AGRI-BUSINESS HALIYAL SUGAR COMPLEX:PARRYS INDIA LTD. is a producer of sugar, co-gen and
distillery. We manufacture two quality sugar grades, such as M-30 and S30. Our bio-fertilizer is organic manure that can be added to soils for
nutrients. Our products include sugar, co-gen and distillery products biofertilizer. Our distillery products include ethanol and extra neutral
alcohol.
The integrated sugar complex in Haliyal, Uttar Kannada District,
Karnataka has an initial crushing capacity of 3500tonnes cane crushed
per day (TCD), WHICH CAN FURTHER BE EXPANDED TO
5000TCD. The sugar complex produces superior grades of M-30 and
S-30 sugar.
The in-built co-generation unit of the plant has a capacity of
24MW while it's distillery's capacity is 45 Kilo liters per day
(KLPD). The distillery unit manufactures rectified spirit, ethanol
and E.N.A
The project provides direct and indirect source of employment to
over 2000 people the plant was commissioned on 1R December, 2008.
FACT SHEET:LOCATION :
HALIYAL, UTTAR KANNADA DISTRICT, KARNATAKA
CRUSHING CAPACITY: 4000 TCD, SCLAI3LE TO 5000 TCD
CO-GEN CAPACITY : 24MW
DISTILLERY CAPACITY: 45 KI.PD
Crushing capacity
5000
TCD1
Cogeneration capacity
24 MW
Distillery capacity
Location
Factory/plant Sugar, Co-generation Power & Distillery Divisions
Ilullatti Village Haliyal Mandal Uttar Kannada - 581329
Karnataka India.
CODE OF CONDUCT
SECTION I
PURPOSE
The Company prides itself on the high standards embodied in its
working principles. The Group expects to adhere to these in their day to
day activities.
The following Code of Business Conduct and Ethics is intended to
provide guidelines for the Professional, Ethical, Legal and Socially
Responsible behavior that the Group expects from employees.
APPLICABILITY
All employees on regular rolls of the Company including Full Time
Directors, Advisors, In-House Consultants, Expatriates and employee on
contract are governed by this Policy.
Employees are the representatives of the Company and hence are
expected to demonstrate high degree of discretion and astute judgment in
their dealings.
Although due care has been taken to address most conceivable
situations, it is not possible for this Code to cover every situation that may
arise. in circumstances where employees are unable to consult an
appropriate person in the Company, they are expected to use sound
reasoning and good judgment in handling the situation in the interest of the
Company and its Values.
PROCESS OWNER
MANAGEMENT
(REWARDS
&
RECOGNITION) INTRODUCTION
Of the three components of knowledge management - people,
processes and technology - the most important and challenging is
undoubtedly the people, since creating, sharing and using knowledge is
something that is done by people in an organization. Processes and
technology can help to enable and facilitate knowledge management.
Organization culture and individual behavior are two aspects of KM
which are inextricably linked. So it becomes very important at the onset of
the ICM process to address the values, attitudes and behavior of the people
in the Organization that constitute barriers to seeking, sharing and using
knowledge.
With this understanding, our Organization, which is venturing into
KM journey, should initiate specific HR related policies that will
encourage people and ensure their active participation in KM.
Knowledge Management is a process of capturing, organizing, and storing
experiences and learning of employees and groups within an organization
and making it available to others. By collecting those artifacts in a central
or distributed electronic environment KM aims to help a company gain
competitive advantage.
SECTION II
Policy Guidelines of
Conduct Clause: I
National Interest
Stakeholders
Clause:6
Quality of Products and services
PS1L Group is committed to deliver products and services of world
class quality based on the requirement of its Customers and built to
National and International standards.
Clause: 7
Equal Opportunities1
PSIL Group shall provide equal opportunities and treat you with
dignity. All decisions pertaining to eligibility, qualification and selection of
applicants in all matters will be based on merit. No discrimination shall be
made based on Community, Race or Gender.
Clause: 8
You shall use Company__ s funds and other property solely for the benefit of
the Company. All disbursements must be lawful and consistent with
Company polices.
No unrecorded fund, reserve, asset or special account shall be set up or
maintained for any purpose. No false or fictitious entries shall he made in
books, records, accounts, or in Company communications for any rescon. No
payment or transfer of funds or assets (such as tangible and intangible) shall be
made for any purpose other than what is specifically authorized or is clearly
within the discretion granted by the Company.
You are responsible for accurate and timely record keeping for all Company assets,
liabilities, revenues and expenses in compliance with accepted accounting rules
and controls. All books, records and documents must accurately and completely
describe the transactions.
Clause: 9
Settlement of Expenses
You shall settle all the expenses incurred on account of travel, loans & advance
of
all
designs,
drawings,
formulas,
charts,
Infrastructure
Using equipment and consumable resources
You shall ensure that all departmental equipment, resources, and
consumable items are used for the work and business of the
Department.
Clause: 15
Protecting Company's assets
Misuse of Resources- You shall avoid any improper, unauthorized
or unlicensed use of property or resources for non-business related
reasons or purposes including improper use of systems and timekeeping.
Theft- you shall avoid any unauthorized removal or taking of supplies,
equipment, furniture. fixtures, products, cash, merchandise or other
tangible property of the Company.
Clause: 16
Unethical Transaction
You shall not assist in the misuse of Company funds, irrespective
of the amount involved, including, the misappropriation of such funds
for her/his personal benefit, or customers.
All payment and transfers of premium and other items of value
shall be made openly and must be disclosed and duly authorized by the
concerned authority.
Clause: 17
Gifts and Entertainment
Except in connection with and specifically pursuant to programs
officially authorized by the company, you shall not accept, directly or
indirectly take any money, objects of value, or favors / discounts from
any person or company that has or is doing or seeking business with the
company
Clause: 21
Ethical Conduct
NIL Group expects you to maintain high moral and ethical
standards. These standards are characterized by honesty, fairness, equity
in interpersonal and professional relationships as well as in our day-today activities. A PSIL employee is suppose to inform in case, if he
deviates from the above standard.(or if any case is filed against him).
You shall not engage yourself in any business activity. Further, if you
directly or indirectly recommend any of your friends / relatives for any
business dealing with PSIL. Group, you must disclose the nature of such
relationships and transactions beforehand.
Dress Code
PSIL expects you to follow a dress code which helps you to work
comfortably at the workplace and at the same time project a professional
image for our customers, potential employees and the community we are
a part of. Hence, it is essential that you take pride in your appearance and
maintain proper dress code and general appearance during office hours.
You are expected to dress neatly and in a manner consistent with the
nature of the work performed.
WORK ENVIRONMENT POLICY PURPOSE
To create a healthy and secure work environment for you at all
times in accordance with the technical and social advancement of the
society.
ELIGIBILITY AND APPLICABILITY
Chalter-2
Company Profile
MISSION
GROWING AND INNOVATING TOGETHER
We seek to grow together o9n the platform of innovation.
Innovation in technology
Innovation in systems
Innovation in practice by developing sustains
VISION :
TOGETHER BUILDING ORGANIZATIONAL CAPABILITY
We are committed to building a capable agri-based organization
that will make a difference to the economy through creation of valuevalue not only to our shareholders but also to our partners, namely farmes
suppliers and employees.
VALUES AND GOALS
SUGAR PROCESS:The sugar commonly used in white crystalline in shape. The present
system of sugar manufacturing process is as follows
1) Extractor of juice from sugar cane by milling
2) Clarification of juice
3) Concentration of juice by evaporation of syrup
4) Crystallization of source by vacuum pan boiling
5) Centrifugal separation of sugar and molasses from masscult's
6) Drying and cooling of sugar
7) Sugar grading and packing
The cane is brought to the factory by bullock carts, truck and tractors.
Then the sugar cane is weighted by the computerized weight bridge and next it
will go to crushing in a milling tandem comparing 4 to 6 roller mills. The
mills are of modern design being turbine drive special feeding devices
efficient compound ambition.
Filtration Process : The pure juice is carried to filration door to remove further
impurities contained in the pure juice and once against that juice allowed to
pass another filter door having very small holes and against heated to remove
further impurities.
SULPHITATION PROCESS : The raw juice which was sent through the
pan section is covered in to sculpture juice, in this process and purified in
more systematic
manner. A pure juice then collected in chamber for the sulphitation process.
Sulphur gas is allowed to pass in the juice to remove further impurities.
SYRUP FORMATION:After getting the filter sulphur juice, proper level is maintained and in
passed through another setup boiler where the juice is heated to give the
granule form, at this stage the juice gets a thick form and is called syrup. The
vacuum is created in the boiler. The vacuum temperature is maintained about
85 degree celosias to 90 degree celosias .The syrup is further boiled in big
takes and then it is allowed to pass the next section.
CENTRIFUGAL PROCESS:Finally sugar and molasses are obtained in this process. Here syrup is
further heated to get the sugar. Raw sugar and final molasses are out as final
product
FUTURE PROSPECTS OF COMPANY: To continue and expand current activities of crushing capacities
production of sugar and selling of sugar.
To help your fanners to undertake inland development activities such as
drip irrigation so as to increase the quality of the cane as well as yield
per acre.
Chapter -3
Fuctional Areas
STORE DEPARTMENT:Store dept. is also important section in the administrative dept. all type
of materials are kept in this section which are required for the factory for
smooth running. In this section , workers are work day and night and shift is
changing every 8 hours. The main work of this section is to providing the
material to required department. There are 6 workers in this section.
STRUCTURE OF STORE DEPARTMENT
STORE KEEPER
STORE CLEKS
CLERKS
HELPER
CANE MANAGER
OFFICER SUPERINTENDENT 1
ASSISTANT OFFICER
CLERKS 4
SALES DEPARTMENT:This section shows it's important when the question of sales comes because
this section takes care of sales of sugar produced and sale of Byproducts like
bagasses, molasses etc. in this section there are 3 employees are working. There is
one accountant and two assistant clerks.
Sales of sugar are control by the government. Government put some rules
and regulations on sale of sugar. Sale of sugar takes place in 3 categories. They are
Free sale
Levy sale
Export According to the govt. 10% of the sugar is given to the government
at levy rate. Government of India will issue release order for levy and also
fix the levy rate and duties on levy. Levy Price is Rs. 1160 per quintal.
SALES CLERK 2
Parrys also exports there sugars to countries like:
SRI LANKA
AUSTRALIA
SAUDI ARABIA
BANGLADESH
PAKISTAN
Depositor register
Expenses register
Fixed register
Store supplier
Cane supplier
MANUFACTURING DEPARTMENT:Manufacturing department is one of the core parts in every process
based industry. In addition, it plays vital role in the organization for
smooth running in every sugar industries. Manufacturing dept is divided
in to two sections. They are
1. Engineering department
2. Process department
1. ENGINEERING DEPARTMENT:
MECHANICAL DEPARTMENT:This includes all the mechanical process that is right from the cane
wcightment till milling (obtaining of sugar cane juice) for further
processing. This section includes 4 main steps. They are
1. Cane wcightment
2. Cane unloading
3. Cane preparation 4. Milling
1. Cane weighment
After feeding the sugar cane on feeding tables with the help of levelers,
Which avoid overloading of sugarcane, is sent to primary cutter,which cuts the
sugar Cane into small pieces futher fine fibers, are obtained from these pieces
by passing them in the fiberizers.
4.Milling Section
After feeding the cane passing the prepared fiber cane through a set of
mills carries on milling weighted hot water is also added in the course of
crushing for better extraction of juice. After crushing, the juice is sent for the
further processing.
ELECTRICAL SECTION
The section has two other sub sections. They are
Boiler section
Power generation
BOILER SECTION
It is one of the main apparatus in the production of sugar cane. It contains
co Generation steam
The process goes like this, the water is tilled in the boiler and heated with
the help of Wood or bagasses, the co generated steam is used to generate power
for the factory operations
Workshop
PROCESS DEPARTMENT
This is the second dept under the head of manufacturing. As the
name suggest that here the production of sugar takes place as in
engineering. Here also some sections which arc as follows:
WEIGHMENT OF RAW
JUICE JUICE HEATING
SULPHITATION TANK
CLARIFICATION
FILTRATION
EVAPORATOR
PAN BOILING
CENTRIFUGAL SECTION
GRADING
BAGGING
STORAGE
FINANCE DEPARTMENT
The finance function deals with the procurement of money at the
time when it is needed and its effective utilization in the enterprise.
Money is the lifeblood to purchase of any enterprise, as it is required to
purchase machines and materials to pay wages and salaries to employee
and to allow credit facilities to customers.
The event of capital-intensive techniques has increased the
importance of finance. The ambition plans of an industrial undertaking
will remain mere dreams unless adequate finance is available to convert
them into reality. Therefore it has become an important function of
management to provide for adequate finance for the functioning of the
enterprise.
FUNCTIONS:
Purchase:
Purchase
of
raw
SWOT ANALYSIS:STRENGTHS:
Plant lay out:- PARRYS has organized well structured plant layout
which has smooth flow of production. So, production process goes
as it designed by the management body. It has well designed plant
lay out with minimum material handling.
building to fanner and also salary to workers and that's this is one
of the best sugar factory in India.
International market: it has potential to achieve sales from the
national and international market. It established itself and gains
financial stability it begin market it's quality sugar nationally and
internationally.
Co-gen: PARRY providing 34MW power and they will give this
co-generation to government. That's helps the govt. to supply the
electricity for the public.
Chapter-5
Finding and Conclusion
FINDINGS: Planning: Here they are planning weekly through this they arc
forecasting the required amount of money.
Cash inflow and out flow: in this unit cash inflow is lesser than the
cash outflow.
Computer systems: all departments in PARRYS have computer
system for recording the day to day transactions of the
company and also they have maintaining the manual system of
recording the transactions.
Experience personnel: In PARRYS , all departments have
experienced management body, by this smooth running of the
company operations of the company possible.
SUGGETIONS: Increase the quality grade of the sugar
Try to reduce the expenditure
Increase the production
Try to develop the cash management system that helps to make the
profit.
Learning experience:-
Particular
SCH For
INCOME
quarter
ended
ended
31.03.2014
30.06.2013
Rs.
Rs.
Sale of land
118,500,000
315,931,130
Lease Rent
4,363,014
Other Income
EXPENDITURE
209,322
1,797,323
320,503,466 137,797,323
-
268,877,558 71,800
14,196,045
17,500,00
9
283,073,602 124,577337
37,429,864 13,219,986
12,076,205
25,353,659
4,391,349
8,828,637
8,966,967
34,320,626
138,330
8,966,967
Description
Cane crush for the year
Case crush per day (including stoppage)
Recovery % cane
Steam % cane
M-30 grade sugar production
Variable cost per quintal of sugar (excluding
2011-12 Target
6527520 (MT)
4000(MT)
11.40%
43.00%
>30%
Rs 2137
byproduct recovery)
Expand customer base of sugar & reduce
15% eastern
Market
90%
2%
<100
Cane
11.66
8.5
10
11.3
12.18
12.5
12.05
11.4
Steam %
total Loses
cane
46.5
48
43
42
42
42
42
43.04
in sale
2.31
2.05
1.99
1.97
1.97
1.96
1.97
2.00
Bibliography
Annual report of Party Sugar Industries Ltd.. Agri-Businbess
Production & Operation management L. Aswatahppa& K.
Shridhara Bhat Himalaya Publication House-14th edition.
Short Notes given by .. PARRYS Staff
Company Website : www.parryssuga.com
Company Group website : www.murugappa.com
www.google.com
www.wikipedia.com