2.50
AHTIH 2.50
AHT 2.75
ACH 2.25
CHT 1.25
AHT 1.50

Bushing

Matl.2

Bearing
Area
(in.2)

Avg.
Ult.
Stgth.
(lbs.)

ACH
SSHT
CCH
ACH
SSHT
SSHT
ACH
SSHT
CCH
ACH
ACH
ACH
ACH
CCH
CCH
SSHT
CCH
SSHT
ACH
ACH
CCH
CCH
CCH
CCH
CCH
CCH
CCH
ACH
ACH
ACH
ACH
CCH
ACH
ACH
ACH
CCH
ACH
ACH
ACH
ACH
ACH
CCH
ACH
ACH
ACH
ACH
ACH
ACH
ACH

1.09
1.03
.63
1.01
1.26
1.89
.61
.71
.72
1.01
1.01
1.01
1.02
1.14
.78
.71
1.38
1.21
1.22
1.30
1.11
1.10
1.10
1.10
1.55
1.61
1.48
2.07
1.66
1.66
1.01
2.16
1.01
1.61
1.61
1.38
2.46
1.61
1.66
1.73
2.00
2.06
1.80
2.11
4.00
2.88
1.78
.64
1.09

26,000
31,000
15,000
45,000
37,000
47,000
13,000
18,000
18,000
21,000
21,000
21,000
21,000
22,000
24,000
25,000
25,000
26,000
26,000
26,000
28,000
28,000
28,000
28,000
38,000
38,000
38,000
41,000
43,000
43,000
45,000
45,000
46,000
47,000
47,000
50,000
60,000
70,000
75,000
83,000
85,000
90,000
100,000
138,000
140,000
145,000
68,000
18,000
37,000

Max.
Work Approx.
Load Wgt.
(lbs.) (lbs./ft.)

.31
.25
.19
.31
.31
.31
.19
.25
.25
.25
.25
.25
.25
.25
.25
.25
.25
.31
.31
.31
.38
.38
.38
.38
.38
.38
.38
.38
.38
.38
.31
.38
.31
.38
.38
.31
.31
.38
.38
.38
.38
.38
.50
.38
.50
.50
.31
.25
.25

HC
SSHT
HC
CHT
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
CHT
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
HC
CHT
HC
CHT
HC
HC
HC
CHT
CHT
CHT
CHT
CHT
CHT
CHT
AHT
CHT
CHT
CHT
HC
CHT

4,250
3,800
2,200
3,960
4,650
6,950
2,100
1,950
2,500
3,500
3,500
3,500
3,550
3,600
2,750
2,500
4,750
3,150
4,250
4,650
4,500
4,500
4,500
4,500
5,250
5,600
5,600
7,200
6,500
6,500
3,960
7,450
3,950
5,900
5,900
4,800
8,600
5,900
6,500
5,900
6,900
7,200
7,700
7,350
14,000
10,100
6,200
2,500
3,800

7.4
8.9
4.0
7.1
11.0
15.2
3.1
7.5
5.0
5.4
6.5
5.5
5.5
5.4
5.4
4.6
9.8
9.2
6.6
9.7
8.7
10.7
8.0
10.0
11.0
12.2
11.0
14.0
11.0
12.3
7.4
13.5
8.7
11.8
12.5
11.0
16.1
11.8
12.0
9.3
13.1
10.2
15.3
15.1
22.2
20.0
10.3
4.6
5.9

Dimensions shown are nominal. Obtain certified prints for design and construction.
Indicates this chain is normally stocked. All others are made-to-order.
1Styles

for rollers, pins, sidebars and bushings are shown on pages 4-5.

2Material:

ACH = Alloy case hardened; AHT = Alloy heat-treated; AHTIH = Alloy heat-treated induction hardened; AIHT = Alloy iron heat-treated; CCH = Carbon case
hardened; CHT = Carbon heat-treated; CRS = Cold rolled steel; HC = High carbon; Hytrel = Hytrel material; PMCCH = Powdered metal carbon case hardened;
PMHT = Powdered metal heat-treated; SSHT = Stainless steel heat-treated.

3Offset
4CC5

sidebar.

is only provided in high sidebar design.

5Chains

available with polyurethane bonded rollers.

* Attachment pitch is 27 in. with an E measurement of 1.03 in.


** Attachment pitch is 30 in. with an E measurement of 1.03 in.
6Also

available in all Stainless Steel construction.

Contact the Engineering Chain Division to locate compatible sprockets for your chain.
Note: Dimensions are subject to change. Contact the Engineering Chain Division to obtain certified prints for design and construction.

ENGINEERING CHAIN DIVISION

Apron Conveyor Dimensions

T
L

PD

RD

Track
Gauge

Apron Conveyor Dimensions for Chain with Single


Flange Rollers Styles B & D Conveyors
Center to Center of chain = L + 4T + W + 3/16"
Track Gauge = L + 4T + 2k + 1/2"
Center to Center of sprocket = L + 4T + 2k + F + 1/4"
Overall Width = L + 8T + 2W + 2c + 1/4"

Values of F and k
Roller Diam. RD
2.50
3.00
3.00
3.50
4.00
4.00
5.00
5.00
6.00
6.00

Where:
L = Length of apron
T = Thickness of sidebars (chain dimension)
W = Inside width (chain dimension)

.88
1.09
1.25
1.25
1.25
1.50
1.75
1.751
1.88
1.881

.31
.41
.31
.56
.59
.59
.66
.72
.69
.81

F = Width or face of roller tread


k = Constant for diameter of roller
c = Constant for diameter of pin

32

1Indicates

heavier wheel of same width of roller tread.

Values of c
Pin Diam. PD

.56
.63
.75
.88
1.00
1.13
1.25
1.50

.41
.47
.56
.56
.69
.69
.69
.81

ROLLER CONVEYOR CHAIN

every link of Union chain.

Sidebar Styles

Plain Round
Hole Sidebar

Built to Last
The service life of Union Roller Conveyor Chain will last years with
proper care and maintenance during operation. Consider the basic
chain loading requirements of your application when selecting
chain.
Basic Chain Loading

100%
Plain Flat
Hole Sidebar

Ultimate Tensile Strength. Chain will


break at or above this level.

90%
80%
70%

High Sidebar

60%

Yield Strength. This load exceeds a


chain's elastic limit, causing permanent
deformation.

50%
40%
30%
20%
X

Attachment

Endurance Limit. Chain will withstand load


peaks at this level indefinitely.
Rated Working Load. This load is based on
the joint bearing area multiplied by the
allowable bearing pressure.

Working Load is equal to bearing area (pin diameter multiplied


by bushing length) multiplied by the allowable pressure for
the materials involved. The nominal value for allowable
pressure is 3500 psi. At this level, a chain will wear out by
elongation rather than break.
Chain can be expected to experience ultimate wear performance
when actual chain pull does not exceed the Rated Working Load.
Relative life expectancy varies by application.

ENGINEERING CHAIN DIVISION

Get the right chain for your system.


Use the table below to determine the plating, heat-treatment, and material composition that will best meet the needs of your application.

Specification Matrix
Plating

Improve Pin/Bushing & Roller/Bushing Wear


Resistance

Increase Strength & Improve Roller/Bushing


Wear Resistance & Corrosion Resistance

Increase Strength & Improve Pin/Bushing &


Roller/Bushing Wear Resistance

Increase Strength & Improve Pin/Bushing


Wear Resistance & Corrosion Resistance

Increase Strength & Improve All-Around


Part Wear Resistance & Corrosion Resistance

34

X
X

X
X

Increase Strength & Improve Roller/Bushing


Wear Resistance

Improve Pin/Bushing Wear Resistance &


Corrosion Resistance

X
X

X
X

Bearings

Improve Roller/Bushing Corrosion Resistance

Seals

Special
Considerations
Lubrication Fitting

Stainless
Steel
600 Series - Martensitic
Stainless Steel
400 Series - Martensitic
Stainless Steel
300 Series - Austenic
Stainless Steel

Improve Roller/Bushing Wear Resistance

Multi-Hardened

Selective-Hardened

Improve Pin/Bushing Corrosion Resistance

Case-Hardened

Through-Hardened

T-2 (Titanium)

ULTRA WP

Sandstrom 9-A

Improve Pin/Bushing Wear Resistance

Increase Strength & Improve Pin/Bushing


Wear Resistance & Corrosion Resistance

Nickel

Chromium

Zinc

Alloy Steel

Increase Strength

Carbon Steel

Basic Chain

Heat-Treatment

X
X

ROLLER CONVEYOR CHAIN

we keep you going.


Performance is Built In
Every step in the production of our Roller Conveyor Chain is
designed to deliver better performance and longer service life for
your application.

1. Quality Materials
Focus on profits, not
repairs. Union uses only
top-grade Special Bar
Quality steel, which means
our chains are built to last.
Choose from carbon-based
or alloy-based to suit your
application. Our global
engineering team can help you select the right chain and develop
innovative solutions to your design challenges.

2. Precision Manufacturing
State-of-the-art manufacturing techniques build outstanding
performance into every Union chain. Our ISO-certified facilities are
equipped for testing hardness, ductility, size specifications, and
average ultimate chain pull. You get chains with tight clearances
and optimum press fits for stronger, longer lasting operation.

3. Accurate Assembly
Whether you need new or replacement chain, you can count on
Union for consistent, reliable results. Weve developed special
production equipment to ensure that every Union chain meets
our exacting standards.
Hydraulic presses ensure proper set-down of chains
Tight tolerances and precise pitch control keep chains running
straight and true, eliminating the need for staggered-pin
construction
Accurate magnetic heating characteristics increase durability
by localizing heat within the pins
Precision die setting tools control assembly, generating
repeatable performance from every chain
Attachment chains built to your specifications maximize the
efficiency of your application

4. Quick Delivery
We keep a large inventory of the most widely used conveyor
chains in stock and ready for shipment. We also provide quick
turnarounds on chains made to order.* That means you get the
chain you need faster than ever before so you can keep
production rolling.
*Contact the Engineering Chain Division
for specific delivery information.

ENGINEERING CHAIN DIVISION

Maintenance Checkpoints
Checkpoints

Comments

Centering

A guide rail is essential to ensure proper centering of the conveyor. If centering is not accurate
(with no side guide rail), scrubbing of the sidebars will occur which results in shorter conveyor
chain life and/or possible chain failure.
When two or more sprockets are installed in a row, be sure to align the position of the sprocket
teeth. If the sprocket teeth are not properly aligned, the working load will not be equally divided
and will cause the chain to twist. To align sprockets quickly, easily, and effectively, contact U.S.
Tsubaki for information about the Pro-Align Laser Alignment System.
If take-ups on both sides are uneven, the conveyor chain will not engage smoothly with the
sprocket.
Maintain adequate chain slack. If chain tension is too high, loss of power will result. This is a
dangerous situation and, if too loose, the chain will climb the sprocket.
The first running of the system after installation should be made under no-load conditions. Run
the system through several cycles while listening for noises which may indicate obstructions
and/or problems within the system. After inspection, continuous operation may begin.
Stop the conveyor under no-load conditions to prevent remaining material from overloading the
system when the conveyor starts again.
Lubricate conveyor chain periodically. Lubrication of reducers, bearings, and other components
is also essential.
Parts fastened to the conveyor, such as buckets, aprons, slats, etc., may loosen due to vibration.
Fasten nuts and bolts securely and check periodically.
Chain slack varies per application. Regularly check and adjust the amount of chain slack based
on visual inspection during actual run and downtime. Consult troubleshooting guide when
required.
After installing the conveyor, prepare a record of the expected capacity to be conveyed, conveyor
speed, r.p.m. of main shaft, electric current, voltage, working horsepower, actual conveying
capacity, inspection date, lubricating date, details of troubles, etc. This record will serve as
protection against unexpected problems and will be helpful during maintenance and repairs.

Sprocket alignment

Take-up
Initial chain tension
Break-in

Stopping conveyor
Lubrication
Securing conveyor parts
Amount of chain slack

Use and maintenance record

! WARNING
USE CARE TO PREVENT INJURY
COMPLY WITH FOLLOWING TO AVOID
SERIOUS PERSONAL INJURY:
1. Guards must be provided on all chain and sprocket installations in accordance with provisions of ANSI/ASME B15.1 2000 Safety
Standards for Mechanical Power Transmission Apparatus, and ANSI/ASME B20.1 2000 Safety Standards for Conveyors and Related
Equipment, or other applicable safety standards. When revisions of these standards are published, the updated edition shall apply.
2. Always lock out the power switch before installing, removing, lubricating or servicing a chain system.
3. When connecting or disconnecting chain:
a. Eye protection is required. Wear safety glasses, protective clothing, gloves and safety shoes.
b. Support the chain to prevent uncontrolled movement of chain and parts.
c. Use of pressing equipment is suggested. Tools must be in good condition and properly used.
d. Do not attempt to connect or disconnect chain unless you understand chain construction, including the correct direction for pin/rivet
removal or insertion.
e. Do not attempt to rework damaged chains by replacing only the components obviously faulty. The entire chain may be compromised,
and it should be discarded.
4. Other cautions:
a. Alterations and Repairs to chains should be made only by qualified personnel with parts and components authorized by U.S. Tsubaki.
b. Electroplating of Assembled Chains is not condoned. Plating of assembled chains could result in failure from hydrogen embrittlement.
c. Inspect Chains for shipment damage before installation. During operation, all chain systems should be inspected on a regular schedule.
Visually check for worn, damaged and broken parts caused by improper installation or maintenance, abnormal stress, temperature,
humidity, abrasion or corrosion, possible interference with other system components and improper lubrication. (For correct lubrication
procedures and systems, see the Engineering Section.)
d. Heating Chain with a cutting torch is not suggested unless absolutely necessary for removal. If cut in such a manner, it should not be
reused.
e. Welding should not be performed on any chain or component.
f. Average Ultimate Strength of a chain means the average load at which it will break when subjected to a destructive tensile test. It
does not mean working load. For complete information, contact U.S. Tsubaki Engineering.
g. Product Dimensions in this catalog are subject to changes and are intended for general reference only. For exact current dimensions,
request certified prints from U.S. Tsubaki.

36

Contents
Roller Conveyor Chain
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Basic Chain Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Roller Conveyor Plain Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Roller Conveyor Attachments
A-1, Double A-1, A-1/A-2, A-11, A-63, A-22, A-42,
CP-1, E-1 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1011
A-2, MA-2, SA-2, A-3 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1213
K-1, K-11, K-3 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1415
K-2, K-2/K-44, K-1/K-2 or K-3 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . .1617
Boss, D-63, Spec. D-63, E-2, E-2 with Boss, G-5, G-6 Attachments . . . . . . . . .1819
G-19, G-29, M-1, M-2, MM-1, Slotted Hole, Mid-Pitch Attachments . . . . . . . .2021
High Sidebar Chains, D-1, D-5 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Style C Hinged Bucket and Scraper Flight Wing,
L-2, S-1, G-2 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Specialty Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2425
Apron Conveyors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2629
Style A, A-OBR, A-FRS, B, D Aprons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3031
Apron Conveyor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3233

Specification Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34


Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Maintenance Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

U.S. Tsubaki

Engineered
to move
heavy industry
High-quality, long-lasting operation
Superior performance with high shock loads
Reduced downtime and maintenance

U.S. Tsubaki, Inc.


Corporate Headquarters
301 E. Marquardt Drive
Wheeling, IL 60090
Tel: (800) 323-7790
Tel: (847) 459-9500
Fax: (847) 459-9515
Web Site: www.ustsubaki.com
Engineering Chain Division
1010 Edgewater Drive
Sandusky, OH 44870
Tel: (800) 537-6140
Tel: (419) 626-4560
Fax: (419) 626-5194

Distributed by:
NOTE: IN ACCORDANCE WITH THE POLICY OF U.S. TSUBAKI, INC., TO CONSISTENTLY
IMPROVE ITS PRODUCTS, THE SPECIFICATIONS IN THIS BROCHURE ARE SUBJECT
TO CHANGE WITHOUT NOTICE. FOR CURRENT TERMS AND CONDITIONS OF
SALE, SEE OUR ENGINEERING CHAIN GENERAL CATALOG.

U.S. Tsubaki, Inc. 2001 All Rights Reserved. Printed in the U.S.A. 11/01 L10868

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